SPFIXED TABLE TRAVELLING COLUMN MILLING CENTRE

2 | S P

S P F I X E D T A B L E T R A V E L L I N G C O L U M N M I L L I N G C E N T R E

FIXED TABLE TRAVELLING COLUMN MILLING CENTRE

ERGONOMIC AND LARGE CAPACITYHigh precision and productivity

The Soraluce SP milling centre is a suitable solution for users who require high flexibility and high precision and

finishing machining results.

It is the ideal machine for sectors such as industrial vehicles, moulds and dies, capital goods and medium sized

workpiece subcontractors.

SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE

3 | S P

Strong Technology, enhanced Precision

BACKGROUND CONCEPTS

Long lasting high precision

Rigid and stable design for the highest precision: all

main machine elements made from cast iron; GG30.

High rigidity

The combination of linear guiding and damping

systems, together with a high dynamic drive

system produces highly stable, high performance

machining results.

High performance

High precision and efficiency

provided by a high torque direct drive

spindle motor, which also guarantees

low heat, reduced noise and no

maintenance.

The longitudinal axis is driven by two servomotors, two gearboxes and a double rack and pinion.

The vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Its heavy

duty design and high dynamics provides the optimum in power and cutting speed capability.

Driving system

CONSTRUCTION CHARACTERISTICS

The INA linear guiding system with recirculating cylindrical

rollers on each axes (X-Y-Z) and our own specially

developed hydrostatic damping elements guarantees

immense stability and high precision.

The guiding system incorporates hydrostatic damping

pads between the recirculating cylindrical rollers, which

eliminates any vibration during machining processes.

This system guarantees high dynamics, minimum

maintenance, low heat levels and reduced grease

consumption.

Combined guiding and damping system

4 | S P

S P F I X E D T A B L E T R A V E L L I N G C O L U M N M I L L I N G C E N T R E

SORALUCE Milling-Boring Heads are well known for being first class thanks to their

reliability.

The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are

distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming

and taping operations.

Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same

roof, by an experienced team of highly skilled designers and assembly engineers.

To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled,

high precision manufacturing machinery and assembly equipment.

With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the

highest quality for the most critical elements on this kind of machines.

MILLING AND BORING HEAD RANGE

Universal head

32 / 37 kW

2,5º x 2,5º / 1º x 2,5º / 0,001º x 0,001º

3000 / 4000 / 5000 / 6000 rpm

Orthogonal head

32 / 37 kW

2,5º x 2,5º / 1º x 1º / 1º x 0,001º

4000 / 5000 / 6000 rpm

Special head adaptor

SORALUCE MILLING-BORING HEADS

5 | S P

Thanks to the specific SORALUCE

developments, head articulation positioning

deviations have been reduced to a minimum.

These allow for the compensation of head

kinematic values and orthogonal position

offsets (M10 functions), for any position in

the work area.

A SP machine equipped with the head calibration system is the best choice for high precision and reliability.

Some advantages of the system developed by SORALUCE:

· Calibration for any type of head.

· Calibration for any position in the work area.

· Calibration for any angle, not just orthogonal.

· Offset error compensation due to thermal expansion.

· Measure distance between different head spindle

noses (head changing system machines).

· Easy-to-use interface, 100% integrated with

HEIDENHAIN iTNC530 HSCI and SIEMENS 840D SL.

HEAD CALIBRATION SYSTEM

The SP milling centre can be equipped with the Soraluce orthogonal

head, with its compact design specially conceived for machines with

an in-line motor. It allows the simultaneous positioning of both head

articulations, reducing non-production time.

This head enables the end user to take advantage of full machine

travel: eliminating the need for additional workpiece support fixtures,

due to close to table head spindle accessibility for both frontal and

lateral milling.

Inverse machining:

An extra feature on orthogonal heads is machining in negative

positions.

The machine enables the orthogonal head to be positioned for inverse

machining, up to -45º. This eliminates the necessity for additional set-

ups, resulting in improved overall cycle times and finish quality with less

component manipulation.

Such advantages, and very easy indexing head programming, make

this a very popular option amongst our customers.

COMPACT ORTHOGONAL HEAD

6 | S P

S P F I X E D T A B L E T R A V E L L I N G C O L U M N M I L L I N G C E N T R E

The SP milling centre was designed to be compact and ergonomic. Thanks to its configuration, the table provides

front and rear access for component fitting.

A wide range of accessories can be installed in the work area to improve production capacities such as, for

example, extra clamping cubes, squares, rotary tables, etc.

Additionally, in compliance with CE safety standards, the machine can be supplied with a full peripheral enclosure.

The CNC controller can be installed in the operating cabinet or on a pendant, according to customer preference.

RESPONDING TO CUSTOMER NEEDS

COMPACT AND ERGONOMIC

With a continuous presence in the market,

SORALUCE provides state-of-the-art fixed table and

travelling column machines based on traditional and

unique machine architecture: table attached column

supported by a separate-rear guide, which improves

machine stability, whilst maintaining its centre of

gravity very low.

The clearance between its longitudinal guides

enables operator access to the work area also

from the rear side for improved ergonomics during

exhaustive component installations or in-process

checks.

On the other hand clearance space between guides

and work area enables very stable machining due to

the high vibration absorption capacity of the entire

system.

In addition, the machine’s foundations have been simplified:

the entire machine is now installed on the same level,

thereby saving on foundation expenses.

PROVEN STABILITY, LOW FOUNDATION COSTS

7 | S P

S P F I X E D T A B L E T R A V E L L I N G C O L U M N M I L L I N G C E N T R E

7 | S P

Option detail: Full splash guard.

8 | S P8 | S P

9 | S P

CHARACTERISTICS SP-5000 SP-6000 SP-8000 SP-10000 SP-n x 2000

Length of table mm 5000 6000 8000 10000 n x 2000

Width of table mm 1100 / 1350

T slots 6 x 22H12 + 1 x 22H7 (two front T slots 22H12) / 8 x 22H12 + 1 x 22H7 (two front T slots 22H12)

Longitudinal traverse “X” axis mm 2500 3500 5500 7500 n x 2000-2500

Vertical traverse “Y” axis mm 1600 / 2000 / 2600

Cross traverse “Z” axis mm 1000 / 1200 / 1500

Heads Universal / Orthogonal / Fixed horizontal boring

Spindle power kW 43

Spindle nose taper ISO-50 / HSK-63

Spindle speed range rpm 3000 / 4000 / 5000 / 6000

Rapid traverse mm/min 25000

CNC system Heidenhain iTNC 530 HSCI / Siemens 840 D SL

Coolant system External coolant system over a ring / Internal coolant system up to 70 bar

Tool magazine No. tools 30 / 40 / 60 / 80 / 100 / 120

Machine weight kg 20800 24800 28800 36800 20800+n x 24000

TECHNICAL SPECIFICATIONS SP

LAYOUT SP

X Y Z A B C D J H

SP - 5000 3500 1600 / 2000 / 2600 1000 / 1200 / 1500 9050 1250 1000 5000 4880 / 4880 / 5080 3810 / 4110 / 4710

SP - 6000 4500 1600 / 2000 / 2600 1000 / 1200 / 1500 10300 1100 1450 6000 4880 / 4880 / 5080 3810 / 4110 / 4710

SP - 8000 6500 1600 / 2000 / 2600 1000 / 1200 / 1500 12300 1100 1350 8000 4880 / 4880 / 5080 3810 / 4110 / 4710

SP - 10000 8500 1600 / 2000 / 2600 1000 / 1200 / 1500 14800 1350 1600 10000 4880 / 4880 / 5080 3810 / 4110 / 4710

SP - 12000 10500 1600 / 2000 / 2600 1000 / 1200 / 1500 17200 1550 1800 12000 4880 / 4880 / 5080 3810 / 4110 / 4710

Dimensions in mm.

A

D 7850

X

CB

J

HY880

SP - 8000

95

60

147

8

45

60

97

8

72

20

32

60

4

60

235

70

12

190

232

90

Universal head Stepless head 32 kW Stepless head 43 kW Orthogonal head Compact orthogonal head

1 0 | SP

S P F I X ED TA B L E T R A V E L L I N G C O L U M N M I L L I N G C E N T R E

SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS

Flange turning by

interpolation thanks to the

integration of Soraluce’s

own user cycles.

Capital good’s component

serial manufacture. The

integration of rotary

tables, spindle coolant,

splash guards, etc. enable

highly productive mass

production.

Vertical die machining

for improved shaving

evacuation and pendulum

working for improved

production and longer

unmanned cycles.

1 1 | S P

Yellow good’s component

manufacturing in a duplex

machine set-up for higher

productivity.

The SP machine work area

has been improved with cubes

and specific clamping devices

that enable the machining of

very large and heavy pieces.

For long components, the SP

machine is the ideal solution

for manufacturing multiple

component faces using a

single set up, with the greatest

ergonomic benefits.

SORALUCE GLOBAL SOLUTIONS

By the customer’s side from the start:

· Local sales service team at your disposal.

· Production process analysis by local product engineers.

· Feasibility analysis.

· Technical & financial studies.

Project management:

· Machine set-up & commissioning.

· Personnel training.

· Production assistance.

Custom solutions:

· Custom machining solutions.

· Machining process improvement studies.

· Tooling.

· Fixturing.

· Software.

· Customer part machining acceptance trials.

Together throughout a machine’s life:

· Technical assistance by local service engineers.

· Telephone support.

· Hotline.

· Service contracts.

· Preventive maintenance.

· Spare part management.

This

docum

ent

is n

ot

contr

actu

al. S

OR

ALU

CE r

eserv

es t

he r

ight

to m

ake c

hanges t

o a

ll m

odels

without

prior

notice. The g

raphic

s in t

his

cata

logue s

hall

rem

ain

the p

ropert

y of S

OR

ALU

CE. 08/2

011

MORE INFORMATION ABOUT SORALUCE SP FIXED TABLE TRAVELLING COLUMN MILLING CENTRE AT www.danobatgroup.comIf your mobile phone has the QR code reader tool you will be able to go directly to our site at www.danobatgroup.com

SORALUCEOsintxu auzoa

P.O. Box 90

E-20570 BERGARA (Gipuzkoa) Spain

Tel.: +34 943 76 90 76

Fax: +34 943 76 51 28

soraluce@soraluce.com

www.danobatgroup.com