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Mazhar Bari, CEO 1 st December 2010 Pilot Production to High Volume Manufacturing
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Page 1: SolarPrint Presentation

Mazhar Bari, CEO1st December 2010

Pilot Production to High Volume Manufacturing

Page 2: SolarPrint Presentation

2

• Founded November 2008

• Manufacturer of Dye Sensitised

Solar Cell (DSSC) modules

SolarPrint HQ in Sandyford, Dublin, Ireland.

• “SolarPrint is an ethical,

innovative, world class

provider of secure and

sustainable Global Energy ”

• We are committed to being

at the forefront of

developing the next

generation of light

conversion technologies

Vision statement

Page 3: SolarPrint Presentation

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In a Nutshell: Photovoltaic of the Future

• SolarPrint paves the way to the mass production of inexpensive photovoltaic

cells that could become commercially viable even without subsidies

• SolarPrint produces Dye-Sensitised Solar Cells (DSSC), made from abundant

materials in a simple all-printable process

• Efficient from any angle of incidence, even at diffuse light, DSSC works where

other PV technologies fail - opening a world of new solar-powered applications

• SolarPrint targets billion dollar markets, initially focusing on powering consumer

electronic devices, Automotive and building-integrated PV

• The company is completing design of its first high volume manufacturing line

Page 4: SolarPrint Presentation

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Senior Management Team

Dr. Mazhar Bari

CEO

Advisory Board

Padraic White

Brendan Cummins

Prof. John Gregg

Harry Cassidy

Scientific Advisory

Board

Prof. Don MacElroy

Prof. Ravi Thampi

Decades of combined experience in DSSC, material science,

nano ink formulation, chemistry, thin film manufacturing, finance

and technology commercialisation

Andre Fernon

Founder &

CFO

Roy Horgan

Bus. Dev.

Dr. Jarl

Niskfolk

Manufacturing

Dr. David

Jeng

R&D

Rory Timlin

Operations

Page 5: SolarPrint Presentation

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DSSC: Artificial Photosynthesis• Achieves higher power output

over a day, as cell remains

efficient from any angle of

incidence and in diffuse light

• Uses abundant materials and

a simple manufacturing

process - dramatically

lowering costs at high volumes

• Can be made flexible and

colourful

Light absorbed by dye > electron injected

from excited dye into layer of titanium

dioxide (TiO2) > redox couple effect

generates electricity

Structure and Operation

Page 6: SolarPrint Presentation

66666

Performance: SolarPrint DSSC vs. Silicon

OutdoorsPower Density at Various Angles (mW/cm2)

IndoorsPower Density at Various Light Intensities (µW/cm2)

Lux

Page 7: SolarPrint Presentation

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Photovoltaic Industry

• Mature technologies, but cost

and efficiency improvements

hard to achieve due to

inherent limitations of silicon

Generation 1 Generation 2 Generation 3

Mono crystallinePoly crystalline a-Si thin film

CIGSCdTe

OPV

DSSC

• Uses less silicon, but still

constrained by the same

material limitations

• Break from silicon, but rely on

rare and toxic materials

• Efficiencies still low, even in the

lab; no mass production solution

• 12% efficiency already achieved,

but no mass production solution

Page 8: SolarPrint Presentation

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Cost: SolarPrint DSSC vs. Silicon

Mono Crystalline Silicon and SolarPrint DSSC (US$ per Watt)

Page 9: SolarPrint Presentation

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PRODUCT SEALING STRATEGIES

Business Model

Raw MaterialsSpecial DSSC

Materials & Tools

Solar Cells & Modules

System Manufacturing & Wholesale

Final Assembly &

Retail

Focus on technology, materials & commercialisation

Develop commercial relationships with OEM’s who

provide distribution channels for end product

Page 10: SolarPrint Presentation

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R&D ->Pilot Production ->High Volume Manufacturing

SortSet in

orderShine Standardize Sustain

Define Measure Analyse Improve Control

Lean – 5S

Six Sigma - DMAIC

Page 11: SolarPrint Presentation

DSSC SCALABILITY

Efficiency

Lifetime

Reproducibility

Materials

Electrolyte

Dyes/TiO2

Substrates

Sealant

Supply Chain

Processes

Printability Reproducibility

Pilot Production

Page 12: SolarPrint Presentation

121212

washer

Cofire

furnace

Printer Cofire Printer DryerCofire

furnace

Dye soak

Assembly

machine

PrinterPrinter

loader

Buffer

Cofire

furnacePrinter

BufferSolar

simulatorstorage

PrinterSealant

Printer

UV

Laser

scribe

washer

Laser

scribe

HVM process flow

Page 13: SolarPrint Presentation

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DSSC SCALABILITY

Fully printable SolarPrint electrolyte

Electrolyte printed on top of TiO2Uniform printed TiO2 layer

•The link towards totally printable DSSC

•The route to high-volume glass PV manufacturing

•The solution toward roll-to-roll flexible DSSC manufacturing

•The ultimate solution for low-cost PV

Page 14: SolarPrint Presentation

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DSSC SCALABILITY

Flexible DSSC

Low temperature TiO2 paste/ink

Flexible counter electrode

Printable electrolyte

Reel to reel technology

Page 15: SolarPrint Presentation

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Commercial Applications

• Building energy systems

• Consumer electronic

devices

2010 2015

Efficiency

Lifetime

4-6%

3-5 yrs

12%+

10-20 yrs

Ap

pli

ca

tio

ns • Building Integrated PV

• Automotive PV

• Distributed power

generation

• Supplying electricity to

the grid

2012

7-8%

5-10 yrs

Page 16: SolarPrint Presentation

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COMMERCIAL ROAD MAP

Automotive PV: FP7- SMARTOP

Programme : “TRANSPORT” Call identifier : “FP7-SST-2010-RTD-1Proposal No. : “265769”- Acronym : “SMARTOP”

FP7 SMARTOP project starts December 2010

Page 17: SolarPrint Presentation

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COMMERCIAL ROAD MAPYearly sum of solar irradiation (kWh/m2)

Page 18: SolarPrint Presentation

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GlassDSSC modular glass facade

Page 19: SolarPrint Presentation

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For 60% coverage of a 200m tall skyscraper

Location

(Daily)

DSSC Si

Dublin 17.16 MW 12.225 MW

San Jose 21.81 MW 15.58 MW

Page 20: SolarPrint Presentation

COMMERCIAL ROAD MAP

2010 2011 2012

EU FP7’s (SMARTOP (FIAT) & MOLESOL (IMEC))

EU FP7’s (BIPV)

Codevelopment & Pilot Projects

HVM Revenue

Commercial Development

Page 21: SolarPrint Presentation

212121

Acknowledgements

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