SPIG Brochure

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The Spig brand name was launched on the market in 1936. Since that date the Company has been providing its clients with an increasingly extensive range of high quality Cooling Towers, Air Cooled Condenser and Services.

Its registered offi ce is located in Arona, and this is where its opera-tions headquarters are also based. Two warehouses in Cormano and Besnate (Milan hinterland) complete the companys facilities.

Spig also has local offi ces in U.S.A., Brasil, Germany, Ro-mania, Russian Federation, Tur-key, Dubai and India. It oper-ates in Europe and worldwide.

From its modern design and manufacturing facilities, the Companys team of highly-qualifi ed, multi-disciplined en-gineers, technicians and drafts-men work together on the study, design, engineering, project man-agement, production, erection

and commissioning of a wide range of Cooling Towers, Air Cooled Condesers and Global Services.

Spig is able to supply all of the above services on an individual basis or as part of a turnkey project. Where requested, following completion of the installation, we can provide operations support, train mainte-nance staff and supply spare parts.

Spig use the most advanced de-sign programs backed by the latest engineering technologies to pro-vide our clients with the most ef-fi cient and cost-effective solution to their heat transfer problems.

Spig Cooling Towers have been in-stalled in countries throughout the world, primarily in Italy, Europe, South America, the Middle East and Asia. Today a large percentage of the Companys products are in-stalled outside Europe, providing further evidence of the Compa-nys excellent reputation overseas.

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When air and water meet ...

These installations cover a diverse array of applications including thermal power plants, refi ner-ies, petrochemical industry, steel works, sugar refi neries, the food industry etc.Spig is proud to have a clientele that includes world class corpo-rations. Moreover, the Company seeks to maintain the very close business relationships that it has established with many of the top international engineering contrac-tors.

Administration Department

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SPIG, which stands for Societ per Impianti Generali [Company for General Installations], was founded in 1936 by Ing. Fernando Bonati and Ing. Agar Sorbatti, (one of the fi rst ten female engi-neers in Italy) to design, build and commission cooling systems and cooling towers. In 1996, the Company became part of the United Dominion Industries. Originally located in Milan, in 1997 the Company moved to a new headquarters in Arona, close to Lake Maggiore.

In 2003 the 3rd generation of the Companys founders bought the SPIG brand and related Goodwill back.In 2005 the 4th generation entered the Company. Over the years the companys business has evolved consider-ably, making it today one of the leading worldwide providers of Cooling Towers and Air Cooled Condensers.

1st generation

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3rd generation

4th generation

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Over the years, Spig has acquired considerable expertise and know-how in the design of Cooling Towers and Air Cooled Con-densers. In particular, it has sig-nifi cant experience in solving specifi c problems linked to sea-water and geothermal-water cool-ing towers, freezing conditions, sand storms, noise emissions and seismic design-vibration control.

The above factors are taken into consideration by means of specifi c software created to evaluate thermal hydraulic and structural results.

The design of each new project is fully customized by our en-gineers. Our extensive experi-ence supported by chemical and material expertise, guides our selection of each and every component to fi t the specifi c

characteristics of the project and to meet Spigs demanding stand-ards of high quality and reli-ability. The Company also pos-sesses some Mobile laboratoriies, equipped with a wide array of the latest generation instruments to measure and process parameters in real time in order to check the performance of its installations, ac-cording to international standards.

During the Companys lifetime, it has developed and patented sev-eral products, Futura, Ecojet etc.In close cooperation with major manufacturers, Spig uses the most technologically-advanced materi-als available on the market, such as low-clog fi lm fi lling, low-vibra-tion fans and very low-noise equip-ment to construct its Cooling Technology and Air Cooled Con-densers.

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Spig strives to achieve the contin-uous improvement of its products through research conducted in its own R&D department and fa-cilities as well as in collaboration with universities, professional as-sociations and other renowned research institutes.

Since its foundation Spig has been a member of the Cooling Tower Institute, a non-profi t association, which seeks to improve the tech-nology, design, performance and maintenance of Cooling Towers.

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with EEC directives on safety standards for machinery.

SPIG has obtained the SCC (Safe-ty Checklist Contractors) safety certifi cation, regarding the Disas-sembly, construction, restoration and upgrading of Cooling Tow-ers and Air Cooled Condensers, maintenance and Global Service activities.Last but not least, SPIG has ob-tained OIMS qualifi cation, as it is considered to be in line with Health, Industrial Safety and the Environment requirements.

requirements in terms of dura-tion and safety. We submit all test certifi cates to our Clients before the delivery of the installation, re-gardless of whether the tests have been carried out internally or by our suppliers.Spigs quality control system is cer-tifi ed by the BUREAU VERITASQUALITY INTERNATIONAL with the application of the SIN-CERT, UKAS and DAR methods.Towers are installed in accord-ance with the provisions of the International Safety System and

In Spig S.p.a., quality and safety are of the utmost importance. The Company has implemented and maintains a comprehensive quality control system regulated by a Quality Manual and internal procedures based on ISO 9001 standards. The system also incor-porates measures to ensure cus-tomer satisfaction. Spigs quality control system has been extended to cover all of our suppliers, sub-contractors and any organisation that works with us. All compo-nents are rigorously inspected to ensure that they satisfy our basic

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When designing Cooling Towers or Air Cooled Condensers, one of Spigs top priorities is the need to protect the environment from any type of pollution. The Com-panys research and development team study a number of alterna-tive solutions to ensure that the environment in which its towers or condensers are installed is as safe as possible.

The need, for example, to avoid plumes of vapour has led Spig to implement new designs for inno-vative Wet/Dry Cooling Towers that limit evaporation and the vis-ibility of the plume.

Spig tackles noise pollution issues by studying and implementing ef-fective solutions such as fans and attenuation systems that guaran-tee compliance with the increas-ingly severe restrictions imposed by European legislation.

Drift Losses with their carryo-ver of chemicals and pollution have been studied extensively and minimised to negligible val-ues, below standard tolerances.

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Plume visibility - 800 MW Power Plant

Plume abated 800 MW Power Plant

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Spig has strived to improve and perfect cooling tower design from a number of different perspectives, such as thermodynamics and con-struction engineering.

To meet the stringent timeframes imposed by the market for the erection of these structures, several installations in precast concrete have been implemented.

Pressure-treated timber towers have been constructed or retrofi t-ted in all of the different counter-fl ow and crossfl ow types available on the market.

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Furthermore, the use of advanced pultruded fi breglass technology, through exclusive resins and de-sign, has allowed the realization of many prestigious projects.

The effi ciency of heat exchange and the low clog characteristics of each component have been extensively investigated, resulting in numerous patent registrations.

Our large variety of fi lls allow us to select the optimal solution for each project. Taking into consideration water characteristics and cooling demand, Spig is able to select the most suitable solution from splash, 3D splash, fi lm, low clog fi lm and trickle.

Even water distribution, achieved with low pressure nozzle, highly resistant to clogging and biological growth is the result of our patent-ed rotating / static nozzle ecojet.To satisfy the stringent require-ments regarding drift losses, four different types of drift elimina-tors have been developed to fi t the different parameters (air ve-locity, plenum support, spanning) of our projects.

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Spig has diversifi ed its engineer-ing capability developing a dry business unit, to maintain its Leadership as cooling systems designer and manufacturer. In fact, Spigs technology is extended to Air Cooled Con-densers and Air Fin Cooler to satisfy customers requirements in this specifi c market segment.Dry Cooling is the preferred choice in those areas in the world, where water is a scarce commodity and as a consequence, stringent regulations has been adopted.Thanks to a new software develop-ment, the engineering competence and an experienced team, Spig is able to compete offering the best, cost-effective, and customized ACC or AFC solutions for the power and process industries.

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Air Cooled CondensersSpig is specialised in the project, design, manufacture and supply of any size modular A-frame and V-frame Multi-Row as well as Sin-gle-Row Air Cooled Condensers (ACC), suitable for power stations, waste treatment plants, waste to en-ergy, biomass plants, cogeneration, combyned cycle power plants etc.A typical Spig design ACC is com-posed of fi nned tubes bundles on a steel or concrete structure.

SPIG Air Cooled Condensers are anti-freezing. They have a primary condensing section in which steam and condensate fl ow from up to down in the same di-rection and a secondary section

(dephlegmator) in which steam and condensate are in counterfl ow.The dephlegmator section is pro-vided in each tube bundle and in-stalled directly below the primary condensing section, avoiding both risks of backfl ow and freezing.

Air Fin CoolersSpig dry business unit has also developed Air Fin Cooler technol-ogy, for use in refi neries, petro-chemical plants, oil & gas sector.Cooling industrial fl uids with air is a cost-effective solution to avoid corrosion.Spig designs, manufactures and tests Air Fin Coolers according with international codes and regu-lations.

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Spigs extensive resources mean that it can manage turnkey cool-ing projects, including pumps, piping, fi lters, dosing and any auxiliary equipment. Spigs scope covers the supply of materials and equipment, the actual construc-tion, and commissioning.

Our vast experience in upgrading existing Cooling Towers. Con-structed by any other manufac-turer confi rms our versatility and experience.

Spig can also provide on-siteGlobal Service assistance, guar-anteeing the performance of the plants we install (build, operate and maintain). This ensures that our Clients operations will not suffer due to poor performance and that no additional charges are made for repair or replacements.

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The inspection and testing of existing installations is made pos-sible by our highly qualifi ed tech-nicians supported by the most ad-vanced technology and measuring instruments.

After sales services such as opera-tions support, staff training, spare parts and maintenance, are what makes us proud of our products and services.

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Spig is organized to respond to the increasing demand related to service activities, due to old Plants in operation. Spig offers its customers a valuable expertise in After-Market Services ranging from Maintenance to Upgrading, Spare Parts and Repairs.A skilled team composed of Engi-neers and Technicians is at clients disposal to offer all the necessary support, studying the most suita-ble solution to different problems such as leakages on tube bundles, bottle neck, fouling, vibrations etc., affecting plants performance.

Cleaning Service for Heat Ex-change Surface - Finned tubes cleaningSpig Dry B.U. provides a Cleaning Service, to solve problems related to heat exchange dirty surface, such as : bottle neck causing output reduction Fouling of heat exchange surface causing under performance static pressure increased air side causing high production cost.

Fouled tube before cleaning

Fouled tube after cleaning

G-embedded, L-FIN, X-extruded, Hot Dip Galvanized, Single Row

HDG

Sealing of leaking bundlesA skilled workmen team is at customers disposal to solve the problems related to steam or liquid leak, losses of product and pressure inside condenser.

Renewing Finned TubesSupply of new fi nned tubes to improve productivity affected by old, long-term operation tubes.

Supply of new Tube Bundles

Spare Parts and ComponentsSpig provide customers with origi-nal spare parts ranging from hubs, fan blades, belts, pulleys, shafts, shafts bearings, positioners, switches to gaskets, header plugs, cover gaskets, cover bolting.

Spigs Mc ELROY fi nning tubes machine

Plug Header Bundles

Cover Plate Header Bundles

Pipe Header Bundles

Welded Bonnet Header Bundles

Manifold Header Bundles

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The SPIG R&D department has developed and patented the Glo-bal Service Online System for the continuous Cooling Towers and Air Cooled Condensers monitor-ing of process parameters and me-chanical equipment conditions.

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Thanks to this system SPIG is able to guarantee Cooling Towers and Air Cooled Condensers effi -ciency, reduction of maintenance costs, timely site experts action, ensuring the global performance of the Cooling Systems and allow-ing predictive maintenance.

SERVICE ONLINE DAILY

Vibration monitoring and alarm Gear box oil temperature and alarm Cooling Towers, Air Cooled Condensers effi ciency Ambient temperature monitoring Site expert actions or technical support

CUSTOMER OPPORTUNITIES

Cooling Towers, Air Cooled Condensers continuous monitoring Site expert actions or technical support Preventive maintenance Quick and simple installation Cost of maintenance reduction Cooling Towers, Air Cooled Condensers effi ciency

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ALSTOMNigeria

PETRORABIGHSaudi Arabia

LUKOILRussian Federation

JTSLibia

MARK-EGermany

AIR LIQUIDERussian Federation

EMALUAE

EDISONItaly

OMKRussian Federation

SEVERSTALRussian Federation

UHDEEgypt

ALBABahrain

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IEGTurkey

EMIRATES ENGINEERINGCENTREUAE

ATLAS METHANOLTrinidad

ERENCOTurkey

INVESTMENT PARKUAE

BS ENERGYGermany

KONYATurkey

DUBAI FESTIVAL CITYUAE

FERTINITROVenezuela

CENZIZ NUHTurkey

JUMEIRAH BEACH RESIDENCEUAE

ENELSpain

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TECNIMONTPoland

SHELLGermany

NAFTECAlgeria

CUMRATurkey

SHELL & DeAGermany

SUPER OCTANOSVenezuela

TUPRASTurkey

ENELItaly

KNPCKuwait

HOMSSyria

ISAB ENERGYItaly

ALSTOMChile

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AE&EGermany

AE&EGermany

CNIMFrance

FIAT MELFIItaly

HERAItaly

IBERINCOQatar

RELIANCEIndia

TECNIMONTSaudi Arabia

TERMOMECCANICAItaly

TECNICAS REUNIDASTurkey

VOLTASBahrain

TWENCENetherland

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SPIG S.p.A. HEADQUARTERS ADDRESSITALYPiazza San Graziano, 2/31, 28041 Arona (NO) Phone +39 0322 245401 - Fax +39 0322 245499Ing. Luigi ZanziE-mail: [email protected] www.spig-int.com

SPIG S.p.A. LOCAL OFFICES ADDRESSES USASPIG USA Inc4345 South Main StreetPhillisburg, NJ 08865 Phone +1 877 955 7744 - Fax +1 908 213 8894

10901 W. 120th Avenue, Suite 240Broomfi eld, Colorado 80021Phone +1 303 464 7744 - Fax +1 303 464 7745

BRAZILSPIG TORRES DE RESFRIAMENTORua Tobias Franco N. 270 Bairro: Centro Cep 13250-310 Itatiba (S.p.) Brasile Phone +55 11 4594 9988

GERMANYSPIG KHLTURMTECHNOLOGIEN GmbHIm Lipperfeld 25-D-46047 Oberhausen- Phone +49 (208) 941884-0 - Fax +49 (208) 941884-10

RUSSIAN FEDERATIONSPIG VOSTOKKolodeznyj pereulok, n.3, Build n. 23 - 107076 MoscowPhone +7 495 7868263 - Phone/Fax +7 495 7868261

TURKEYSPIG SOGUTMA SISTEMLERI TIC.LTD.STI.Sair Esref Bulvari No: 22/812 35230 IzmirPhone +90 232 441 08 46-47 - Fax +90 232 4837320

DUBAI - UNITED ARAB EMIRATESSPIG MIDDLE EASTLob 7 - Offi ce No: 7F09 - Opp. Post Offi ceJebel Ali Free Zone, Dubai; United Arab Emirates. Phone +971 48817202 - Fax +971 48817223

INDIASPIG COOLING TOWERS INDIAPvt. Ltd. 608, Palmspring, Link Road, Malad (W), Mumbai 400064Phone +91 996 7655393 - Fax +91 22 40890599

CHINASPIG (SHANXI) COOLING SYSTEMS CO. LTDDongcun Industrial Park Dingxiang, Xinzhou Shanxi Phone +86 15 935004113PACKAGE COOLING TOWERSSCAM T.P.E.Corso Torino, 91/c10090 Buttigliera Alta (TO) - ITALYPhone +39 011 9330411 - Fax +39 011 9330412E-mail: [email protected]

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