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Smartech Our Profile Heat treatment Smartech Engineering and services pvt Ltd, Kakkalur
Smartech
Our Profile
Heat treatment
Smartech Engineering and services pvt Ltd, Kakkalur
Smartech About us
• Registered in Sep 2009
• 3 Directors, 20 years work experience in fastener industry (SFL) both in India and abroad with area of specialization in
Smartech Engineering and services pvt Ltd, Kakkalur
abroad with area of specialization in Manufacturing and Quality
• Total employees : 22
• Location: SIDCO industrial estate, Kakkalur
Smartech Milestones
• Company formation & registration Sep 2009
• Plant 1 construction Nov 2009
• Furnace commissioning May 2010
• Bulk production Jun 2010
Smartech Engineering and services pvt Ltd, Kakkalur
• Bulk production Jun 2010
• ISO certification Aug 2011
• Plant 2 construction Sep 2011
• Plant 2 bulk production July 2012
Smartech Products
• CHAIN PLATES
• CHAIN ROLLERS
• FASTENERS - HIGH TENSILE GRADES 8.8,10.9,12.9
• SPRING WASHERS
Smartech Engineering and services pvt Ltd, Kakkalur
SPRING WASHERS
• SPECIAL ELECTRICAL PARTS
• STAMPED PARTS
Smartech Customers
• TIDC Ltd
• Schneider Electric
• Umaa Engineers
• Royal Enfield
• Ramsays Corporation
Smartech Engineering and services pvt Ltd, Kakkalur
• Ramsays Corporation
• Umac auto components
• Sree Aanchaneya Industries
Smartech Process
• Processes
– Neutral Hardening / tempering
• Capacity
– Combined capacity of 150MT per month
Smartech Engineering and services pvt Ltd, Kakkalur
– Combined capacity of 150MT per month
– Spare capacity : 20MT per month
• Furnace type
– Mesh belt furnace with metallic muffle
Smartech Process flow
Pre wash
Hardening
Oil quench
Soap oil wash to remove oil
Continuous mesh belt type, 4 zones
Medium fast quench oil
Smartech Engineering and services pvt Ltd, Kakkalur
Post wash
Tempering
Unload
Pressurised water wash
Continuous tempering furnace with 3
zones
Natural air cooling
Smartech Heat treatment furnace� Max product dia : 24mm
� Max product length : 230mm
� Hardening temperature (max) : 9000C
� Tempering temperature (max) : 6000C
� Atmosphere :
Smartech Engineering and services pvt Ltd, Kakkalur
� Atmosphere : Gas carburising fluid + LPG for neutral hardening/tempering
� Heating type : Electric, HONEYWELL PID controllers with auto tuning and SCR provision
� Quench media: Oil ( Medium fast quench oil)
� Back power : 100% backup power using Diesel generator
Smartech Testing facilities
� Rockwell hardness tester - 4 nos.� Superficial hardness tester - 1 no.� Micro Vickers Hardness tester - 1 no.� Abrasive cutoff machine - 1 no.
Smartech Engineering and services pvt Ltd, Kakkalur
� Abrasive cutoff machine - 1 no.� Linishing machine - 1 no.� Specimen mounting press - 1 no.� Polishing machine - 1 no.
Smartech Quality certification
Smartech Engineering and services pvt Ltd, Kakkalur
Smartech Contact us
� K Ravi Sankar - 98400 84516� P Mariappan - 99405 23946
Smartech Engineering and services pvt Ltd, Kakkalur
� Email : [email protected]
� website : www.smartechengineering.com
