Sp
eci
al
Cab
les
T 1
Photo: HELUKABEL®
Special Cables
T
T 2
The name HELUKABEL® stands for standard cables and lines, cables for data technology, pre-assembled cables, cable accessories and also special cables such as system cables and all types of customised special solutions. And we’ve been doing it for 30 years.
We design, construct, and produce insulation and sheath materials for standard to high tech applications, including PVC, PE, PP, TPE-E, TPE-O, PUR, silicon, fluoro-plastics, halogen-free polymers, to name just a few. Our cables meet requirements in terms of reelability, suitability for drag chains, increasingly high speed and acceleration, as well as extreme alternating bending cycles for a minimum bending radius, and resistance to rough environmental conditions regarding high and low temperatures, humidity, oils, petrol and other chemicals.
Our qualified staff in the Special Cables department would be happy to advise you on an individual basis and develop and design your leads. We set great store by providing the right line for the right purpose. Depending on the type of cable, we can deliver in as fast as 4 – 6 weeks for a minimum quantity of 100 m.
Just ask us. Our tailor-made range of products will win you over.
Special Cables
Contents
PageDescription
Single ConductorsT 5TOPFLEX® 303 X07V-K-YÖ, double insulation 0,6/1kV flexible PVC single core, oil resistant ....................................................................................
T 6TOPFLEX® 300, high flexible PVC single core, 0,6/1kV for drag chain and free move application .............................................................................
T 7TOPFLEX® 1002, flexible double insulated single core 1000V ...................................................................................................................
T 8TOPFLEX® 302 / 302-UL, very high flexible PVC single core double insulated 0,6/1kV .................................................................................
T 9TOPFLEX® 301 / 301-C, unscreened (double insulated)/ screened high flexible PUR single core 0,6/1kV for drag chain application ......................
T 10TOPFLEX® 304 / 304-C, unscreened (double insulated)/ screened high flexible PVC single core 0,6/1kV for drag chain application ......................
T 11GALVANICABLE®, high-current cable, high flexible and halogen-free ..................................................................................................................
Trailing CablesT 13Flugzeugheber-T, trailing, PUR ..............................................................................................................................................................
T 14BAULIFTKABEL B101 / B102 / B103, to be used at plant elevators ...............................................................................................................
Cables for Photovoltaic InstallationsT 18SOLARFLEX®-X PV1-F .................................................................................................................................................................
T 19SOLARFLEX®-X PV1-F TWIN .............................................................................................................................................................
Cables for Wind Power StationT 27HELUWIND® WK 103w-T, WK 103w EMC D-T, UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore ...................................................
T 28HELUWIND® WK 103k-T, WK 103k EMC D-T, UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened, .........................
T 29HELUWIND® WK 135-T, WK 135 D-EMC T, UV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C acc. to UL), suitable for offshore .
T 30HELUWIND® WK 137-T / WK 137 EMV D-TFT 4, UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore,
90°C, (80°C according to UL) ...............................................................................................................................................................
T 31HELUWIND® WK 300w-Torsion 1,8/3kV, UV-resistant ............................................................................................................................
T 32HELUWIND® WK 305-Torsion 1,8/3kV, UV-resistant, suitable for offshore ....................................................................................................
T 33HELUWIND® WK H07BN4-F WIND-Torsion, Torsion +/- 150°/1m, UV-resistant, 750V/90°C ...............................................................................
T 34HELUWIND® WK 101 H, 0,6/1kV halogen-free ............................................................................................................................................
T 35HELUWIND® WK Fire Alarm Cable-Torsion, halogen-free, FT1, 24V ...........................................................................................................
T 36HELUWIND® WK-NTSCGEWOEU-Torsion, 3,6 / 6kV ................................................................................................................................
T 37HELUWIND® WK DLO 2kV, FT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA .....................................................................................................
T 38HELUWIND® WK Powerline ALU 105°C robust, 0,6/1kV or 1,8/3kV ..........................................................................................................
T 39HELUWIND® WK THERMFLEX 145, halogen-free, +145°C ...........................................................................................................................
T 40HELUWIND® WK (N)A2XH, 0,6/1kV, halogen-free .......................................................................................................................................
Sensor actuator and distributor CablesT 42SENSORFLEX, sensor actuator cable, PVC, PUR, PVC/PUR ............................................................................................................................
T 43VERTEILERFLEX two-approvals, sensor actuator and distributor cables PVC, PUR, PVC/PUR .......................................................................
T 45VERTEILERFLEX, for sensor actuator distributor boxes, PVC, PUR or PVC/PUR ......................................................................................................
T 46SENSORFLEX-H, sensor actuator cables, halogen-free, high flexible drag chain cable, PUR, mantle EVA +125°C ..........................................................
Cables for airport 400 HzT 49AIRPORT 400 Hz, trailing, PUR, halogen-free, flame retardant ..........................................................................................................................
T 50AIRPORT 400 Hz, trailing, PUR, halogen-free, flame retardant ..........................................................................................................................
Truck CablesT 52HELUTRUCK® 270, with ADR-approval, PVC low voltage cable for commercial vehicles ............................................................................................
T 53HELUTRUCK® 271, with ADR-approval, PUR low voltage cable for commercial vehicles ............................................................................................
T 54HELUTRUCK® 272 / 273, Flat cable for the sideways lighting with GGVS-authorization, Battery cable, battery charging cable ............................................
T 3
s
T
T 4
Photo: HELUKABEL®
Single Conductors
TOPFLEX® 303 X07V-K-YöTOPFLEX® 300
TOPFLEX® 1002TOPFLEX® 302 / 302-UL
TOPFLEX® 301 / 301-C TOPFLEX® 304 / 304-C
GALVANICABLE
These lines are specially designed for use as connecting cables in energy supply chains, handling equipment, robots, machine tools, and manufacturing and processing machines, and in almost all areas of fl exible use with free move-ment.
Optimised insulation materials ensure resistance to oil, greases, coolants, hydraulic liquids, as well as countless alkalis and solvents. Optimised exterior diameters, reduced weights, and out-standing torsion characteristics are the standout features of many of the single cores listed here.
TOPFLEX® 303 X07V-K-YÖ double insulation 0,6/1kV flexible PVC
PropertiesCable structureTechnical dataBare copper, fine wire conductor toDIN VDE 0295 cl. 5 and IEC 60228 cl. 5
Special PVC single-core cable with doubleinsulation and oil-resistant sheath
These cables have been tested accordingto VDE 207 and VDE 0473 and found to betotally oil resistantTemperature range
flexing -5 °C to +80 °Cfixed installation -40 °C to +80 °C
Special PVC core insulation, cold-resistantcolour black / green-yellow PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)
Special PVC sheath, TM5 acc. toHD 21.1S2/A16Nominal voltage
U0/U 600/1000 V Sheath colour greyImproved mechanical protection due thedouble insulation
A.C. test voltage, 50 Hz3000 VInsulation resistancemin. 20 MOhm/kmMinimum bending radiusfor flexible installationapprox. 12 cable ø
ApplicationThis cable is used for conditions of increased mechanical stress. For flexible use with free movement without tensile stress or forcedmovements in dry, moist and wet environments, but not suitable for use outdoors.The cable may be laid in trays, troughs and channels.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
core-/sheath-color green-yellow/greycore-/sheath-color black/greyAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1094,058,08,51 x 675460 1094,057,68,51 G 6754498143,096,09,51 x 1075461 8143,096,09,51 G 10754696209,0154,011,51 x 1675462 6209,0154,011,51 G 16738594308,0240,014,01 x 2575463 4308,0240,014,01 G 25754702440,0336,015,01 x 3575464 2440,0336,015,01 G 35754711572,0480,017,51 x 5075465 1572,0480,017,51 G 5075472
2/0792,0672,020,01 x 7075466 2/0792,0672,020,01 G 70754733/01155,0912,022,01 x 9575467 3/01155,0912,022,01 G 95754744/01267,01152,023,51 x 12072184 4/01267,01152,023,51 G 12075475
300 kcmil1650,01440,026,51 x 15072185 300 kcmil1650,01440,026,51 G 15075476350 kcmil2134,01776,029,01 x 18575468 350 kcmil2134,01776,029,01 G 18575477500 kcmil2943,02304,031,01 x 24074221 500 kcmil2943,02304,031,01 G 24075478600 kcmil3600,02880,035,01 x 30072082 600 kcmil3600,02280,035,01 G 30075479
Dimensions and specifications may be changed without prior notice.
T 5
single core, oil resistant
TOPFLEX® 300 high flexible PVC single core, 0,6/1kV for drag chain and free
move application
PropertiesCable structureTechnical dataBare copper, extra fine wire conductor toDIN VDE 0295 cl. 6 and IEC 60228 cl. 6
Special PVC single-core cable withoil-resistant insulation based onDIN VDE 0281 part 13 and in accordancewith HD 21.13 S1
PVC self-extinguishing and flame retardant,test method B according to VDE 0472part 804 and IEC 60332-1Oil-resistant special PVC insulationChemical resistance see table TechnicalInformation
Colour see table, or as desiredTemperature rangeflexing -5 °C to +80 °Cfixed installation -40 °C to +80 °C
If this cable is to be double-insulated, thenits external diameter and weight must beadapted.
Nominal voltageU0/U 600/1000 V
Caution with existing cables.
A.C. test voltage, 50 Hz3000 VInsulation resistancemin. 20 MOhm/kmMinimum bending radiusfor flexible installationapprox. 7,5 cable ø
ApplicationThanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for usein handling devices, robots, and nearly any area requiring flexible used and free motion. Due to its resistance to mineral oils these cablesare well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularlycritical areas.Suitable for installation in dry, damp and wet environments. With the black sheath, can also be used outdoors.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
TOPFLEX® 300 green-yellowTOPFLEX® 300 blackAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1442,024,04,21 x 2,579623 1442,024,04,21 G 2,5796271258,038,45,11 x 479624 1258,038,45,11 G 4796281085,057,66,01 x 679625 1085,057,66,01 G 6796298130,096,07,41 x 1079626 8130,096,07,41 G 10796306210,0154,08,81 x 1675431 6210,0154,08,81 G 16754384300,0240,010,71 x 2575432 4300,0240,010,71 G 25754392420,0336,012,11 x 3575433 2420,0336,012,11 G 35754401580,0480,014,01 x 5070519 1580,0480,014,01 G 5070536
2/0780,0672,016,31 x 7075434 2/0780,0672,016,31 G 70754413/01010,0912,018,31 x 9573714 3/01010,0912,018,31 G 95754424/01200,01152,020,01 x 12075435 4/01200,01152,020,01 G 12073885
300 kcmil1600,01440,023,01 x 15075436 300 kcmil1600,01440,023,01 G 15075443350 kcmil2030,01776,024,81 x 18572872 350 kcmil2030,01776,024,81 G 18575444500 kcmil2600,02304,028,71 x 24075437 500 kcmil2600,02304,028,71 G 24075445
TOPFLEX® 300 red TOPFLEX® 300 blueAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1442,024,04,21 x 2,5796351442,024,04,21 x 2,5796311258,038,45,11 x 4796361258,038,45,11 x 4796321085,057,66,01 x 6796371085,057,66,01 x 6796338130,096,07,41 x 10796388130,096,07,41 x 10796346210,0154,08,81 x 16781126210,0154,08,81 x 16781064300,0240,010,71 x 25781134300,0240,010,71 x 25781072420,0336,012,11 x 35781142420,0336,012,11 x 35781081580,0480,014,01 x 50781151580,0480,014,01 x 5070518
2/0780,0672,016,31 x 70781162/0780,0672,016,31 x 70781093/01010,0912,018,31 x 95781173/01010,0912,018,31 x 95781104/01200,01152,020,01 x 120738844/01200,01152,020,01 x 12078111
Dimensions and specifications may be changed without prior notice.
T 6
T
TOPFLEX® 1002 flexible double insulated single core 1000V
PropertiesCable structureTechnical dataBare copper conductor, fine wire strandedSpecial PVC single-core cable with double
insulation approved to UL AWM Style 1032PVC self-extinguishing and flame retardantaccording to VDE 0482-332-1-2, DIN EN60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)
1st insulation: special PVC, black colourTemperature rangeflexing -5 °C to +90 °Cfixed installation -40 °C to +90 °C
2nd insulation: special PVCSheath colour black
Nominal voltageacc. to VDE U0/U 600/1000 Vacc. to UL 1000 VA.C. test voltage, 50 Hz4000 VInsulation resistancemin. 20 MOhm x kmMinimum bending radiusfor flexible installationapprox. 7,5x cable øfor fixed installationapprox. 3x cable ø
ApplicationPVC single-core cable suitable for medium mechanical stresses with free movement without tensile stress or forced movements in dry,moist and wet rooms, and in open air (fixed installation).Must not be installed directly in the ground or water.This two-approvals single-core cable is preferred for use in export-oriented mechanical engineering, in machine tools, production lines andsystems engineering.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
AWG-No.No.cores xcross-sec.mm²
Part no. Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
AWG-No.No.cores xcross-sec.mm²
Part no.
30,014,44,5161 x 1,5701377 370,0240,011,641 x 2570138149,024,05,0141 x 2,5701378 490,0336,013,021 x 3570138275,038,46,1121 x 4701379 665,0480,016,011 x 50701383
118,057,67,2101 x 6700160 910,0672,017,12/01 x 70701384180,096,09,081 x 10701380 1195,0912,019,53/01 x 95701387250,0154,010,261 x 16700159 1545,01152,022,34/01 x 120701388
Dimensions and specifications may be changed without prior notice.
T 7
TOPFLEX® 302 / 302-ULvery high flexible PVC single core double
insulated 0,6/1kV
PropertiesCable structureTechnical dataTOPFLEX® 302 Bare copper, extra fine wire conductor to
DIN VDE 0295 cl. 6 and IEC 60228 cl. 6Sheath UV-resistant
Special PVC single-core cable with doubleinsulation flexible at low temperatures
PVC self-extinguishing and flame retardantaccording to VDE 0482-332-1-2, DIN ENPVC insulation flexible at low temperatures,
natural colourTemperature rangeflexing -15 °C to +80 °Cfixed installation -40 °C to +80 °C
60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)PVC sheath compound TM2 flexible at low
temperatures Chemical resistance see table TechnicalInformationSheath colour black, UV-resistantNominal voltage U0/U 600/1000 VThe cable is permissible for overvoltagecategory II
A.C. test voltage, 50 Hz3000 VInsulation resistancemin. 20 MOhm x kmMinimum bending radiusfor flexible installationapprox. 5x cable diameters
TOPFLEX® 302-ULTechnical data as above, butwith additional UL Approval Style 10107Nominal voltage UL 1000 V
ApplicationThese cables are specially designed for use as connecting cables on sliding contacts for current collectors, and also for use in energy supplychains, automatic handling devices, robots, machine tools, machining and processing equipment, and nearly any area requiring flexible usedand free motion.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
TOPFLEX® 302 with UL-approvalTOPFLEX® 302 without UL-approvalAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
AWG-No.No.cores xcross-sec.mm²
Part no.
1625,014,44,01 x 1,572946 25,014,45,2161 x 1,570023142,024,06,4141 x 2,57002321442,024,04,51 x 2,57392458,038,47,0121 x 47002331258,038,45,61 x 47295085,057,67,5101 x 67002341085,057,66,11 x 672945
130,096,09,181 x 107013518130,096,08,01 x 1075450190,0153,610,861 x 167001146190,0153,69,81 x 1672947280,0240,013,141 x 257013524280,0240,011,81 x 2575451400,0336,014,121 x 357013532400,0336,012,91 x 3575452520,0480,015,811 x 507013541520,0480,014,61 x 5075453720,0672,019,02/01 x 707002352/0720,0672,017,51 x 7072944
1050,0912,021,53/01 x 957013553/01050,0912,020,21 x 95754541220,01152,023,24/01 x 1207013564/01220,01152,021,61 x 120754551500,01440,025,2300 kcmil1 x 150701357300 kcmil1500,01440,023,51 x 150754561940,01776,027,0350 kcmil1 x 185701358350 kcmil1940,01776,025,71 x 185754572675,02304,031,5500 kcmil1 x 240701359500 kcmil2675,02304,029,51 x 24075458
Dimensions and specifications may be changed without prior notice.
T 8
T
TOPFLEX® 301 / 301-C unscreened (double insulated)/
screened high flexible PUR single core 0,6/1kV for drag chain application
PropertiesCable structureTOPFLEX® 301 (unscreened)
Technical dataTOPFLEX® 301 (unscreened) PUR outer sheath: low adhesion, flame
retardant, extremely abrasion resistant,Special PUR single-core cable acc. toUL AWM Style 10553
Bare copper, extra fine wire conductor toDIN VDE 0295 cl. 6 and IEC 60228 cl. 6 resistant to UV, oil, hydrolysis and microbial
attackPVC core insulation flexible at lowtemperatures, grey
Temperature rangeflexing -15 °C to +80 °C Optimised insulation materials ensure
resistance to oils (including mineral oils),PUR sheathNominal voltageacc. to VDE U0/U 600/1000 Vacc. to UL 1000 V
greases, coolants, hydraulic fluids as wellas many alkalis and solvents
Colour black or green-yellowTOPFLEX® 301C (screened)
The optimised external diameter and thereduced weight facilitate use in multi-shift
A.C. test voltage 3000 V Structure as per TOPFLEX 301, butadditionallyInsulation resistance
min. 20 MOhm x km operation with extreme alternatingbending stress cycles
Fleece wrapping between screen andsheathMinimum bending radius
approx. 7,5 cable ø Thanks to its excellent mechanicalcharacteristics, the wear-resistant,
Tinned copper braided screening, approx.85% coverageTOPFLEX® 301C (screened)
notch-resistant, flame-retardant PURTech. data as per TOPFLEX® 301 Sheath colour blacksheath provides high functional reliabilityover long periods
Coupling resistancemax. 250 Ohm/km
ApplicationTOPFLEX® 301 (unscreened)These cables are specially designed for use in energy supply chains, automated handling equipment, robots, machine tools, processing andmanufacturing machinery.TOPFLEX® 301C (screened)Applications as described above, additionally optimal compliance with electromagnetic compatibility (EMC) requirements on account of theapprox. 85% coverage by the braided screening.EMC = Electromagnetic compatibillityTo optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
TOPFLEX® 301C black screened EMCTOPFLEX® 301 double insulated, black unscreenedAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1085,058,07,11 x 675375 10144,095,07,81 x 6753998130,096,08,81 x 1075376 8170,0124,09,51 x 10754006190,0154,010,51 x 1675377 6220,0186,010,81 x 16754014280,0240,011,21 x 2575378 4340,0278,012,21 x 25754022400,0336,013,51 x 3575379 2460,0384,013,71 x 35754031520,0480,015,81 x 5075380 1580,0530,015,41 x 5075404
2/0720,0672,018,01 x 7075381 2/0820,0753,017,61 x 70754053/01050,0912,020,41 x 9575382 3/01200,01006,021,71 x 95754064/01220,01152,022,21 x 12075383 4/01350,01257,022,41 x 12075407
300 kcmil1500,01440,025,01 x 15075384 300 kcmil1680,01562,024,31 x 15075408350 kcmil1940,01776,028,01 x 18575385 350 kcmil2100,01895,026,51 x 18575409500 kcmil2645,02304,032,51 x 24075386 500 kcmil3100,02704,030,31 x 24075410
TOPFLEX® 301 double insulated, green-yellow unscreenedAWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1085,058,07,11 G 6753878130,096,08,81 G 10753886190,0154,010,51 G 16753894280,0240,011,21 G 25753902400,0336,013,51 G 35753911520,0480,015,81 G 5075392
2/0720,0672,018,01 G 70753933/01050,0912,020,41 G 95753944/01220,01152,022,21 G 12075395
300 kcmil1500,01440,025,01 G 15075396350 kcmil1940,01776,028,01 G 18575397500 kcmil2645,02304,032,51 G 24075398
Dimensions and specifications may be changed without prior notice.
T 9
TOPFLEX® 304 / 304-C unscreened (double insulated)/
screened high flexible PVC single core 0,6/1kV for drag chain application
PropertiesCable structureTOPFLEX® 304
Technical dataSpecial PVC single-core cable PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN ENBare copper, extra fine wire conductor toDIN VDE 0295 cl. 6 and IEC 60228 cl. 6
Temperature rangeflexing -5 °C to +80 °Cfixed installation -40 °C to +80 °C
60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)PVC insulation, green-yellowChemical resistance see table TechnicalInformation
PVC sheath compound TM2Nominal voltage U0/U 600/1000 VSheath colour greyA.c. test voltage, 50 Hz
3000 V TOPFLEX® 304CInsulation resistancemin. 20 MOhm x km
Construction as above, butTinned copper braid, coverage approx. 85%
Minimum bending radiusfor flexible installationapprox. 5x cable ø
ApplicationThanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for usein handling devices, robots, and nearly any area requiring flexible used and free motion.TOPFLEX® 304COptimum compliance with requirements for electromagnetic compatibility (EMC) by approx. 85% coverage from the braided screen.EMC = Electromagnetic compatibillityTo optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
TOPFLEX® 304CTOPFLEX® 304AWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1442,024,04,51 G 2,579639 1455,040,05,91 G 2,5796531258,038,45,61 G 479640 1275,050,06,51 G 4796541085,057,66,11 G 679641 10125,088,08,31 G 6796558130,096,08,01 G 1071544 8170,0124,08,71 G 10796566190,0154,09,81 G 1679642 6300,0190,010,31 G 16796574280,0240,011,81 G 2579643 4420,0260,012,41 G 25796582400,0336,012,91 G 3579644 2620,0405,013,71 G 35796591520,0480,014,61 G 5079645 1825,0560,015,41 G 5079660
2/0720,0672,017,51 G 7079646 2/01090,0780,017,51 G 70796613/01050,0912,020,01 G 9579647 3/01395,01030,021,01 G 95796624/01220,01152,021,61 G 12079648 4/01770,01311,022,41 G 12079685
300 kcmil1500,01440,023,51 G 15079649 300 kcmil1930,01527,024,31 G 15079663350 kcmil1940,01776,025,71 G 18579650 350 kcmil2635,01940,026,51 G 18579664500 kcmil2675,02304,029,51 G 24079651 500 kcmil3380,02530,030,31 G 24079665600 kcmil3300,02880,032,51 G 30079652 600 kcmil3500,03050,035,01 G 30079666
Dimensions and specifications may be changed without prior notice.
T 10
T
GALVANICABLE®high-current cable, high flexible and halogen-free
PropertiesCable structureTechnical dataBare copper, ultra-fine wire conductorsacc. to DIN VDE 0295 cl. 6 and IEC 60228cl. 6
Temperature rangeflexing -40 °C to +80 °Cfixed installation -50 °C to +80 °C
PUR wearing sheath: extremely abrasionresistant, halogen-free, resistant to UV, oil,hydrolysis and microbial attackChemical resistance:PUR demonstrates significantly betterchemical resistance when compared withother materials, e.g. rubber or PVC
Extremely thick PUR wearing sheathOperating voltageU0/U 600/1000 V Natural colour, smooth, glossyTest voltage3500 V
The extremely thick PUR sheath meanslonger service life
Insulation resistancemin. 20 MOhm/kmMinimum bending radiusapprox. 15x cable ø
ApplicationThis cable is employed as a highly-flexible high-current cathode cable for electroplating drum systems and as a wearing cable in the chemicalindustry.Special feature:Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good flexibilityis likewise ensured when the pear push comes into contact with the parts to be electroplated.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
2548,0336,017,21 x 35700768 4/01520,01152,027,01 x 120747491686,0480,019,01 x 5075497 300 kcmil2002,01440,028,01 x 150700769
2/0950,0672,021,51 x 7075498 350 kcmil2610,01776,030,51 x 1857007703/01386,0912,024,01 x 9575499 500 kcmil3820,02304,036,01 x 240700771
Dimensions and specifications may be changed without prior notice.
T 11
T
T 12
Photo: HELUKABEL®
Trailing Cables
Flugzeugheber-TBAULIFTKABEL B101 / B102 / B103
Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress.
Trailing cables are frequently used in building machinery, conveyors and lifting systems, and cranes.
Flugzeugheber-T trailing, PUR
PropertiesCable structurePart no. 70736
Technical dataTemperature rangeflexing -20 °C to +80 °C
PUR outer sheath: low adhesion, flameretardant, extremely abrasion resistant,halogen-free, resistant to UV, oil, hydrolysisand microbial attack
Bare copper, extra fine wire conductor toDIN VDE 0295 cl. 6 and IEC 60228 cl. 6Nominal voltage
control cores 300/500 Vpower supply cores 0,6/1 kV
Polyethylene core insulation DIN47100/0.34 mm² PUR-jacket flame retardant according to
DIN VDE 0482 part 265-2-1/ EN 50265-2-1/Core insulation: special PVC, flexible at lowtemperatures, black with number 6-20/0,75mm² and number 1-5/4 mm²
A.C. test voltage, 50 Hzcontrol cores 1500 Vpower supply cores 4000 V
IEC 60332-1 (equivalent DIN VDE 0472part 804 test method B)
0,34 mm² cores stranded in pairs andscreened with doubled copper braid
Minimum bending radiusfor flexible installationapprox. 15x cable ø Inner sheath of special PVC flexible at low
temperaturesCores stranded with elementsInner sheath of special PVC flexible at lowtemperatures over coresPUR outer sheath with embedded supportbraidingSheath colour grey RAL 7001
Part no. 77548Bare copper, extra fine wire conductor toDIN VDE 0295 cl. 6 and IEC 60228 cl. 6Core insulation TPE-E, black with number+gnye/1 mm² and 2,5 mm²Polypropylene core insulation, colour codeDIN 47100/0,34 mm²0,34 mm² cores stranded in a pairPairs screened with aluminium-coatedpolyester foil and tinned copper braidingCores and pairs strandedPUR outer sheath with embedded supportbraidingSheath colour orange RAL 2003
ApplicationThis hybrid cable is designed for the aircraft industry, and contains cores for power supply, control cores, and cores for a positioning laser.The cable is used to control and position a support robot, which absorbs loads at specific points when loading extremely heavy items, forexample during loading of aircraft assemblies in large transport aircraft of the Airbus industry. The cable is trailing, UV and weather-resistant,and is provided with an extremely wear-resistant and petrol-resistant special sheath.Part no. 77548is designed for similar applications, as a load-reducing lifter in aircraft assembly.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
12600,0390,025,65 x 4 + 5 x 3 G 0,75 + 2 x 2 x 0,3470736 14750,0461,027,05 x 2,5 + 18 G 1,0 + 4 x 2 x 0,3477548
Dimensions and specifications may be changed without prior notice.
T 13
BAULIFTKABEL B101 / B102 / B103to be used at plant elevators
PropertiesCable structureTechnical dataBare copper wire, highly flexibleTemperature range
flexing -10 °C to +80 °CSheath UV-resistantIn carriage version with special supportbraiding and with PUR sheath particularly
Core insulation of plastic, flexible at lowtemperatures, with number and gnyeNominal voltage
control cores 300/500 Vpower supply cores 0,6/1 kV
resistant to wear, oil, hydrolysis andmicrobial attack
Sheath of special plastic, flexible at lowtemperatures, black
A.c. test voltage, 50 Hzcontrol cores 1500 Vpower supply cores 3000 V
Optional separate copper screening of thecontrol cores
Minimum bending radiusapprox. 10x cable diameters
ApplicationThese hybrid cables are used for power supply and control of vertical lifts in the construction industry. There are 3 cable versions.B101: Here the cable is drawn vertically from a drum as a drag cable via the load platform. The load platform pulls the cable along as it movesup. During the downwards motion the cable returns to the drum automatically. Our special versions are used at heights of up to about
B102: For greater heights, a so-called carriage version is employed, in which the cable is fed at the centre of the tower, i.e. half the way up.B103: Here the cable is guided via a spring-loaded drum.These vertical construction lifts are used during new construction and renovation work on high buildings. The rack lattice elements arefastened at intervals to the exterior facade.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
BAULIFTKABEL B102BAULIFTKABEL B101AWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
-306,0220,020,05 x 2,5 + 10 G 1,073519 61080,0830,028,54 x 16 + 1 G 2,5 + 2 x 2 x 1,07429361080,0787,028,54 x 16 + 1 G 2,5 + 2 x 2 x 1,07467014320,0225,620,05 x 2,5 + 11 G 1,07391341500,01176,033,44 x 25 + 1 G 2,5 + 2 x 2 x 1,07429712360,0184,017,43 x 4 + 7 G 1,07040221850,01500,038,04 x 35 + 4 G 2,5 + 2 x 2 x 1,0 + 1
x 1,07812210555,0330,020,54 x 6 + 9 G 1,070931
10575,0340,021,04 x 6 + 10 G 1,07037710625,0388,022,04 x 6 + 15 G 1,071901
BAULIFTKABEL B1038870,0480,025,04 x 10 + 10 G 1,07136961250,0700,026,14 x 16 + 6 G 1,078123 AWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.61300,0710,029,04 x 16 + 10 G 1,07812461380,0760,031,54 x 16 + 15 G 1,07812561460,0830,028,54 x 16 + 1 G 2,5 + 4 x 1,073726 14230,0125,013,04 x 2,5 + 3 G 1,077532
14280,0125,015,34 x 2,5 + 3 G 1,077538
Dimensions and specifications may be changed without prior notice.
T 14
T
150 m.
T 15
Photo: HELUKABEL®
Cables & Wires forenewable nergiesR E
T
T 16
Photo: HELUKABEL®
SOLARFLEX®-X PV1-FSOLARFLEX®-X PV1-F Twin
Cables for Photovoltaic Installations
T 17
Contents
Description Page
SOLARFLEX®-X PV1-F ................................................................................................................................................................... T 18
SOLARFLEX®-X PV1-F TWIN .............................................................................................................................................................. T 19
SOLARFLEX®-X PV1-F
PropertiesCable structureTechnical dataBare copper, tinned, finely strandedaccording to DIN VDE 0295 class 5 and IEC60228 cl. 5
Temperature range-40 °C to +90 °CMax.Temp. at conductor +120 °C
Ozone resistant acc. to EN 50396Weather und UV resistant acc. to HD 605/A1Halogen-free acc. to EN 50267-2-1, EN60684-2Double-insulatedNominal voltage
According to VDE 600/1000 V AC1800 V DC conductor/conductor
Insulation cross-linked Polyolefin Resistant to acid and bases acc. to EN60811-2-1Outer sheath cross-linked Polyolefin
AC test voltage10000 V
Flame-resistant acc. to VDE 0482-332-1-2,DIN EN 60332-1-2, IEC 60332-1
Sheath colour black, red or blueApprovals
Minimum bending radiusfixed installation approx. 4 x outerdiametersflexing 10 x cable diameter
Very robust and abraison-resistant sheathacc. to DIN EN 53516
According to PV1-F requirement profile forPV cable DKE/VDE AK 411.2.3
Resistant to short-circuits up to 200 °Cthanks to their double insulation;short-circuits temperature 200 °C / 5sec.
VDE (Reg. 8266)TÜV (2 PfG 1169/08.2007, R60025298)RoHS and CE compliant
Anticipated service life - 25 yearsUL certification in progress (UL Subject4703) Hydrolysis and ammoniac resistant
NoteNot for direct installation in ground Version with rodent protection available:Solarflex-X PV1-F NTS (V2A braiding)All types with metre marking
ApplicationThe SOLARFLEX®-X PV1-F is used for cabling solar modules.
AWG-No.Weightapprox. kg / km
Cop.weightkg / km
Outer Øapprox. mm
Jacketcolour
No.cores xcross-sec.mm²
Part no.
1442,024,04,5black1 x 2,57042251442,024,04,5blue1 x 2,57058921442,024,04,5red1 x 2,57058911460,038,45,2black1 x 47042261460,038,55,2blue1 x 47057761460,038,45,2red1 x 47057751482,057,65,9black1 x 67042271482,057,65,9blue1 x 67057781482,057,65,9red1 x 670577714123,096,06,9black1 x 1070422814123,096,06,9blue1 x 1070589414123,096,06,9red1 x 1070589314190,0153,68,3black1 x 1670422914190,0153,68,3blue1 x 1670684014190,0153,68,3red1 x 1670683914285,0240,010,0black1 x 2570423014376,0336,011,0black1 x 3570423114530,0480,013,0black1 x 5070423214745,0672,015,3black1 x 7070423314960,0912,017,0black1 x 95704234141220,01152,019,1black1 x 120705738141550,01440,022,7black1 x 150705739141930,01776,025,5black1 x 185706288142550,02304,028,3black1 x 240706289
Dimensions and specifications may be changed without prior notice.
T 18
T
SOLARFLEX®-X PV1-F TWIN
PropertiesCable structureTechnical dataBare copper, Class 5, tinned, finely strandedaccording to DIN VDE 0295 class 5 and IEC60228 cl. 5
Temperature range-40 °C to +90 °CMax. temp. at conductor +120 °C
Approval: TÜV 2Pfg 1169/08.2007UV-, ozone-resistant, weather-resistantHalogen-free
Double-insulatedNominal voltageAccording to VDE U0/U 600/1000 V AC1800 V DC conductor/conductor
Abrasion and cut resistantInsulation cross-linked special Polyolefin Relatively flexibleOuter sheath cross-linked special Polyolefin Easy to strip
AC test voltage6500 V, 50 Hz, 15 kV DC
Sheath colour: black Flame-resistant according to VDE 0482 Part332-1-2, IEC 60332-1-2
Minimum bending radiusSingle 1,5 cable diametersMultiple 10 cable diameters
Resistant to short circuits up to 200 °Cthanks to double insulation, short circuittemperature 200 °C/5 sec.Anticipated service life 25 years
NoteCross-sections up to 2 x 16 mm² areavailable on request
ApplicationThe SOLARFLEX®-X PV1-F TWIN is used for cabling solar modules.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Ømin. - max.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Ømin. - max.mm
No.cores xcross-sec.mm²
Part no.
14106,050,05,4 - 11,02 x 2,5707234 10182,0120,06,8 - 13,62 x 670576912142,080,05,8 - 11,82 x 4707235 8254,0200,07,8 - 15,82 x 10707236
Dimensions and specifications may be changed without prior notice.
T 19
T
T 20
Photo: HELUKABEL®
Cables for Wind Power Stations
HELUWIND® WK 103wHELUWIND® WK 103k
HELUWIND® WK 135-TorsionHELUWIND® WK 137-Torsion
HELUWIND® WK 300w-TorsionHELUWIND® WK 305-Torsion
HELUWIND® WK H07BN4N4-F WIND-TorisonHELUWIND® WK 101 H
HELUWIND® WK fi re warning cable TorsionHELUWIND® WK-NTSCGEWOEU-Torsion
HELUWIND® WK DLO 2kVHELUWIND® WK Powerline ALU
HELUWIND® Thermfl ex 145 HELUWIND® WK (N)A2XH
T 21
Contents
Description Page
Functional view of Wind Power Station .............................................................................................................................................. T 22
Selection table Cables & Wires ............................................................................................................................................................ T 23
HELUWIND® WK 103w-T, WK 103w EMV D-T UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore ....................................................... T 27
HELUWIND® WK 103k-T, WK 103k EMV D-T UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened ............................. T 28
HELUWIND® WK 135-T, WK 135 D-EMV T UV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C nach UL), suitable for offshore .... T 29
HELUWIND® WK 137-T / WK 137 EMV D-T FT4 UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90°C (80°C according to UL) T 30
HELUWIND® WK 300w-Torsion 1,8/3kV UV-resistant ............................................................................................................................... T 31
HELUWIND® WK 305-Torsion 1,8/3kV UV-resistant, suitable for offshore ......................................................................................................... T 32
HELUWIND® WK H07BN4-F WIND-Torsion Torsion +/- 150°/1m, UV-resistant, 750V/ 90°C ................................................................................. T 33
HELUWIND® WK 101 H 0,6/1kV halogen-free .............................................................................................................................................. T 34
HELUWIND® WK Fire Alarm Cable-Torsion halogen-free, FT1, 24V .............................................................................................................. T 35
HELUWIND® WK NTSCGEWOEU-Torsion 3,6 / 6kV ................................................................................................................................... T 36
HELUWIND® WK DLO 2kV FT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA ........................................................................................................ T 37
HELUWIND® WK Powerline ALU 105°C robust 0,6/1kV oder 1,8/3kV .......................................................................................................... T 38
HELUWIND® WK THERMFLEX 145 halogen-free, +145°C .............................................................................................................................. T 39
HELUWIND® WK (N)A2XH 0,6/1kV halogen-free........................................................................................................................................... T 40
T
T 22
Functional view of Wind Power Station
Cables and wiresfor use in:
Pod Cable loop Tower Tower control / transformer Base of tower
Rotor bladeGearbox
Brake
Pod
Rotor hub & blade adjustment
Wind-direction tracking
Generator
Tower
Base
Medium-high voltage level
Tower control / transformer
T 23
Torsion Cables Usa
ge,
see
ch
art
on
pag
e T
22
UL-
Styl
e
CSA
CE
VD
E*
fire
tes
ts F
T4
fire
tes
ts F
T1 (w
ith
FT2
)
no
min
al v
olt
age
acco
rdin
g t
o U
L
no
min
al v
olt
age
acco
rdin
g t
o V
DE
hal
og
en-f
ree
oil
resi
stan
t II*
*
oil
resi
stan
t I
UV-
resi
stan
t
off
sho
re e
mp
loym
ent
tem
p. n
on
-flex
ing
fro
m (i
n °
C)
tem
p. n
on
-flex
ing
to
(in
°C
)
tem
p. fl
exin
g f
rom
(in
°C
)
tem
p. fl
exin
g t
o (i
n °
C)
twis
tab
le +
/- 1
50°
per
met
er
twis
tab
le +
/- 1
40°
per
met
er
twis
tab
le +
/- 9
0° p
er m
eter
can
be
fou
nd
on
pag
e
WK 103w-T 1067821179
cRUus X X 1000V0,6/1kV
X (*) X X -40 +90 -35 +90 X T 27
WK 103w EMV D-T 1067821179
cRUus X X 1000V0,6/1kV
X (*) X X -40 +90 -35 +90 X T 27
WK 103k-T 102692570
cRUus X X 1000V0,6/1kV
X X -40 +80 -40 +80 X T 28
WK 103k EMV D-T 102692570
cRUus X X 1000V0,6/1kV
X X -40 +80 -40 +80 X T 28
WK 135-T 1055320234
cRUus X X60332
-31000V
0,6/1kV
X X X X -40 +90 -40 +90 X T 29
WK 135 EMV D-T 1055320234
cRUus X X60332
-31000V
0,6/1kV
X X X X -40 +90 -40 +90 X T 29
WK 137-T FT4 1055320234
cRUus X X X 1000V0,6/1kV
X X X X -40 +90 -40 +90 X T 30
WK 137 EMV D-T 1055320234
cRUus X X X 1000V0,6/1kV
X X X X -40 +90 -40 +90 X T 30
WK 300w-T X1,8/3kV
X X -40 +90 -35 +90 X T 31
WK 305-T X60332
-31,8/3kV
X X X -40 +90 -40 +90 X T 32
WK H07BN4-F WIND-T X450/750V
X -45 +90 -35 +90 X T 33
WK 101 H X0,6/1kV
X X X -50 +100 -40 +90 T 34
WK Fire Alarm Cable-T X X 24V X X -50 +90 -40 +80+/-
215°T 35
WK NTSCGEWOEU-T X3,6/6kV
X X -40 +90 -40 +90+/-
100°T 36
WK DLO 2kV UL 44 X X X 2000V X -40 +90 T 37
WK Powerline ALU 60332-3
0,6/1kV
X X X -40 +105 -20 +105 T 38
WK Thermflex 145 X0,6/1kV
X X -55 +145 -20 +120 T 39
WK (N)A2XH X60332
-30,6/1kV
X X -30 +90 -5 +50 T 40
*in preparation ** in accordance with UL 1277, Table 11.2 for multi-core types
Selection table Cables & Wires
T
T 24
Selection table Cables & Wires
Control Cables Usa
ge,
see
ch
art
on
pag
e T
22
UL-
Styl
e
CSA
CE
HA
R
wit
h V
DE
Reg
.-N
o.
FT1
equ
ival
ent
to IE
C 6
0332
-1
no
min
al v
olt
age
acco
rdin
g t
o U
L
no
min
al v
olt
age
acco
rdin
g t
o V
DE
hal
og
en-f
ree
oil
resi
stan
t II
UV-
resi
stan
t
tem
p. n
on
-flex
ing
fro
m (i
n °
C)
tem
p. n
on
-flex
ing
to
(in
°C
)
tem
p. fl
exin
g f
rom
(in
°C
)
tem
p. fl
exin
g t
o (i
n °
C)
Cu
-Sh
ield
can
be
fou
nd
on
pag
e
JZ-500 X X X300/500V
X -40 +80 -15 +80 A 6
F-CY-JZ X X X300/500V
X -40 +80 -40 +80 A 27
Y-CY-JZ X X X300/500V
-40 +80 -5 +80 X A 32
JZ-500 HMHJZ-500 HMH-C
X 60332-3300/500V
X -40 +70 -15 +70 XA 62A 71
MEGAFLEX 500MEGAFLEX 500-C X X X 60332-3
300/600V
300/500V
X X X -40 +80 -30 +90 XA 64A 73
JZ-600JZ-600-Y-CY
X X0,6/1kV
X X -40 +80 -5 +80 XA 16A 36
Single 600-J/-OSingle 600-CY -J/-O
X X X X 600 V0,6/1kV
X -40 +90 -5 +90 XN 120N 121
JZ-600 HMHJZ-600 HMH-C
X 60332-30,6/1kV
X X X -40 +70-15-5
+70 XA 66A 75
JZ-600-UL/CSAJZ-600-Y-CY-UL/CSA
X X X X 1kV0,6/1kV
X black -40 +80 -5 +80 XN 10N 20
JZ-602JZ-602-CY
X X X X 600V X -40 +90 -5 +90 XN 7N 17
JZ-603JZ-603-CY
X X X X X 600V300/500V
X -40 +70 -5 +70 XN 9N 19
H07RN-FH07RN-F/SOOW X X X X 600V
450/750V
X -40 +90F 6
N 80
HELUTHERM 145 MULTI
HELUTHERM 145 MULTI-CX 60332-3
300/500Vto 1,0 mm2
450/750Vfrom 1,5 mm2
X X X -55 +145 -35 +120 XE 5E 14
T 25
Selection table Cables & Wires
Data Cables Usa
ge,
see
ch
art
on
pag
e T
22
UL-
Styl
e
CSA
CE
HA
R
wit
h V
DE
Reg
.-N
o.
FT1
equ
ival
ent
to IE
C 6
0332
-1
no
min
al v
olt
age
acco
rdin
g t
o U
L
no
min
al v
olt
age
acco
rdin
g t
o V
DE
hal
og
en-f
ree
oil
resi
stan
t II
UV-
resi
stan
t
tem
p. n
on
-flex
ing
fro
m (i
n °
C)
tem
p. n
on
-flex
ing
to
(in
°C
)
tem
p. fl
exin
g f
rom
(in
°C
)
tem
p. fl
exin
g t
o (i
n °
C)
Cu
-Sh
ield
can
be
fou
nd
on
pag
e
TRONIC-CY PAAR-TRONIC-CY
X X350/500V
X-40-30
+80 -5 +80 XB 9B 11
DATAFLAMM DATAFLAMM-C
X X350/500V
X-40
+70 -5 +70 XB 8B 23
DATAFLAMM-C-PAAR X X350/500V
X-40
+70 -5 +70 X B 24
LiYY-UL LiYY-TP-UL
X X X 300V X -20 +80 -10 +80 XN 65N 67
SUPERTRONIC®-PURö
SUPERTRONIC®-C-PURöX 350V X
-40+70 -5 +70 X
C 33C 34
SUPERTRONIC®-330 PURö
SUPERTRONIC®-330-C-PURöX X X X 300V 300V X X
-50+80 -40 +80 X
N 102N 103
SUPER-PAAR-TRONIC-C-PUR®
SUPER-PAAR-TRONIC 340-C-PUR® X X X X 300V 350V X X-50
+70 -40 +70 XC 35
N 104
Single Conductors
H07 V-K/(H)07 V-K H05Z-K/H07Z-K
X X X-30-40
+80+90
-5 +70K 8K 16
FIVENORM X X X X X-40-55
+90+145
-5-35
+90+120
N 113
HELUTHERM 145 600V HELUTHERM 145 600V UL
X X X X X -55 +125 -35 +120K 22
N 118
TC TRAY CABLES UL/CSA
TRAYCONTROL 300 X X X FT4 300 X -25 +105 -25 +105 N 38
TRAYCONTROL 300-C X X X FT4 300 X -25 +105 -25 +105 X N 40
TRAYCONTROL 300-C TP
X X X FT4 300 X -25 +105 -25 +105 X N 44
TRAYCONTROL 500 1277 X X FT4 1000 X -40 +90 -5 +90 N 27
TRAYCONTROL 500-C 1277 X X FT4 1000 X -40 +90 -5 +90 X N 35
JZ-604 TC TRAY CABLE 1277 X X FT4 600 X X -25 +90 -5 +90 N 25
JZ-604-YCY TC TRAY CABLE
1277 X FT4 600 X X -25 +90 -5 +90 X N 34
T
T 26
Selection table Cables & Wires
TC TRAY CABLES UL/CSA U
sag
e, s
ee c
har
t o
n p
age
T 22
UL-
Styl
e
CSA
CE
HA
R
wit
h V
DE
Reg
.-N
o.
FT1
equ
ival
ent
to IE
C 6
0332
-1
no
min
al v
olt
age
acco
rdin
g t
o U
L
no
min
al v
olt
age
acco
rdin
g t
o V
DE
hal
og
en-f
ree
oil
resi
stan
t II
UV-
resi
stan
t
tem
p. n
on
-flex
ing
fro
m (i
n °
C)
tem
p. n
on
-flex
ing
to
(in
°C
)
tem
p. fl
exin
g f
rom
(in
°C
)
tem
p. fl
exin
g t
o (i
n °
C)
Cu
-Sh
ield
can
be
fou
nd
on
pag
e
TRAYCONTROL 600 1277 X X FT4 1000 X X -40 +90 -5 +90 N 30
Communication Cables
Industrial Ethernet 105°C
X X X 60332-1 300V 100V X X X -40 +105 -40 +105 X R 94
Industrial Ethernet S-FTP TORDIERFLEX
X X X 60332-1 300V 100V X X X -20 +80 -20 +80 X R 99
BUS Cable HELUWINDWK CAN BUS 105°C
X X X X 600V 100V X X X -40 +105 -20 +60 X R 133
BUS Cable indoor Profibus SK outdoor
X_
X_
XX
X_
600V_
100V100V
–X
––
XX
-40-40
+70+70
-5-5
+60+60
XX
R 118
BUS Cable Torsion Profibus L2 industry
X_
CMX_
XX
XX
300V_
100V100V
XX
XX
XX
-40-40
+75+70
-25-5
+75+60
XX
R 114
AT-V(ZN)Y(ZN)Y AT-V(ZN)H(ZN)11Y
submitted_
submitted_
FT4submitted
_ XXX
XX
-40-40
+90+90
-40-40
+90+90
R 36
Fibre Optic Cable mobile, trailing A-V(ZN)11Y
60332-1 X X X -30 +70 -20 +70 R 34
Fibre Optic Cable mobile A-V(ZN)Y
X X FT4 X X -30 +80 -20 +80 R 35
Fibre Optic Breakoutcable Industry HCS I-V(ZN)YY
X X FT4 X X -30 +85 -20 +85 R 44
LWL-Breakoutkabel Industrie HCS I-V(ZN)Y11Y
X X -20 +80 -20 +80 R 41
Plastic-fibre Optic cable industry POF/PE I-V2Y, I-V2Y(ZN)11Y
60332-1 X X -20 +80 -20 +80 R 46
Fibre Optic Indoor/Outdoor CableA/I-DQ(ZN)BH
60332-1 X X X -20 +60 -5 +50 R 14
Fibre Optic Outdoor CableA-DQ(ZN)B2Y (central)
X -20 +60 -5 +50 R 20
Fibre Optic Outdoor CableA-DQ(ZN)B2Y (stranded)
X -20 +60 -5 +50 R 22
Fibre Optic Outdoor CableA-DQ(ZN)B2Y (stranded, Multi-fibre)
X -20 +60 -5 +50 R 23
HELUWIND® WK 103w-T, WK 103w EMC D-TUV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperature rangeflexing -35 °C up tp +90 °Cfixed installation -40 °C up tp +90 °Cinstallation -20 °C up tp +90 °C
UV-resistantmulti-climate operation
Special insulation heat-resistant torsion testedCore identification black with numbers +gnyeor colour code DIN 47100
flame-retardantOperating temperature at conductormax. +90 °C
oil-resistantrecyclable
Nominal voltageacc. to VDE U0/U 0,6/1kValso for 1500V DC capableacc. to UL 1000V
Multicore cores stranded easy to tailorTinned copper wrapped at EMV-shieldedtypes Note
Available cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Sheath Special compound heat-resistantTest voltage 50 Hz3000 V
Sheath colour black
Min. bending radiusflexing 10 x cable diameterfixed installation 4 x cable diameterTorsion application+/-140 ° per 1 m for unshielded types+/- 90 ° per 1 m for shielded typesApprovalsUL/CSA-Style 10678/21179cRUus*, CE compliantFlame testFT1
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
cables.= The product conforms to the EC low-voltage directive 2006/95/EG.
No reduction factor for ambient temperature up to +30 °C.
Dimensions and specifications may be changed without prior notice.
T 27
We supply the leading wind turbine manufacturers with our
HELUWIND® WK 103k-T, WK 103k EMC D-TUV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened,
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperature rangeflexing -40 °C up tp +80 °Cfixed installation -40 °C up tp +80 °Cinstallation -40 °C up tp +80 °C
UV-resistantmulti-climate operation
Special insulation cold flexing torsion testedCore identification black with numbers +gnyeor colour code DIN 47100
flame-retardantOperating temperature at conductormax. +90 °C
oil-resistantrecyclable
Nominal voltageacc. to VDE U0/U 0,6/1kValso for 1500V DC capableacc. to UL 1000V
Multicore cores stranded easy to tailorTinned copper wrapped at EMV-shieldedtypes Note
Available cross sections, part no.and prices on request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Sheath Special compound heat-resistantTest voltage 50 Hz3000 V
Sheath colour black
Min. bending radiusflexing 10 x cable diameterfixed installation 4 x cable diameterTorsion application+/-140 ° per 1 m for unshielded types+/- 90 ° per 1 m for shielded typesApprovalsUL-Style 10269/2570cRUus*, CE compliantFlame testFT1
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
= The product conforms to the EC low-voltage directive 2006/95/EG.No reduction factor for ambient temperature up to +30 °C.
Dimensions and specifications may be changed without prior notice.
T 28
T
cables.We supply the leading wind turbine manufacturers with our
HELUWIND® WK 135-T, WK 135 D-EMV TUV-resistant, UL/CSA-Style** 10553 / 20234, Single-/Multicore 90°C (80°C acc. to UL),suitable for offshore
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperature rangeflexing -40 °C up tp +90 °Cfixed installation -40 °C up tp +90 °Cacc. UL up to +80 °C
halogen-freeExtrem abrasion resistant
Special insulation high flame-retardantCore identification black with numbers +gnyeor colour code DIN 47100
torsion testetOperating temperature at conductormax. +90 °C
suitable for Offshroeextremely oil resistant
Nominal voltageacc. to VDE U0/U 0,6/1kValso for 1500V DC capableacc. to UL 1000V
Multicore cores stranded UV resistantTinned copper wrapped at EMV-shieldedtypes
recyclableMulti climate operation
Sheath Special compound heat-resistant CCV non-adhesiveTest voltage 50 Hz3000 V
Sheath colour black
NoteMin. bending radiusflexing 10 x cable diameterfixed installation 4 x cable diameter
The listed part numbers show only a small listof our production range. All types can beproduced as Single- or Multicore, screenedTorsion application
+/-150 ° per 1m or unscreened versions. Please contact uswith your individual requirements viafax +49 7150 9209-5135.
ApprovalsUL-Style 10553/20234cRUus, CE compliantFlame testFT1IEC 60332-3-24Halogen freeIEC 60754-1Smoke densityIEC 61034-1+2
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
= The product conforms to the EC low-voltage directive 2006/95/EG.No reduction factor for ambient temperature up to +50 °C.
Advantages of WK 135-T over H07BN4-F:Burning behavior as per FT1 and IEC 60332-3-24increased wear-resistanceRecyclable
Dimensions and specifications may be changed without prior notice.
T 29
cables.We supply the leading wind turbine manufacturers with our
HELUWIND® WK 137-T / WK 137 EMV D-TFT 4UV-resistant, suitable for offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90°C,(80°C according to UL)
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperature rangeflexing -40 °C up tp +90 °Cfixed installation -40 °C up tp +90 °Cacc. UL up to +80 °C
halogen-freeExtrem abrasion resistant
Special insulation high flame-retardantCore identification black with numbers +gnyeor colour code DIN 47100
torsion testetOperating temperature at conductormax. +90 °C
suitable for Offshroeextremely oil resistant
Nominal voltageacc. to VDE U0/U 0,6/1kValso for 1500V DC capableacc. to UL 1000V
Multicore cores stranded UV resistantTinned copper wrapped at EMV-shieldedtypes
recyclableMulti climate operation
Sheath Special compound heat-resistant CCV non-adhesiveTest voltage 50 Hz3000 V
Sheath colour black
NoteMin. bending radiusflexing 10 x cable diameterfixed installation 4 x cable diameter
Available cross sections, part no. andprices on request.Please contact us with yourindividual requirements viafax +49 7150 9209-5135.
Torsion application+/-150 ° per 1mApprovalsUL-Style 10553/20234cRUus, CE compliantFlame testFT4IEC 60332-3-24Halogen freeIEC 60754-1Smoke densityIEC 61034-1+2
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
= The product conforms to the EC low-voltage directive 2006/95/EG. No reduction factor for ambient temperature up to +30 °C.
Advantages of WK 137-T over H07BN4-F:Burning behavior CSA FT4 + IEC 60332-3-24increased wear-resistanceRecyclable
Dimensions and specifications may be changed without prior notice.
T 30
T
cables.We supply the leading wind turbine manufacturers with our
HELUWIND® WK 300w-Torsion 1,8/3kV UV-resistant
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperatur rangeflexing -35 °C to +90 °Cfixed instal. -40 °C to +90 °Cassemgly -20 °C to +90 °C
UV resistantMulti climate operation
Special insulation torsion testetCore identification black flame retardant
Operating temperaturemax. +90 °C
Sheath Special compound oil resistantSheath colour black recyclable
Nominal voltageaccording VDE U0/U 1,8/3kV
easy to tailor
Test voltage 50 Hz9000 V
NoteAvailable cross sections, part no. andprices on request.Please contact us with yourindividual requirements viafax +49 7150 9209-5135.
Min. bending radiusflexing 10 x Leitungsdurchmesserfixed instal. 5 x LeitungsdurchmesserTorsion application+/-90 ° per 1m
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
No reduction factor for ambient temperature up to +30 °C.
= The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG.
Dimensions and specifications may be changed without prior notice.
T 31
cables.We supply the leading wind turbine manufacturers with our
HELUWIND® WK 305-Torsion 1,8/3kV UV-resistant, suitable
for offshore
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228
Temperature rangeflexing -35 °C up tp +90 °Cfixed installation -40 °C up tp +90 °C
halogen freeextremely abrasion resistant
Special insulation Offshore suitableOperating temperature at conductormax. +90 °C
Core identification black UV resistantSheath Special compound Multi climate operation
Nominal voltageU0/U 1,8/3kV
Sheath colour black torsion testetflame retardant
Test voltage 50 Hz9000 V
oil resistantrecyclable
Min. bending radiusflexing 10 x cable diameterfixed installation 5 x cable diameter
easy to tailor
NoteFlame retardantIEC 60332 Available cross sections, part no. and prices
on request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Halogen freeIEC 60754-1Smoke densityIEC 61034-1+2Torsion application+/-150 ° per 1m
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
No reduction factor for ambient temperature up to +50 °C.
T 32
T
cables.We supply the leading wind turbine manufacturers with our
= The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG.
Dimensions and specifications may be changed without prior notice.
HELUWIND® WK H07BN4-F WIND-TorsionTorsion +/- 150°/1m, UV-resistant, 750V/90°C
PropertiesCable structureTechnical dataSpecial bare stranded copper wire, as IEC60228
Temperature range:Ambient temperature at least -45 °C+90 °C at the conductor
UV-resistant
NoteSpecial EPR insulation blackNominal voltage:450/750V
Special EPR Sheath compound Available cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Sheath colour blackTest voltage:3000VMin. bending radius:6 x cable diameterTorsion application:+/-150 ° per 1mApprovals:CE conformed
Application
T 33
The HELUWIND® WK series was specifically designed for wind power applications.
= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
cables.We supply the leading wind turbine manufacturers with our
HELUWIND® WK 101 H 0,6/1kV halogen-free
PropertiesCable structureTechnical dataSpecial bare stranded copper wire, as. perDIN VDE 0295
Temperature range:flexing -40 °C to +9 0 °Cfixed installation acc. to UL -40 °C to
assembly -40 °C to +90 °C
UV-resistantoil-resistant in accordance with UL 1277,Table 11.2 oil resistant IISpecial conductor insulation
Conductor colours, black with numbers +gnye
non-adhesivehigh flame-retardant
Operation temperature on conductormax. +90 °C
Cores cabled together by multicore types halogen-free() = Screened version optional (EMC) Multi climate operation
Nominal voltage:according to VDE U0/U 0.6/1kV,according to UL 1000V
Special SSH jacket compound, non-adhesive Torsion elastic (WK 135-T)colour: black Extrem abrasion-proof sheath
Sea water resistantTest voltage 50 Hz:3000 V
recyclable
Min. bending radius:10 x cable diameter
NoteAvailable cross sections, part no.and prices on request.Please contact us with yourindividual requirements viafax +49 7150 9209-5135.
Torsion application:WK135-Torsion up to +/-150 ° per 1mApprovals:UL-style** 10553 singlecore typesUL-style** 20234 multicore typescRUus, CE conformedFlame test:FT4* in preparation
ApplicationThe HELUWIND WK 125 and WK 135-Torsion series of cables were specifically designed for use in wind turbines. We supply the leading wind turbines manufacturers with our cables.Advantages of WK 125 and 135-T over H07BN4-F:Burning behavior as per FT4 and IEC 60332-3-24increased wear-resistance. Recyclable
= The product conforms to the EC low-voltage directive 2006/95/EG
Dimensions and specifications may be changed without prior notice.
T 34
T
+90 °C
HELUWIND® WK Fire Alarm Cable-Torsionhalogen-free, FT1, 24V
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresaccording to IEC 60228 cl. 6
Temperature range:flexing -40 °C to +80 °Cfixed installation -50 °C to +90 °C
very good oil and petrol-resistance acc. toDIN VDE 0250 and 0472very resistant to acids, alkali and solventsSpecial Polyester insulation
Nominal voltage:24V
Core identification black with numbers 1 extremely abrasion resistanthalogen free
Test voltage:Conductor/conductor 1500Vconductor/shield 800V
cores stranded
NoteAvailable cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
tinned copper helically wound for EMCscreening
Minimum bending radius:10 x cable diameter
Sheath PURSheath colour red RAL 3000
Torsion application:3 x 360 ° on 5mApprovals:IEC 60332-1, test type B acc. to VDE 0472Part 804,CE-conformedFlame test:FT1
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
cables.= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 35
_
We supply the leading wind turbine manufacturers with our
HELUWIND® WK-NTSCGEWOEU-Torsion 3,6 / 6kV
PropertiesCable structureTechnical dataSpecial stranded tinned copper wiresaccording to IEC 60228
Temperature rangeflexing min. -40 °C+90 °C at conductor
for torsion applicationUV resistant
Special EPR insulation Ozon resistantNominal voltageU0/U 1,8/3kV
Core identification black Oil resistantconduction layer
Test voltage10kV
MC or CR Sheath NoteAvailable cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Sheath colour blackTorsion application+/-100 ° per 1m free hangingApprovalsacc. to DIN VDE 0250-813CE compliantMinimum bending radius
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
cables.= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 36
T
We supply the leading wind turbine manufacturers with our
HELUWIND® WK DLO 2kVFT4, UV-resistant, UL44 1kV, 90°C, VW-1, LS, MSHA
PropertiesCable structureTechnical dataSpecial tinned stranded copper wire, acc.to ASTM B-172, ASTM B-33
Temperature range:flexing -40 °C to +90 °C
UV-resistant
Special wrappingNominal voltage:DLO 2000V
NoteAvailable cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Special EPR insulationApprovals:UL44, CSA, ICEA S-68-516/NEMA WC-8,MSHA, VW-1, FOR CT USE. LS CERTIFIED
Special CPE jacket compound, non-adhesiveJacket colour: black
Flame test:FT4, FT1
ApplicationThe HELUWIND® WK DLO was specifically designed for wind power applications for nominal voltage up tp 2kV. We supply the leading wind turbine manufacturers with our cables.
= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 37
HELUWIND® WK Powerline ALU 105°C robust
PropertiesCable structureTechnical dataSpecial stranded bare copper wiresTemperature range
flexing -20 °C up tp +105 °Cfixed installation -40 °C up tp +105 °C
UV resistantflame retardantSpecial insulation heat-resistant
Core identification black oil resistantNominal voltageacc. to VDE U0/U 0,6/1kVor 1,8/3kV
rexycableSheath Special compound heat-resistanteasy to tailorSheath colour black
Test voltage 50 Hz2500 V or 9kV
NoteOur WK Powerline robust with the specialshielding ist especially for flexing using or forheavy conditions.
Min. bending radiusflexing 10 x cable diameterfixed installation 4 x cable diameter Pleasse ask for more notes and informations
about the properties and the assembly.Approvalsin acc. to DIN VDE 0250-813CE compliant
Available cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
Flame testIEC 60332-1
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
cables.= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 38
HELUWIND® WK Powerline ALU 0,6/1 kV
HELUWIND® WK Powerline ALU 1,8/3 kV
HELUWIND® WK Powerline ALU robust 0,6/1 kV
HELUWIND® WK Powerline ALU robust 1,8/3 kV
HELUWIND® WK Powerline ALU robust halogen free 0,6/1 kV
All options in burial design possible.T
We supply the leading wind turbine manufacturers with our
0,6/1kV or 1,8/3kV
HELUWIND® WK THERMFLEX 145 halogen-free, +145°C
PropertiesCable structureTechnical dataTinned stranded copper wire, acc. to IEC60228 cl.5
Temperature rangeflexing -20 °C to +120 °Cnon-flexing -55 °C to +145 °C
Halogen-free, no release of corrosive ortoxic gasesReduced propagation of fireSpecial insulation, polyolefin-copolymer
halogen-free, flame retardantNominal voltageU0/U 0,6/1 kV
Minimal smoke generationJacket colour black Good abrasion-resistance
Test voltage3000 V
Good oil and weathering resistanceResistant to UV radiation and ozone
Insulation resistancemin. 100 MOhm x km
Thermal class BThe materials used are silicone andcadmium-free and free of substancesharmful to paint adhesion
Minimum bending radiusflexiing 12,5-15x cable diameterfixed installation 4x cable diameterflame retardantIEC 60332-3-24 Cat. C
NoteAvailable cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7150 9209-5135.
ApplicationThis special cable is used for example as a generator connecting cable in wind-turbines installations.Other installation uses:
Connection cable for Heating Class B (130 °C) installations for motors, transformers, relays, coils, electro-magnets, etc.Aggregate connections in the automobile industry.Halogen-free wiring of switchgear and control cabinetsConnections for heating equipment.Supplies for high power lighting for industry, sports centres and street lighting.
The HELUWIND® WK series was specifically designed for wind power applications. cables.
= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 39
We supply the leading wind turbine manufacturers with our
HELUWIND® WK (N)A2XH 0,6/1kV, halogen-free
PropertiesCable structureTechnical dataALU Conductor acc. IEC 60228 cl. 2Temperature range
fixed installation -40 °C to +90 °Cduring assembly -5 °C to +50 °Cmax. +90 °C at conductor
Halogen-freeUV resistantSpecial insulation VPE
NoteCore identification blackSheath Polymer compoun
Nominal voltageUo/U 0,6/1kValso for 1500V DC capable
Sheath colour black Available cross sections, part no. and priceson request.Please contact us with your individualrequirements viafax +49 7 0 92 -5135.
Test voltage 50 Hz4kVApprovalsacc. to VDECE compliantMin. bending radius15 x cable diameterFlame testacc. to DIN VDE 0482 part 266-2, BS 4066,part 3 / EN 50266-2 /IEC 60332-3-24 (acc.DIN VDE 0472Teil 804 cat. C)Smoke densityacc. DIN VDE 0482 part 268, HD 606,EN 50268-12 / IEC 61034-12,BS 7622 Teil 12 (acc. DIN VDE 0472 Teil 816)Corrosivityacc. VDE 0482 Teil 267 /DIN EN 50267-2-2 / IEC 60754-2(acc. DIN VDE 0472 part 813)Halogen freeacc. DIN VDE 0482 part 267 / EN 50267-2-1 /IEC 60754-1(acc. DIN VDE 0472 part 815)
ApplicationThe HELUWIND® WK series was specifically designed for wind power applications.
cables.= The product conforms to the EC low-voltage directive 2006/95/EG.
Dimensions and specifications may be changed without prior notice.
T 40
T
15 09
We supply the leading wind turbine manufacturers with our
T 41
Photo: HELUKABEL®
Sensor actuator and distributor Cables
SENSORFLEXVERTEILERFLEX 2-Approvals
VERTEILERFLEXSENSORFLEX-H
These cables for decentralised installation and control technology are used in plug systems, sensors and actuators. They constitute an important connecting ele-ment between the periphery and the PLC in production systems.While previously it was necessary to carry out timeconsuming wiring of switchgear cabinets
and machines, now field bus technology has made it possible to move the periphery inter-faces from the switchgear cabinets to the ma-chines and systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry.
SENSORFLEX sensor actuator cable, PVC, PUR, PVC/PUR
PropertiesCable structureSensorflex PVC
Technical dataSensorflex PVCTemperature range
flexing -5 °C to +80 °Cfixed installation -30 °C to +80 °C
Extensively oil resistant.Chemical Resistance - see table TechnicalInformations
Bare copper, fine wire conductors in acc.with DIN VDE 0295 cl. 5 and/or cl. 6 andIEC 60228 cl. 5 and cl. 6Peak operating voltage
to 0,25 mm² 350 Vfrom 0,34 mm² 500 V
PVC core insulation, core colours see below PVC self-extinguishing and flame retardantaccording to VDE 0482-332-1-2, DIN EN60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)
Special PVC sheathA.c. test voltage, 50 Hzto 0,25 mm² 1200 Vfrom 0,34 mm² 2000 V
Sensorflex PURBare copper, ultra-fine wire conductorsacc. to DIN VDE 0295 cl. 6 and/or IEC 60228cl. 6
Sensorflex PURPUR sheath: low adhesion, extremelyabrasion resistant, resistant to hydrolysisand microbial attack
Minimum bending radiusSensorflex PURapprox. 7,5x cable øSensorflex PVC/PURapprox. 7,5x cable øSensorflex PVCapprox. 15x cable ø
PVC core insulation, core colours see belowPUR sheath
Sensorflex PVC/PURSensorflex PVC/PURThe cables with the highly flexible strandedconductor, cl. 6, are suitable for drag chainapplications
Construction as above, exceptPVC inner sheath, with PUR sheath appliedover it by means of coextrusion
These cables are produced to high qualityspecifications and conform with a yellowsheath to theDESINA®-standard
Sheath colour yellow (RAL 1021)according to DESINA®
NoteAll cables can be delivered with UL/CSAapproval and Cu shield.Desina®: Explanation: see introduction.
ApplicationFor decentralised installation and control technology.These cables are used in connector systems for sensors and actuators.In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting elementbetween the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not onlyin the field of automation technology, but also in the entire manufacturing industry.While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology hasmade it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems.Moving the I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Cable structurePart no.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
greyorangeyellow
2422,07,24,4Xbrown, blue, blackPVC3 x 0,257347376076760612422,07,24,4Xbrown, blue, blackPUR3 x 0,257346676077760622426,09,64,7Xbrown, blue, black, whitePVC4 x 0,257347476078760632426,09,64,7Xbrown, blue, black, whitePUR4 x 0,257347176079760642430,012,04,8Xbrown, blue, black, white, green-yellowPVC5 G 0,257609476080760652430,012,04,8Xbrown, blue, black, white, green-yellowPVC/PUR5 G 0,257609576081760662230,09,84,9Xbrown, blue, green-yellowPVC/PUR3 G 0,347347276086760712230,09,84,9Xbrown, blue, blackPVC3 x 0,347609976085760702243,013,15,2Xbrown, blue, black, whitePVC4 x 0,347336876087734852243,013,15,2Xbrown, blue, black, whitePVC/PUR4 x 0,347297376088734842254,016,45,9Xbrown, blue, black, white, greyPVC5 x 0,347372878241782402254,016,45,9Xbrown, blue, black, white, green-yellowPVC5 G 0,347365776089760722254,016,45,9Xbrown, blue, black, white, green-yellowPVC/PUR5 G 0,34735487609073870
Dimensions and specifications may be changed without prior notice.
T 42
T
VERTEILERFLEX two-approvals sensor actuator and
distributor cables PVC, PUR, PVC/PUR
PropertiesCable structurePVC cables
Technical dataPVC cablesSpecial PVC or PUR sheath acc. to
UL Style 2464 for PVC, orUL Style 20233 for PUR
Extensively oil resistant.Chemical Resistance - see table TechnicalInformations
Bare copper, fine wire in acc. withDIN VDE 0295 cl. 5 or IEC 60228 cl. 5
Temperature rangeflexing -5 °C to +80 °Cfixed installation -30 °C to +80 °C
PVC core insulation, core colours see belowPVC self-extinguishing and flame retardantaccording to VDE 0482-332-1-2, DIN EN60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)
Special PVCPUR cables
Nominal voltage 300/500 V Bare copper, ultra-fine wire conductorsacc. to DIN VDE 0295 cl. 6 and/or IEC 60228cl. 6
A.c. test voltage, 50 Hzto 0,25 1200 Vfrom 0,34 2000 V
PUR cablesLow adhesion, extremely abrasion resistant,resistant to hydrolysis and microbial attack
PVC core insulationMinimum bending radiusSensorflex Two approvals PVCapprox. 7,5x cable øSensorflex Two approvals PURapprox. 15x cable ø
Core colours see belowSpecial featurePUR sheath
The cables with the highly flexible strandedconductor, cl. 6, are suitable for drag chainapplications
Part Nos. 79907, 75642, 79850Construction like SENSORFLEXtwo-approvals, except
The types with PVC/PUR sheath materialhave a PVC inner sheath, with a PUR sheathapplied over it by means of coextrusion
with polypropylene core insulation
NoteAll additional cross-sections, also withUL/CSA approval, are available on request.
ApplicationFor decentralised installation and control technology.These cables are used in connector systems for sensors and actuators.In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting elementbetween the periphery and the PLC in production systems.The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entiremanufacturing industry.While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology hasmade it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems.Moving the I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
SENSORFLEX 2-APPROVALSAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
Jacket colour
2418,07,24,4Xbrown, blue, blackPUR3 x 0,25Grey RAL 7001782842418,09,64,7Xbrown, blue, black, whitePUR4 x 0,25Grey RAL 7001799072436,014,45,2Xbrown, blue, black, white, grey, pinkPVC6 x 0,25Grey RAL 7001782862230,09,84,9Xbrown, blue, blackPVC3 x 0,34Grey RAL 7001763452243,013,15,2Xbrown, blue, black, whitePVC4 x 0,34Grey RAL 7001763472254,016,45,9Xbrown, blue, black, white, green-yellowPVC/PUR5 G 0,34Grey RAL 7001763482254,016,45,9Xbrown, blue, black, white, green-yellowPVC/PUR5 G 0,34Grey RAL 7001763492254,016,45,9Xbrown, blue, black, white, green-yellowPUR5 G 0,34Grey RAL 7001798502254,016,45,9XJZ, black with numbering + greenyellowPVC/PUR5 G 0,34Grey RAL 7001782871858,021,65,9XJZ, black with numbering + greenyellowPUR3 G 0,75Grey RAL 7001782881888,028,86,7Xbrown, blue, green-yellowPVC3 G 0,75Grey RAL 7001763511858,021,66,7XJZ, black with numbering + greenyellowPVC3 G 0,75Grey RAL 7001735711858,021,65,9XJZ, black with numbering + greenyellowPUR3 G 0,75Black RAL 900575642
Continuation
T 43
mm² mm²
VERTEILERFLEX two-approvals sensor actuator and
distributor cables PVC, PUR, PVC/PURSENSORFLEX 2-APPROVALS
AWG-No.Cable structurePart no.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
Jacket colour
1866,029,06,9XJZ, black with numbering + greenyellowPUR4 G 0,75Grey RAL 7001745511866,029,07,0XJZ, black with numbering + greenyellowPVC/PUR4 G 0,75Grey RAL 7001782891756,019,27,2Xblack with number 1-2PVC2 x 1Grey RAL 7001782901756,019,27,2Xblack with number 1-2PVC2 x 1Black RAL 90057735217225,0105,612,0Xblack with number 1-8, bn, bu, gn, yePVC/PUR11 G 1Grey RAL 7001763501675,029,06,8Xbrown, bluePVC2 x 1,5Grey RAL 7001782911694,044,06,9Xbrown, blue, green-yellowPVC3 G 1,5Grey RAL 700173587
Verteilerflex 2-APPROVALSAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
Jacket colour
2282,035,08,7Xbrown, blue, green-yellow, white, green,yellow, grey
PVC/PUR4 G 0,34Grey RAL 700176352
22106,042,09,1Xbrown, blue, green-yellow, white, green,yellow, grey, pink, red
PVC/PUR6 G 0,34Grey RAL 700176353
22143,065,010,0Xwhite, red-blue, green, wh-green, yellow,brown-green, gy-pink, brown, blue,green-yellow
PUR8 G 0,34Grey RAL 700175614
22110,048,09,1Xbrown, blue, green-yellow, white, green,yellow, grey, pink, red, black, violet
PVC/PUR8 G 0,34Grey RAL 700176354
22138,061,010,3Xbrown, blue, gnye, gnwh, white, rdbu, green,whgn, yellow, bngn, grey, whye, pink, yebn,red
PVC/PUR12 G 0,34Grey RAL 700176355
22170,074,010,5Xbn, bu, gnye, gnwh, wh, rdbu, gn, whgn, ye,bngn, gy, whye, pk, yebn, rd, whgy, bk, gybn,vt
PVC/PUR16 G 0,34Grey RAL 700176356
Dimensions and specifications may be changed without prior notice.
T 44
T
VERTEILERFLEX for sensor actuator distributor boxes, PVC, PUR or PVC/PUR
PropertiesCable structurePVC cables
Technical dataPVC cablesTemperature range
flexing -5 °C to +80 °Cfixed installation -30 °C to +80 °C
Extensively oil resistant.Chemical Resistance - see table TechnicalInformations
Bare copper, fine wire conductors in acc.with DIN VDE 0295 cl. 5 and/or cl. 6 and/orIEC 60228 cl. 5 and cl. 6Operating voltage
U0/U 300/500 V PVC core insulation PVC self-extinguishing and flame retardantaccording to VDE 0482-332-1-2, DIN ENA.c. test voltage, 50 Hz
2000 VCore colours see below
60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)
Special PVC sheathMinimum bending radiushighly flexible approx. 7,5x cable øflexibel approx. 15x cable ø
PUR cablesPUR cablesBare copper, extra fine wire conductor to
DIN VDE 0295 cl. 6 and IEC 60228 cl. 6 Low adhesion, extremely abrasion resistant,resistant to hydrolysis and microbial attackPVC core insulation
Special featureCore colours see belowThe cables with the highly flexible strandedconductor, cl. 6, are suitable for drag chainapplications
PUR sheath
The types with PVC/PUR sheath materialhave a PVC inner sheath, with a PUR sheathapplied over it by means of coextrusion
NoteAll cables can be delivered with UL/CSAapprobation and Cu shield.Further core numbers, cross-sections ansheath colours available on request.
ApplicationThese cables are used in connector systems for sensors an actuators.In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting elementbetween the periphery and the PLC in production systems.The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entiremanufacturing industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Cable structurePart no.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
greyblack
2258,018,05,8Xbrown, blue, black, white, green-yellowPVC4 G 0,3476115761052282,036,08,7Xyellow, white, green, grey, green-yellow, brown,
bluePVC/PUR4 G 0,3476639
22106,042,09,1Xwhite, green, yellow, grey, pink, red, brown, blue,green-yellow
PVC/PUR6 G 0,347357476107
22110,048,09,1Xgrey. pink, red, black, violet, white, green, yellow,brown, blue, green-yellow
PVC/PUR8 G 0,347399372961
22107,041,09,1Xwhite, green, yellow, grey, pink, red, black, violet,blue, brown
PVC8 x 0,347472976109
22107,041,09,1Xwhite, green, yellow, grey, pink, red, black, violet,blue, brown
PUR8 x 0,347295176110
22102,036,08,8Xwhite, green, yellow, grey, pink, red, black, violet,blue, brown
PVC/PUR8 x 0,347611776108
22143,065,010,0Xblack with number 1-2+DIN 47100PVC11 x 0,34761187125422138,061,010,3Xpink, yebn, red, gypk, white, rdbu, green, whgn,
yellow, bngn, gy, whyePVC/PUR12 x 0,347611976111
22193,089,012,5Xblue with no.1-2 + gnye, gypk, wh, rdbu, gn,whgy, ye, bngy, whye, pk, yebn, rd, whgy, bk,gybn, vt
PVC/PUR16 G 0,3477642
22170,074,010,5Xbn, gypk, rdbu, whgn, bngn, whye, yebn, gybn,bu, wh, gn, ye, gy, pk, rd, bk, vt, gnye
PVC/PUR16 G 0,347612076112
20136,068,09,9Xbrown, blue, green-yellow, grey-pink, red-blue,white-green, brown-green, white, green, yellow,grey
PUR8 G 0,57612176113
20160,087,010,4Xgypk. rdbu, whgn, bngn, whye, yebn, white,green, yellow, grey, pink, red, brown, blue, gnye
PUR12 G 0,57612276114
20201,0125,012,3XBlack, with printing BR1, BR2, BL1, BL, numbers1-14
PVC14 x 0,579921
20183,0106,011,6Xgy, bngn, gn, rdbu, gypk, wh, whgn, whgy, bk,whye, pk, ye, rd, yebn, vt, gybn, gnye, bn, bu
PVC/PUR16 G 0,576640
20183,0106,011,6Xgypk, wh, rdbu, gn, whgn, ye, bngn, gy, whye,pk, yebn, rd, whgn, bk, vt, bn, bu, gnye
PUR16 G 0,57612374034
Dimensions and specifications may be changed without prior notice.
T 45
SENSORFLEX-Hsensor actuator cables, halogen-free, high flexible drag chain
cable, PUR, mantle EVA +125°C
PropertiesCable structureSensorflex-H (Li12Y11Y-HF)
Technical dataSensorflex-H (Li12Y11Y-HF)Sensorflex-H (Li9Y11Y-HF)
Temperature rangeLi12Y11Y/Li9Y11Yflexing -30 °C to +80 °Cfixed installation -40 °C to +80 °CLi4G4Gflexing -25 °C to +125 °Cfixed installation -40 °C to +125 °C
Bare copper, extra-fine wire conductoraccording to DIN VDE 0295 cl. 6 andIEC 60228 cl. 6
PUR sheath, low adhesion, extremelyabrasion resistant, resistant to hydrolysisand microbial attackTPE core insulation, core colours see belowHighly flexible drag chain cablePUR sheath
Sensorflex-H (Li4G4G)Sensorflex-H (Li9Y11Y-HF)Operating voltageup to 0,25 mm² 350 V0,34 mm² and greater 500 V
Heat-resistantBare copper, extra-fine wire conductoraccording to DIN VDE 0295 cl. 6 andIEC 60228 cl. 6
Not suitable for use with drag chains
A.c. test voltage, 50 Hzup to 0,25 mm² 1200 V0,34 mm² and greater 2000 V
PP core insulation, core colours see belowPUR sheath
Sensorflex-H (Li4G4G)Minimum bending radiusSensorflex-H Li12Y11YApprox. 5x cable øSensorflex-H Li9Y11YApprox. 7,5x cable øSensorflex-H Li4G4GApprox. 15x cable ø
Tinned copper, fine wire conductoraccording to DIN VDE 0295 cl. 5 andIEC 60228 cl. 5EVA-based compound for core and sheathSheath red/brown (approx. RAL 8016)
ApplicationFor decentralised installation and control technology.These cables are used in connector systems for sensors and actuators.In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting elementbetween the periphery and the PLC in production systems.The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entiremanufacturing industry.While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology hasmade it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems.Moving the I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
SENSORFLEX-H (Li12Y11Y) high flexible drag chain cable, PURAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
greyblack
2422,04,84,4Xbrown, bluePUR2 x 0,2576299762832422,07,24,4Xbrown, blue, blackPUR3 x 0,2576300762842426,09,64,7Xbrown, blue, black, whitePUR4 x 0,2576301762852430,012,04,8Xbrown, blue, black, white, greyPUR5 x 0,2576302762862230,06,54,9Xbrown, bluePUR2 x 0,3476303762872230,09,84,9Xbrown, blue, blackPUR3 x 0,3476304762882243,013,15,2Xbrown, blue, black, whitePUR4 x 0,3476305762892254,016,45,9Xbrown, blue, black, white, greyPUR5 x 0,3476306762902254,016,45,9Xbrown, blue, black, white, green-yellowPUR5 G 0,3478266782652040,09,65,0Xbrown, bluePUR2 x 0,576307762912043,014,45,7XJZ, black with numbering + greenyellowPUR3 G 0,578268782672040,014,45,0Xbrown, blue, blackPUR3 x 0,576308762922047,019,25,5Xbrown, blue, black, whitePUR4 x 0,576309762932055,024,06,0Xbrown, blue, black, white, greyPUR5 x 0,57631076294
Continuation
T 46
T
SENSORFLEX-Hsensor actuator cables, halogen-free, high flexible drag chain
cable, PUR, mantle EVA +125°C
SENSORFLEX-H (Li12Y11Y) high flexible drag chain cable, PURAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
greyblack
1847,014,45,7Xbrown, bluePUR2 x 0,7576311762951854,021,65,9Xbrown, blue, green-yellowPUR3 G 0,7578270782691854,021,65,9Xbrown, blue, blackPUR3 x 0,7576312762961867,028,86,2Xbrown, blue, black, green-yellowPUR4 G 0,7578272782711866,028,86,0Xbrown, blue, black, whitePUR4 x 0,7576313762971880,036,07,0XJZ, black with numbering + greenyellowPUR5 G 0,7578274782731880,036,07,0Xbrown, blue, black, white, greyPUR5 x 0,757631476298
SENSORFLEX-H (Li9Y11Y) high flexible drag chain cable, PURAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
Jacket colour
2422,07,24,5Xbrown, blue, blackPUR3 x 0,25Grey RAL 7001758012426,09,64,7Xbrown, blue, black, whitePUR4 x 0,25Grey RAL 7001774682449,019,26,0XDIN 47100PUR8 x 0,25Grey RAL 7001767052243,013,14,9Xbrown, blue, black, whitePUR4 x 0,34Grey RAL 7001774271854,021,66,2XJZ, black with numbering + greenyellowPUR3 G 0,75Grey RAL 7001774281854,021,66,2XJZ, black with numbering + greenyellowPUR3 x 0,75Grey RAL 7001782751866,028,86,2XJZ, black with numbering + greenyellowPUR4 G 0,75Grey RAL 700177429
SENSORFLEX-H (Li4G4G) unqualified for drag chain cable, sheath EVAAWG-No.Cable structurePart no.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
Highflex **
Finewire
Core coloursJacketmaterial
No.cores xcross-sec.mm²
Jacket colour
1865,028,87,0Xbrown, blue, black, green-yellowEVA4 G 0,75Red-brown RAL8016
78359
1760,029,07,0Xbrown, blue, green-yellowEVA3 G 1Red-brown RAL8016
73575
Dimensions and specifications may be changed without prior notice.
T 47
T
T 48
Photo: HELUKABEL®
Cables for airport 400 Hz
AIRPORT 400 Hz
Special cable for drum reeling purpose meeting the highest mechanical stresses. Mobile cable in fl exible feeds in 400 Hz units, especially as aircraft feeder line on airports.The qualifi ed employees of our special cable department will give individual advice and assistance to develop and construct your cable.
Your personal advice is important to us in order that we can offer you the right cable for your purpose. Depending on the cable type these special cables can be offered with a minimum length of 100 m, with short delivery periods.
AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant
PropertiesCable structureTechnical dataFine copper wire in acc. with DIN VDE 0295and IEC 60228
Temperature range-40 °C to +90 °C
Low adhesion, abrasion resistant,halogen-free, resistant to UV-, oil-,hydrolysis and microbial attackCore insulation TPE, black
with number 1-6 + blue/...,with number 7-30/1 mm²
Nominal voltage115/200 V Special feature:
The use of four-core cables to transmit largeamounts of power in a 400 Hz grid results in
Operating voltageU0/U 0,6/1 kV 4 cores each 1 mm² twisted to a quad
voltage asymmetries and larger inductiveTest voltage4000 V
Cores and 6 bundles laid-up togethervoltage losses. These unfavourable cablecharacteristics can be improved through the
PUR inner sheathBending radiusflexing 7x cable øfixed installation 4x cable ø
Support braidingemployment of seven-core cables. In thiscase the central core is used as a protectiveor earth conductor (green/yellow or blue)
PUR outer sheath, orange (RAL 2003)Part No. 75992
Bare copper conductor, 7 strandsand six cores with the same cross-sectionCore insulation cross-linked polyethylene,
black with number 1-6 + gnye (black with imprint) stranded in a single layeraround the central core. Each pair of twoPolyethylene inner sheathopposite cores is connected in parallel to aphase conductor.
Concentric conductor of plain Cu wires,cross-section 35 mm²Black polyehtylene outer sheath
NoteDistribution only over authorised partner
Application400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safetyreasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible powersupplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installationindoors, outdoors.Applications:Below floor level cable dispensers (drums), attached to jetways and retractable articulated cable carries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
42140,01910,041,07 x 25 + 6 x 4 x 1,0700573 23050,02746,035,87 G 357599222950,02625,045,57 x 35 + 6 x 4 x 1,077000914030,03590,051,07 x 50 + 6 x 4 x 1,0700574
Dimensions and specifications may be changed without prior notice.
T 49
AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant
PropertiesCable structurePart Nos. 700566-700569
Technical dataPart Nos. 700570, 770001-770003Temperature range
-40 °C to +90 °C Low adhesion, abrasion resistant,halogen-free, resistant to UV-, oil-,hydrolysis and microbial attack
Fine copper wire in acc. with DIN VDE 0295and IEC 60228Nominal voltage
115/200 V Special plastic core insulationOperating voltageU0/U 0,6/1 kV
Sheath colour yellow (RAL 1021)NotePart Nos. 700570, 770001-770003
Test voltage4000 V
Fine copper wire in acc. with DIN VDE 0295and IEC 60228
Distribution only over authorised partner
Bending radiusapprox. 6x cable ø
Core insulation TPE, grey with number1-4/1 mm²Core 1 mm² stranded with bundleconductorDouble-sheath TPE/PURSheath colour yellow (RAL 1021)
Part Nos. 700571, 770005, 770004,700572
Each set of 4 parts, 700570,770001-770003, is stranded
Application400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safetyreasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible powersupplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installationindoors, outdoors. Highly flexible, and can thus be plugged directly into the connector in the aircraft without an adapter, and withoutendangering the contacts.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
2430,0336,011,51 x 35700566 22600,01498,033,04 x 1 x 35 + 4 x 1,07005712490,0375,014,01 x 35 + 4 x 1,0700570 13900,02074,040,04 x 1 x 50 + 4 x 1,07700051600,0519,017,01 x 50 + 4 x 1,0770001 2/04300,02844,050,04 x 1 x 70 + 4 x 1,07700041665,0480,012,61 x 50700567 4/07400,04765,056,04 x 1 x 120 + 4 x 1,0700572
2/0910,0672,014,01 x 707005682/0800,0711,018,71 x 70 + 4 x 1,07700024/01400,01191,025,01 x 120 + 4 x 1,07700034/01545,01152,023,01 x 120700569
Dimensions and specifications may be changed without prior notice.
T 50
T
T 51
Photo: HELUKABEL®
Truck Cables
HELUTRUCK® 270HELUTRUCK® 271
HELUTRUCK® 272 / 273
These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles.
HELUTRUCK® 270 with ADR-approval, PVC low voltage cable for commercial
vehicles
PropertiesCable structureTechnical dataBare copper, fine wire in acc. withDIN VDE 0295 cl. 5 or IEC 60228 cl. 5
Temperature range-40 °C to +85 °C
Cold-resistant special PVC sheath,UV-resistantLargely resistant to oil, weather, andchemicals;Chemical resistance see table TechnicalInformation
Cold-resistant special PVC core insulationTest voltage2000 V min. 5 minutes Core coding:
up to 9 cores by colour,10 cores and above white with numbers(see below)
Capacitancemax. 50 pF/m for the data pairmax. 100 pF/m between data pair coresand the other cores
PVC self-extinguishing and flame retardant,test method B according to VDE 0472part 804 and IEC 60332-1
Special PVC sheathInsulation resistancemin. 20 MOhm x km
Colour blackThese cables conform to the nationalstandard ISO 4141 and theinternational standard DIN/ISO 6722
Minimum bending radiusapprox.12x cable ø
Component codes TÜ.EGG.073-03Special feature:
Complies with GGVS regulationsApproved and tested by the TÜV technicalinspectorate
ApplicationThese low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles.Especially suitable for trailers and semitrailers.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
2040,09,64,82 x 0,5700016 1666,028,86,62 x 1,570057716106,057,67,54 x 1,57005791891,043,27,02 x 0,75 + 2 x 1,570057516187,0110,510,36 x 1,5 + 1 x 2,57526218101,050,47,37 x 0,7570058216185,0100,810,37 x 1,57000321756,019,26,02 x 17525516165,0100,28,97 x 1,5752611756,019,26,02 x 17525416238,0139,211,78 x 1,5 + 1 x 2,5752631766,028,86,33 x 17525616360,0235,214,88 x 1,5 + 5 x 2,57005831766,028,86,63 x 170057816350,0200,014,89 x 1,5 + 4 x 2,5752671780,038,46,84 x 17525716366,0215,014,410 x 1,5 + 3 x 2,57526517132,072,09,05 x 1 + 1 x 2,57526016393,0244,814,410 x 1,5 + 3 x 2,5 + 2 x 1,5753191798,048,07,55 x 17525816391,0244,814,310 x 1,5 + 3 x 2,5 + 2 x 1,570001717132,072,09,05 x 1 + 1 x 2,570058016345,0216,013,010 x 1,5 + 3 x 2,57526617132,072,09,05 x 1 + 1 x 2,57525916365,0230,413,511 x 1,5 + 3 x 2,570001817132,072,09,05 x 1 + 1 x 2,570058114221,0129,610,33 x 2,5 + 4 x 1,57001421666,028,86,62 x 1,5700576
Dimensions and specifications may be changed without prior notice.
T 52
T
HELUTRUCK® 271 with ADR-approval, PUR low voltage cable for commercial
vehicles
PropertiesCable structureTechnical dataBare copper, fine wire in acc. withDIN VDE 0295 cl. 5 or IEC 60228 cl. 5
Temperature range-40 °C to +85 °C
PUR outer sheath, low adhesion, abrasionresistant, halogen-free, resistant to UV-,oil-, hydrolysis and microbial attackCold-resistant special PVC core insulationTest voltage
2000 V min. 5 minutes These cables conform to the nationalstandard ISO 4141 and theinternational standard DIN/ISO 6722
Core coding:up to 9 cores by colour,10 cores and above white with numbers(see below)
Capacitancemax. 50 pF/m for the data pairmax. 100 pF/m between data paircores and the other cores
Component codes TÜ.EGG.074-03Special feature:Inner sheath from special PVC
Insulation resistancemin. 20 MOhm x km
Complies with GGVS regulationsPUR outer sheathApproved and tested by the TÜV technicalinspectorate
Colour blackMinimum bending radiusapprox. 12x cable ø
Also available with PVC sheathPUR sheath provides high resistance toabrasion, UV and wear
ApplicationThese low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitablefor trailers and semitrailers manufactured for the transport of GGVS hazardous substances.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
No.cores xcross-sec.mm²
Part no.
1756,019,06,02 x 175528 17132,072,09,05 x 1 + 1 x 0,2570059117132,072,09,05 x 1 + 1 x 2,5755331891,043,27,02 x 0,75 + 2 x 1,570058517132,072,09,05 x 1 + 1 x 2,57005901756,019,06,02 x 17552917132,072,09,05 x 1 + 1 x 2,5755341667,028,86,62 x 1,570058616187,0110,410,36 x 1,5 + 1 x 2,5755361667,028,86,62 x 1,570058718100,050,47,97 x 0,7570059212230,0148,812,02 x 4 + 3 x 1,5 + 2 x 1,57593216165,0100,88,97 x 1,57553510320,0187,212,02 x 6 + 3 x 1,5 + 2 x 1,57554116238,0139,211,78 x 1,5 + 1 x 2,57553710270,0158,612,02 x 6 + 3 x 1,57554016366,0214,014,410 x 1,5 + 3 x 2,5755391766,028,86,33 x 17553016366,0214,014,410 x 1,5 + 3 x 2,57005941766,028,86,33 x 170058816393,0244,814,410 x 1,5 + 3 x 2,5 + 2 x 1,5755381780,038,56,84 x 17553116520,0259,217,018 x 1,570059516105,057,67,54 x 1,570058916730,0360,019,925 x 1,57005961798,048,17,55 x 175532
Dimensions and specifications may be changed without prior notice.
T 53
HELUTRUCK® 272 / 273 Flat cable for the sideways lighting with
GGVS-authorization, Battery cable, battery charging cable
PropertiesCable structureHELUTRUCK® 272
Technical dataHELUTRUCK® 272 UV-resistant, largely resistant to oil,
weather, and chemicals, self-extinguishingTemperature range-40 °C to +85 °C
Bare copper wire conductors in acc. withDIN VDE 0295 cl. 5 or IEC 60228 cl. 5 and flame retardant, test method B
according to VDE 0472 part 804 andIEC 60332-1
Special PVC core insulation, cold-resistantTest voltage2000 V Core colours white, brown (Part No. 76706),
white, black (Part No. 78983, 700035) Chemical resistance see table TechnicalInformation
Insulation resistancemin. 20 MOhm x km Cold-resistant special PVC sheath
HELUTRUCK® 272Minimum bending radiusfixed installation 5x cable ø
Colour blackPolarity easy to determine by a white lineon the sheath above the white core
HELUTRUCK® 273HELUTRUCK® 273 Bare copper, fine wire in acc. with
DIN VDE 0295 cl. 5 or IEC 60228 cl. 5 HELUTRUCK® 273Temperature range-40 °C to +85 °C Complies with GGVS regulationsSpecial PVC core insulation, cold-resistant
Approved and tested by the TÜV technicalinspectorate
Nominal voltage75 V DC
Core colours red and blackCold-resistant special PVC sheath
The additional sheath means that the cableis very robust, and can be installed withouta corrugated conduit
Test voltage3000 V
Colour blackAlso available with PUR sheath
Insulation resistancemin. 20 MOhm x km Installation time is shorter due to twin
designMinimum bending radiusfixed installation 15x cable ø Polarity is easy to determine even without
stripping thanks to an imprint with the typedesignation and on the sheath over thepositive core. This helps prevent wrongconnectionsThe special construction of the conductorenables optimal crimpingEasy mechanical separation of the sheathweb
ApplicationHELUTRUCK® 272This low-voltage cable is designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable fortrailers and semitrailers. This flat cable can be used for simple and quick contacting of sidelights by means of core penetration. Its flatconstruction and the special contacting method eliminate the need for time-consuming assembly of cables. This facilitates quick installation,making it possible to save a great deal of time.HELUTRUCK® 273This battery cable can be used between the battery and the ultimate consumer (e.g. DC motor of the tail-lift).
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
HELUTRUCK® 273HELUTRUCK® 272AWG-No.Weight
approx.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no. AWG-No.Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox. mm
No.cores xcross-sec.mm²
Part no.
1690,028,86,82 x 1,576706 1487,048,09,42 x 2,5755071690,028,86,82 x 1,578983 12125,077,011,52 x 4755081690,028,86,82 x 1,5700035 10175,0116,015,22 x 675509
8270,0192,018,82 x 10755106390,0308,021,02 x 16755114575,0480,025,62 x 25755122820,0672,028,02 x 357551311065,0960,033,02 x 5075514
2/01475,016,836,02 x 7075515
Dimensions and specifications may be changed without prior notice.
T 54
T
T 55
Enquiry Special Cable
Sender
Contact
Phone Fax
Enquiry No. Date
to
HELUKABEL® GmbHExport Dept.Dieselstraße 8 – 1271282 HemmingenGermany
Ph. +49 7150 9209-0Fax +49 7150 81786
www.helukabel.de
Requirement m � once � continuous yearly requirement approx. m
Make-up � Coil m � Drum Delivery
required
Size
Type of Cable
Application a.) � indoor � outdoor b.) � stationary � for flexing � with reversed bending / torsion � Drag chain: speed m/s Acceleration m/s2 Tracing range m load � cyclic � non-cyclic c.) Temperatures ambient °C continuous °C intermitted °C for Min/StdConstruction 1. Conductor � Copper � St-Cu � solid � Stranded wire ( Ø mm) � bare � tinned � silvered � nickel-plated � No. of cores x cross section x mm2 No. of wires x diam. x mm No. of cores x cross section x mm2 No. of wires x diam. x mm No. of cores x cross section x mm2 No. of wires x diam. x mm
2. Insulation � PVC � PE � Zell-PE � PUR � PETP � Rubber � Thermopl. rubber � Silicone � ETFE � FEP � PTFE �
3. Colour- � black with white numbers � with protected conductor green-yellow � colours to DIN 47100 � colours to VDE code �
4. Screening � Single core � Pairs which core/pair � Cu-bare � Cu-tinned � Cu-silvered as � Braiding � Serving � Alu-Foile (St) Covering approx. % Drain wire bare/tinned mm Ø Stranded drain wire bare/tinned mm Ø with/without protection against elec. shock, hazard under screen, with/without foil/insulation over screen
5. Support � Hemp � Polypropylen � galv. Steel � Kevlar � Element Tensile load N
6. Centre mm Ø � PVC � Polypropylen �
7. Stranding � Cores in layer stranding � twisted in pair � all �
8. Inner sheath � yes: � PVC � Rubber � Silicone � Fleece � Foil �
9. Overall � yes: � Cu-bare � Cu-tinned � Cu-silvered Screen � braiding � Serving � Alu-Foil Covering % with/without drain wire/stranded drain wire mm Ø/mm2 bare/tinned
10. Armouring � Steel wire galv.
11. Outer sheath � PVC � PUR � PETP � PE � Rubber � Thermopl. Rubber � Neoprene � Silicon � ETFE � FEP � PTFE � Outer Ø mm Colour � Outerprinting /text)
Electrical Operating voltage V Capacity Cond./Cond. pF/m
Characters Test Voltage V Capacity Cond./shield. pF/m
Additionaldetails