Specialty High/Low Bay Luminaires - Kenall · Specialty High/Low Bay Luminaires Sealed Enclosure...

High Bay Lighting

HB

Specialty High/Low Bay LuminairesSealed Enclosure Lighting for Hazardous and

Extreme Industrial Applications

Table of ContentsSpecialized Lighting for Your Challenging High Bay Environment 3

EnviroPro™ EPLB High/Low Bay 4-5

Millenium™ Stretch MLHA High Output 6-7

TekDek™ TD17 8-9

High Bay Max Ambient / High Bay Max Output 10-11

TekLink™ Controls 12-13

Listings, Certifications, Testing and Warranties 14-15

Kenall Sealed High/Low Bay Lighting Aims for a Higher Standard in Lighting Performance

Kenall Manufacturing’s sealed high/low bay luminaires are designed to excel even in the most challenging high-ceilinged environments like dusty, high ambient manufacturing facilities, warehouses with humidity extremes and flying insects, cold storage, transportation centers, industrial milling and more.

IP and hazardous ratings, marine-grade aluminum housings, high-abuse polycarbonate lenses, closed cell-gaskets, high-performance optics, and long-life LED lamps combined with a substantial warranty means when you install your Kenall High/Low Bay Luminaires, endless maintenance becomes a thing of the past.

Challenging applications.... Demand Kenall.

High Bay Max Output™ HBMO Series

TekDek™ TD17 Series

High Bay Max Ambient™

HBMA Series

EnviroPro®

EPLB Series

HAZ

Class 1 Div 2

IP65

IP65IP65

Stretch™ MLHA Series

IP64

www.kenall.com | P: 800-4-Kenall | F: 262-891-9701 | 10200 55th Street Kenosha, Wisconsin 53144 This product complies with the Buy American Act: manufactured in the United States with more than 50% of the component cost of US origin. It may be coveredby patents found at www.kenall.com/patents. Content of specification sheets is subject to change; please consult www.kenall.com for current product details.

3High/Low Bay Lighting

Specialized Lighting for Challenging High / Low Bay Environments

Your goal? Achieve the right level of light with appropriate lighting controls and little or no regular maintenance, in a challenging environment:

• Spaces with high ceilings

• Little or no temperature control

• Visual complications

• Corrosive, dirty or high-humidity environments

If you aren’t able to meet your lighting parameters, there could be costly consequences:

• Poor visibility

• Negative impact on worker productivity, reflected in error and accident rates

• Expensive maintenance and work disruptions

• Increased luminaire operating temperatures, resulting in performance reduction and early failures

• Higher capital and operating costs due to inefficient or faulty lighting

Kenall High/Low Bay lighting helps you conquer your most demanding applications:

• High lumen output with proper distribution creates brighter spaces from ceiling to floor

• Reliable, low-maintenance luminaires meet quality and operational specifications

• Higher delivered lumens leads to a potential reduction in the number of fixtures required

• Effective thermal management yields longer lamp life and less maintenance

• Improved lighting controls combined with efficient LEDs shrinks energy costs and carbon footprint


4 High/Low Bay Lighting

EnviroPro™ EPLB High/Low Bay Luminaire

Installed in thousands of projects across North America, the award-winning EnviroPro™ EPLB has a traditional high bay appearance housing the technological advances for which Kenall is known. EnviroPro EPLB is available in high-efficiency LED and with both NSF2 and IP65 ratings. It can be paired with Kenall TekLink™ controls for even greater energy savings.

Features • Available in 16" and 22" diameters

• Choice of refractor or reflector: clear prismatic acrylic polycarbonate, spun aluminum, or pearlescent prismatic acrylic

• Available in a wide variety of lumen outputs

• 3000K, 4000K, 5000K, and 5700K

• ETL/cETL Wet Location listed (enclosed model)

• ETL Classified IP65 per IEC 60598 (enclosed model)

• NSF2 Splash/Non-Food Zone listing (enclosed model)

• Integrated TekLink™ TL50 occupancy controls compatible

• DLC QPL listed

• L70 life rated to exceed 100,000 hrs.

• Easy replacements for 250W and 400W HID fixtures

IP65

Torsion spring provides quick lens removal for ease of relamping and maintenance.

Choice of open bottom reflector or continuously sealed lens to facilitate hosedown and protect against contaminant entry.

Choice of rigid pendant or loop hanger with quick disconnect and standard safety chain mounting locations.

Performance Data

Product Features

Intitial Delivered Lumens

Model Lamp Code 35K8 40K8 40K7 50K7 Efficacy (lm/W) Input Power (W)

Est. L70 LED Life (Hrs)

EPLB16

94L 11,330 11,839 12,638 12,670 107 120 106 125,000

144L 16,106 16,830 17,966 18,011 103 115 156 125,000

192L 20,513 23,084 24,273 24,622 98 117 210 105,000

EPLB22

92L 10,934 11,426 12,197 12,227 104 116 105 150,000

144L 16,342 17,077 18,229 18,275 103 114 159 125,000

192L 21,466 22,431 23,945 25,602 103 122 209 105,000

LED

This chart represents the E-CA option choices (Clear acrylic refractor with a sealed bottom lens). Other choices are available.


Contoured Heat Sink

Shaped to shed water and debris, the heat sink's form is carefully designed to maintain thermal performance of the LEDs and drivers while maintaining a clean surface and NSF listing.

Serviceable LED Array

Available 3000K, 3500K, 4000K, 5000K or 5700K color temperatures. Minimum 70 CRI standard with higher CRI options available. Standard 0-10V dimming with 0-100% range.

Refractor and Lens

Injection molded prismatic clear acrylic or polycarbonate diffuser redirects light to providing high levels of illumination while minimizing glare.

Iconic Style Meets Cutting-Edge Technology5High/Low Bay Lighting



Features • More than 15,000 delivered lumens

• Die-cast and extruded, marine-grade aluminum housing

• Extruded pearlescent polycarbonate lens resists impact

• Patented* modular system; continuous row mounting for flexibility

• UL and cUL listed for Wet Locations (covered ceilings)

• UL Certified IP64 per IEC 60598

• Concealed and protected embedded occupancy controls available

• 10- year warranty

* US6984055B2

IP64 ADA

Joiner Bands

End caps are die-cast, marine-grade aluminum. Flat and round end caps feature internal knockouts for surface conduit or Wiremold™ 500/700.

RevealRounded Flat

Joiner Bands End Caps

Millenium Stretch™ MLHA Low Bay LuminaireThe Millenium Stretch™ is now available in High Output (15,000 Lumens), providing additional flexibility to mount them at greater heights while meeting or exceeding recommended footcandle levels. Millenium Stretch luminaires are the backbone of Kenall Manufacturing’s product portfolio: their unique ability to be connected and configured into continuous runs and geometric patterns makes them a popular choice for schools, natatoriums, public buildings, transportation centers and more.

Initial Delivered Lumens (lm)

Model Lamp Code 35K 40K 50K Efficacy (lm/W) Input Power (W) Est. L70 LED Life (Hrs)

MLHA8

45L 4,632 4,938 5,136 95-103 50 80,000

67L 6,640 7,078 7,362 89-99 74 80,000

90L 8,445 9,003 9,363 84-93 100 60,000

See specification sheet for other options and performance.

warranty10 year

LED

Low profile, die-cast aluminum interconnector aligns and links continuous rows.

Performance Data



Housing Features:

Extruded marine-grade aluminum with choice of flat, round or reveal die-cast aluminum end caps. Integral gasket channels and internal knockouts for surface conduit. Finished with a 1,000 hr salt-spray-tested powder-coated finish.

Electrical Features:

Designed to accommodate the latest and most efficient LEDs and drivers, the Millenium™ Stretch provides long life and superior efficacy in harsh environments while giving you access to intelligent occupancy sensing controls.

Lens Features:

Proprietary pearlescent lens has 40% more light transmission than typical opal lens. Internal linear prisms with smooth exterior for even illumination and ease of maintenance.


Sleek Design and Easy Configurability



CIP65

Features• Textured lens for superior glare reduction

• Patented*, sealed optics with uplight

• Patented*, concealed heat sink for effective thermal management

• Corrosion resistant

• Compatibility with TekLink™ controls

• Type II, Type V-Square and V-Round distributions

• ETL Certified IP65 per IEC 60598

• 10-year limited warranty

• Embedded TekLink occupancy and daylight harvesting controls compatible

• Peace of Mind Guarantee® on direct surface mount with polycarbonate lens only

*USD707387S1, US8905589B2

TekDek™ TD17 LuminaireThe Kenall TekDek™ TD17 luminaire series has a range of lumen packages and is extremely adaptable, thanks to a variety of mounting methods and light distribution options, including new Type II distribution. While they are frequently found in parking garages, due to their unique low-glare textured lens, they are also used in other challenging applications that vary from cold storage to retail, as well as educational settings, correctional facilities and natatoriums.

Model Lamp Code Delivered Lumens (lm) Efficacy (lm/W) Input Power (W) Est. L70 LED Life (Hrs)

TD17HO

30L 4006-5733 118-172 34 200,000

47L 5557-8269 103-153 54 175,000

72L 7618-11346 98-147 77 150,000

94L 9721-14681 93-140 106 125,000

TD17

49L 4925-7178 88-128 56 150,000

75L 6555-9634 81-119 81 125,000

104L 7762-11470 69-102 113 110,000

Distribution Flexibility

Type II Type 5S Square

Type 5N Narrow Round

Performance Data

LED

Displayed information is for selected luminaires only. Information subject to change without notice. Visit www.kenall.com for .ies files and additional information.

warranty10 year


Optional Quick Mount

Installation becomes easy — simply lift, rotate, and lock into place. Direct, trunion and pendant mounting available.

Die-cast Housing

Extensive use of die-cast aluminum parts enables materials to be intelligently utilized for maximum performance. The housing design also includes a thermal air gap between the fixture's temperature-sensitive drivers and its heat-emitting components.

Optional Debris Shield

Vented plate allows for heat dissipation while preventing unwanted buildup between the concealed heat sink fins.

Concealed Heat Sink

Aesthetically pleasing with no exposed heat sinks. This effective design draws heat away from the driver and LED, allowing for long operating life.

LED Circuit Board

TekDek now offers industry-leading, high-power LED options on all models making it appropriate for a variety of applications.

DR Textured Acrylic or Polycarbonate Lens

TekDek’s textured lens provides all of the characteristics desirable in the illumination of a parking structure - reduced glare, even illumination and appealing uplight while preserving the optical distribution pattern.


TekDek™ Thoughtful Design, Durable Construction



High Bay Max Ambient HBMA and Max Output HBMO LuminairesKenall’s two High Bay Max luminaires – HBMO and HBMA – have the same rugged construction and IP65 rating, but there are differences that make each uniquely suited to its own challenging application. Choose the one that is right for you based on certification, light output requirements and the ambient temperature of your space.

HBMA • Class I, Div II (T5) hazardous location rated @ 40°C

• Rated for continuous -40° to 50°C ambient temperature conditions

• Lumen output ranging from 9,800 - 22,800 lm

• 100W, 160W and 216W LED packages

• Integrated TekLink™ occupancy and daylight harvesting controls compatible

• Tertiary drop lens for enhanced glare control and uplight

• Textured polycarbonate or acrylic lens; drop or flat

• Die-cast, marine-grade aluminum housing


• 10-year limited product warranty

HBMO • Rated for continuous -40° to 40°C ambient

temperature conditions

• Lumen output ranging from 26,200 - 35,400 lm

• 300W and 408W LED packages

• Integrated TekLinkTM occupancy and daylight harvesting controls compatible

• Tertiary drop lens for enhanced glare control and uplight

• Textured polycarbonate or acrylic lens; drop or flat

• Die-cast, marine-grade aluminum housing


• 10-year limited product warranty

IP65 IP65

Distribution Flexibility

Type A Aisle Lighter

Type 5S Square

Type 5N Narrow Round

Performance data based on 5N distribution

Initial Delivered Lumens (lm)

Model Lamp Code 40K (70 CRI)

40KH (80 CRI)

50K (70 CRI)

57K (70 CRI)

Efficacy (lm/W)

Input Power (W)

Est. L70 LED Life (Hrs)

HBMA

100L 11,253 9,869 11,991 12,821 88-119 109 150,000

160L 15,866 13,916 16,907 18,077 80-108 167 150,000

216L 20,030 17,567 21,343 22,821 71-96 237 100,000

HBMO300L 28,066 26,225 29,906 30,212 77-86 340 80,000

408L 32,966 30,804 35,128 35,478 68-76 451 50,000

Performance Data

HAZ

LED

warranty10 year

warranty10 year


Available with TekLink control system, providing occupancy control and daylight harvesting at the individual luminaire level, for maximum energy savings.

Mounting Options

Available in a range of mounting options including pendant, trunnion and loop hanger for ease of installation.

Die-cast Housing

Die-cast aluminum parts for maximum performance. The housing design includes a thermal air gap between the fixture's temperature-sensitive drivers and its heat-emitting components.

Patented Heat Sink Design

Strategically placed concealed heat sinks hide convection fins while maintaining optimum temperatures and long life.

LED Circuit Board

Industry leading, high-power LED options on all models make them appropriate for a variety of applications.

Textured Polycarbonate or Acrylic Lens - Drop or Flat

Textured lens provides all the characteristics desirable in the illumination of high bay lighting, including reduced glare and even illumination. Tertiary drop lens also provides enhanced glare control and uplight.


The Power of Max Performance



TekLink™ A Full Range of Lighting Control Systems



Integrated Solutions for Any Budget

TekLink™ A Full Range of Lighting Control Systems

Kenall TekLink Control System Overview TekLink Cloud

Features TL50 TL100 TL1000 TL2000

Wireless Communication √

Sensor Technology Microwave/Infrared Infrared/Ultrasonic Infrared Infrared

Adjustable Occupancy Time-Out √ √ √ √

Daylight Feedback √ √ √ √

Adjustable Dim Level √ √ √ √

Zonal Control √ √ √

One Touch Light Level Commissioning* √ √ √

L70 Detection* √ √ √

Scheduling √ √

Reporting √ √

*Patent No: US 20120153840

TL100

TL50

Occupancy Sensor Only

TL1000/TL2000

System Features

• Occupancy detection

• Open loop daylight harvesting

• Settings configurable via remote controller

System Features

• Occupancy detection

• Open-loop daylight harvesting

System Features

• Zonal occupancy detection

• Centralized luminaire control

• Closed loop daylight harvesting

• One button commissioning

System Features

• Web-based user interface

• Wired and wireless options

• Email and text alerts

• Power monitoring

• Data reporting

High Bay Max Output

High Bay Max Output

TekDek

TekDek™

TekDek™

High Bay Max Ambient


EnviroPro Millenium Stretch

Millenium Stretch

Millenium™ Stretch

High Bay Max Output


EnviroPro™

TekDek EnviroPro



IP and HAZ T-RatingsIP64 and IP65 Rating Explained What are IEC Standards?

IEC Standards are international standards that many European countries adopt as their national standard. North America has traditionally adopted UL standards as the source for standards. U.S. product manufacturers designed their products to IEC standards initially for sale overseas but are finding them increasingly useful here in North America.

Benefits of Ingress Protection Ratings – IEC standards

The IP water rating of “5” (IP_5), described in IEC Standard 60598, provides an internationally accepted standard which can be used to evaluate fixtures for ingress protection. The test can be performed by an independent third party testing agency for verification. Underwriters Laboratories investigates products and tests to the IEC standard.

Dust-tight Protection

An additional test criterion that can be applied to fixtures is the ability to exclude solid matter. The IP solid rating of “6” (IP6_) means the fixture will be dust tight. The specified test requires that the fixture be placed in a circulating talc atmosphere for 3 hours. The particle size of the talc is a range of one to 75 microns and the fixture is placed under negative pressure in an attempt to draw the talc into the fixture. No talc shall be found inside the fixture after this test.

IP Standards Characteristics

Rating Standard Nozzle Dia Flow Rate Distance DurationIP_5 IEC 60598 0.2 inches 3.3 gal/min 8-10 ft 15 minNEMA4 NEMA 250 1.0 inches 65 gal/min 10-12 ft 5 minMarine UL 1598A 1.0 inches 115 gal/min 10 ft 5 minIP_4 IEC 60598 0.016 inches X60 1.2 gal/min 1-2 ft 10 min

IP65 Rating – Numeral Assignments And Explanations

Numeral Description Excluded from Enclosure IP65 6 = Dust tight No ingress of dust IP65 5 = Protected against water jets Water protected by a nozzle against the enclosure from any direction shall have no harmful effects.

IP64 4 = Protected against splashing water Enclosure is dust-tight and protected against splashing water without any harmful effects.

Hazardous Location Rating – Listing and T-RatingsThe National Electric Code (NEC) identifies and classifies potentially hazardous materials and conditions. The identified and classified materials may or may not be hazardous in their own right, but can, under certain conditions, violently explode.

Types of hazardous materials and conditions are organized by Class (I, II and III); Divisions (1 and 2); and Groups (A, B, C, D, E, F, and G). If the hazardous material is a flammable gas, vapor, or liquid, it is a Class 1 material. Ignitable concentrations of hazardous materials present in the air under abnormal conditions (i.e. spillage or storage rupture) are classified Division 2.

Class I materials are further broken down into Groups which define the volatility of the material. Within Class I there are Group A, B, C, and D gases.

The basic requirement for Class I, Division 2 electrical equipment is that no arcing or sparking parts be present, or if present, be in an explosion-proof enclosure. In addition, the temperature of any heat producing component must be lower than the ignition temperature of the hazardous material present in the area. Any electrical equipment having components operating at temperatures of 85°C (185°F) or above must be marked with the operating temperature.

Kenall's High Bay Max Ambient is approved for use in Class I, Division 2 conditions.

Thermal Performance Data – Nec T Codes For Class I, Division 2

Luminaire Series Size LED Lamp Type Mount T No. C1, D2

HBMA

26" 100L40K Ceiling 100oC (T5)



HAZ



Listings, Certifications, Testing & WarrantiesHigh/low bay lighting must satisfy a large number of demanding lighting and environmental requirements. Listings applicable to the luminaires featured in this brochure are shown below. Please refer to the ‘Product Universe’ within each section of this guide to determine product specific listings, or visit us on the web at www.kenall.com.

ETL— A product bearing the ETL Listed mark is determined to have met the minimum requirements of prescribed product safety standards as certified by a Nationally Recognized Testing Laboratory (NTL). The mark also indicates that the manufacturer's production site conforms to a range of compliance measures and is subject to periodic follow-up inspections to verify continued conformance.

IP65— UL Certified IP65 per IEC 60598 ensures that the enclosure is dust-tight and protected against jet streams of water from any direction without any harmful effects.

IP64— UL Certified IP64 per IEC 60598 ensures that the enclosure is dust-tight and protected against splashing water without any harmful effects.

C

IP65

IP64

Kenall - Sophistication in TestingAll Kenall luminaires are designed, engineered and manufactured to meet designated performance requirements based on rigorous testing criteria. Whether testing for ingress protection, photometric performance or effective thermal management, Kenall is equipped with a state-of-the-art certified safety laboratory, providing the following testing capabilities:

• Certified for safety testing by Underwriters Laboratory and Intertek Laboratories for Incandescent, Fluorescent and HID Luminaires (UL 1598), LED luminaires (UL 8750) Hazardous Locations (UL 844 and Class l Div ll), and Emergency Lighting (UL 924).

• Ingress Protection testing (dust and water chambers)

• MIL-STD-461F Conducted electromagnetic interference (EMI)

• Highly Accelerated Stress Screening (-50°C to 150°C environmental chamber)

• 25°C and 40°C thermal testing rooms

• ISO/IEC 17025 accredited photometric laboratory—including a Type C goniophotometer and 2-meter integrating sphere with spectroradiometer—providing credentials for the Department of Energy’s Lighting Facts® listings and DesignLights Consortium® approvals.

WarrantiesOn behalf of our valued customers, Kenall promises to stand behind our luminaires. Our commitment to excellence enables us to offer a variety of product warranties on our high bay luminaires, including the Kenall exclusive 5-year LED and a 10-year limited product warranty.

When installed according to our instructions, Kenall will repair or replace any fixture rendered inoperable due to physical abuse for the life of the product installation.

LED 5-Year Warranty In addition to the standard product warranty, Kenall warrants LED lamps and internal power regulation components for a period of ten years, unless otherwise noted, from the date of the invoice against defects in materials and workmanship that result in a fixture lumen depreciation of 30% or greater. Lumen depreciation is compared to the published lumen output of the product on the date of manufacture per IESNA LM-79-08 reporting procedures. Normal accumulation of particulates on the optical surfaces shall not be factored into the lumen depreciation.

HAZ — The National Electric Code (NEC) identifies and classifies potentially hazardous materials and conditions. Kenall’s hazardous-rated products are approved for use in Class 1, Division 2, Groups A, B, C, and D. Basic requirements for Class I Division 2 electrical equipment is no arcing or sparking parts be present, or if present, be in an explosion-proof enclosure.

NSF2— An NSF2 listing denotes that the luminaire has been evaluated for corrosion resistance, cleanability and the ability of exposed material to withstand normal wear. This supports the infection control standards established by healthcare facilities as it indicates that the luminaire is easy to sanitize.

ADA Compliant— Although ADA is not specific to lighting, it does impact fixture design by creating standards for wall sconce projection space and hanging light clearance. Section 4.4 of the ADA states that ”objects projecting from walls with their leading edges between 27" and 80" above the finished floor shall protrude no more than 4" into walks, halls, corridors, passageways or aisles.”

HAZ

ADA

LED 5-Year Warranty Kenall offers a 5-year limited warranty on LED products. For complete warranty information, please visit us on the web at www.kenall.com.

warranty10 year

10200 55th Street Kenosha, WI 53144 262-891-9700 www.kenall.com

©2016 Kenall Mfg. ̄̄Co. All rights reserved. L10073-051516

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