Stainless Steel Tube - Condesa INOXIDABLE - CAST2010.pdf · Tubes manufactured according to EN ISO...

Stainless Steel Tube

Cold Drawn TubeStainless Steel Tube

Open Sections

Precision Tube

Carpentry Tube

Structural Hollow Section Profi le Tube

Tubes and Profi les for Greenhouses

3

Index

Introduction to Grupo Condesa 4

Condesa Inox 6

Decorative tubes 8 - 19

- Austenitic round Tubes 8

- Austenitic square tubes 9

- Austenitic rectangular tubes 10

- Ferritic Round Tubes 11

- Ferritic Square Tubes 12

- Ferritic Rectangular Tubes 13

- Chemical composition 15

- Mechanical properties 15

- Dimensional tolerances 16

- Surface fi nish 18

Automotive tubes 20 - 25

- Round tubes 20

- Square tubes 21

- Rectangular tubes 21




Flat tubes 26 - 28

- Flat tubes 26




Bundle Information 29 - 31

- Packaging and strapping 29

Supply conditions and options 32

- Other possibilities subject to enquiry 32

- Cut to length 32

Quality tests and certifi cates 33 - 35

- Tube test in line 33

- Tube test in laboratory 34

- Certifi cation 35

Product applications 36 - 39

Gas and General Use Tube

Equipment and Crash Barriers

4

Grupo Condesa

5

Evolution means there is no going back. Progress and a will to succeed urge us to move forward just a little bit more every day. For that reason, Grupo Condesa wishes to share its international growth and convey a new and unifi ed image as the leading company in this sector, with an increasing range of products with better features at the service of our customers.

The parent company of Grupo Condesa was founded in 1954, based on the Spanish company Conducciones y Derivados S.A. Today, this is a solid and expanding Group, the result of a combination of several initiatives based on a number of clear objectives: To become a leading international company through excellence, quality, experience and know-how, to resolve the problems of our customers and in this way, move forward and develop together.

Collaboration and coordination between the different members of the Group generate synergies that allow us to tackle large markets with guarantees and with an excellent capacity to respond to our customers’ needs. Thanks to our large international network, we are always very close to our customers, attending to their needs and providing solutions at each moment in time.

Twelve manufacturing companies through-out Europe.

Our sales offi ces can be found in Spain, France, Portugal, Italy, Germany, United Kingdom, Sweden, Belgium, the Netherlands and Morocco. Agents in Gran Canaria (Spain), Ireland and Switzerland.

The Group is engaged in the manufacture of carbon steel tubes and profi les and stainless steel tubes also offering high value added solutions and products for many of the leading brand names in the most important sectors: automotive, construction, furniture, public works, etc.

Grupo Condesa

6

Condesa Inox

Epsilon Euskadi Innovation Centre

7

Condesa Inox was born in a vast carbon steel group in order to fulfil new customer needs. Created to overcome the market challenges, it has a wide and continuous development program and a constant objective of improvement of its qualitative standards. As in the rest of the group, customer satisfaction, with the production of a high quality tube, is the main target. Therefore Condesa Inox focuses all its effor ts in manufacturing a unique stainless steel welded tube able to support curbing, deforming and perforations. Being very close to customers the company offers an excellent service, logistics and packaging system. The satisfaction of customers is its first objective and it works daily to achieve it. Condesa Inox produces mostly two stainless steel families with its different qualities: Austhenitic grades and Ferritic grades. The company is specialised in manufacturing tubes for two main sectors:

• Decorative sector: Structural and ornamental tubes produce mainly for the decorative market.

Possible applications: bicycle racks, tracks, handrails, stairways, windows structures, door frames, handles, food jails, rollers, rails, racks, headrests, rearview mirrors, furniture applications, …

• Automotive sector:

Specially used on the different automotive applications such as: exhaust tubes, coach and bus chassis, tankers, dump trucks, seat structures, handrails, tubes for ramps and platforms, footrests, automotive accessories, …

Condesa Inox also offers special range of flat tubes for different applications.

Condesa Inox


8

Decorative tubes

Austenitic round tubes

16

18

19

20

21.3

22

25

25.4

26

26.9

28

30

32

33

33.7

35

38

38.1

40

42

42.4

43

45

48

48.3

50

50.8

55

60

60.3

63

63.5

76

76.1

1 1.2 1.5 1.6 2 2.5 2.6 3 3.2

OUTSIDE DIAMETER (mm)

0.545

0.620

0.657

0.695

0.744

0.770

0.883

0.898

0.920

0.954

0.995

1.070

1.146

1.183

1.209

1.258

1.371

1.375

1.446

1.521

1.536

1.559

1.634

1.747

1.758

1.822

1.852

2.009

2.197

2.209

2.310

2.329

2.798

2.802

0.901

0.967

1.002

1.152

1.172

1.202

1.247

1.302

1.402

1.502

1.552

1.588

1.653

1.803

1.808

1.903

2.003

2.023

2.053

2.153

2.304

2.319

2.404

2.444

2.654

2.905

2.920

3.055

3.080

3.706

3.711

2.305

2.311

2.435

2.565

2.591

2.630

2.760

2.956

2.975

3.086

3.138

3.411

3.737

3.757

3.932

3.965

4.779

4.785

3.349

3.590

3.614

3.750

3.814

4.151

4.551

4.575

4.792

4.832

5.833

5.841

0.445

0.505

0.535

0.565

0.604

0.625

0.715

0.727

0.745

0.772

0.805

0.865

0.925

0.956

0.977

1.016

1.106

1.109

1.166

1.226

1.238

1.256

1.316

1.406

1.415

1.466

1.490

1.617

1.767

1.776

1.857

1.872

2.248

2.251

0.376

0.426

0.451

0.476

0.508

0.526

0.601

0.611

0.626

0.649

0.676

0.726

0.776

0.801

0.819

0.851

0.926

0.929

0.977

1.027

1.037

1.052

1.102

1.177

1.184

1.227

1.247

1.352

1.477

0.737

0.789

0.817

0.937

0.954

0.978

1.014

1.058

1.138

1.218

1.258

1.286

1.338

1.458

1.462

1.538

1.619

1.635

1.659

1.739

1.859

1.871

1.939

1.971

2.139

2.340

2.352

2.460

2.480

2.981

2.985

1.409

1.434

1.471

1.527

1.596

1.722

1.847

1.909

1.953

2.035

2.222

2.229

2.348

2.473

2.498

2.535

2.661

2.848

2.867

2.974

3.024

3.287

3.600

3.618

3.787

3.819

4.601

4.607

2.629

2.637

2.779

2.930

2.960

3.005

3.155

3.380

3.403

3.531

3.591

3.906

4.282

4.304

4.507

4.545

5.484

5.491

THICKNESS T (mm) / THEORETICAL WEIGHT (Kg/m)

Tubes manufactured according to EN-10296-2, ISO 1127 D3/T3.

D

D

T

y

z

y

z

Other sizes subject to enquiry.

Possibility of removing internal bead in sizes below diameter 25 mm., subject to enquiry.

9

Decorative tubes

Austenitic square tubes

1 1.2 1.5 2 2.5 3 4

15 15

16 16

20 20

25 25

30 30

35 35

40 40

45 45

50 50

60 60

SIDES (mm)

0.538

0.576

0.729

0.920

1.112

1.303

1.494

1.686

1.877

0.453

0.485

0.613

0.772

0.931

1.091

1.250

0.661

0.709

0.900

1.139

1.378

1.617

1.857

2.096

2.335

2.813

1.175

1.494

1.813

2.132

2.450

2.769

3.088

3.726

2.644

3.122

3.600

4.079

4.557

5.513

1.836

2.235

2.633

3.032

3.430

3.829

4.626

4.700

5.338

5.976

7.251

Tubes manufactured according to EN ISO 1127 D3/T3, EN-10305-5 for T≤ 2.

Tubes manufactured according to EN ISO 1127 D3/T3, EN-10219-2 for T≥ 2.5.


B B

T

By

z

B

y

z


10

Decorative tubes

Austenitic rectangular tubes

1 1.2 1.5 2 2.5 3 4

0.453

0.613

0.613

0.692

0.772

0.692

0.772

0.852

0.772

0.852

0.931

1.043

1.091

0.852

0.931

1.091

0.931

1.091

1.171

1.250

1.091

1.410

20 10

25 15

30 10

30 15

30 20

35 10

35 15

35 20

40 10

40 15

40 20

40 27

40 30

45 10

45 15

45 25

50 10

50 20

50 25

50 30

50 40

60 10

60 20

60 30

60 40

80 20

80 40

100 20

SIDES (mm)

1.175

1.335

1.494

1.335

1.494

1.653

1.653

1.813

2.036

2.132

1.813

2.132

1.813

2.132

2.291

2.450

2.769

2.450

2.769

3.088

3.088

3.726

3.726

1.836

2.235

2.514

2.633

2.633

2.633

2.832

3.032

3.430

3.032

3.430

3.829

3.829

4.626

4.626

2.644

3.122

3.122

3.600

4.079

4.079

4.557

4.557

5.513

5.338

7.251

0.661

0.900

0.900

1.020

1.139

1.020

1.139

1.259

1.139

1.259

1.378

1.546

1.617

1.259

1.378

1.617

1.378

1.617

1.737

1.857

2.096

1.617

1.857

2.096

2.335

2.335

2.813

2.813

0.538

0.729

0.729

0.825

0.920

0.825

0.920

1.016

0.920

1.016

1.112

1.246

1.303

1.016

1.112

1.303

1.112

1.303

1.399

1.494

1.686

1.303

1.494

1.686

1.877




H B

B

z

y y H

z T

11

Decorative tubes

1 1,2 1,5 1,6 2

D

T

y

z

y

z

Ferritic round tubes


25

25.4

26

26.9

28

30

32

33

33.7

35

38

38.1

40

42

42.4

43

45

48

48.3

50

50.8

55

60

60.3

63

63.5

76

76.1


0.856

0.871

0.892

0.925

0.965

1.038

1.111

1.147

1.173

1.220

1.330

1.333

1.402

1.475

1.490

1.512

1.585

1.694

1.705

1.767

1.796

1.949

2.131

2.142

2.240

2.258

2.714

2.717

1.117

1.137

1.166

1.209

1.263

1.360

1.457

1.506

1.540

1.603

1.748

1.753

1.846

1.943

1.962

1.991

2.088

2.234

2.249

2.331

2.370

2.574

2.817

2.832

2.963

2.987

3.594

3.599

0.694

0.705

0.723

0.749

0.781

0.839

0.898

0.927

0.947

0.985

1.072

1.075

1.131

1.189

1.201

1.218

1.276

1.364

1.373

1.422

1.445

1.568

1.714

1.722

1.801

1.816

2.180

2.183

0.583

0.593

0.607

0.629

0.656

0.704

0.753

0.777

0.794

0.826

0.899

0.901

0.947

0.996

1.005

1.020

1.069

1.141

1.149

1.190

1.209

1.311

1.433

1.440

0.909

0.925

0.948

0.983

1.026

1.103

1.181

1.220

1.247

1.298

1.414

1.418

1.492

1.570

1.585

1.609

1.686

1.803

1.815

1.881

1.912

2.075

2.269

2.281

2.386

2.405

2.891

2.895


D


Possibility of removing internal bead in sizes below diameter 25 mm., subject to enquiry.

12

Decorative tubes

1 1,2 1,5 2

Ferritic square tubes

15 15

16 16

20 20

25 25

30 30

35 35

40 40

45 45

50 50

60 60

SIDES (mm)

0.522

0.559

0.707

0.893

1.078

1.264

1.449

1.635

1.820

0.440

0.470

0.594

0.749

0.903

1.058

1.213

0.641

0.687

0.873

1.105

1.337

1.569

1.801

2.032

2.264

2.728

1.140

1.449

1.758

2.067

2.376

2.686

2.995

3.613


Tubes manufactured according to EN ISO 1127 D3/T3, EN-10219-2 for T≥ 2,5.


B B

T

By

z

B

y

z


13

Decorative tubes

1 1,2 1,5 2

Ferritic rectangular tubes

0.440

0.594

0.594

0.671

0.749

0.671

0.749

0.826

0.749

0.826

0.903

1.012

1.058

0.826

0.903

1.058

0.903

1.058

1.135

1.213

1.058

1.367

20 10

25 15

30 10

30 15

30 20

35 10

35 15

35 20

40 10

40 15

40 20

40 27

40 30

45 10

45 15

45 25

50 10

50 20

50 25

50 30

50 40

60 10

60 20

60 30

60 40

80 10

80 20

80 40

100 20

SIDES (mm)

1.140

1.294

1.449

1.294

1.449

1.603

1.603

1.758

1.974

2.067

1.758

2.067

1.758

2.067

2.222

2.376

2.686

2.376

2.686

2.995

2.686

2.995

3.613

3.613

0.641

0.873

0.873

0.989

1.105

0.989

1.105

1.221

1.105

1.221

1.337

1.499

1.569

1.221

1.337

1.569

1.337

1.569

1.685

1.801

2.032

1.569

1.801

2.032

2.264

2.032

2.264

2.728

2.728

0.522

0.707

0.707

0.800

0.893

0.800

0.893

0.985

0.893

0.985

1.078

1.208

1.264

0.985

1.078

1.264

1.078

1.264

1.356

1.449

1.635

1.264

1.635

1.820

1.635


Tubes manufactured according to EN ISO 1127 D3/T3, EN-10219-2 for T≥ 2,5


H B

B

z

y y H

z T

14

Decorative tubes

15

Decorative tubes

Chemical composition

Mechanical properties

STEEL AISI STEEL C Cr Ni Mo Si Mn P S N OTHERS

NUMBER NAME % % % % % % % % % %

1.4301 304 X5CrNi18-10 0.07 17.5/19.5 8.0/10.5 - 1.00 2.00 0.045 0.015 0.11 -

1.4307 304L X2CrNi18-9 0.030 17.5/19.5 8.0/10.0 - 1.00 2.00 0.045 0.015 0.11 -

1.4306 304L X2CrNi19-11 0.030 18.0/20.0 10.0/12.0 - 1.00 2.00 0.045 0.015 0.11 -

1.4401 316 X5CrNiMo17-12-2 0.07 16.5/18.5 10.0/13.0 2.00/2.50 1.00 2.00 0.045 0.015 0.11 -

1.4404 316L X2CrNiMo17-12-2 0.030 16.5/18.5 10.0/13.0 2.00/2.50 1.00 2.00 0.045 0.015 0.11 -

1.4372 201 - 0.15 16.0/18.0 3.5/5.5 - 0.75 5.5/7.5 - - 0.05/0.25 -

1.4016 430 X6Cr17 0.08 16.0/18.0 - - 1.00 1.00 0.040 0.015 - -

1.4509 441 X2CrTiNb18 0.030 17.5/18.5 - - 1.00 1.00 0.040 0.015 - Ti: 0.10/0.60

Nb: 3C+0.30/1.00

C: Carbon Ni: Nickel Si: Silica P: Phosphorus N: Nitrogen Nb: Niobium

Cr: Chrome Mo: Molibdenum Mn: Manganese S: Sulphur Ti: Titanium

AUSTENITIC

• This group of stainless steels has the best features from a manufacturing and equipment component point of view, as well as in-service behaviour. They have excellent forming properties, very good weldability and good resistance to corrosion. This is the most widely-used group of steels.

FERRITIC

• Very good deformability and excellent metal making, machinability and surface fi nish possibilities, make these steels a cost-effective alternative to austenitic steels for decorative and indoor applications.

X2CrNi18-9 1.4307 220 250 520/700 45

X2CrNi19-11 1.4306 220 250 520/700 45

X5CrNi18-10 1.4301 230 260 540/750 45

X2CrNiMo17-12-2 1.4404 240 270 530/680 40

X5CrNiMo17-12-2 1.4401 240 270 530/680 40

X2CrTiNb18 1.4509 230 250 430/630 18

X6Cr17 1.4016 260 280 450/600 20

STEELNAME

STEEL NUMBER PROOF STRENGTH

Rp0.2 N/mm2TENSILE

STRENGTH

Rm N/mm2

ELONGATION

A80mm2)

FOR < 3mm A3)

FOR > 3 mm

%TRANSVERSELONGITUDINAL

According to EN 10088-2


16

Dimensional tolerances - Round section tubes

Decorative tubes

Outside dimensions

D

CHARACTERISTICS TOLERANCES

Tubes manufactured according to EN 10296-2, ISO 1127 D3/T3

TOLERANCES THICKNESS > 2 mmTOLERANCES THICKNESS ≤ 2 mm

D

Included in the tolerance of the diameter

0.20%

-0 +50 mm, under request -0 +15 mm


0.20%


D

D3 +/- 0.75% of D, min. +/- 0.3 mm

D4* +/- 0.5% of D, min. +/- 0.1 mm

T3 +/- 10% of D, min. +/- 0.2 mm

T4* +/- 7.5% of D, min. +/- 0.15 mm

T5* +/- 5% of D, min. +/- 0.1 mm

* Subject to enquiry.

+/- 10%

Min. +/- 0.2 mm

D2 +/- 1% of D, min. +/- 0.5 mm

D3* +/- 0.75% of D, min. +/- 0.3 mm

Thickness T

Out of

roundness O

Straightness e

Length

17

Decorative tubes

Dimensional tolerances - Square and rectangular section tubes

Outside dimensions

H, B


TOLERANCES THICKNESS ≥ 2.5 mmTOLERANCES THICKNESS < 2.5 mm

H/B Under request

x2= Max. Convexity: 0.1 mm

x1= Max Concavity: As per outside dimensions

Under request *:

If H/B ≤40 mm : 0.1 mm

If 40 < H/B ≤ 60 mm : 0.15 mm

If H/B > 60 mm : 0.2 mm

If B ≤ 30 e = 2.5 mm/m

If B > 30 e = 1.5 mm/m

+/- 10%

-0 +50 mm, under request, -0 +15 mm

< 1º / m

C ≤ 1,5 T

90º +/- 1º

+/- 0.8% of H/B, min. +/- 0.5 mm

0.15%; 1.5 mm/m

+/- 10%

+/- 1%, min. +/- 0.5 mm

Under request: +/- 0.2 mm

-0 +50 mm, under request, -0 +15 mm

< 1º / m

R = 1.6 T - 2.4 T

90º +/- 1º

According to EN10219-2

20 +/- 0.2 mm

30 +/- 0.2 mm

40 +/- 0.2 mm

50 +/- 0.25 mm

60 +/- 0.30 mm

+/- 0.1 mm

+/- 0.1 mm

+/- 0.1 mm

+/- 0.1 mm

+/- 0.1 mm


Thickness T

Concavity /

convexity

(x1, x

2)e

Squareness

of side

External

corner

profi le

(C1, C

2 o R)f

Twist V

Straightness e

Length



18

Surface fi nish

Decorative tubes

An essential part of decorative tubes is the surface fi nish. Condesa Inox has developed the latest technology to ensure the best quality in all surface fi nishes. There have been implemented surface fi nish tests and control processes to ensure liability and homogeneity.

• Surface fi nishes

• Standard manufacturing fi nish: Mechanical fi nish on line with brush fi nish.

• Finishes subject to enquiry:

Without brushingThe tube is supplied without being brushed superfi cially.

Dull polishSurface polishing treatment with grain from 240 to 600.Tubes are individually wrapped in a protector plastic.

Mirror polishSurface mirror polishing treatment with grain up to 1,000.Tubes are individually wrapped in a micro-perforated plastic.

Nautic Mirror polishSurface treatment of tubes in special polished fi nish with extra quality.Tubes are individually wrapped in a micro-perforated plastic.

19

Decorative tubes

Surface fi nish

As indicated before, Condesa Inox grants the homogeneity in its polishing process controlling brightness and roughness in all tubes.

SURFACE FINISH TOLERANCES

Polish Grit 240

Polish Grit 320

Satin

Mirror Polished

Nautic Mirror Polished

0.8 μ ≤ Ra ≤ 1.4 μ

0.5 μ ≤ Ra ≤ 0.9 μ

0.3 μ ≤ Ra ≤ 0.6 μ

Ra ≤ 0.12 μRt ≤ 1.10 μ

Ra ≤ 0.10 μRt ≤ 0.80 μ

Brightness:

Round Tubes: > 510 B.U.

Square Tubes: > 530 B.U.

Rectangular Tubes: > 530 B.U.

Brightness:

Round Tubes: > 530 B.U.

Square Tubes: > 560 B.U.

Rectangular Tubes: > 560 B.U.

Brushed Grit 240 Grit 320 Mirror Polished

20

Automotive tubes

Round tubes

1 1.2 1.5 1.6 2 2.5 2.6 3 3.2



D

T

y

z

y

z


D

25

30

32

33

35

38

40

42

43

45

48

50

55

60

60.3

63

63.5

76

0.856

1.038

1.111

1.147

1.220

1.330

1.402

1.475

1.512

1.585

1.694

1.767

1.949

2.131

2.142

2.240

2.258

2.714

1.117

1.360

1.457

1.506

1.603

1.748

1.846

1.943

1.991

2.088

2.234

2.331

2.574

2.817

2.832

2.963

2.987

3.594

0.694

0.839

0.898

0.927

0.985

1.072

1.131

1.189

1.218

1.276

1.364

1.422

1.568

1.714

1.722

1.801

1.816

2.180

0.583

0.704

0.753

0.777

0.826

0.899

0.947

0.996

1.020

1.069

1.141

1.190

1.311

1.014

1.233

1.320

1.364

1.451

1.582

1.670

1.757

1.801

1.888

2.019

2.107

2.325

2.544

2.557

2.675

2.697

3.243


T

By

z

B

y

z

21

Automotive tubes

Square tubes

Rectangular tubes

1.5 2 2.5 3 4

1.5 2 2.5 3 4

20 20

25 25

30 30

35 35

40 40

45 45

50 50

60 60

SIDES (mm)

SIDES (mm)

1.140

1.449

1.758

2.067

2.376

2.686

2.995

3.613

0.873

1.105

1.337

1.569

1.801

2.032

2.264

2.728

1.781

2.167

2.554

2.940

3.327

3.713

4.486

2.564

3.028

3.492

3.956

4.419

5.347

4.559

5.177

5.795

7.032

Tubes manufactured according to EN-10219-2 ISO 1127 - 1.4003 Stainless Steel.




B B

H B

B

z

y y H

z T


Other stainless steels subject to enquiry.

20 10

30 15

30 20

40 20

40 30

50 20

50 30

50 40

60 30

60 40

80 40

1.294

1.449

1.758

2.067

2.067

2.376

2.686

2.686

2.995

3.613

0.641

0.989

1.105

1.337

1.569

1.569

1.801

2.032

2.032

2.264

2.728

1.781

2.167

2.554

2.554

2.940

3.327

3.327

3.713

4.486

2.564

3.028

3.492

3.956

3.956

4.419

5.347

5.177

5.177

5.795

7.032


Other stainless steels subject to enquiry.


NUMBER NAME % % % % % % % % % %

1.4512 409 X2CrTi12 0.030 10.5/12.5 - - 1.00 1.00 0.040 0.015 - Ti: 6(C+N)/0.65

1.4510 439 X3CrTi17 0.05 16.0/18.0 - - 1.00 1.00 0.040 0.015 - Ti: 4(C+N)+0.15/0.80

1.4521 444 X2CrMoTi18-2 0.025 17.0/20.0 - 1.80/2.50 1.00 1.00 0.040 0.015 0.030 Ti: 4(C+N)+0.15/0.80

1.4509 441 X2CrTiNb18 0.030 17.5/18.5 - - 1.00 1.00 0.040 0.015 - Ti: 0.10/0.60

Nb: 3C+0.30/1.00

1.4003 X2CrNi12 0.030 10.5/12.5 0.3/1.0 - 1.0 1.5 0.04 0.015 0.03 C: Carbon Ni: Nickel Si: Silica P: Phosphorus N: Nitrogen Nb: Niobium


• This is the highest performance group of stainless steels in combustion gas atmospheres and high temperatures and, for that reason, it is the most widely used family in the automotive sector and for a large number of components throughout the exhaust gas system and bus/coach structures.



Ferritics

X2CrTi12 1.4512 210 220 380/560 25

X6Cr17 1.4016 260 280 450/600 20

X3CrTi17 1.4510 230 240 420/600 23

X2CrNi12 1.4003 280 320 450/600 20

X2CrTiNb18 1.4509 230 250 430/630 18

STEELNAME

STEEL NUMBER

PROOF STRENGTH

Rp0.2 N/mm2TENSILE

STRENGTH

Rm N/mm2

ELONGATION

A80mm2)

FOR < 3mm A3)

FOR > 3 mm


22

Automotive tubes



FERRITIC

Bus structure

Tram structure

23

Automotive tubes

24

Dimensional Tolerances - Round section tubes

Automotive tubes

Outside dimensions

D


According to EN 10296-2, ISO 1127

TOLERANCES THICKNESS > 2 mmTOLERANCES THICKNESS ≤ 2 mm

D


0.20%



0.20%


D


+/- 10%

Min. +/- 0.2 mm

Thickness T

Out of

roundness O

Straightness e

Length

D3 +/- 0.75% of D, min. +/- 0.3 mm

D4* +/- 0.5% of D, min. +/- 0.1 mm

T3 +/- 10% of D, min. +/- 0.2 mm

T4* +/- 7.5% of D, min. +/- 0.15 mm

T5* +/- 5% of D, min. +/- 0.1 mm

D2 +/- 1% of D, min. +/- 0.5 mm

D3* +/- 0.75% of D, min. +/- 0.3 mm

25

Automotive tubes

Dimensional tolerances - Square and rectangular section tubes

Outside dimensions

H, B



+/- 0.8% of H/B, min +/- 0.5 mm

For thickness ≤ 2mm, under request*:

X2 = Max. Convexity: 0.1 mm

X1 = Max Concavity: If H/B ≤40 mm : 0.1 mm

If 40 < H/B ≤ 60 mm : 0.15 mm

If H/B > 60 mm : 0.2 mm

For T > 2 mm

± 0.5 mm

0.15%, 1.5 mm/m

+/- 10%


< 1º / m

R = 1.6 T - 2.4 T

90º +/- 1º

+/- 1%, min. +/- 0.5 mm

Under request up to ± 0.2 mm


Thickness T

Concavity /

convexity

(x1, x

2)e

Squareness

of side

External

corner

profi le

(C1, C

2 o R)f

Twist V

Straightness e

Length

26

Flat tubes

1 1.2 1.5 2

20 10

30 10

40 10

50 10

60 10

100 20

SIDES (mm)

0.538

0.729

0.920

1.112

1.303

2.259

0.453

0.613

0.772

0.931

1.091

0.661

0.900

1.139

1.378

1.617

2.813 3.726


B H

H

z

y

B

z

y




27

Flat tubes




NUMBER NAME % % % % % % % % % %

1.4301 304 X5CrNi18-10 0.07 17.5/19.5 8.0/10.5 - 1.00 2.00 0.045 0.015 0.11 -

1.4307 304L X2CrNi18-9 0.030 17.5/19.5 8.0/10.0 - 1.00 2.00 0.045 0.015 0.11 -

1.4306 304L X2CrNi19-11 0.030 18.0/20.0 10.0/12.0 - 1.00 2.00 0.045 0.015 0.11 -

1.4401 316 X5CrNiMo17-12-2 0.07 16.5/18.5 10.0/13.0 2.00/2.50 1.00 2.00 0.045 0.015 0.11 -

1.4404 316L X2CrNiMo17-12-2 0.030 16.5/18.5 10.0/13.0 2.00/2.50 1.00 2.00 0.045 0.015 0.11 -

1.4372 201 - 0.15 16.0/18.0 3.5/5.5 - 0.75 5.5/7.5 - - 0.05/0.25 -

1.4016 430 X6Cr17 0.08 16.0/18.0 - - 1.00 1.00 0.040 0.015 - -

1.4509 441 X2CrTiNb18 0.030 17.5/18.5 - - 1.00 1.00 0.040 0.015 - Ti: 0.10/0.60

Nb: 3C+0.30/1.00

C: Carbon Ni: Nickel Si: Silica P: Phosphorus N: Nitrogen Nb: Niobium


X2CrNi18-9 1.4307 220 250 520/700 45

X2CrNi19-11 1.4306 220 250 520/700 45

X5CrNi18-10 1.4301 230 260 540/750 45

X2CrNiMo17-12-2 1.4404 240 270 530/680 40

X5CrNiMo17-12-2 1.4401 240 270 530/680 40

X2CrTiNb18 1.4509 230 250 430/630 18

X6Cr17 1.4016 260 280 450/600 20

STEELNAME STEEL NUMBER

PROOF STRENGTH

Rp0.2 N/mm2TENSILE

STRENGTH

Rm N/mm2

ELONGATION

A80mm2)

FOR < 3mm A3)

FOR > 3 mm




28

Dimensional tolerances

Flat tubes

Outside dimensions

H, B


TOLERANCES THICKNESS ≤ 2.5 mm

H/B Under request

x2 = Max. Convexity: 0.1 mm

x1 = Max Concavity: As per ourside dimensions Under request *:

If H/B ≤ 40 mm : 0.1 mm

If 40 < H/B ≤ 60 mm : 0.15 mm

If H/B > 60 mm : 0.2 mm

2.5 mm/m (0.25 %)

+/- 10%


< 1º / m

C Max.

≤ 1.5 T

90º +/- 1º

20 +/- 0.2 mm

30 +/- 0.2 mm

40 +/- 0.2 mm

50 +/- 0.25 mm

60 +/- 0.30 mm

± 0.1 mm

± 0.1 mm

± 0.1 mm

± 0.1 mm

± 0.1 mm


Thickness T

Concavity /

convexity

(x1, x

2)e

Squareness

of side

External

corner

profi le

(C1, C

2 o R)f

Twist V

Straightness e

Length



29

Bundle information

Packaging and strapping

Rectangular package format(standard)

Plastic package

Wooden package (subject to enquiry)

Strips (subject to enquiry)

Europallet (subject to enquiry)

Cardboard box and pallet (subject to enquiry)

Closed container (subject to enquiry)

All packages are protected with plas-tic, and are strapped with a metal band over the plastic protection. Square and rectangular shape tubes are squared form packed while round shape tubes are hexagonal form packed.

The tube bundle is protected with plas-tic in the area where it is strapped with a metal strap and afterwards the entire package is wrapped in plastic.

The package of tubes is protected with plastic in the area where this is strapped with wood and a metal band.

Several hexagonal or rectangular pack-ages are secured with a metal band, cov-ering with plastic the area to be strapped with wood and a metal band.

Several hexagonal or rectangular pack-ages are secured with a metal band and placed on a wooden pallet (Europallet). Beforehand, the area to be strapped with wood and a metal band is covered with plastic.

Packages tied fi rst with a plastic sling and afterwards with a metal band are cov-ered with a cardboard box and placed on a Europallet.

Tubes wrapped in plastic are placed in a metal container which is sealed once it is full.

30

Bundle information

Standard packaging composition

T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M

T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M

1 1,2 1,5 2 2,5 3 4

1 1,2 1,5 2 2,5 3 4

15x15

16x16

20x20

25x25

30x30

35x35

40x40

45x45

50x50

60x60

20x10

25x15

30x10

30x15

30x20

35x10

35x15

35x20

40x10

40x15

40x20

40X27

40x30

45x10

45x15

45x25

50x10

50x20

50x25

50x30

50x40

60x10

60x20

60x30

60x40

80x20

80x40

100x20

840

780

726

864

726

600

600

780

624

630

630

576

540

630

576

600

576

546

420

480

420

450

360

480

432

432

432

360

360

756

780

726

864

726

600

600

384

294

780

720

630

630

576

540

630

576

600

576

546

420

480

420

450

360

480

432

432

432

384

360

360

324

756

858

726

864

726

600

600

384

294

216

780

720

630

630

576

504

672

576

600

576

546

420

480

390

450

360

480

432

432

432

384

360

420

360

324

360

240

216

600

726

600

432

432

294

294

216

720

630

576

504

672

540

576

432

378

432

420

360

456

360

396

360

252

420

300

324

360

240

234

486

384

294

294

216

216

180

576

396

378

294

288

324

288

360

252

420

192

210

336

240

198

384

294

294

216

216

180

396

294

288

360

252

192

210

336

192

216

216

180

150

204

180

144

140

130

121

144

121

100

100

130

104

105

105

96

90

105

96

100

96

91

70

80

70

75

60

80

72

72

72

60

60

126

130

121

144

121

100

100

64

49

130

120

105

105

96

90

105

96

100

96

91

70

80

70

75

60

80

72

72

72

64

60

60

54

126

143

121

144

121

100

100

64

49

36

130

120

105

105

96

84

112

96

100

96

91

70

80

65

75

60

80

72

72

72

64

60

70

60

54

60

40

36

100

121

100

72

72

49

49

36

120

105

96

84

112

90

96

72

63

72

70

60

76

60

66

60

42

70

50

54

60

40

39

81

64

49

49

36

36

30

96

66

63

49

48

54

48

60

42

70

32

35

56

40

33

64

49

49

36

36

30

66

49

48

60

42

32

35

56

32

36

36

30

25

34

30

24

THICKNESS (mm)

THICKNESS (mm)

DIMENSIONS(mm)

DIMENSIONS(mm)

31

Product supply conditions and options

Standard packaging composition

T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M T/BDL M

1 1,2 1,5 2 2,5 3

16

18

19

20

21,3

22

25

25,4

26

26,9

28

30

32

33

33,7

35

38

40

42

42,4

43

45

48

48,3

50

50,8

55

60

60,3

63,5

76,1

1,014

1,014

1,014

1,014

1,014

1,014

1,014

1,014

1,014

1,014

762

546

546

546

546

546

546

546

546

546

546

546

546

546

546

546

366

366

366

1,014

1,014

1,014

1,014

1,014

1,014

1,014

1,014

1,014

762

762

546

546

546

546

546

546

546

546

546

546

546

366

366

546

546

366

366

366

366

222

1,014

1,014

1,014

1,014

1,014

1,014

1,014

762

1,014

762

762

546

1092

546

546

546

546

546

546

546

546

546

366

366

366

366

366

366

366

366

222

1,014

1,014

1,014

762

762

762

762

762

546

546

546

546

546

546

366

366

366

366

366

366

366

366

366

222

222

222

222

222

762

762

546

546

546

366

366

366

546

366

366

366

366

366

366

366

366

366

222

222

222

222

222

222

222

366

366

366

366

366

366

222

222

222

222

222

222

222

222

222

169

169

169

169

169

169

169

169

169

169

127

91

91

91

91

91

91

91

91

91

91

91

91

91

91

91

61

61

61

169

169

169

169

169

169

169

169

169

127

127

91

91

91

91

91

91

91

91

91

91

91

61

61

91

91

61

61

61

61

37

169

169

169

169

169

169

169

127

169

127

127

91

182

91

91

91

91

91

91

91

91

91

61

61

61

61

61

61

61

61

37

169

169

169

127

127

127

127

127

91

91

91

91

91

91

61

61

61

61

61

61

61

61

61

37

37

37

37

37

127

127

91

91

91

61

61

61

91

61

61

61

61

61

61

61

61

61

37

37

37

37

37

37

37

61

61

61

61

61

61

37

37

37

37

37

37

37

37

37

THICKNESS (mm) DIMENSIONS

(mm)

32

The normal length supplied is 6.000 mm, with the possibility of special lengths from 4.000 mm to 8.000 mm (Round Tube) and from 4.000 mm to 9.000 mm (Square and Rectangular Tubes). However, longer length tubes can be supplied subject to enquiry.

• Positioning of weld.

• Tolerances to size on edges, inside and outside dimensions.

• Special markings.

• Possibilities from 150 mm to 3.000 mm:

– Precision cut:- Brushing and bevelling.- Tolerances ± 1,0 mm.

– High precision cut:- Brushing and bevelling.- Tolerances ± 0,5 mm.

• Other possibilities (subject to enquiry).

Product supply conditions and options

Supply conditions

Other possibilities subject to enquiry

Cut to length

33

Quality tests and certifi cations

Certifi cation

Other certifi cates

• Certifi cates comply with standard EN 10204:

– Standard certifi cate supplied is Test Report 2.2. – Under request Inspection Certifi cate 3.1 is supplied for all round, square and rectangular tubes.

• ISO 9001:2008

ES-0723/2009

34


Tube test in line

• Eddy current test 100% production.

• Visual tube surface test.

• Dimensional tests.

• Destructive tests.

Flaring test > 40% of diameter

Flattening test 0º and 90ºExpansion test* > 20% of diameter

* Only automotive test

35

• For each production number:

– Dimensional tests.

– Tensile test.

– Surface strength test.

– Surface roughness.

– Welding grain size.


Tube tests in laboratory

Product applications

36

37


38



39


www.condesa.com

Ver

. 02

- 20

10

AZ

K/1

0001

2

CONDESA INOX

Carretera de Bergara por Urbina, Km. 14

01170 Legutiano, Spain

Tel. 00 34 945 194 381

Fax: 00 34 945 194 382

Head offi ce and production plant

Sales offi ces

SPAIN

CONDESA INOX

Rambla del Celler, 133, 3º

08172 San Cugat del Vallès

(Barcelona), Spain

Tel: 00 34 93 561 27 00

Fax: 00 34 93 561 27 01

SPAIN & PORTUGAL

CONDESA INOX

Artusstr. 41

D-40470 Düsseldorf, Germany

Tel. 00 49 211 175 2964

Fax 00 49 211 175 4458

GERMANY, SCANDINAVIA, BENELUX, SWITZERLAND & AUSTRIA

CONDESA INOX

97 rue du Bel Air

51100 Reims, France

Tel. 00 33 621 918 920

Fax: 00 33 382 255 353

FRANCE

CONDESA INOX

Al. Kijowska 24/LU2

30-079 Kraków, Poland

Tel. 00 48 12 294 62 10

Fax. 00 48 12 294 62 13

POLAND

CONDESA INOX

Regency House

97-107 Hagley Road

Edgbaston

Birmingham B16 8LA, United Kingdom

Tel. 00 44 121 454 4944

Fax. 00 44 121 454 7051

UK

CONDESA INOX

Carretera de Bergara por Urbina, Km. 14

01170 Legutiano, Spain

Tel. 00 34 945 194 381

Fax: 00 34 945 194 382

REST OF COUNTRIES

Date post:	20-Mar-2018
Category:	Documents
Upload:	donhu
View:	227 times
Download:	3 times

Stainless Steel Tube - Condesa INOXIDABLE - CAST2010.pdf · Tubes manufactured according to EN ISO...

Documents