Semitool PlatformsCapability
ABOUT US
Gold box controls Spin Motors Dynatronix Power Supplies Affinity chiller Computer repair/exchange Robots Linear tracks Sigma 2 Amplifiers and
motors
Lift rotates Rotors End effector assembly
and blades Pumps Process bowls Used tool trading and
turn key refurbishment …
About us
VISION STATEMENT
PRODUCT RANGE
To be the Supplier of choice for upkeep and Capacity extensions for Semitool used Wet Clean and plating tools.
“”
2
SEZ Tools – Turnkey Solutions
Semitool Platforms Turnkey Solutions
Semitool Platforms
Semitool Platforms Turnkey Solutions
We take in the Tool/Process specs and design a system spec for a tool to refurbish and meet the customers specs. We work together from:
Raider Series – Plating / Etching / Cleaning
Other Platforms – SAT / SST / SRD / Quattro / Storm
● Spec setting● Tool configuration● Tool sourcing (if non existent)● Complete refurb and overhaul● Installation and Process approval● Warranty on the system and function
3
Semitool Platforms Parts Support
DOUBLE BARREL EXPLODED VIEW
P/N NUMBER WHITE KNIGHT MODEL70900-149 PL 6070900-212 PL 120
70900-172 ALL TEFLON AP20070900-106 ALL TEFLON AP100
DISMATLING AND PARTS REPLACEMENT• MICROSCOPIC CHECKING• POLISH AND CLEANING• HEAD RETORQUE• BELLOWS REPLACEMENT
PARTS ASSEMBLY AND CYCLE TEST
OVERALL BENEFITS:• BRAND NEW PERFORMANCE• 65% COST REDUCTION
SHUTTLE VALVE
LEVITRONIX PUMP, FIRMWARE AND CONTROLLER
WHITE KNIGHT PUMPS
Semitool Platforms Parts Support
EXPLODED VIEW
4
Semitool Platforms Parts Support
ACTUATOR VALVES PARTS AND ASSEMBLY
SIGMA 2 SERIES YASKAWAS, POWER SUPPLIES AND DELTA TAU SYSTEM
SEMITOOL PARTS
YASKAWA AMPLIFIERS
220T0035-100
ASM Fingers
TEFLon Bellows UPGRADE USING GLYD SEAL
SPECRUM ACTUATOR
Gold Contacts Spray Nozzles
220T0047-100 220T0073-100
• Many other motors available for Semitool tools
• Supplied as new• Do check with us for the availability!
5
Semitool Platforms Parts Support
DOME VALVESULTRASONIC FLOWMETERS
ABB ISOLATORS
DIGITAL PRESSURE GAUGE
LFC, PRESSURE GAUGES
SEMITOOL RAIDER PARTS
Drive Head motorUpgrade or original At the same price
Robot Track
73148-40Ups 220vac 850va Sdu
900T0331-01 Tank box assy
900T0234-501Interconnect Assy
900T0272-503Chamber Control Block
DYNATRONIXPower Supply
6
Semitool RAIDER REPAIR AND UPGRADES
Processes:
Semitool Raider Controller Repair
A
Semitool Raider Repair and Upgrades
REPAIR PROCESS
(End-user, OEM)
Modification Process
Repair Request
(Inspection Function Tests)
Identify Defects (Replacement Parts, Assembly,
Final Inspection)
Repair(End-user, OEM)
DELIVERY
(Meeting, Check Specs, Field Survey)
Requirement Survey
(New parts inspection, New vlave design)
Internal Design Review
(Fabrication Function Test, Final Inspection)
Implementation on Modification
(Installation, Additional Testing,Troubleshooting)
Delivery & Technical Support
● PTW offers repairs of Controllers (aka „Gold Boxes“)● OEM does not offer a repair for the controllers● PTW is pioneer in repair service for Raider controller● Controllers are repaired according to its standard specification● Customer receives proof of function before Controller is returned
7
Semitool RAIDER REPAIR AND UPGRADES
PTW Offers Repair Services
ROBOT ASSY COAXIAL XT
Examples
900C0176-03 900C0177 900C0178 900C0179 900C0181 900C0182 900C0183 900C0185 900C0296-501 900C0329-01 900C0351-511 900C0370-521 900C0380-21
PARTS REPLACEMENT STANDARD LEVEL TOLERANCES AND CLEARANCES HARMONIC DRIVES REPLACEMENT AND LUBRICATION ELECTRICAL HARNESSING CYCLE TEST
900T0024 900T0099-513 900T0207-501 900T0212 900T0224-501 900T0234 900T0234-501 900T0272-01 900T0272-505 900T0329-01 900T0331 900T0332-01 910T0135-01
910T0135-509 910T0135-515 910T0143-01 910T0358-01 912C0103-511 912C0115 912C0137-01 912C0137-05 92-005891-XXX REV:M-08 932C0023 932R0001-502 932T0016
* For other part numbers and prices please inquire with your local PTW sales representative
ROBOT REFURBISHMENT
ROBOT ALIGNMENT JIG
8
Semitool RAIDER REPAIR AND UPGRADES
END EFFECTORS
LIFT ROTATE ASSEMBLY
PAD ASSY
CARBON BRUSH
YASKAWA MOTORS
LIFT ROTATE ASSY
GORE CABLES
HARMONIC DRIVES
GEARS , MOTOR ANDBEARINGLESS ROLLERS
9
Semitool RAIDER REPAIR AND UPGRADES
PRV
HRT OVERALL BENEFITS: ALL STAINLESS• FREE FROM CORROSION• MAINTENANCE FREE• POWER REDUCTION BY 60%• UTILIZING EXISTING PLANT PROCESS COOLING• NO COMPRESSOR AND REFRIGERANT• ZERO WAFER SCRAP DE TO MALFUNCTION
PARTS DISMANTLING AND CLEANING
SUS 304 PIPING ASSEMBLY,WIRING AND
PRESSURE TESTING THERMAL INSULATION
AND BUYOFF
PUMP HEAD RE- MACHINING
EXCHANGER MODIFICATION
HEATER TUBE MODIFICATION
RESERVOIR
PUMP
RESERVOIR MODIFICATION
Chiller/ heater typical diagramALL COPPER TUBES
AFFINITY CHILLER UPGRADES
UPPER BOWL LEAK REFURBISHMENT
PTFE INSERTAND MACHINING
BALLUFF SENSOR LOCATION
CRACK BOWL DUETO HEAT EXPANSION
10
WHAT WE CAN DO FOR PROACTIVE SERVICES
WHAT WE CAN DO FOR PROACTIVE SERVICES
Cost reductionprogram
Spare parts readiness
OUR GAME PLAN
Chillerupgrade
Sigma 2 seriesreadiness
Training support
Reversed engineering process on applicable parts
Prompt spare out-sourcing at lower cost
Competitive from any other supplier
Supports “WIN-WIN” Situation to both party
Support most on Non consumable local and overseas inventory as defined
Lower cost on consumable parts local and overseas inventory
OEM gold boxes parts exchange/ repairs Parts refurbishment Parts flexibility - oem or PTW Asia
Technical support : 24/7 Includes Major Planned Maintenance and technical troubleshooting servicesBring in Legacy tools in local warehouse for part exchange programSupports CIP to improve tool utilization performance
On site training at lower cost Training at our facility is
also available
Low power consumption(62%)
Maintenance free
Parts exchange program Sufficient inventory
For Yaskawas brand new and refurb
World wide network
11
Name: Torsten SeifriedTelephone: +65 90261590Email: [email protected]
For Sales Enquiries Please Contact:
PTW Asia Pte. Ltd. • 10 Ubi Crescent, #05-22 Ubi Tech Park Singapore 408564