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Session 1 - Power Systems

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    ABB

    Group-1-

    11-Apr

    -06

    EPCA chance for partnership

    DAYS 2006

    Power Systems

    Offering and valuepropositions

    ABB EPC-Days 2006Thailand, Bangkok

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    ABB

    Group-2-

    11-Apr

    -06

    The World of Power Technology

    Broadest offering in the industry

    WindpowerWindpower

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    ABB

    Group-3-

    11-Apr

    -06

    Overview: Power Systems

    2005 revenues: $ 4.0 bn

    13,000 employees (80% white collar)

    Software intensive business

    Power Systems

    GridSystems Substations

    NetworkManagement

    Power Generation

    18% market share = World No. 1 supplier

    Customer segmentation:

    Power Generation

    Transmission & Distribution

    Industries

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    ABB

    Group-4-

    11-Apr-06

    Stateowned

    Utilities

    33%

    EPC: Engineering, procurement, constructionOEM: Original equipment manufacturer

    Power Systems orders by sales channel

    Privateowned

    Utilities27 %

    OEM7%

    Developers7%

    EPC

    11%

    IndustrialCustomers

    15%

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    ABB

    Group-5-

    11-Apr-06

    Intelligent use of:Market knowledge

    Electrical system competence

    Process knowledgeRisk Management

    Automation

    Intelligent systems: A unique advantage

    Power Products Power Systems

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    ABB

    Group-6-

    11-Apr-06

    ABB Your flexible partner

    Components

    Complexity

    Value

    Creation

    Products Systems

    Integrated

    SwitchgearApplications

    !

    EngineeredPackages

    !

    Turnkey Systems

    !

    "! !

    Retrofit

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    ABB

    Group-7-

    11-Apr-06

    Power Systems value propositions

    Competent partner for complete electrical system adviseand studies to jointly define optimized solution in an earlyphase

    ABB ensures that delivery meets both global and local

    regulations and requirements from the enduser to whichthe site is interconnected

    Modular design and access to ABBs factories allowshortest delivery time in the industry

    World class and reliable partner with strong localexecution and services resources

    Local footprint in more than 100 countries

    Largest global references in the industry

    World-class qualityat shortest delivery time.

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    ABB

    Group-8-

    11-Apr-06

    ABB is a leader in energizing power plants

    Step UpTransformer

    HV System

    HV Substation

    * Divested in 1998

    Power Island *

    TURBINE G

    Control roomControl

    Systems

    Star PointCubicle

    Static Starter

    Synchronization

    1

    ExcitationTransformer

    AuxiliaryTransformer

    TurbineGovernor

    1

    Unit Protection

    MV/LV-Switchgear& Drives

    Generator-CircuitBreaker

    ExcitationSystem

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    ABB

    Group-9-

    11-Apr-06

    G

    EHV HV

    MT

    UT ST

    AUXG

    EHV HV

    MT

    UT STGenCB

    AUX

    Unit Connection Generator Circuit-Breaker Connection

    ABB High Current Systems Introduction

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    ABB

    Group-10-

    11-Apr-06

    GCB PORTFOLIO 2006 -2008

    28(57) kA28(57) kA

    Sh

    ort

    Sh

    ortCircuit

    CircuitC

    urrent

    C

    urrent[kA]

    [kA]

    RatedRated CurrentCurrent [kA][kA]

    HECSHECS--8080

    6.36.3 88

    5050

    6363

    160160

    130130

    210210

    100100

    8080

    1818

    HEC 8HEC 8

    HGI 2HGI 2

    140140

    2323

    HEC 7SHEC 7S

    10.510.5 1313

    HECSHECS--100 (HECPS100 (HECPS--3S / HECI3S / HECI--3R)3R)

    HECSHECS--130 (H130 (HECPSECPS--5S / HECI5S / HECI--5R)5R)

    2424

    HGI 3HGI 3

    HEC 7HEC 7

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    ABB

    Group-11-

    11-Apr-06

    SF6 GCBs suitable for all types of P/Ps

    Coal Power Plantsabove 600 MW HEC7/8100-600 MW HECS

    Nuclear Power Plantsabove 600MW HEC7/8

    Pump StoragePower Plantsup to 100-600 MWHECPS 3/5

    Hydro

    Power Plantsup to 100-600MW HECS

    Gas, Oil Power Plantsup to150-600 MW HECS

    Retrofit, Replacement &Small Power Plants

    for various type of power plantsup to 80-180MW HGI2/3, HECI 3/5-Rup to 300-600MW HECSabove 600MW HEC 7/8

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    ABB

    Group-12-

    11-Ap

    r-06

    Benefits of using GCBs

    Simplified station layout

    Simplified operational procedures

    Improved protection of transformer andgenerator

    results in

    Increased availability and reliability ofthe Power Plant

    Increased profitability of the Power

    Plant or Power Unit

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    ABB

    Group-13-

    11-Ap

    r-06

    Gas Insulated Switchgear Portfolio

    ELK-3

    80

    63

    50

    40

    31.5

    072.5

    123

    145

    170

    245

    300

    362

    420

    550

    800

    EXK-0

    Rated breaking current (kA)

    Rated voltage (kV)

    ELK-0

    ELK-1

    4/300

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    ABB

    Group-14-

    11-Ap

    r-06

    ELK-3 up to 550 kV

    ELK-0 up to 170 kVEXK-0 145 kV

    ELK-14 up to 300 kV

    Gas Insulated Switchgear Portfolio

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    ABB

    Group-15-

    11-Ap

    r-06

    GIS Proven Technology Since 1965

    More than 40 years experience

    1965 First 123 kV GIS

    1966 First 245 kV GIS

    1974 525 kV GIS for 80 kA

    1976 Single pressure CB for HV

    1980 525 kV GIS Itaipu (Brazil)

    1987 Self-blast CB for HV

    1987 800 kV GIS Alpha (SouthAfrica)

    1965

    1974

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    ABBGroup-16-

    11-Ap

    r-06

    Gas Insulated Switchgear Advantages

    Needs only 5 % space of AIS

    System planning with highflexibility

    Best for novel, creative solutions

    More sites available

    Power distribution on HV level

    Reduced transmission losses

    Fully metal-enclosed, safe

    High reliability and availability (less outage times, optimized substation arrangements)

    Prefabricated, factory-tested units

    Fast and simple installation

    420 kV420 kV

    AISAIS GISGIS

    Solution with the most reliable investmentand lowest life cycle costs.

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    ABBGroup-17-

    11-Ap

    r-06

    Typical section view with doublebusbar arrangement

    Each gas compartment is segregated bybarrier insulators

    Each gas compartment has a SF6 gasdensity supervision

    Each gas compartment has a separatebursting disk

    GIS < 170 kV

    GIS < 300 kV

    GIS < 550 kV

    Gas Insulated Switchgear Modular Design

    Hydromechanical drive mechanism: HMB-1 HMB-4 HMB-8Energy (last opening operation): 1,4kJ 4,5kJ 10 kJ

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    ABBGroup-18-

    11-Ap

    r-06

    Overhead lineconnection

    Cableconnection

    Transformerconnection

    composit

    porcelain

    Plug In typeFor

    XLPEcable

    Oil cable

    Gas cable

    Gas Insulated Switchgear Interface Components

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    ABBGroup-19-

    11-Ap

    r-06

    Customers need Reducing high expense of electricity

    Limit of space for new substation

    Minimize interruption of electrical system

    (Production Loss : Semiconductor)

    ABBs response

    115 kV GIS Indoor Substation (3 storey)(type EXK-0, 1 incoming feeder, 2 transformer

    feeders, single Busbar system)

    115/12-24 kV OLTC Power TR, 2x25/30 MVA

    12-24 kV Medium Voltage Distribution System

    Customers benefits Reduce expense of electricity

    Increase reliability of electrical system

    GIS substation with a compact design

    Philips Semiconductors, Bangkok, Thailand

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    ABBGroup-20-

    11-Ap

    r-06

    220kVG

    IS

    220kVG

    IS110kVGIS

    110kVGIS

    we find the right solutiontogether with you.

    Steps to renew a substationwith minimum interruption...

    Substation Integration with only 1 day Interruption

    220kVA

    IS

    110kVA

    IS

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    ABBGroup-21-

    11-Ap

    r-06

    Keppel Combined Cycle Power Plant, Singapore

    Customers need Integration of a substation into a power plant

    project for which Alstom Power GenerationLtd. was in charge as the EPC Contractor.

    Demand of coordination with utility and shortdelivery time

    ABBs response

    230kV kV GIS substation

    Coordination with EPC Contractor Alstom andutility (Singapore Power) and other partners

    Customers benefits

    Co-operating with a world wide reliable partnerwith strong local execution resources

    ABBs coordination with the utility allows thecustomer to concentrate on timelyimplementation of the plant

    - Keppel Merlimau CCPP

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    ABBGroup-22-

    11-Ap

    r-06

    Customers need Integration of a substation into a $ 1200

    million petrochemical project for whichSamsung Engineering Co., Ltd. was in chargeas the EPC Contractor.

    Demand of coordination with utility

    ABBs response

    230kV kV GIS substation, turnkey

    Coordination with EPC Contractor Samsungand utility (Saudi Electricity Company) andother partners

    Customers benefits

    Co-operating with a world wide reliable partnerwith strong local execution resources

    ABBs coordination with the utility allows thecustomer to concentrate on timelyimplementation of the plant

    SPC / Tasnee 230kV Substation, Saudi Arabia

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    ABBGroup-23-

    11-Ap

    r-06

    Customers need Integration of a turnkey substation into a $ 500

    million petrochemical project for whichSamsung Engineering Co., Ltd. was in chargeas the EPC Contractor.

    Demand of coordination with utility

    ABBs response

    115kV kV GIS substation, turnkey

    Coordination with EPC Contractor Samsungand utility (Saudi Electricity Company) andother partners

    Customers benefits

    Co-operating with a world wide reliable partnerwith strong local execution resources

    ABBs coordination with the utility allows thecustomer to concentrate on timelyimplementation of the plant

    APPC PDH/PP Project, Saudi Arabia

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    AB

    BGroup-24-

    11-Ap

    r-06

    ABB Customer Benefits across a Global Value Chain

    Example: APPC Project with Samsung

    ABB Factories

    NPPC

    End User

    Consultant

    ABB System EPC

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    AB

    BGroup-25-

    11-Apr-06

    New Substations

    Project and Interface Complexity

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    AB

    BGroup-26-

    11-Apr-06

    Customers need Extension of ABB GIS ABB knows what to do

    Coordination between owner contractor (GE)and supplier

    ABBs response

    Delivering of turnkey package consisting ofEBoP and 230kV kV GIS substation

    Managing of all work from generators clampsto network cable exits

    Customers benefits

    ABB takes-over engineering works which isusually performed by Architectural Engineeremployed by GE (reduction of costs andinterfaces)

    ABB enables GE as EPC contractor to fulfil itsvery tight timetable

    Ras Abu Fontas B2 Power Plant, Qatar

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    AB

    BGroup-27-

    11-Apr-06

    Where to optimize comparison checklist?

    Implementation cost High Voltage equipment Arrangement optimization

    Design Control & Protection Space costs Choice of location

    Civil work switchyard Civil work equipment structures Civil work buildings Installation Commissioning Guarantee

    In Service Cost Losses due to service interruptions Penalties Maintenance Operation Insurance Technical assistance

    Performance Security against terrorism/vandalism Personal safety Impact of external influences State of art technology

    Items where no price tag is possible qualitative comparison only!

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    AB

    BGroup-28-

    11-Apr-06

    Summary

    Electrical equipment is the nerve of each an (industrial)plant

    ABB can offer the broadest power technology portfolio inthe whole industry from components to advancedturnkey solutions

    Proven technology based on long-year experience

    ABB stands for being global acting local

    You select the offering and the supplier(s) providing

    most value for youABB is dedicated to work closely with you

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