Mazhar Bari, CEO1st December 2010
Pilot Production to High Volume Manufacturing
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• Founded November 2008
• Manufacturer of Dye Sensitised
Solar Cell (DSSC) modules
SolarPrint HQ in Sandyford, Dublin, Ireland.
• “SolarPrint is an ethical,
innovative, world class
provider of secure and
sustainable Global Energy ”
• We are committed to being
at the forefront of
developing the next
generation of light
conversion technologies
Vision statement
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In a Nutshell: Photovoltaic of the Future
• SolarPrint paves the way to the mass production of inexpensive photovoltaic
cells that could become commercially viable even without subsidies
• SolarPrint produces Dye-Sensitised Solar Cells (DSSC), made from abundant
materials in a simple all-printable process
• Efficient from any angle of incidence, even at diffuse light, DSSC works where
other PV technologies fail - opening a world of new solar-powered applications
• SolarPrint targets billion dollar markets, initially focusing on powering consumer
electronic devices, Automotive and building-integrated PV
• The company is completing design of its first high volume manufacturing line
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Senior Management Team
Dr. Mazhar Bari
CEO
Advisory Board
Padraic White
Brendan Cummins
Prof. John Gregg
Harry Cassidy
Scientific Advisory
Board
Prof. Don MacElroy
Prof. Ravi Thampi
Decades of combined experience in DSSC, material science,
nano ink formulation, chemistry, thin film manufacturing, finance
and technology commercialisation
Andre Fernon
Founder &
CFO
Roy Horgan
Bus. Dev.
Dr. Jarl
Niskfolk
Manufacturing
Dr. David
Jeng
R&D
Rory Timlin
Operations
55
DSSC: Artificial Photosynthesis• Achieves higher power output
over a day, as cell remains
efficient from any angle of
incidence and in diffuse light
• Uses abundant materials and
a simple manufacturing
process - dramatically
lowering costs at high volumes
• Can be made flexible and
colourful
Light absorbed by dye > electron injected
from excited dye into layer of titanium
dioxide (TiO2) > redox couple effect
generates electricity
Structure and Operation
66666
Performance: SolarPrint DSSC vs. Silicon
OutdoorsPower Density at Various Angles (mW/cm2)
IndoorsPower Density at Various Light Intensities (µW/cm2)
Lux
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Photovoltaic Industry
• Mature technologies, but cost
and efficiency improvements
hard to achieve due to
inherent limitations of silicon
Generation 1 Generation 2 Generation 3
Mono crystallinePoly crystalline a-Si thin film
CIGSCdTe
OPV
DSSC
• Uses less silicon, but still
constrained by the same
material limitations
• Break from silicon, but rely on
rare and toxic materials
• Efficiencies still low, even in the
lab; no mass production solution
• 12% efficiency already achieved,
but no mass production solution
888
Cost: SolarPrint DSSC vs. Silicon
Mono Crystalline Silicon and SolarPrint DSSC (US$ per Watt)
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PRODUCT SEALING STRATEGIES
Business Model
Raw MaterialsSpecial DSSC
Materials & Tools
Solar Cells & Modules
System Manufacturing & Wholesale
Final Assembly &
Retail
Focus on technology, materials & commercialisation
Develop commercial relationships with OEM’s who
provide distribution channels for end product
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R&D ->Pilot Production ->High Volume Manufacturing
SortSet in
orderShine Standardize Sustain
Define Measure Analyse Improve Control
Lean – 5S
Six Sigma - DMAIC
DSSC SCALABILITY
Efficiency
Lifetime
Reproducibility
Materials
Electrolyte
Dyes/TiO2
Substrates
Sealant
Supply Chain
Processes
Printability Reproducibility
Pilot Production
121212
washer
Cofire
furnace
Printer Cofire Printer DryerCofire
furnace
Dye soak
Assembly
machine
PrinterPrinter
loader
Buffer
Cofire
furnacePrinter
BufferSolar
simulatorstorage
PrinterSealant
Printer
UV
Laser
scribe
washer
Laser
scribe
HVM process flow
1313
DSSC SCALABILITY
Fully printable SolarPrint electrolyte
Electrolyte printed on top of TiO2Uniform printed TiO2 layer
•The link towards totally printable DSSC
•The route to high-volume glass PV manufacturing
•The solution toward roll-to-roll flexible DSSC manufacturing
•The ultimate solution for low-cost PV
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DSSC SCALABILITY
Flexible DSSC
Low temperature TiO2 paste/ink
Flexible counter electrode
Printable electrolyte
Reel to reel technology
151515
Commercial Applications
• Building energy systems
• Consumer electronic
devices
2010 2015
Efficiency
Lifetime
4-6%
3-5 yrs
12%+
10-20 yrs
Ap
pli
ca
tio
ns • Building Integrated PV
• Automotive PV
• Distributed power
generation
• Supplying electricity to
the grid
2012
7-8%
5-10 yrs
161616
COMMERCIAL ROAD MAP
Automotive PV: FP7- SMARTOP
Programme : “TRANSPORT” Call identifier : “FP7-SST-2010-RTD-1Proposal No. : “265769”- Acronym : “SMARTOP”
FP7 SMARTOP project starts December 2010
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COMMERCIAL ROAD MAPYearly sum of solar irradiation (kWh/m2)
181818
GlassDSSC modular glass facade
19191919
For 60% coverage of a 200m tall skyscraper
Location
(Daily)
DSSC Si
Dublin 17.16 MW 12.225 MW
San Jose 21.81 MW 15.58 MW
COMMERCIAL ROAD MAP
2010 2011 2012
EU FP7’s (SMARTOP (FIAT) & MOLESOL (IMEC))
EU FP7’s (BIPV)
Codevelopment & Pilot Projects
HVM Revenue
Commercial Development