Spare Parts Catalogue 2012-11 - Americas Technical...

Prismafl ex®

Spare Parts Catalogue 2012-11

Version: Effective date:MDREC-111164 13.0 2012-11-26

This page has been left blank intentionally


Preface iii

Chapter 1 - Exterior, front 1

Air Bubble Detector “ABD” 5Air Bubble Detector Door 5Blood Leak Detector “BLD” 8Blood Pump Rotor 4Bottom Cabinet 3De-aeration Chamber holder 4Dialysate Scale 2Discharger Clip 8Effluent Scale 2Heparin Pump Carrier 10-50ml 6Led Board 5Led Cover 5Left Hook 4O-ring 2-008 Nitrile 8O-ring 2-011 3O-ring 2-029 5Pre Blood Pump Scale 2Replacement Scale 2Right Hook 4Scale Carrying Bar 2Scale Tube Clips 3Scale Warning Label 3Seals Pressure Pod 8Slave Pump Rotors 4Syringe Clip 10ml 6Syringe Clip 20ml 6Syringe Clip 30ml 6Syringe Clip 50ml 7Syringe Clip 50ml - B.B. Perfusor 7Syringe Clip Holder 10-50ml 6Tube Clip Kit 3

Chapter 2 - Exterior, back 9

Back Pocket 10Cord Holder 10Mains Cable Support 10Potential Equlization Conductor kit 10Pump Crank 10

Contentsi

Chapter 3 - Interior, front 11

Access Pod Assy. 12ARPS Board 18ARPS Pump Assy 17ARPS Tube Assembly 13Backup Battery, 24V 17Barcode Protection 13Barcode Reader 13Battery, 12V 17Blood Pump Assy. 15CD-ROM Player 13CF Upgrade Kit 15Clamp Dampers Kit 20Discharger Board - CF Class 15Display 18Effluent Pod Assy. 12Filter, 130 Micron 17Filter Pod Assy. 12Hall Sensor Container, Blood Pump 15Hall Sensor Container, Slave P umps 19Hand Grip 20Heparin Fixing Block 16Knurled Knob 20Loader 14Loader Board 14Loader Stepper Motor 14LVDS-RX Board 3V3 18LVDS-TX Board 3V3 18Main Switch 16Micro Switch 14O-ring, Pump Shaft 19Pinch Valve 20Pod No 5 Assy. 12Pressure Transducer ARPS 18Retaining Ring WA 12X22X4 19Return Clamp Assy. 19Return Pressure Port 13Return Pressure Port Assy. 12Scraper Ring 14Slave Pump Stepper Motor 19Speaker and Fan Assembly 16Stepper Motor ARPS 17Syringe Pump 16Touch Screen Controller 15


Chapter 4 - Interior, door 21

Battery Backup Kit 25Carrier Board 22Compact Flash for SW 4.00 and above 23CPU Battery 23CPU Battery Kit 3V BR1632 23DC Timer 26Door Latch 23Ethernet Board 24Isolated RS232 Board 24Log Book 25Memory Card Board 24PC104 Board PCM 9375 22PC Upgrade Kit 22PIB Board 24Power Supervision Board Kit 25Power Supply 25Power Supply Battery Backup, 24V 25Protective Board 24Remote Alarm Board 26SODIMM Ram Memory 256MB 22SODIMM Ram Memory 512MB 22

Chapter 5 - Base 27

Antistatic Twin Wheels 28Brake Foot 28Brake Pedal 28Pneumatic Spring 28

Chapter 6 - Cables 29

Cables Kit 31I2C Cables Kit 31LVDS cable for PC-104 Board 9375 30LVDS cable for TX board 30LVDS Cable New PC Board Old Display 30LVDS RX TX Wire 30Pinch Valves Flat Cable Ferrite Kit 32Potential Equalization Conductor 32Power Cord, Brazil 33Power Cord, EU, 6A 33Power Cord, EU 10A 7,5m 33Power Cord, UK 33Power Cord, US 33Power Harness 30Protective Earth Cables 32Signal Cable Harness Kit 31Syringe Pump Control Buttons 32

Chapter 7 - Miscellaneous 35

Back Cabinet 40Back Cover for Base Assembly 41

iiCalibration Tube 39Calibration Weight Kit 37Complete Base Assembly 41Dampers Kit for Calibration Weights 37Empty Crate 41Front Cabinet 40Hexagonal Wrench, 8mm 38HP Holder 36Jumper 38Label Canada, Training must be Performed 38Load Unload Tool 36Non Sterile Catheter 39Preventive Maintenance Kit 39Retaining Ring Mounting Tool 37Scale Mounting Plate 40Slave Pump Centering Tool 37Spare Part Kit for Load Unload Tool 36Sticker Label English 38Support for HP Holder 36Syringe Pump Holder Kit 39Technical Data Card 39Warmer Holder 36Warning Sticker Kit (USA) 38

Chapter 8 - Manuals 43

Operators Manual CD ROW SW 6.xx 46Operators Manual CD ROW SW 7.xx 44Operators Manual CD US SW 5.10 48Operator’s Manual on CD SW 4.xx 49Operator’s Manual SW 4.xx 49Operator’s Manual SW 6.xx 46Operator’s Manual SW 7.xx 44Operator’s Manual US SW 5.10 48Prismaflex Comm. Prog Guide 6.xx 47Prismaflex Comm. Prog Guide 7.10 45Prismaflex Service Manual ROW 6.xx 46Prismaflex Service Manual ROW 7.xx 44Prismaflex Service Manual US 5.10 48Service Manual 4.xx 49Service Manual CD ROW SW 6.xx 47Service Manual CD ROW SW 7.xx 45Service Manual CD US 5.10 48Service Manual on CD SW 4.xx 49

Chapter 9 - Software 51

Language package A, SW 7.10 52Software 4.10 RoW Kit 53Software 5.10 US upgrade kit (Only for US) 53Software 6.10 upgrade kit 52Software CD with 6.10 52Software CD with 7.10 52Software CD with SW 4.10 53Software CD with SW 5.10 (Only for US) 53

Index 54Version: Effective date:MDREC-111164 13.0 2012-11-26

PrefaceIncluded with each spare part are the necessary screws O-rings etc

• Refer to spare part instructions, enclosed to all spare parts were necessary, for correct exchange and configuration of the spare part.

• This Catalogue can be downloaded from the Customer Support site, if you are a registered user: https://customersupport.gambro.com/gambro_its/user/web/login.aspx

• Because of component updates the spare part pictures can differ from what you receive.

•New When this symbol is found next to a component it means it is a new component and/or that it is new in the spare parts catalogue. Sometimes a component has been available some time before the catalogue is updated.

Updated When this symbol is found next to a component it means the component is updated and it has a new order number.




1

Chapter 1 - Exterior, front

Return podEffluent pod

Filter podAccess pod

5th pod

Effluent pump

Pre-Blood pumpDialysate pump

Replacement pump


Exterior, front - 2

Effluent ScaleMeasures the weight of the bags hanging from the scale carrying bars.Note! Each of the four scales has its own unique ID on the I2C bus. Scales are not interchangeable!

Order Number: G5042401 (Flintec)Order Number: G5048301 (Dinamica)

Pre Blood Pump ScaleMeasures the weight of the bags hanging from the scale carrying bars.Note! Each of the four scales has its own unique ID on the I2C bus. Scales are not interchangeable!


Dialysate ScaleMeasures the weight of the bags hanging from the scale carrying bars.Note! Each of the four scales has its own unique ID on the I2C bus. Scales are not interchangeable!


Replacement ScaleMeasures the weight of the bags hanging from the scale carrying bars.Note! Each of the four scales has its own unique ID on the I2C bus. Scales are not interchangeable!


Scale Carrying BarScale handle for hanging the bag onto the scale.

Order Number: G5005102


Exterior, front - 3

Scale Warning LabelCaution stickers making the user aware of opening and closing the scale properly.


O-ring 2-011The O-ring prevent liquid and dirt from coming into the machine via the tube clips.


Tube Clip KitThe tube clips are used to guide the tubes from the filter set. All tubes clips are included in this kit including the calcium clip!


Bottom CabinetBottom cover covering the scales.


Scale Tube ClipsThe tube clips are used to guide the tubes from the filter set. Only the two scale tube clips are included in this kit!



Exterior, front - 4

Right HookA useful tool to hang the scale carrying bar and fluid bag onto when attaching lines to a fluid bag.


Left HookA useful tool to hang the scale carrying bar and fluid bag onto when attaching lines to a fluid bag.


De-aeration Chamber holderHolder for the de-aeration chamber.


Slave Pump RotorsThe slave pump rotors circulates the Effluent, Pre Blood, Dialysate and the Replacement fluids.Same component for all 4 slave pumps.- This version comes as a complete unit with the screw compared to the old which was two parts including screw.


Blood Pump RotorCirculates the blood.

This version has improved bearings improving the occlusivity and an improved Pump Crank connection making it easier to manually rotate the rotor.



Exterior, front - 5

O-ring 2-029Sealing for the ABD housing.


Air Bubble Detector DoorThe lid for the ABD.


Air Bubble Detector “ABD”Detects air in blood and line in position.


Led CoverCover for the led board.

Order number: G5044602

Led BoardAlarm light - green, yellow and red light.



Exterior, front - 6

Syringe Clip 30mlSyringe clip for the syringe pump.


Syringe Clip 20mlSyringe clip for the syringe pump.- Included at delivery of Prismflex control unit, not installed.


Syringe Clip 10mlSyringe clip for the syringe pump.


Syringe Clip Holder 10-50mlSyringe clip holder for the syringe pump.


Heparin Pump Carrier 10-50mlHolds the syringe plunger. The carrier is fitted to the load cell of the heparin pump.



Exterior, front - 7

Syringe Clip 50mlSyringe clip for the syringe pump- Default syringe clip, installed from production onto Prismaflex control unit.


Syringe Clip 50ml - B.B. PerfusorSyringe clip for the syringe pump. Works only with SW 6.10 and later softwares.



Exterior, front - 8

O-ring 2-008 NitrileSealing for the discharger clip.


Discharger ClipDischarges the filter set from possible electrostatic interference, connects to the discharger clip board.


Blood Leak Detector “BLD”Detects presence of blood in the effluent line.

Updated with ambient light filter.


Seals Pressure PodSeals the space between the pressure pod and the filter set.



9

Chapter 2 - Exterior, back


Exterior, back - 10

Potential Equlization Conductor kitGround connection at the back of the machine.


Mains Cable SupportProtects the mains cable from being accidentally pulled out. The kit includes two sizes.


Back PocketTo put the Operator’s manual in.


Cord HolderHang the power cord on the cord holder when you don’t use the machine.


Pump CrankIn case of a power failure you use the pump crank to return the blood and also to manually operate the pinch valves.



11

Chapter 3 - Interior, front


Interior, front - 12

Return Pressure Port Assy.Complete assembly including return pressure port.Compared to previous versions the material is updated.


Access Pod Assy.Complete Access pod assembly.Cable length 30cm.Compared to previous versions the material is updated.


Filter Pod Assy.Complete Filter pod assembly.Cable length 50cm.Compared to previous versions the material is updated.


Pod No 5 Assy.Complete Pod No5 assembly.Cable length 70cm.Compared to previous versions the material is updated.


Effluent Pod Assy.Complete Effluent pod assembly.Cable length 100cm.Compared to previous versions the material is updated.


Updated

Updated

Updated

Updated

Updated



ARPS Tube AssemblyComplete silicon tubing including connectors and clamps for the ARPS system.


Barcode ProtectionProtects the bar code reader from liquid and dirt.

Improved material, glass instead of plastic.


Barcode ReaderRecognizes the type of filter set put on the machine.Adaptor baord for PCM 5824 is no longer included.


Return Pressure Port


CD-ROM PlayerThe CD-ROM player is used for software upgrade or language installation. Includes the bracket the player is mounted on and s-ata cable plus adaptor to connect it to the PC-104 board. Compatible with both PCM-5824 and 9375.


New

Updated



Scraper RingAllows the loader to slide smoothly.


Loader BoardControls the loader stepper motor.


Loader Stepper MotorManeuvers the loader arm.


LoaderLoader for the filter set. This version includes the loader bearing, scraper ring and screws.


Micro SwitchThe micro switch detects when the loader is at the end of its travel.


Updated



CF Upgrade KitGrounds the filter set. Upgrades a machine from BF to CF. BF - Body Floating and CF - Cardiac Floating.The kit includes the required extra cabling.Component update compared to previous version.The CF card was introduced in production on PA3075


Hall Sensor Container, Blood PumpDetects proper movement of the blood pump rotor.


Blood Pump Assy.Drive unit for the blood pump rotor.


Discharger Board - CF ClassGrounds the filter set via the discharger clip. CF - Cardiac Floating.Component update compared to previous version.


Touch Screen ControllerHandles the information from the touch screen to the PC-104 board.


Updated

Updated



Syringe PumpSyringe Pump, works with all software versions from software version 4.xx.

Compared to previous version (G5043901) this version has an updated load cell.


Main SwitchComplete assembly.


Heparin Fixing BlockThe fixing block is mounted onto the syringe pump load cell and on the fixing block the syringe carrier is mounted.

This block is compatible with all present types of syringe pumps!


Speaker and Fan AssemblySpeaker and fan assembly as one unit including the metal sheet thay are mounted on.


Updated



Stepper Motor ARPSStepper motor for the ARPS pump.


ARPS Pump AssyThe pump is used for the ARPS system to adjust the filter pod adjustment and the level in the bubble trap. Comes as a complete assembly including the metal bracket it is mounted on. One pump segment is mounted and one as a spare segment.


Filter, 130 MicronFilters the air too the ARPS system.


Battery, 12VPower to the memory backup keeping treatment data during a shorter power loss.


Backup Battery, 24VPower to the battery backup system keeping the machine running for a period of time without mains power.




LVDS-TX Board 3V3 Transmits the video signal to the display unit.


LVDS-RX Board 3V3Display unit signal receiver.


DisplayComplete display unit including CF card (G5008202) and LVDS cable (G5041101).


ARPS BoardAutomatic Repositioning System board. All pressure transducers and the ARPS valves are connected to this board.


Pressure Transducer ARPSReference pressure meter for the ARPS system.




Return Clamp Assy.Clamps the return blood line.


Retaining Ring WA 12X22X4Stops liquid and dirt from coming into the machine via the slave pump shaft.


O-ring, Pump ShaftSupport for the rotor.


Hall Sensor Container, Slave P umpsDetects proper movement of the slave pump rotors.


Slave Pump Stepper MotorThe same stepper motor is used for:Effluent, Pre blood, Dialysate and the Replacement pump. The I2C bus ID is unique to each motors position but it can be configured using jumpers on the integrated circuit board of each motor.




Clamp Dampers KitReduces the vibration from the clamp unit.


Pinch ValveThe pinch valves makes it possible to run the treatment with pre or post dilution.


Knurled KnobUsed to secure components inside the machine.


Hand GripUsed to secure components inside the machine.



21

Chapter 4 - Interior, door


Interior, door - 22

PC Upgrade KitNew PC-104 board requires software 4.xx or higher. It includes, SODIMM, Copper tape, Ferrite, adaptor for old Bar code reader, compact flash, Remote alarm board and LVDS cable for new PC board vs old display. PC board introduced in prod. from PA5858 and the new Display type on PA4532 with exception for PA4528, PA4534, PA4537, PA4541, PA4551, PA4555, PA4587, PA4666.Order Number: G5047803

PC104 Board PCM 9375Control system CPU. The new PC board was introduced in production on machine serial number PA5858.

This board requires software 4.xx or higher.


Carrier BoardInterface board between the PC-104 board and all other slave boards and devices in the machine.


SODIMM Ram Memory 256MBInternal memory for the PC-104 board (PCM-5824).This memory can’t be used on the new PC-board, PCM-9375.

Order No. G5002102

SODIMM Ram Memory 512MBInternal memory for the PC-104 board (PCM-9375).This memory can’t be used on the old PC-board, PCM-5824.

Order No. G5044101


Interior, door - 23

CPU Battery Kit 3V BR16323V Lithium battery for the new PC board, PCM 9375.

One pack contains 20pcs


CPU Battery3V Lithium battery for the old PC-board (PCM-5824). One pack contains 20pcs


Compact Flash for SW 4.00 and aboveSituated on the PCM-5824/PCM-9375 board and storesthe machines software.

Note! Empty at delivery. Requires a software download by booting and downloading the software from a CD. See chapter software!


Door LatchLocks the door to the cabinet.


New


Interior, door - 24

Ethernet BoardEnables external Ethernet communication with the machine.


Memory Card BoardTechnical treatment data can be saved on a technical data card. Technical Data Card Order Number: G5000501.


Isolated RS232 BoardEnables external serial data communication with the machine.


PIB BoardPeripheral Interface Board (PIB).Contains the circuitry and connections for the ABD, Venous Clamp, BLD and the Pinch Valves.

Order Number:G5007001

Protective BoardProtection CPU to monitor all safety systems in the Prismaflex.


Updated

Updated


Interior, door - 25

Power Supervision Board KitSupervises the incoming power and alarms in case of a power failure.


Log BookWhen repairing or servicing the machine, write down every action taken in the Prismaflex log book..Order Number: G5008301

Power SupplySupplies a range of DC voltages to the machine.


Power Supply Battery Backup, 24VSupplies a range of DC voltages to the machine. If a power failure might occur the machine continues to run if the machine is equipped with this power supply together with the 24V battery and software 5.00


Battery Backup KitThis kit includes all hardware needed to upgrade a machine to battery backup. Requires at least software 5.xx.

Includes:Power supply battery backup (G5008702), batteries, cables etc.


Updated


Interior, door - 26

DC TimerCounts the machines running hours.


Remote Alarm BoardFor use with external alarms.



27

Chapter 5 - Base


Base - 28

Brake PedalManeuvers the brake feet.This is an improved version with a hole at the bottom as shown in the picture. The reason for the hole is to let out debris which could affect the brake/un-brake mechanism negatively.


Brake FootStops the machine from moving.


Antistatic Twin WheelsWheels for the machine.


Pneumatic SpringKeeps the break pedal in its position. This version has an improved sealing compared to the previous spring. A spacer is also included in this version (Not shown in the picture) which makes the open closed position more distinct, the spacer is mounted between the base of the machine and the spring.



29

Chapter 6 - Cables


Cables - 30

LVDS Cable New PC Board Old DisplayLVDS cable that fits between the 3,3V display typeand the PC board (PCM 9375)


LVDS RX TX WireCable for the video signal.For use with old Display unit and old PC104 board. Old display unit is installed on machines prior to PA4532. Old PC board is obsolete and has been withdrawn. See PC-upgrade kit G5047803


LVDS cable for TX boardCable for the video signal. For use with new Display unit and old PC104 board New display unit was introduced in production on PA4532, with exceptions for PA4534, PA4537, PA4541, PA4551, PA4555, PA4587, and PA4666. New PC-board is installed on machines from PA5858.Order Number: G5041101

LVDS cable for PC-104 Board 9375Cable for the video signal. For use with new Display unit and new PC104 board. Old display unit is installed on machines prior to PA4532. New PC-board is installed on machines from PA5858.


Power HarnessCable harness distributing power to the machine from the power supply. For CF and BF machines, one connector will not be used on BF machines. This version has updated text on the connectors, electrically it is the same as the previous version.


New

Updated


Cables - 31

Signal Cable Harness KitHarness connecting the components in the door to the components in the machine.


Cables KitK35243001 J29 ARPS-ARPS PumpK35245001 J23 ARPS-Prefilter ValveK35246001 J27 ARPS-Filter ValveK35247001 J26 ARPS-Effluent ValveK35248001 J25 ARPS-Access ValveK35249001 J24 ARPS-Return valveK35250001 J4 Protective-J15 CarrierK35252001 P3 PIB-J37 ProtectiveK35256001 J46 Protective-J40K35258001 P15 PIB-BLDK35265001 J39 Protective-P9 PIBK35266001 Connector EKG-ClipK35267001 Loader-End of TravelK35240001 Flat Cable Pinch Valve


I2C Cables KitComplete set of I2C cables

K35268001 I2C Cable J4 Carrier-J20K35269001 I2C Cable J31 Protective-P5 PIBK35270001 I2C Cable P6 PIB-J4 ARPSK35271001 I2C Cable J5 ARPS-Scale 1K35272001 I2C Cable Scale 1-Scale 2K35273001 I2C Cable Scale 2-Scale 3K35274001 I2C Cable Scale 3-Scale 4K35275001 I2C Cable Scale 4-SyringeK35276001 I2C Heparin-P3K35277001 I2C Cable P3-P4K35278001 I2C Cable P4-LoaderK35279001 I2C Cable Loader-P1K35280001 I2C Cable P1-P2K35281001 I2C Cable P2-Blood Leak PumpK35662001 I2C Cable Carrier - Power Supervision Board


New

New


Cables - 32

Protective Earth Cables Complete set of ground cables

K35298001 Pump Plate-Bottom FrameK35299001 Heparin Pump-Bottom FrameK35300001 ARPS Pump-Bottom FrameK35301001 LCD-Bottom FrameK35302001 Pinch Valve-Bottom FrameK35303001 Power Supply-Bottom FrameK35304001 Card Rack-Bottom FrameK35305001 Blood Pump-Bottom FrameK35306001 Venous Clamp-Bottom FrameK35307001 Switch Box-Bottom FrameK35308001 Barcode Reader-Bottom FrameK35309001 Lower Handle-Bottom FrameK35310001 Loader-Bar Code ReaderK35311001 Upper Handle-Fan SupportK35312001 Connector Panel-RackK35313001 Rack-RackK35314001 LCD-Fan Support


Potential Equalization ConductorExternal cable for connection between machine and common ground.

Order Number: K24670001

New

Syringe Pump Control ButtonsControls the up and down movement of the syringe pump carrier. This version inludes the extension cable.


Updated

Pinch Valves Flat Cable Ferrite KitFerrite for the ribbon cable plus ribbon cable andferrite for the power cables to the Pinch Valves.


New


Cables - 33

Power Cord, EU 10A 7,5mMains power cord for UK.


Power Cord, UKMains power cord for UK.


Power Cord, USMains power cord for US.


Power Cord, EU, 6AMains power cord for Europe.


Power Cord, BrazilMains power cord for Brazil




34


35

Chapter 7 - Miscellaneous


Miscellaneous - 36

Support for HP HolderThis is the part of the HP holder which is screwed to the side of the machine. It is included in the HP holder kit, G5040101.


HP HolderHP holder kit to run Hemo Perfusion. The kit includes the support for the holder, G5040601.


Spare Part Kit for Load Unload ToolIncludes; Two adjustable feet’s, Locking key for the feet’s, Four knobs (M6x30), Two rubber feet’s and two snap rings. Order Number: G5040201

Warmer HolderHolder for Gambro approved blood warmers.


Load Unload ToolTo load and unload the Prismaflex in and out of e.g. a car.


No Picture!


Miscellaneous - 37

Calibration Weight KitUsed to Calibrate the machines heparin pump and all scales. The calibration weight can be stored inside the base of the machine. A kit allowing the calibration weight to be placed /stand inside the base of the Prismaflex is included.The material has been updated in this version but the function is the same.Order Number: G5000102

Dampers Kit for Calibration WeightsIf the case for the calibration weights or dampers kit for the base is lost or damaged here is a replacement kit. Includes the case for the weights and dampers for the base.


Slave Pump Centering ToolUse this tool to center the slave pump in relation to the pump raceway.


Retaining Ring Mounting ToolUse this tool when mounting the scraper ring (G5004501).


New

Updated


Miscellaneous - 38

Label Canada, Training must be PerformedLabel says; Individuals operating the Prismaflex System must be trainedprior to use by authorized Gambro personnel or the Facility’smedical personnel trained by Gambro.


Warning Sticker Kit (USA)


Sticker Label EnglishStickers that can be attached to the front naming the different components on the front of the machine.

Order Number: G5032201No Picture!

JumperAdditional jumpers for e.g. the modification message 008

Order Number: 100202167

Hexagonal Wrench, 8mmFor technical staff to open the Prismaflex door.



Miscellaneous - 39

Preventive Maintenance KitFor yearly maintenance of the machine.

Includes: PC-104 battery -both for new and old PC-104 board, dampers for the blood pump and slave pumps, pump segment for the ARPS pump + filter and sealing cons for the pressure pods.Order Number: G5010004

Non Sterile CatheterFor use when running a simulated treatment, with this the pressures will automatically be correct.


Not for human use!

Calibration TubeThis is a calibration tube with which you can calibrate all pressure sensors at once.


Not for human use!

Technical Data CardTechnical data can be downloaded to this card from the machine.Note! The card must be inserted in the machine before the machine is powered on.


Syringe Pump Holder KitRepair kit for the front panel in case the supports for the syringe pump is broken.



Miscellaneous - 40

Front CabinetExcept for the front it includes the display frame, sealings, hall sensors. slave pump plate and screws. - Comes as seen in the picture exept for the slave pump plate which is new with this version.


Back CabinetExcept for the back it includes the sealings, handles and screws. - Comes as seen in the picture!


Scale Mounting PlateBottom plate in the Prismaflex which e.g. the scales are mounted onto. - Requires an extensive work to be exchanged. Both back and front panel needs to be dismounted.


New

Updated


Miscellaneous - 41

Back Cover for Base AssemblyComplete assembly including brake mechanism and back cover.


Complete Base AssemblyComplete assembly including brake mechanism and back cover.


Empty CrateFor long distant transportation of the machine. By Truck or Air plane. The crate is approved for both vertical and horizontal transport.




42


43

Chapter 8 - Manuals


Manuals - 44

Prismaflex Service Manual ROW 7.xxThe service guide for the technician. Printed! Note, You can also download the PDF from the Customer Support site!


Operators Manual CD ROW SW 7.xxAll language versions on a CD as *.PDF files


Operator’s Manual SW 7.xxOperating instructions for the operator. Printed!Note, You can also download these as PDF’s from the Customer Support site!

G5036005 Operator Manual English 7.xxG5036105 Operator Manual French 7.xxG5036205 Operator Manual German 7.xxG5036304 Operator Manual Italian 7.xxG5036404 Operator Manual Portuguese 7.xxG5036504 Operator Manual Dutch 7.xxG5036605 Operator Manual Swedish 7.xxG5036704 Operator Manual Norwegian 7.xxG5036804 Operator Manual Danish 7.xxG5036904 Operator Manual Spanish 7.xxG5037004 Operator Manual Finnish 7.xx

New

New

New


Manuals - 45

Service Manual CD ROW SW 7.xxThe service guide for the technician on a CD as a *.PDF file.


Prismaflex Comm. Prog Guide 7.10About external communication. Handbook for how to receive data from the Prismaflex Ethernet and RS-232 port in order to transmit data to a Patient data management systems (PDMS). Adapting the PDMS system according to software 7.10 makes the system compatible with all softwares back to sofware version 3.20. Note! This handbook can only be ordered after an agreement is signed and a copy has been e-mailed to customer support. [email protected] See service newsletter General Information 006 for more details!


New

New


Manuals - 46

G5036003 Prismaflex op man 6xx G5036103 Prismaflex op man FR 6xxG5036203 Prismaflex op man DE 6xx G5036303 Prismaflex op man IT 6xxG5036403 Prismaflex op man PT 6xx G5036503 Prismaflex op man NL 6xxG5036603 Prismaflex op man SV 6xx G5036703 Prismaflex op man NO 6xxG5036803 Prismaflex op man DA 6xx G5036903 Prismaflex op man ES 6xxG5037003 Prismaflex op man FI 6xx G5037103 Prismaflex op man EL 6xxG5037203 Prismaflex op man PL 6xx G5037303 Prismaflex op man TR 6xxG5037403 Prismaflex op man CS 6xx G5037503 Prismaflex op man ET 6xxG5037603 Prismaflex op man LT 6xx G5037703 Prismaflex op man LV 6xxG5037803 Prismaflex op man RU 6xx G5037903 Prismaflex op man SK 6xxG5038003 Prismaflex op man SL 6xx G5038103 Prismaflex op man ZHCN 6xxG5038203 Prismaflex op man KO 6xx G5038403 Prismaflex op man ZHTW 6xxG5038503 Prismaflex op man HU 6xx G5038603 Prismaflex op man RO 6xx


Operators Manual CD ROW SW 6.xxAll language versions on a CD as *.PDF files


Prismaflex Service Manual ROW 6.xxThe service guide for the technician. Printed! Note, You can also download the PDF from the Customer Support site!



Manuals - 47

Prismaflex Comm. Prog Guide 6.xxAbout external communication. Handbook for how to receive data from the Prismaflex Ethernet and RS-232 port in order to transmit data to a Patient data management systems (PDMS). Adapting the PDMS system according to software 6.10 makes the system compatible with all softwares back to sofware version 3.20. Note! This handbook can only be ordered after an agreement is signed and a copy has been e-mailed to customer support. [email protected] See service newsletter General Information 006 for more details!


Service Manual CD ROW SW 6.xxThe service guide for the technician on a CD as a *.PDF file.



Manuals - 48

Service Manual CD US 5.10The service guide for the technician on a CD as a *.PDF file.


Prismaflex Service Manual US 5.10The service guide for the technician. Printed! Note, You can also download the PDF from the Customer Support site!


Operator’s Manual US SW 5.10Operating instructions for the operator. Printed!Note, You can also download these as PDF’s from the Customer Support site!


Operators Manual CD US SW 5.10All language versions on a CD as *.PDF files



Manuals - 49

Operator’s Manual on CD SW 4.xxAll language versions on a CD as *.PDF files.

G5040702 Operators Manual 4.00 on CD All therapiesG5040801 Operators Manual 4.00 on CD US

Service Manual on CD SW 4.xxThe service guide for the technician on a CD as a *.PDF file.

G5008605 Service Manual 4.00 on CD CRRT+TPE+HP

Service Manual 4.xxThe service guide for the technician. Printed! Note, You can also download the PDF from the Customer Support site!

G5005204 Service Manual SW 4.00 ROW


G5036001 Operator Manual Eng 4.xx G5036101 Operator Manual Fre 4.xxG5036201 Operator Manual Ger 4.xx G5036301 Operator Manual Ita 4.xxG5036401 Operator Manual Por 4.xx G5036501 Operator Manual Dut 4.xxG5036601 Operator Manual Swe 4.xx G5036701 Operator Manual Nor 4.xxG5036801 Operator Manual Dan 4.xx G5036901 Operator Manual Spa 4.xxG5037001 Operator Manual Fin 4.xx G5037101 Operator Manual Gre 4.xxG5037201 Operator Manual Pol 4.xx G5037301 Operator Manual Tur 4.xxG5037501 Operator Manual Est 4.xx G5037601 Operator Manual Lit 4.xxG5037701 Operator Manual Lav 4.xx G5037801 Operator Manual Rus 4.xxG5038201 Operator Manual Kor 4.xx G5039906 Operator Manual China 4.xx



50


51

Chapter 9 - Software


Software - 52

Software CD with 6.10Software for the Prismaflex machine. Can be used to update the machine to 6.10 software from any earlier software revision.

Note! Software 6.10 requires at least 256MB RAM and Compact Flash memory. It also requires the new Syringe Pump (G5043901 or G5043902). G5043901 was introduced in production from PA6561 on machines delivered with Software 4.xx, 5.xx, 6.xx and 7.xx


The software can be download from the System Support site!

Software CD with 7.10Software for the Prismaflex machine. Can be used to update the machine to 7.10 software from any earlier software revision. Please note that only English language is included! See Language Pack CD for alternative languages - G5051002.Note! Software 7.10 requires at least 256MB RAM and Compact Flash memory. It also requires the new Syringe Pump (G5043901 or G5043902). G5043901 was introduced in production from PA6561 on machines delivered with Software 4.xx, 5.xx, 6.xx and 7.xxOrder Number: G5001811


Software 6.10 upgrade kitSoftware and hardware (Syringe pump and Calcium Clip plus RAM memory and CF card for old PC-board PCM5824) to run 6.10. Can be used to update the machine to 6.10 software from any earlier software revision.Syringe pump G5043901 was introduced in production from PA6561 on machines delivered with Software 4.xx, 5.xx, 6.xx and 7.xx. In this version the syringe pump has been updated to G5043902 (Updated load cell).Order Number: G5050402

Language package A, SW 7.10Contains the following released languages - Danish, Dutch, English, Finnish, French, German, Italian, Norwegian, Portuguese, Spanish and Swedish.After installation of the language pack the CD is no longer required to change between the installed languages.


New

New

Updated


Software - 53

Software 5.10 US upgrade kit (Only for US)Software and hardware (PC board - PCM 9375, Syringe pump, Calcium Clip, RAM memory, CF card) to run 5.10. Can be used to update the machine to 5.10 software from any earlier software revision.

The new syringe pump G5043901 is introduced in production from PA6561 on machines delivered with Software 4.xx, 5.xx, 6.xx and 7.xx.


Software 4.10 RoW KitSoftware and hardware (Tube Clips). Can be used to update the machine to 4.10 software from any earlier software revision.


Software CD with SW 4.10Software for the Prismaflex machine. Can be used to update the machine to 4.10 software from any earlier software revision.



Software CD with SW 5.10 (Only for US)Software for the Prismaflex machine. Can be used to update the machine to 5.10 software from any earlier software revision.

Note! Software 5.10 requires at least 256MB RAM and Compact Flash memory. It also requires the new Syringe Pump (G5043901 or G5043902). G5043901 is introduced in production from PA6561 on machines delivered with Software 4.xx, 5.xx, 6.xx and 7.xx.




Index - 54

SymbolsG5000102 37G5000201 39G5000301 37G5000401 37G5000501 39G5000601 38G5000701 36G5000801 26G5000901 13G5001001 28G5001201 15G5001301 20G5001401 3G5001501 28G5001601 5G5001701 18G5001805 53G5001809 52G5001811 52G5002001 18G5002102 22G5002201 14G5002301 36G5002406 23G5002501 19G5002601 24G5002802 5G5002901 8G5003102 24G5003201 20G5003303 8G5003404 12G5003601 19G5003702 14G5003901 10G5004101 20G5004201 15G5004301 20G5004401 19G5004501 14G5004602 24G5004702 19G5004804 12G5005001 15G5005102 2G5005204 49

G5005206 46G5005209 44G5005301 8G5005402 5G5005602 14G5005703 4G5005902 13G5006001 8G5006101 4G5006202 17G5006401 17G5006501 18G5006603 12G5006701 5G5006801 19G5006901 18G5007001 24G5007101 22G5007201 24G5007401 4G5007501 4G5007603 3G5007701 39G5007802 28G5008001 14G5008102 30G5008203 15G5008301 25G5008401 23G5008605 49G5008607 47G5008608 45G5008701 25G5008702 25G5008802 26G5009001 17G5009501 10G5009601 10G5009702 28G5009804 12G5009904 12G5010004 39G5010202 32G5010401 41G5010801 17G5010901 33G5011001 33G5015006 47

Index


Index - 55

G5015008 45G5022801 10G5029101 6G5029202 6G5029301 6G5029402 6G5029501 6G5029602 7G5032201 38G5034701 38G5034902 15G5035004 48G5035804 16G5035903 48G5036001 49G5036003 46G5036005 44G5036101 49G5036103 46G5036105 44G5036201 49G5036203 46G5036205 44G5036301 49G5036303 46G5036304 44G5036401 49G5036403 46G5036404 44G5036501 49G5036503 46G5036504 44G5036601 49G5036603 46G5036605 44G5036701 49G5036703 46G5036704 44G5036801 49G5036803 46G5036804 44G5036901 49G5036903 46G5036904 44G5037001 49G5037003 46G5037004 44G5037101 49G5037103 46G5037201 49G5037203 46G5037301 49G5037303 46G5037403 46

G5037501 49G5037503 46G5037601 49G5037603 46G5037701 49G5037703 46G5037801 49G5037803 46G5037903 46G5038003 46G5038103 46G5038201 49G5038203 46G5038403 46G5038503 46G5038603 46G5039903 48G5039906 49G5040101 36G5040201 36G5040404 53G5040503 53G5040601 36G5040702 49G5040704 46G5040705 44G5040801 49G5040802 48G5040902 13G5041101 30G5041304 18G5041401 41G5041501 38G5041601 3G5042101 3G5042202 30G5042302 16G5042401 2G5042501 2G5042601 2G5042701 2G5043101 16G5043201 23G5043401 25G5043501 17G5043601 31G5043701 33G5043902 16G5044001 22G5044101 22G5044202 40G5044301 40G5044501 41G5044602 5


Index - 56

G5044701 13G5047401 30G5047501 4G5047803 22G5048001 53G5048103 25G5048201 39G5048301 2G5048401 2G5048501 2G5048601 2G5048801 3G5049201 33G5049401 33G5049601 7G5049701 10G5049801 31G5049901 32G5050001 40G5050101 37G5050201 31G5050402 52G5050501 32G5050601 13G5050701 23G5051002 52K24670001 32100202167 38

AAccess Pod Assy. 12Air Bubble Detector “ABD” 5Air Bubble Detector Door 5Antistatic Twin Wheels 28ARPS Pump Assy 17ARPS Tube Assembly 13

BBack Cabinet 40Back Cover for Base Assembly 41Backup Battery, 24V 17Barcode Protection 13Barcode Reader 13Battery, 12V 17Battery Backup Kit 25Blood Leak Detector “BLD” 8Blood Pump Assy. 15Blood Pump Rotor 4Brake Foot 28Brake Pedal 28

CCables Kit 31Calibration Tube 39Calibration Weight Kit 37Carrier Board 22CD-ROM Player 13CF Upgrade Kit 15Clamp Dampers Kit 20Compact Flash for SW 4.00 and above 23Complete Base Assembly 41Cord Holder 10CPU Battery 23CPU Battery Kit 3V BR1632 23

DDampers Kit for Calibration Weights 37DC Timer 26De-aeration Chamber holder 4Dialysate Scale 2Discharger Board - CF Class 15Discharger Clip 8Display 18Door Latch 23

EEffluent Pod Assy. 12Effluent Scale 2Empty Crate 41Ethernet Board 24

FFilter, 130 Micron 17Filter Pod Assy. 12Front Cabinet 40

HHall Sensor Container, Blood Pump 15Hall Sensor Container, Slave pumps 19Hand Grip 20Heparin Fixing Block 16Heparin Pump Carrier 10-50ml 6Hexagonal Wrench, 8mm 38HP Holder 36

II2C Cables Kit 31Isolated RS232 Board 24


Index - 57

JJumper 38

KKnurled Knob 20

LLabel Canada, Training must be Performed 38Language package A, SW 7.10 52Led Board 5Led Cover 5Left Hook 4Loader 14Loader Board 14Loader Stepper Motor 14Load Unload Tool 36Log Book 25LVDS cable for PC-104 Board 9375 30LVDS cable for TX board 30LVDS Cable New PC Board Old Display 30LVDS-RX Board 3V3 18LVDS RX TX Wire 30LVDS-TX Board 3V3 18

MMains Cable Support 10Memory Card Board 24Micro Switch 14Motor Stepper 17

NNon Sterile Catheter 39

OOperators Manual CD ROW SW 6.xx 46Operators Manual CD ROW SW 7.xx 44Operator’s Manual on CD SW 4.xx 49Operator’s Manual SW 4.xx 49Operator’s Manual SW 6.xx 46Operator’s Manual SW 7.xx 44O-ring 2-008 Nitrile 8O-ring 2-011 3O-ring 2-029 5O-ring, Pump Shaft 19

PPC 104 Board 22PC104 Board PCM 9375 22PIB Board 24Pinch Valve 20Pinch Valves Flat Cable Ferrite Kit 32Pneumatic Spring 28Pod No 5 Assy. 12Potential Equalization Conductor 32Potential Equlization Conductor kit 10Power Cord, Brazil 33Power Cord, EU, 6A 33Power Cord, EU 10A 7,5m 33Power Cord, UK 33Power Cord, US 33Power Harness 30Power Supervision Board Kit 25Power Supply 25Power Supply Battery Backup, 24V 25Pre Blood Pump Scale 2Pressure Transducer ARPS 18Preventive Maintenance Kit 39Prismaflex Comm. Prog Guide 6.xx 47Prismaflex Comm. Prog Guide 7.10 45Prismaflex Service Manual ROW 6.xx 46Prismaflex Service Manual ROW 7.xx 44Protective Board 24Protective Earth Cables 32Pump Crank 10

RRemote Alarm Board 26Replacement Scale 2Retaining Ring Mounting Tool 37Retaining Ring WA 12X22X4 19Return Clamp Assy. 19Return Pressure Port 13Return Pressure Port Assy. 12Right Hook 4


Index - 58

SScale Carrying Bar 2Scale Mounting Plate 40Scale Tube Clips 3Scale Warning Labels 3Scraper Ring 14Seals Pressure Pod 8Service Manual 4.xx 49Service Manual CD ROW SW 6.xx 48Service Manual CD ROW SW 7.xx 45Service Manual on CD SW 4.xx 49Signal Cable Harness Kit 31Slave Pump Centering Tool 37Slave Pump Rotors 4Slave Pump Stepper Motor 19SODIMM Ram Memory 256MB 22SODIMM Ram Memory 512MB 22Software 5.10 US upgrade kit 53Software 6.10 upgrade kit 52Software CD with 6.10 52Software CD with 7.10 52Software CD with SW 4.10 53Software CD with SW 5.10 53Spare Part Kit for Load Unload Tool 36Speaker and Fan Assembly 16Sticker Label English 38Support for HP Holder 36Syringe Clip 10ml 6Syringe Clip 20ml 6Syringe Clip 30ml 6Syringe Clip 50ml 7Syringe Clip 50ml - B.B. Perfusor 7Syringe Clip Holder 10-50ml 6Syringe Pump 16Syringe Pump Control Buttons 32Syringe Pump Holder Kit 39

TTechnical Data Card 39Touch Screen Controller 15Tube Clip Kit 3

WWarmer Holder 36Warning Sticker Kit (USA) 38



59


Gambro Lundia ABPO Box 10101Magistratsvägen 16SE-220 10 LundSwedenPhone +46 46 16 90 00Fax +46 46 16 96 96www.gambro.com


http:\\www.gambro.com

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2012-11-26 10:13:26 dmadmin dmadmin

Manual signature added to work around EMC case 18788914

2012-11-26 15:41:26 seanqv Qvarlander Anders

CN Version - Approved

2012-11-27 10:13:03 dmadmin dmadmin

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