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  • 8/10/2019 SPE-30086-MS

    1/12

    Society of Petroleum

    Engineers

    SPE 3 86

    Formation Damage due t Losses ea based Brine and How Was Revealed

    Through Post Evaluation Scale Dissolver and Scale Inhibitor Squeeze

    Treatments

    K.

    Lejon, Statoil

    as,

    J. Tuxen Thingvoll, Statoil

    as,

    E.A. Vollen, Statoil

    as, P.

    Hammonds, Baker Performance Chemicals

    Copyright

    1995,

    Society

    at

    Petroleum Engineers, Inc,

    This paper was prepared for presentation

    at

    the European Formation Damage Conference held In The Hague, The Netherlands, 15-16

    May

    1995,

    This paperwasselected forpresentation by an SPE Program Committee following review of informationcontained inan abstract submitted by the author s). Contents ofthe paper, as presented,

    have

    not

    been

    reviewed

    by

    the Society of Petroleum Engineers and

    are

    subjected to correction

    by

    the author s ,

    The material, as

    presented, does

    not

    necessarily

    reflect anyposition of

    the

    Society

    of

    Petroleum Engineers

    Its officers

    or members Papers presented

    at SPE

    meetings are SUbject

    to publication review

    y

    Editorial

    Committees

    of

    the

    Society

    of

    Petroleum

    Engineers

    Permission to copy

    is

    restricted to a n abstract

    of

    not

    more than 300

    words. illustrations

    may not be

    copied,

    The

    abstract should contain conspicuous acknowledgment

    of where

    and by

    whom

    the paper

    is

    presented, Write Librarian, SPE, P,O.

    Box

    833836. Richardson. TX 75063-3836, U,S.A. Facsimile 214-952-9435).

    ABSTRACT

    Calcium based brine has regularly been used during workover

    operations

    on

    naturally completed wells without any sign of

    for-

    mation damage.

    In

    gravel packed wells which have seen severe

    losses

    of

    Ca based brine production decline was observed.

    Fur some

    of

    the gravel packed wells the production decline oc-

    curred when bringing the well on production after completion,

    whilst

    in

    others, the

    loss in

    productivity occurred after sea water

    breakthrough.

    I

    In

    order

    to

    increase productivity

    and

    confirm the relationship

    be-

    tween productivity decline and formation of CaS0

    4

    scale due to

    losses of completion brine, scale dissolver treatments were car

    ried out.

    The use of dissolver chemicals resulted

    in

    mobilization

    and re-

    moval

    of

    several hundred kilograms

    of

    solids from the near well

    bore area.

    A post-evaluation strategy to provide information about the na-

    ture, origin

    and

    location

    of

    scale was successfully implemented.

    More importantly, the dissolver treatments resulted

    in

    increased

    oil production.

    The findings and lessons learned have had several important

    im-

    plications

    for

    gravel pack completions

    an d w ell

    treatments

    in

    Statoi .

    INTRODUCTION

    Solutions

    of

    high density brines

    of

    calcium chloride and calcium

    bromide are extensively used

    in

    workover and drilling opera

    tions. Normally, this practice does not produce any deleterious

    effects. However, the potential for formation damage due

    to re-

    action between calcium-based brine and water present

    in

    t he r es -

    ervoir exists and is documented through laboratory studies and

    field experience

    2

    3

    References

    and

    figures

    at e nd of

    paper

    75

    Unfavorable mixing ratios of Ca-based brine

    and

    sea

    water, used

    as

    solvent for chemicals or

    as

    displacing fluid, c an a ls o pl Oduce

    favorable conditions for precipitation of solids

    and

    subsequent

    formation damage.

    In

    addition, oilfield waters will deposit sparingly soluble salts

    eg.

    CaC0

    3

    ) due to either changes

    in

    physical conditions e.g

    temperature, pressure) or change

    in

    chemical composition loss

    of gas, mixing

    of

    waters).

    Scale deposits

    are

    commonly calcium carbonate; barium,

    stl on-

    tium and calcium sulphates; and various naturally occurring

    ra-

    dioactive materials NORM). The latter

    are

    commonly

    precipitated with the other sulphate scales.

    Carbonate scales

    are

    easily removed

    by

    acid treatment

    and

    cal

    cium sulphate with moderate difficulty

    by

    using converters,

    In oilfield operations Sulphate scales a re mor e commonly treated

    with non-acid dissolvers. These formulations

    are

    blends of

    chelating agents, accelerators, dispersants and other synergists.

    4

    The chelants are capable of forming soluble complexes with

    metal ions. The stability

    of

    these complexes

    is

    known to depend

    on the chelating agent and metal, solution pH, temperature,

    etc.

    For dissolution

    to

    occur, the solubility of the complex

    m us t e x-

    ceed that of the scale

    as

    indicated

    by the

    equations:

    CaS0

    4

    s)

    H

    Ca2+

    +

    SO

    l

    Ca

    2

    +

    +

    EDTN- H

    Ca EDTAl

    aq)

    Also, the scale must furnish metal ions

    in

    solution for chelation

    to

    occur. The strengths

    of

    chelant metal complexes

    may be com-

    pared from values

    of

    their stability constants

    as

    shown

    in

    Table I

  • 8/10/2019 SPE-30086-MS

    2/12

    2

    Formation

    Damage due to Losses of Ca-based Brine and

    How

    Was Revealed

    Through

    Post Evaluation of Scale Dissolver and Scale

    Inhibitor

    Squeeze

    Treatments

    SPE 30086

    Table

    1:

    S tabi li ty C lns tant s (loglllK) If Meta l Chelant

    ClIInplexes'

    elapsed from the time

    of

    completion to the apperance

    of

    the pro

    duction problems,

    Definition

    of

    productivity index:

    PI

    Q 10 P

    s

    - P Ibhp) where:

    A list

    of

    events and observations leading to the verification of a

    causal link between observed productivity problems and losses

    of completion brine is given below,

    Metal Chelant

    NTA

    HEDTA

    EDTA

    DTPA

    A1

    3

    + 11.40 14.40 10.30 18,70

    Ca'+

    6.40 8.30

    10,70

    10,80

    Fe'+

    8,30 12,20

    14.30 16.40

    Fe

    3

    +

    15.90

    19,80 25,10

    28,00

    Ba'+

    4.80

    6,30

    10,70 10,80

    Sr'+

    5.00

    6,90

    8,70

    9.80

    QIo

    P

    I'CS

    P

    lbhp=

    Total fluid rate Sm

    3

    /d)

    Reservoir pressure

    bar)

    Flowing bot tom hole pressure bar)

    Chelants are of relatively high molecular weight in compal'ison

    to metal ions and therefore are required in high concentrations

    for substantial scale dissolution, The aminocarboxylate chelants

    are active over a broad pH range,

    The activity toward a part icular metal ion varies with pH. A

    chelant can then be formulated to be somewhat ion specific in

    dissolution, These chelants are also stable to hydrolysis at high

    temperatures: an essential property for surviving downhole con

    ditions without degradation, The aminocarboxylates have low

    toxicity to marine organisms but are not readily biodegradeable,

    Formulated products are not aggresive to elastomeric material

    and show low corrosion rates, relative to acid, on metals used in

    well completion. 4

    Use of brines containing alkaline earth metal ions as solvents,

    pre-tlush or overt lush should be avoided where possible, as

    these ions reduce the efficiency

    of

    the dissolver treatment.

    For optimum performance, the design

    of

    a scale dissolver

    job

    should be conducted on a well by well basis,

    An effective scale dissolver treatment requires correct applica

    tion as well as an efficient product, Improper application

    of

    an

    efficient product has been shown to produce poor results.

    6 7

    The treatment may be a simple bullheading of tluids downhole,

    or require diverting agents

    01'

    coiled tubing. for accurate place

    ment. A typical sequence is outlined below,

    WELL HISTORIES

    During a period of less than six months several gravel packed

    wells experienced a sudden and sharp decline in productivity,

    The problems appeared shortly after seawater breakthrough or in

    connection with scale inhibitor squeeze treatments.

    It was soon realized that the problems could be related to heavy

    losses

    of

    calcium brine during completion operation,

    During most complet ion operations, the bulk part ot the brine

    volumes used are backproduced during the clean-up period.

    Brine still remaining

    in

    the formation, so-called lost brine , is

    expected to return over the next few days together with oil and

    produced water.

    For the problematic wells, heavy losses

    of

    high density calcium

    brine (150-1000 m

    3

    )

    were recorded, The volumes lost are sum

    marized

    in

    t ab le 2. For these wells, several months to a year

    76

    Q

    Ilit

    and Pres are measured values,

    P

    lbhP

    is calculated using a well hydraulic prediction programme,

    Production data input comprises tlowing wellhead pressure, total

    tluid rate and water cut.

    Well A showed symptoms typical

    of

    formation dam,lge due to

    calcium sulphate scale:

    In July 93,10 months after completion, the PI dropped

    from 750

    to

    520 m

    d bar

    and further

    to

    95 Sm

    3

    /d/bar

    in October 93.

    The first produced water sample obtained had a Ca'+

    content (2100 mg l five times higher than expected

    compared

    to

    the level found in more tban 20

    neighbouring wells (350-450 mg/l),

    Production logging in October

    93

    verified reduced

    productivity together with high Gamma Ray (GR)

    readings

    In well B, formation damage occured after scale inhibitor

    squeeze treatment following sea water breakthrough:

    A sharp increase

    in

    the Ca'+ level was recorded during

    a 48 hours backtlow period after inhibitor squeeze (500

    mg l before, 4200 mg l after (see figure 1)

    Only

    6

    return

    of

    inhibitor was found. This is

    significantly lower compared to previous squeeze

    treatments (25 30%)

    Production logging performed before and after the

    treatment verified reduced productivity

    During a short period, three more gravel packed wells experi

    enced productivity decline that have been linked to residuals

    of

    calcium brine in the neal' wellbore area,

    In Well C, breakthrough

    of

    produced water with high sea water

    content (98 %)

    11

    month after completion had a dramatic effect

    on productivity:

    During a few months produced water rate decreased

    significantly and eventually ceased completely

    The productivity (PI) alsoclecreased and this trend

    continued after the water production ended,

    Wel l 0 produced only I

    water after, compared to 18 before,

    gravel pack operation. Analyses

    of

    pr lduced water showed a

    threefold increase in Ca'+ after gravel pack operation (from 1612

  • 8/10/2019 SPE-30086-MS

    3/12

    SPE 30086 K. Lejon, J. Tuxen Thingvoll, E.A. Vollen, Statoil,

    P.

    Hammonds, Baker Performance Chemicals

    3

    to

    4462 mg/I).

    In

    this

    well

    tangible evidence

    of

    calcium sulphate

    precipitation

    was

    found:

    Scale particles found

    in

    the sand trap and

    in

    downhole

    bailer were identified as CaS0

    4

    21-lp gypsum).

    Well E was eventually added

    to

    the list

    of

    problematic wells.

    This well produced dry oil prior

    to

    the gravel pack operation. A

    short time after, both the production rate and wellhead pressure

    started

    to

    decline table 3)

    For well

    E,

    the drop

    in

    production rate

    was

    related

    to

    possible

    precipitation of CaS0

    4

    due

    to

    use of seawater during gravel pack

    operation

    Table 3. Well E - Production data after completion operation

    Date

    Choke P

    WII

    UiI

    Water

    mm

    bar

    SmJ/d

    cut

    14.11.93 17

    138 958 0

    17.11.93 24.8 109

    1.564 0

    02:12.93 24.2

    81

    449 0

    17.12.93 24.2

    80 348 0

    01.01.94 53.9 80 210

    0

    For all wells, except well B, the potential for sulphate scale

    formation

    was

    evident due

    to

    high concentrations

    of

    sulphate

    (eg. high sea water content) and high calcium.

    High GR-readings readings are normally scen

    when

    sulphate

    scales

    of

    barium

    and

    strontium are formed.

    In

    well A,

    the pres

    ence of sulphate scale incorporating NORM was detected. Thus

    the observed formation damage could

    be

    due to both natural

    formed barium sulfate scale and calcium sulphate

    from

    lost

    brine.

    In

    well B,

    no

    increase

    in

    radiation was detected after production

    decline indicating precipitation

    of

    calcium and inhibitor.

    SCALE DISSOLVERTREATMENTS

    In

    order

    to

    remove the formation damage

    and

    restore

    the

    produc

    tivity, scale dissolver treatments were carried out

    in well A, C,

    D

    and E.

    Well

    A,

    C and D

    The dissolver treatments were carefully designed and carried out

    according

    to

    the following procedure:

    A scale dissolver formulation incorporating EDTA was

    chosen from laboratory studies.

    Solutions were bullheaded except

    in

    one operation well

    D,

    1st treatment) where coiled tubing

    was

    employed.

    A spear

    of

    sea water (*) containing demulsifier and

    scale inhibitor was pumped ahead of the scale dissolver.

    Sea water containing scale inhibitorwas used

    as

    the

    displacement fluid.

    The shut in period was set to

    48

    hours

    t

    achieve

    optimum reaction temperature and enough time for

    chemicals

    to

    react.

    To obtain the highest possible dissolution rate, sea

    water was pumped every 4 hours during the shut

    in

    77

    period to make sure that fresh dissolver contacted the

    CaS0

    4

    scale

    in

    the near wellbore area.

    Based

    on

    ideal conditions, the dissolver front

    was

    calculated to be displaced 2 m out from the wellborc.

    (*)

    Seawater was replaced by 2 KCI

    in

    the sccond

    treatment ofwell D

    WellE

    In

    order to reveal the nature

    and

    composition ofthc problem, a

    diagnostic treatment with a very limited amount of dissolver

    chemicals

    was

    planned. The results from this treatment provided

    the basis for the decision

    on

    whether

    to

    initiate another

    and

    larger dissolver treatment.

    15

    m

    3

    of chemicals were initially pumped

    down to the

    perfora

    tion interval

    and 1/3

    of the tubing

    was

    filled with chemicals.

    Agitation

    and

    addition of

    fresh

    chemicals

    to the

    gravel

    pack

    was

    then

    achieved

    by

    pumping small volumes every 4 hours during

    the 48 hour shut-in period, giving a 0.6 m radial displacement of

    the fluids into the formation.

    POST EVALUATION

    OF

    BACK- PRODUCED AQUEOUS

    PHASE

    Well A

    The backflow profile was established

    by

    offshore monitoring of

    pH

    and level

    of

    scale dissolver. See Figure 2.

    Based

    on

    these analyses, the sampling period

    was

    established.

    Onshore analyses

    for

    ion compositions

    were

    carried out

    on

    the

    same samples using Inductively Coupled Plasma Spectrometry

    lCP) and volumetric titrations Mettler Auto Titrator).

    The amount of dissolved scale

    was

    estimated t1 om material bal

    ance calculations based

    on

    the percentage

    of

    formation water

    and seawater/dissolver solution

    in

    back produced water

    In

    principle,

    all

    ions or species that do not take part

    in

    any physi

    calor

    chemical reaction during the dissolver process

    can be used

    as

    indicators for the formation water content.

    As no

    such species

    exist, a comprimise

    was

    chosen.

    The concentration of magnesium ions (Mg

    2

    was selected as the

    best indicator because sea water dissolver solvent) is

    high

    and

    formation water low

    in

    magnesium. More importantly, there are

    few

    slightly soluble magnesium compounds,

    and the one which

    may be

    present downhole MgC0

    3

    ) is

    relatively unaffected

    by

    EDTA

    at

    pH

  • 8/10/2019 SPE-30086-MS

    4/12

    4 Forma tion Da ma ge due to Losses of C a- ba se d B r in e a nd H o w

    Wa s

    Revealed

    Through

    Post Evaluation of Scale Dissolver

    an d

    Scale Inhibitor Squeeze

    Treatments

    SPE 30086

    Th e concentration of excess calcium ions throughout the back

    flow period

    is

    not balanced by chloride or sulphate ions. The

    surplus of Ca'+ ions is reported as calcium carbonatelcalcium

    chloride CaCO/CaCI,).

    (Bicarbonate was not included

    In

    the ion analyses.)

    Th e

    rationale for doing this is as follows:

    Th e dissolver has probably dissolved some

    CaC0

    3

    , bu t to as

    cribe the whole surplus of Ca'+

    to

    dissolved

    CaC0

    3

    is not realis

    t ic based on solubility considerations.

    Large concentrations of bicarbonate and carbonate wil l form

    downhole due to the injection of the alkaline dissolver solution:

    Th e

    calculations are based on excess ions in backproduced water

    phase and rate/volume of produced water.

    In retrospect, it was realized that fewer samples than optimum

    were taken during the.backflow and variations in the ion pattern

    may not have been properly detected. An underestimate

    of

    the

    amount of material mobilised and removed is therefore likely.

    WellC

    Fol lowing the disso lver t reatment a total number

    of

    34 water

    samples were taken during a per iod of 200 hours. Analyses of

    pH and scale dissolver

    )

    were carried out offshore. Ion analy

    ses were determined onshore.

    is not known

    if

    CaCI, exists in solution (aq) or as solid salt (s)

    CaCI, (s,aq) + 2Na\aq) = 2NaCI (s) +

    Ca \aq)

    High concentrations of CO/ subsequently suppress the rate

    of

    dissolution

    ofCaC0

    3.

    CaS0

    4

    is re turned at a constant level from 14 to 40 hours. The

    presence of CaCO/CaCI, is again observed when the concentra

    tion of chloride starts to climb (35-60 hours). This creates a fa

    vorable condition for NaCI precipitation as suggested for well

    A

    Therefore the amount of CaC03 should be less than reported

    830 kg).

    Using the same arguments as for well A, the quantit ies of solids

    mobilised and removed during the backflow period were deter

    mined. Th e results are plotted in figure 5

    The backflow profile in well C is different from well

    A

    The ma

    jo r

    part of the mobilised material is returned between 30 and 80

    hours suggesting that the brine was lost further out in the forma

    tion. Also, a larger amount

    of

    brine was removed in well C com

    pared to well A

    CO

    2

    (aq)

    HC 0

    3

    '

    C O / + 2 H P

    CO, (oil)

    CO, (aq) + OH'

    HC 0

    3

    + O H

    is conceiveable that precipitation of sodium chloride will oc

    cur when concentra ted ca lc ium br ine is mixed with alka line

    EDTA solution containing sodium ions. This happens because

    sodium chloride is much less soluble than calcium chloride

    The reaction explains why dissolved quantit ies are reported as

    CaCO/CaCI

    2

    Th e total quantit ies removed during the dissolver operation are

    summarized in table 6

    Dissolved material during the backflow period is shown in fig. 4

    Th e

    plo t shows a major peak equivalen t to 7000 mg/I (7 kg/m

    3

    )

    of CaCI

    2

    which

    is

    observed be tween 1.5 and 2.5 hour s a fte r

    opening the well. Later on, the level stays constant. Th e conen

    tration of CaS0

    4

    in the return fluid is relativelyconstant over the

    14

    hour backf low period. This may indicate that the sulphate

    scale i s evenly distributed from the gravel pack into the near

    wellbore area.

    WellD

    Th e quantities of solids mobilised during the 10 hours backflow

    per iod was de te rmined as decribed above for A and C, and the

    results are plotted in figure 6.

    Th e

    plot shows elevated amounts

    of

    CaCI one peak appearing

    a t 1-2 hour s and another broader peak at 4 -10 hours. A minor

    amount o f C aS 0

    4

    is observed after 1 hour, but the bulk is pro

    duced back after 4-10 hours.

    A small amount o f B a S 0

    4

    is

    mobilised after 2-3 hours. This sug

    gests that the dissolved BaS0

    4

    was located in the gravelpack. At

    that time both pH and dissolver return are at their highest level.

    A large amount (peak) of CaCO/CaCI, is observed between 2.5

    and 5.5 hours. This happens when the concentration

    of

    scale dis

    solver in the return (and

    Na

    ions) is at maximum (38 ). Also,

    this period starts with maximum concentration of Ca'+ and CI'

    ions. The concentration

    of

    calcium continues

    at

    a high level

    while chloride drops sharply, suggesting that the solubility of so

    dium chloride is exceeded and NaCI salt is precipitated.

    The disso lver t reatment also mobi li sed a constan t amount

    of

    BaS0

    4

    throughout the initial backflow period indicating that the

    conditions were favourable high pH, sufficient concentration of

    EDTA) for dissolving this hard and difficult scale. This also sug

    gests that a significant amount of

    CaC0

    3

    is dissolved

    Prior to the disso lver t reatment , the produced water of well D

    contained enhanced levels of Ca'+ (6226 mg/l compared to 1612

    mg/I in the formation water).

    If

    cor recti on is made for the en

    hanced Ca'+ levels, both the broad peaks of mobilised CaCl, dis

    appear while the amount of CaC0

    3

    diminishes

    figure

    7). The

    amount ofCaS0

    4

    and BaS0

    4

    remains the same.

    The estimated total amounts of material removed during the

    14

    hour backflow period were:

    1700 kg CaCI,

    300 kg CaS0

    4

    6 kg

    BaS0

    4

    45 0 kg CaC0

    3

    /CaCI,)

    This indicates that the lost brinc CaCI/CaBr,) is located further

    out in the formation than the CaSO/BaS0

    4

    scale, and that the

    dissolver solution has not penetrated the area of lost brine. This

    observation may also suggest that when CaS0

    4

    is

    formed, sul

    phate ions from the passing sea water /injection water picks up

    78

  • 8/10/2019 SPE-30086-MS

    5/12

    SPE 30086

    K.

    Lejon, J. Tuxen Thingvoll, E.A. Yolien, Statoil, P. Hammonds, Baker Performance Chemicals

    5

    Ca

    2

    ions from the br ine and move into, or to the vicini ty

    of

    the

    gravel pack where deposition occurs.

    The

    second dissolver treatment in well D with limited volume of

    solvent (EDTA) also removed some CaS0

    4

    and CaC0

    3

    in

    addtion to iron. The backproduced aqueous phase was deficient

    in

    chloride ions, indicating that precipitation

    of

    NaCI may have

    occured.

    The analyses and post evaluation of the second dissolver treat

    ment was somewhat difficult due to lack

    of

    analytical results

    from the backflow period. Low water cut and formation

    of

    stable

    oil/water emulsions made

    it

    difficult to obtain enough water for

    ion analysis.

    WellE

    The

    quantities

    of

    solids mobilised during the 22 hours backflow

    period are presented in

    figure 8.

    The plot shows that the return

    of CaS0

    4

    is minor during the first

    4 hours, but later the content increases and reaches a constan t

    level from 5 to 22 hours after which sampling was terminated.

    As observed for well A precipitation ofNaCI has occured con

    current with an increase

    in CaCO CaCI

    2

    The bulk part of the

    material mobil ised is bel ieved to be CaCI

    2

    based on solubility

    considerations.

    PRODUCTION IMPROYEMENTS

    Well

    A

    As described in the previous chapter a relatively large amount

    of

    CaS0

    4

    scale was removed from the gravel pack or near wellbore

    area.

    In table 4, well tests before and after the dissolver treatment are

    listed. An immediate increase

    in productivity was observed, the

    oil rate increasing from 2871 Sm

    3

    /d to 3465 Sm

    3

    /d. However ,

    this inc rease on ly lasted a few days. 10 days la te r t he well tes t

    showed an oil rate

    of

    2743 Sm

    3

    /d. In the foll owing weeks the

    productivity showed a further decrease. Due to the short term ef

    fect on productivity no data acquisition programme was carried

    out

    in

    this well.

    Despite the short effect

    of

    the dissolver treatment, the net profit

    from increased oil p roduct ion more than balanced the opera

    tional cost, including chemicals.

    Table

    4: Well A -

    Production

    data

    before and a ft er

    dissolver

    treatment

    Date W P

    Qoi

    Water PI

    bar Sm

    3

    /d

    u

    Sm

    3

    /d/bar

    14.12.93be

    77

    2.871

    26.5

    92

    fore

    06.0

    I

    94aft

    77 3.465

    31.2

    177

    er

    12.01.94aft

    75

    2.743

    34 88

    er

    79

    WellC

    The well was put on product ion at a rate

    of

    approximately 1000

    Sm

    3

    /d. This rate was chosen to min imize any process prob lems

    due to high concentration of spent dissolver fluid and high pH.

    The

    production rate was increased

    in

    s tcps over a period of 24

    hours.

    Before the scale dissolver treatment, the well produced with an

    oil rate of 2900 Sm

    3

    /d at a wel lhead pressure

    of

    76 bar. After

    the t reatment the well was producing 5700 Sm

    3

    /d at maximum

    choke setting and a wellhead pressure

    of95

    bar.

    During the sampling period wellhead pressure decreased from

    94 to 84 bar and water cut increased from 2 to 15 .

    A well tes t performed a week after the treatment , showed a loss

    in productivity (PI) from

    210

    to 80 Sm

    3

    /d/bar. The production

    data are given in table

    5.

    Further well tes ts 2 and 3 weeks later also showed a decrease

    in

    productivity, but the well was sti ll producing at a considerably

    higher PI and rate than before the treatment.

    Table

    5:

    Well

    C -

    Production data before and after

    dissolver

    treatment

    Date

    W P

    Qoi

    Water

    cu t

    PI

    bar

    Sm

    3

    /d

    Snl d bar

    02.11.93 76 2.900 0 31

    before

    24.12.93

    95 5.700 1 210

    after

    30.12.94 84

    3.960

    80

    after

    To gather more information on how the t reament affectcd the

    productivity it was decided to perform a PLT/BU. The most in

    teresting findings are given below:

    A PLT prior to the dissolver treatment gave a

    contribution

    of30

    of

    total flow from the lower

    1/3 of

    the gravel packed interval. The PLT after the treatment

    gave an increase

    in

    contribution to 46 , indicating a

    stimulation effect across the lower part of the interval.

    All water production was coming from the lower

    1/3 of

    the gravel packed interval

    PI , at a total rate

    of 3000 Sm

    3

    /d, increased from 33

    Sm

    3

    /d/bar to 128 Sm

    3

    /d/bar

    Pressure drop across the gravel pack decreased form

    93.9 bar to 22.4 bar.

    As can be seen from

    figure

    9, the well p roduced at a higher oil

    rate dur ing January - April 94 compared with the well test pet

    formed prior to the treatment.

    The benefical effect

    of

    the dissolver trcatmcnt is also reflected

    in

    the economic results.

    The

    operational cost for the treatment was

    estimated to 100.000. As a comparison, the extra oil produced

    during this period was worth about 40 million.

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    6

    Formation Damage due to Losses of Ca based Brine and How Was Revealed

    Through

    Post Evaluation of Scale Dissolver and Scale

    Inhibitor

    Squeeze

    Treatments

    SPE 30086

    WellD

    The first dissolver treatment

    in

    Well D gave an increase in well

    head pressure that enabled the production rate initially to be kept

    at the target rate

    of

    1100 Sm

    3

    /d, but shortly after the operation

    the wellhead pressure started declining

    Three months after the treatment the wellhead pressure was back

    at the same level as before. The positive scale dissolver result

    experienced in well E next section), triggered another treatment

    in

    well D using the same procedure and dissolver volumes as in

    well E After the 2nd treatment the wellhead pressure was stable

    at a high level for several months, maintaining the production

    rate at the target of 1100 Sm

    3

    /d.

    The results are summarized

    in

    table

    7

    Our study indioates that diagnostio treatments with

    small dissolver volumes is as effective and durable as

    large volumes.

    Monitoring programmes and post evaluation strategies

    for soale dissolver treatments are essential.

    For

    gravelpaoked wells, the brine system has been

    ohanged to sodium bromide NaBr)

    if

    high brine losses

    are expected.

    AKNOWLEDGEMENT

    The authors wish to thank the management of Statoil for pennis

    sion to publish this paper.

    REFERENCES

    WellE

    Production data in table 3 clearly show that well E experienoed

    a dramatic decrease in productivity prior to the dissolver treat

    ment. There was a conoern that the well oould be oompletely

    blooked, thus preventing the pumping of soale dissolver

    solution.

    The treatment enabled the well to be produced at an oil rate that

    was above the initial rate following the gravelpack operation, in

    dicating that the gravel paok operation had oaused formation

    damage that now was removed.

    The wellhead pressure deolined slightly during the next 2

    months, but thenstabilized. For the next 8 months no further de

    crease in produotion rate or wellhead pressure was observed.

    Remarkably, the limited scale dissolver operation resulted in a

    full restoration

    of

    well produotivity. Aooordingly, it was decided

    to design the seoond operation in well D the same way.

    The results are summarized

    in

    table7.

    CONCLUSIONS

    The major reason for the deoline in produotivity in gravel paoked

    wells has been confirmed to be due to heavy losses

    of

    calcium

    based brine during completion operation. Breakthrough of sea

    water has led to precipitation

    of

    CaS0

    4

    Use

    of

    sea water as sol

    vent for scale dissolvers and scale inhibitors has also added to

    the deleterious effects.

    The observations and findings have lead to fol lowing conclu

    sions and recommendations:

    Formation damage is related to the volume of brine lost

    during completion operation.

    Lost Ca-brine during gravel paoking has been found to

    be present in the formation after many months

    of

    produotion.

    Loss

    of

    oompletion fluids during gravel paoking should

    be minimised and monitored properly.

    Laboratory compatibility studies

    of

    treating chemicals

    should be initiated if heavy losses

    of

    completion brine

    has occurred.

    Use of soale dissolver has been identified as an effective

    and economical method for repairing formation damage

    related to sulphate scale.

    80

    1

    2.

    3

    4.

    5

    6

    7

    Schmidt, T., and S0reide, F., Mineral Soale in

    Gravelpaoked Wells , Paper no. 56, Corrosion 94,

    NACE

    Martinko, B., Investigation of Chemical

    Compatibility

    of

    Fonnation Waters with CaCl

    2

    and

    CaBr

    2

    Brines , NAFTA 44,

    p

    265-269 1993)

    Ali, S A., Javora, P. H Guenard, J H and Kitziger,

    F. W., Test High-Density Brines For Formation

    Water Interaotion , Petroleum Engineer International

    July 1994)

    Paul, J.M., and B.D. Fieler, A new solvent for

    Oilfield Scales , 67th Annual Conference, SPE no.

    24847.

    Chelant Stability Constants, Akzo Chemioals Ltd.

    Produot literature.

    Fieler, E.D., Applioation and evaluation

    of

    soale

    dissolver treatment , paper 58, Corrosion

    94 NACE.

    Hunton, A.G., Improvements in Scale Dissolver

    Formulation , Oilfield Chemical Symposium, Geilo

    1994)

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    ATTACHMENT

    1

    Table 2:

    Calcium

    Based Brine

    Injected

    and

    Lost

    During Completion Operation

    Type

    *)

    Specific Lost Perforation length

    Gravity

    m

    3

    )

    Well

    A CaCl

    2

    1.38 1000 57 m

    WellB CaCl

    2

    1.36

    500 7 m

    WellC CaCl

    1.33 400-450

    35 m

    WellD

    CaBr

    2

    1.68 450 27 m

    WellE

    CaBr

    2

    1.63 150 26m+15 m

    *)

    The brines contain both CaCl

    2

    and CaBr

    2

    .

    Low density brine is low

    in

    CaBr

    2

    .

    Hig h d en sity b rine is rich in CaBr

    2

    Table 6: Compounds Removed Precipitated **)

    During

    Dissolver Treatments

    CaCI

    2

    CaS0

    4

    CaCO/CaCI

    2

    BaS0

    4

    SrS0

    4

    NaCI

    Well A 1700 kg 300 kg 450 kg

    5 kg 0 0

    WellB

    - - -

    - - -

    WellC

    6 20 0 k g

    280 kg 830 kg

    okg 0 0

    Well

    D, no 1 *) 5.5 kg/m

    3

    1.2 kg/m

    3

    4 k g/m

    3

    I kg/m

    3

    0 0

    Well D no 2 *)

    1.2 kg/m

    3

    1.5 kg/m

    3

    8 k g/m

    3

    0 0 -15 kg/m

    3

    )

    Well E *) -

    5 k g/m

    3

    17 kg/m

    3

    0 0 - 3 kg/m

    3

    )

    *) Total amount dissolved not determined because volume produced water was not recorded

    **)

    Precipitation

    of

    sodium chloride

    Table 7: O il Production Improvements and Duration of Dissolver Treatments kg)

    Q Q

    Maximum Duration

    Other

    immediate effects

    before)

    after)

    improvement

    4)

    Comments)

    Sm

    3

    /d)

    Sm

    3

    /d)

    Sm

    3

    /d)

    Well A

    2871

    3465

    594 10 days PI increase: 92

    to

    77 Sm

    3

    /d/bal

    WellB

    - -

    - -

    No dissolver treatment)

    Welle

    2900 5700 2800 70-120 days PI increase:

    3

    t0210 Sm

    3

    /d/bal

    Well D I

    518

    986 468

    8

    months

    P

    WH

    inc re as e: 82 to 132 bar

    Well E 3)

    210 1542

    1332 >8 months

    PwHincrease: 80-136 bar

    P

    WH

    Wellhead pressure

    1)

    First dissolver treatment, large dissolver volume injected, coiled tubing

    2) Second dissolver job, small dissolver volume injected, pump job, bullheading

    3)

    Small dissolver volume injected, pump job, bullheading

    4) Period of increased oil production

    *)

    O il r ate ke pt a t a bo ut 1 100 S m

    3

    /d due to production limitation

    8

  • 8/10/2019 SPE-30086-MS

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    ATTACHMENT

    Figure

    WELL

    B: CalciumConcentration in Produced

    Water

    500

    1500 - - - - - - t - - - - - - - - l l ~

    3000 +--------------- ----{

    4500

    ..

    = = = ; = = = ; ~ = = ; j ~ = = = ; ; = = = = ; ~ ~ ~ ~ = T I

    Iseve,ol

    month,l 8

    hours pe lool

    ~ ~ I

    4000 l ~ ~ ~ = ~ I H ~ = = = = = : J -

    3500 -1--------------.---1 \------_---\l.ill )..1JJlllJ - =L.- tl

    Q

    5 +----== - - =T-=----H

    +

    ij 2000

    +-- - - - - - - - - - - -7J

    N N ~ ~ ~ ~ ~ ~

    g

    Semple number

    Figure

    Well A Return Curves for

    Scale

    Dissolver and

    pH

    2nd y-axis

    7

    10,5

    10

    9,5

    8,5

    7

    9 10 11 12 13 14 15 16 17 18

    Hours

    OL,....-- '--'- '--..l-_L---'-_..l-_L---'-_..l-_L----'-_..l-_-'---==----- --l Ill -.......

    . .-----

    o

    40

    35

    30

    15

    25

    20

    15

    .

    10

    8

  • 8/10/2019 SPE-30086-MS

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    140.00

    120.00

    1100.00

    80 00

    i

    60.00

    40 00

    ] 20.00

    0.00

    20.00

    Figure 3

    WELL A : EXCESS ION CONCENTRATIONS

    me/l

    /1

    0

    1\

    -...

    @;]

    \

    -.

    .

    -

    r ....

    ........

    /

    .-

    =:::::

    ~

    ~

    ~

    7

    I I a

    Ba

    8 4

    C[

    11 111 5

    1

    2 4 6

    Figure 4

    WELLA: Compounds Removed During Dissolver Treatment

    12000

    10000

    i

    E

    6000

    B

    l:j

    4000

    0

    2000

    1.5 2 75 3.25 3 75

    Hours

    83

    4.75 5 75

    7 75 11.17

    14 75

  • 8/10/2019 SPE-30086-MS

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    igureS

    WELL

    Compouuds

    dissolved duriug dissolver treatmeut

    4 y

    12000 ~ _ A ~ j

    10000

    ll

    8000 ~ ~ ~ ~ _ _ i

    I

    6000

    + - - - - - ~ - - - = = ~ = = ~ - y

    4000 ~ V

    2000

    Hours

    Figure

    Well D: Compouuds Removed

    Duriug Dissolver Treatmeut

    12 00

    10 00

    8 00

    l

    6

    e

    6 00

    rJ

    -l:

    g

    4 00

    2 00

    0 00

    0 5 1 5 2 5 4 5

    Hours

  • 8/10/2019 SPE-30086-MS

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    Figul c 7

    Wcll

    D:

    Compounds Removcd Dul ing Dissolvcl

    re tmcnt

    Correction Made

    for Enhanced Levels

    ofCa

    in Produced

    Waler Prior to Treatment

    12 00

    10 00

    ;;,

    i

    g

    8 00

    ]

    J

    6 00 -

    +l

    4 00

    =

    2 0 0

    0 00

    0 5

    1 5

    2 5 4 5

    Hours

    Fignl e 8

    Wcll E: Componnds Removcd Dnl ing Dissolvcl re tment

    10

    90 00

    .

    80 00

    1

    __l _

    _ _ ~ - - - - 1 - - - d . - - - - ~ - L - - - l - - - - - - - - - - - - - - . L - - - - L - _ _ - I

    70 00 t - - - - - I - - - - - j , - - - - t - - -+ - - - \ -7

    I

    60 00

    50 00

    IcaC03fCaC1

    2

    1

    ]

    40 00

    J

    30 00

    i l

    20 00

    +l

    10 00

    l

    0 0 0

    C

    -10 00

    -20 00

    1 1

    - 30 00 - -- -

    ___- - - - . J _ _ ___ _ __ __ _ ___

    _ _

    _ _

    _ _ _ ___ _ _ _

    ..J

    0 5

    1 5

    4 5

    Hours

    85

    10

    13

    16 19

    22

  • 8/10/2019 SPE-30086-MS

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    Figure 9

    Well

    Production

    rates

    5

    50

    I

    I

    4

    7 J ~ 1 2 d l l Y S

    /

    355

    Dissol ver treatment

    25

    55

    5

    r

    : 45

    4

    35

    S

    3

    25

    .0

    2

    8

    5

    o

    5

    ys


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