8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 1 of 22 © 2012 Morgan Schaffer
Site Service Report
Date of visit: June 10, 2013 Commissioning Repair
Location: Location Maintenance Other
Reactor ID: Reactor Phase 2 Monitoring Equipment: Calisto 9
Owner: Client Serial Number: C900-12345
Contact Name: John Smith Purchase Order (if applicable): ORD0012345
Contact Email: [email protected]
Section 1 - Commissioning checklist
Checklist points Done Comment Checklist points Done Comment
Mounting
On Morgan Schaffer mounting post, carrier gas on a different structure
Box temperature regulation 35°C
Oil lines Flexible stainless steel lines, Verified, OK
Oil temperature regulation 35.1°C
Wiring connections Power, Relay 1, RS485 are connected and OK
Detection cell temp. regulation 40°C
Mechanical integrity Verified, OK Mains voltage 129.5VDC
Enclosure, seals and gaskets Verified, OK PSU output voltage 13.63VDC
LCD display and interface buttons Verified, OK Communication ports USB/RS232/RS485/Ethernet
(including DNP3 protocol) all OK
Detection cell Verified, OK 4-20 mA signals outputs Verified for 4mA and 20mA values, all OK
Activity LEDs Verified, OK 4-20 mA signals inputs Input 4 only, verified OK
Cooling fans Verified, OK Alarm relays integrity Verified for Normally Open and Normally Closed positions, all OK
Options (Temperature Probe, IEC 61850, Ethernet kit, …)
N/A Firmware Updated to latest firmware version 1.83/2.11/2.5.5
Oil flow condition Verified, OK Databank / Event log Verified, OK
Checklist points Done Comment Checklist points Done Comment
Carrier gas purity 99.9999% Carrier gas outlet port Verified, OK
Carrier gas supplier Supplier Detector temperature 120.3°C
Carrier gas brand Brand Baseline signal 14.595mV
Carrier gas connector type CGA-580 Carrier gas pressure 2242psi
Carrier gas leak check Verified on first and second day of visit, no leak found
Calibration gas pressure 971psi
Calibration gas leak check Verified on first and second day of visit, no leak found
Calibration gas values Modified in Calisto Manager
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 2 of 22 © 2012 Morgan Schaffer
Section 2 – Recommendations/Comments
Inlet and outlet valves are 10 inches apart. The client was able to confirm there is a tube inside the reactor tank that brings top oil to the sampling valve. Inlet and outlet points are at least 10 feet apart which meets Calisto installation requirements. With the client assistance the Level 1, Level 2 alarms for all gases were configured.
Separation valves are found next to reactor valves which is not very practical. These had to be moved in a more useful position, next to the Calisto 9 inlet and outlet.
We recommend databank download every time an oil sampling is scheduled on the reactor. To download the databank, the following steps need to be followed: Calisto Manager:
1. Connect the laptop to the unit using the USB cable provided with the Calisto unit 2. Open Calisto Manager. If the unit is not available in the main page, follow the steps provided in the manual of Calisto Manager to add the unit. If the
connection is not successful, contact the Technical Support at [email protected]. Have ready the serial number of the unit. 3. If the unit is already in the main page, select it, under Calisto menu select the option ”History -> Data Bank download…”. The software will prompt
you to follow the right steps to download the file. 4. In order to better understand the behavior of the unit, the unit event history is necessary as well. Select the unit, under Calisto menu select the
option ”History -> Event Log…”. 5. Send both files to [email protected]
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 3 of 22 © 2012 Morgan Schaffer
Section 3 - Installation photos
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 4 of 22 © 2012 Morgan Schaffer
Installation overview
Valves location
Jim Smith
Technical Support Specialist
For any technical question or to report a problem, please contact our technical support by phone at 1.514.739.1967 option 1 or by email at [email protected].
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 5 of 22 © 2012 Morgan Schaffer
Section 4 - Initial configuration
Transformer ID
Client
Region
Location
12345
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 6 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 7 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 8 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 9 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 10 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
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8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
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8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 13 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
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8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
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8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 16 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 17 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 18 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 19 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
F-7.5-10 Rev-03A Site Service Report Page 20 of 22 © 2012 Morgan Schaffer
8300 Saint-Patrick, Suite 150 LaSalle, Québec, Canada, H8N 2H1 Tel: 001.514.739.1967 Fax: 001.514.739.0434 www.morganschaffer.com
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