Standard for Ship Piping 2

HALONGSHIPBUILDING CO.

VINASHIN GROUPHALONG SHIPBUILDING COMPANY

STANDARD FOR SHIP PIPINGBOOK 2

HALONG 2006

HLS 01 – 0 – 000 1 2

REG. DATE


PIPPE CLAMP & SUPPORT MATERIALPAGE 178 OF 404

1. SCOPE

- STANDARD JIS & MAETRIC SIZE PIPING PIPE CLAMP & SUPPORT MALT. DIMENSION

2. MATERIAL

2-1. STANDARD MATERIAL SPEC.

ITEM MATERIAL PIPE MALT. TYPE N.D REMARK

40A – 80A HYD. PIPE, HEATING COILA

100A & ABOVE GENERAL USE

B 80A & BELOW ''SS400

(SUS304)

STEEL(STAINLESS

STEEL)C 32A & BELOW HYD. PIPE, HEATING COIL

A 50A & ABOVE GENERAL USE

U – BOLT

SS400 + Pb AL – BRASS&CU – NI B 40A & BELOW ''

A ALL FOR JIS PIPEPLASTIC(POLYPORY –

LENE)ALL

B 42 & BELOW FOR PRECISION

A ALL BRINE, FREON PIPE

B ALL ''

C ALL ''

CLAMP WOOD(OREGON

PINE)ALL

D ALL ''

BSP3 – 0 A 50A & BELOW GENERAL USECOPPER &COPPERALLOY B 65A & ABOVE ''BAND SS400

+ RUBBER G.R.P. A ALL ''

2.2.

1)

2) U – BOLT & NUT, CLAMP, BAND SUPPORT

3) BOLT/NUT GALV. ALL ELECTRIC GALV.

4) PLASTIC CLAMP

HLS 01 – 07 – 000 2 2

REG. DATE


PIPPE CLAMP & SUPPORT MATERIALPAGE 179 OF 404

3. INSPECTION

- TABLE

4.

- MALT. TYPE. SIZE

EX1) U – BOLT/NUT, - SS400, - A, - 200A

EX2) CLAMP, - PLASTIC, - A, - 40A

EX3) B/LINER, - BSP3 – 0, - 40

5. STANDARD TABLE LIST

1) PIPE SUPPORT STANDARD

2) ANGLE SIZE OF PIPE SUPPORT

3) SPACING BETEEN PIPE SUPPORT

4) PIPE SUPPORT SYMBOL

5) U – BOLT & NUT WITHOUT FOR LINER

6) U – BOLT & NUT WITH FOR LINER

7) U – BOLT & NUT WITHOUT LINER FOR EXPANSION

8) U – BOLT & NUT WITH LINER FOR EXPANSION

9) U – BOLT & NUT FOR NON – FERROUS PIPE (AL – BRASS/CU – NI)

10) U – BOLT FOR FREON STEEL PIPE

11) BAND FOR NON – FERROUS PIPE

12) BAND FOR G.R.P PIPE

13) BAND FOR FREON COPPER PIPE

14) PLASTIC CLAMP (A – TYPE)

15) PLASTIC CLAMP (B – TYPE)

16) WOODEN CLAMP (A – TYPE)

17) WOODEN CLAMP (B – TYPE)

18) ANCHOR PIECE FOR STEEL PIPE

19) ANCHOR PIECE FOR STAINLESS STEEL PIPE

20) ANCHOR PIECE FOR NON – FERROUS PIPE

21) LEG PIECE

22) SLIDING SHOE

23) STEEL PAD FOR SUPPORT

HLS 01 – 07 – 101 1 4 PAGE : 180 OF 404

PIPE

SU

PPO

RT

STA

ND

AR

D

HLS 01 – 07 – 101 2 4 PAGE : 181 OF 404

PIPE

SU

PPO

RT

STA

ND

AR

D–

1

A

B

C

HLS 01 – 07 – 101 3 4 PAGE : 182 OF 404

PIPE

SU

PPO

RT

STA

ND

AR

D–

2

HLS 01 – 07 – 101 4 4 PAGE : 183 OF 404

PIPE

SU

PPO

RT

STA

ND

AR

D–

3

HLS 01 – 07 – 102

REG. DATE


ANGLE SIZE OF PIPE SUPPORTPAGE 184 OF 404

1. DECISION METHOD FOR ANGLE SIZE & SPACING OF PIPE SUPORT

1 – 1 ANGLE & PIPE SIZE BASED ON THE NUMBER OF PIPE

SUPPORTING ANGLE SUPPORTINGPIPEDIA (A)

PIPE : 1 PC 2, 3 PCS 4, 5 PCS 6 PCS & ABOVE 1 PC15 – 32 40 X 40 X 5 40 X 40 X 5 50 X 50 X 6 #40 – E , 32A40 – 50

40 X 40 X 550 X 50 X 6 65 X 65 X 6 75 X 75 X 9 #40 – E , 32A

65 – 80 50 X 50 X 6 65 X 65 X 6 75 X 75 X 9 90 X 90 X 10 #40 – E , 40A100 – 150 65 X 65 X 6 75 X 75 X 9 90 X 90 X 10 #40 – E , 50A200 – 250 75 X 75 X 9 90 X 90 X 10 #40 – E , 65A300 – 400 90 X 90 X 10

100 X 100 X 10100 X 100 X 10

#40 – E , 100A450 – 550 100 X 100 X 10

100 X 100 X 10#40 – E , 125A

600 – 750 130 X 130 X 12130 X 130 X 12

#40 – E , 150A800 150 X 150 X 15 #40 – E , 200A

1 – 2 ANGLE SIZE BASED ON LEG HEIGHT

PIPE MAX. H. REMARKN.D

. O.D. 1/2D ≥ 500 ≥ 900 ≥ 1500 ≥ 2000

15 21.7 1120 27.2 1425 34.0 1732 42.7 2140 48.6 2450 60.5 30

40 X 40 X 5 50 X 50 X 5

65 76.3 3880 89.1 45

50 X 50 X 5

*65 X 65 X 6

100 114.3 57125 139.8 70150 165.2 83

65X 65 X6

200 216.3 108250 267.4 134 75 X 75 X 9

*75 X 75 X 9

* *75 X 75 X 9

300 318.5 159350 355.6 178400 406.4 203450 457.2 229500 508.2 254550 558.8 279

100 X 100 X 10 *100 X 100 X 10

* *100 X 100 X 10

NOTE: * MARK TO BE PROVIDED WITH ON ADDITIONAL STEP

* * MARK TO BE PROVIDED WITH TWO ADDITIONAL STEP

- IF ADDITIONAL STEP IN NOT APPLIED, ANGLE SIZE SHALL BE INCREASED

- ANGLE SIZE TO BE AS PER TABLE 1) & 2) WHICHEVER IS LARGER

HLS 01 – 07 – 103

REG. DATE


SPACING BETWEEN PIPE SUPPORTSPAGE 185 OF 404

1 – 3 SUPPORT PITCH FOR PIPE

A) STEEL & STAINLESS STEEL (above #20) PIPEAPPLICATION

PIPE PITCH FOR STRAIGHT PART (L) PITCH FOR BENDING PART REMARK

MAX. PITCHN.D O.D GEN.PITCH CASE "1" CASE "2" L1 L2 L3 R

10A 17.3 1200 1400 1400 250 500 75015A 21.7 1300 1600 1600 255 700 95520A 27.2 1400 1800 1800 275 800 107525A 34.0 1700 2100 2100 283 1000 128332A 42.7 1900 2400 2400 300 1100 140040A 48.6 2100 2700 2600 320 1250 157050A 60.5 2300 3000 2800 350 1300 165065A 76.3 2400 3300 3100 435 1450 188580A 89.1 2700 3700 3400 475 1500 1975

100A 114.3 3100 4200 3800 550 1750 2300125A 139.8 3300 4600 4100 620 1880 2500150A 165.2 3600 5000 4500 700 2000 2700

SEE

SEC

. 3.3

.2

200A 216.5 4100 5600 5000 750 2150 2900 -250A 267.4 4500 6200 5200 800 2300 3100 -300A 318.5 4900 6800 5500 850 2450 3300 -350A 355.6 5000 7000 5500 900 2600 3500 -400A 406.4 '' 7500 5500 1000 2700 3700 -450A 457.2 '' 8000 1150 2850 400 -

500A&ABOVE 508.0 '' 8000

DOESNOT USE 1200 3100 4300 -

NOTE: SUGGESTED MAX. SPACING BETWEEN PIPE SUPPORTS IN COMFORMITY WITH ANSI/ASME

B31.1.

TH MAX. PITCHES ARE NOT TO BE APPLIED WHERE THE LOAD IS CONCENTRATED BETWEEN

SUPPORTS SUCH AS EXPANSION JOINTS, VALVES, ETC.

B) STAINLESS STEEL (#10) PIPE C) NON – FERROUS PIPE

NOMINALPIPE DIA.

SPPORTPITCH

NOMINALPIPE DIA.

NOMINALPITCH NOMINAL PIPE DIA. NOMINAL PITCH

20A&BELOW MAX. 1180 150A 3000 10 & BELOW 600 – 80025A – 65A 1200-2000 200A 3500 12 - 30 1000 – 1200

80A 2400 250A 4000 40 - 65 1500 – 2000100A 2600 300 & ABOVE 4000 80 - 100 2500 – 3000125A 2800 125 & ABOVE SAME AS STEEL PIPE

HLS 01 – 07 – 104

REG. DATE


PIPE SUPPORT SYMBOLPAGE 186 OF 404

TYPE SYMBOL APPLICATIONUG NORMAL STEEL PIPE, U – BOLT (SS41, G)UB NORMAL STEEL PIPE, U – BOLT (SS41, B)UH HEATING COIL, U – BOLT (SS41, G)UI HEATING COIL, U – BOLT (SS41, B)SG NORMAL SUS304 PIPE, U – BOLT (SUS304, LINER)XG NORMAL SUS316 PIPE, U – BOLT (SUS316, LINER)SO NORMAL SUS304 PIPE, U – BOLT (SUS304)XO NORMAL SUS316 PIPE, U – BOLT (SUS316)

A

SH HEATING COIL SUS PIPE, U – BOLT (LINER)UL U – BOLT (SS41, B) WITH SLIDING SHOE (PHENOL)UP U – BOLT (SS41, G) WITH SLIDING SHOE (PHENOL)UM U – BOLT (SS41, B) WITH SLIDING SHOE (EPOXY)UE U – BOLT (SS41, G) WITH SLIDING SHOE (EPOXY)UN U – BOLT (SS41, B) WITH SLIDING SHOE (TEFLON)UT U – BOLT (SS41, G) WITH SLIDING SHOE (TEFLON)SP U – BOLT (SS304) WITH SLIDING SHOE (PHENOL)XP U – BOLT (SS316) WITH SLIDING SHOE (PHENOL)ST U – BOLT (SS304) WITH SLIDING SHOE (TEFLON)

B

XT U – BOLT (SS316) WITH SLIDING SHOE (TEFLON)UA AL – BR PIPE (65&ABOVE), BAND&LINERBA AL – BR PIPE (50&BELOW), BAND&LINERUF FREON STEEL PIPE, U – BOLT WITH PADBF FREON COPPER PIPE, BAND WITH PAD

C

CA NORMAL DIA. PIPE CLAMP (PLASTIC)BC COPPER PIPE, BAND&LINERCP SPECIAL DIA. PIPE, U – BOLT (PLASTIC)UC NORMAL STEEL PIPE, U – BOLT (SS41, B)D

UD NORMAL STEEL PIPE, U – BOLT (SS41, G)UQ U – BOLT (SS41, B), LINER (TEFLON)UJ U – BOLT (SS41, G), LINER (TEFLON)UR U – BOLT (SS41, B), LINER (PHENOL)UK U – BOLT (SS41, G), LINER (PHENOL)SJ U – BOLT (SS304), LINER (TEFLON)XJ U – BOLT (SS316), LINER (TEFLON)SK U – BOLT (SS304), LINER (PHENOL)

DA

XK U – BOLT (SS316), LINER (PHENOL) MAKER U – BOLT SYMBOL LIST

SYMB. A – TYPE B – TYPE C – TYPETREAT -MENT REMARK

UG 100≤ ≤80A GALV..UB 100≤ ≤80A BLACKUH 40≤ - ≤32A GALV..UI 40≤ - ≤32A BLACKUP 40≤ - ≤32A GALV.. LINERUL 40≤ - ≤32A BLACK LINERUT 40≤ - ≤32A GALV.. LINERUN 40≤ - ≤32A BLACK LINER

NOTE: U – BOLT LENGTH ANGLE

ANGLE THK LENGTH .5. 10mm

HLS 01 – 07 – 110

REG. DATE


U – BOLT WITHOUT LINER FOR GENERAL( UG – TYPE, UB – TYPE, UH – TYPE )( UI – TYPE, SG – TYPE, SH – TYPE ) PAGE 187 OF 404

MATẺRIAL

JIS G3101 SS400

PIPE U – BOLT DIMENSION SUPPORT

A – TYPE B – TYPE C – TYPEDN O.D R d d1

H E H E H EBXT L P S d2

WEIGHT(KG/ST)

10 17.3 9 10 M10 12 24 12 32 40X5 78 28 22 12

15 21.7 12 10 M10 16 24 16 32 40X5 82 34 22 12

20 27.2 15 10 M10 22 24 22 32 40X5 88 40 22 12

25 34.0 18 10 M10 29 24 29 32 40X5 96 46 22 12

32 42.7 23 10 M10 37 24 37 32 40X5 104 56 22 12

40 48.6 26 10 M10 35 32 43 24 40X5 110 62 22 12

50 60.5 32 10 M10 47 32 55 24 40X5 122 74 22 12

65 76.3 40 12 M12 60 38 70 28 50X6 152 92 30 15

80 89.1 46 12 M12 73 38 83 28 50X6 164 104 30 15

100 114.3 59 16 M16 90 50 65X6 202 134 35 19

125 139.8 72 16 M16 116 50 65X6 228 160 35 19

150 165.2 85 16 M16 142 50 65X6 254 186 35 19

200 216.3 111 20 M20 185 65 75X9 320 242 40 23

250 267.4 137 20 M20 237 65 75X9 370 294 40 23

300 318.5 163 24 M24 284 75 90X10 448 350 50 27

350 355.6 181 24 M24 320 75 90X10 484 386 50 27

400 406.4 207 24 M24 370 75 90X10 535 438 50 27

450 457.2 233 30 M30 409 95 100X10 622 496 55 33

500 508.0 259 30 M30 458 95 100X10 675 584 55 33

550 558.8 284 30 M30 510 95 100X10 725 598 55 33

600 609.6 310 36 M36 565 100 130X12 805 656 70 39

650 660.4 335 36 M36 615 100 130X12 855 706 70 39

NOTE) 1. ALL MAKER SUPPLY

2. 75X9t ANGLE 150A PIPE U – BOLT +5mm

HLS 01 – 07 – 111

REG. DATE


U – BOLT WITHOUT LINER FOR GENERAL( UL – TYPE, UP – TYPE, UM – TYPE, UE – TYPE )( UE – TYPE, UT – TYPE, SP – TYPE, ST – TYPE )

PAGE 188 OF 404

MATẺRIAL

JIS G3101 SS400

PIPE U – BOLT DIMENSION SUPPORTA – TYPE B – TYPE C – TYPE

DN O.D R D d1H E H E H E

BXT L P t S d2 d3W.T

(KG/ST)

10 17.3 9 10 M10 15 24 15 32 40X5 78 28 3 22 12 815 21.7 12 10 M10 19 24 19 32 40X5 82 34 3 22 12 820 27.2 15 10 M10 25 24 25 32 40X5 88 40 3 22 12 825 34.0 18 10 M10 32 24 32 32 40X5 96 46 3 22 12 1532 42.7 23 10 M10 40 24 40 32 40X5 104 56 3 22 12 1540 48.6 26 10 M10 38 32 46 24 40X5 110 62 3 22 12 1550 60.5 32 10 M10 50 32 58 24 40X5 122 74 3 22 12 1565 76.3 40 12 M12 63 38 73 28 50X6 152 92 3 30 15 1580 89.1 46 12 M12 76 38 86 28 50X6 164 104 3 30 15 15

100 114.3 59 16 M16 94 50 65X6 202 134 4 35 19 19125 139.8 72 16 M16 120 50 65X6 228 160 4 35 19 19150 165.2 85 16 M16 146 50 65X6 254 186 4 35 19 19200 216.3 111 20 M20 189 65 75X9 320 242 4 40 23 19250 267.4 137 20 M20 241 65 75X9 370 294 4 40 23 19300 318.5 163 24 M24 288 75 90X10 448 350 4 50 27 27350 355.6 181 24 M24 324 75 90X10 484 386 4 50 27 27400 406.4 207 24 M24 374 75 90X10 535 438 4 50 27 27450 457.2 233 30 M30 413 95 100X10 622 496 4 55 33 27500 508.0 259 30 M30 462 95 100X10 675 548 4 55 33 27550 558.8 284 30 M30 514 95 100X10 725 598 4 55 33 27600 609.6 310 36 M36 569 100 130X12 805 656 4 70 39 27650 660.4 335 36 M36 619 100 130X12 855 706 4 70 39 27

NOTE) 1. WEIGHT SUPPORT

2. ALL MAKER SUPPLY


HLS 01 – 07 – 112

REG. DATE


U – BOLT/NUT WITHOUT LINER FOR EXPANSION

( UC – TYPE, UD – TYPE ) PAGE 189 OF 404

NO. NAME MATERIAL Q'TY CODE NO. REMARK1 U – BOLT SS41 (GALV. or BLACK) 12 NUT SS41 (GALV. or BLACK) 43 SUPPORT (ANGLE) SS41 1

PIPE U – BOLT SUPPORT

DN O/D R D M H E P BXT L S D1WEIGHT(KG/ST) REMARK

15 21.7 5 10 M10 41 30 62 40X5 110 22 12

20 27.2 5 10 M10 46 30 67 40X5 115 22 12

25 34.0 5 10 M10 53 30 74 40X5 122 22 12

32 42.7 5 10 M10 62 30 82 40X5 130 22 12

40 48.6 5 10 M10 68 30 88 40X5 136 22 12

50 60.5 5 10 M10 80 30 100 40X5 148 22 12

65 76.3 10 12 M12 99 37 125 50X6 176 30 15

80 89.1 10 12 M12 112 37 135 50X6 190 30 15

100 114.3 15 16 M16 142 47 170 65X6 240 35 19

125 139.8 15 16 M16 168 47 195 65X6 265 35 19

150 165.2 15 16 M16 193 47 220 65X6 290 35 19

200 216.3 20 20 M20 252 60 275 75X9 355 40 24

250 267.4 20 20 M20 303 60 325 75X9 405 40 24

300 318.5 25 24 M20 360 70 380 90X10 480 50 28

350 355.6 25 24 M24 397 70 400 90X10 520 50 28

400 406.4 25 24 M24 448 70 470 90X10 670 50 28

NOTE) 1. WEIGHT SUPPORT

2. ALL MAKER SUPPLY


HLS 01 – 07 – 113

REG. DATE


U – BOLT/NUT LINER FOR EXPANSION( DA – TYPE )

PAGE 190 OF 404

NO. NAME MATERIAL Q'TY CODE NO. REMARK1 U – BOLT 12 NUT 43 LINER TEFLON 14 SUPPORT (ANGLE) SS41 1

UK U – BOLT (SS41, G) LINER (PHENOL)UR U – BOLT (SS41, B) LINER (PHENOL)UJ U – BOLT (SS41, G) LINER (TEFLON)UQ U – BOLT (SS41, B) LINER (TEFLON)SJ U – BOLT (SUS304) LINER (TEFLON)XJ U – BOLT (SUS316) LINER (PHENOL)SK U – BOLT (SUS304) LINER (TEFLON)XK U – BOLT (SUS316) LINER (PHENOL)

PIPE U – BOLT SUPPORT LINER (tXbxl) WEIGHT(KG/ST)

REMARKO/D R D M H E P BXT L S D121.7 5 10 M10 41 30 62 40X5 110 22 12 3X40X100 0.12427.2 5 10 M10 46 30 67 40X5 115 22 12 3X40X105 0.13534.0 5 10 M10 53 30 74 40X5 122 22 12 3X40X114 0.14842.7 5 10 M10 62 30 82 40X5 130 22 12 3X40X122 0.16448.6 5 10 M10 68 30 88 40X5 136 22 12 3X40X128 0.17460.5 5 10 M10 80 30 100 40X5 148 22 12 3X40X140 0.19676.3 10 12 M12 99 37 125 50X6 176 30 15 3X40X169 0.34989.1 10 12 M12 112 37 135 50X6 190 30 15 3X40X179 0.382

114.3 15 16 M16 142 47 170 65X6 240 35 19 4X60X226 0.830139.8 15 16 M16 168 47 195 65X6 265 35 19 4X60X251 0.952165.2 15 16 M16 193 47 220 65X6 290 35 19 4X60X276 1.076216.3 20 20 M20 252 60 275 75X9 355 40 24 4X60X345 2.138267.4 20 20 M20 303 60 325 75X9 405 40 24 4X60X395 2.512318.5 25 24 M20 360 70 380 90X10 480 50 28 4X75X464 4.065355.6 25 24 M24 397 70 400 90X10 520 50 28 4X75X504 4.678406.4 25 24 M24 448 70 470 90X10 670 50 28 4X75X536 5.210

NOTE) 1. WEIGHT LINER SUPPORT

2. ALL MAKER SUPPLY


HLS 01 – 07 – 114

REG. DATE


U – BOLT/NUT FOR NON – FERROUSPIPE

(AL – BRASS/CU –NI) 65 AND ABOVE PAGE 191 OF 404

NO. DESCRIPTION MATERIAL① U – BOLT/NUT SS41 (GALV.)② COPPER TUBE C1220 – T③ LINER BSP3 – 0

PIPE ① U – BOLT/NUT ② COPPER TUBE ③ LINER SUPPORT

d1xt1N.D.(A)

O.D.() R1 P D H E R1 LENGTH B L t H ANGLE

(AXT)

LENGTH(KG/SET)

16 X 1.565 76.1 41 94 M12 105 45 39.0 178 40 122 1.5 15 50X6 0.46

16 X 1.580 88.9 48 108 M12 115 45 46.0 200 40 136 1.5 15 50X6 0.49

20 X 1.5100 108.0 57 130 M16 140 55 55.0 234 50 162 2.0 19 65X8 1.00

20 X 1.5125 133.0 70 156 M16 170 55 68.0 275 50 188 2.0 19 65X8 1.21

20 X 1.5150 159.0 83 182 M16 195 55 81.0 316 50 214 2.0 19 65X8 1.34

25 X 2.0200 219.0 113 246 M20 260 65 110.5 416 60 286 2.0 23 75X9 2.70

25 X 2.0250 267.0 137 294 M20 305 65 134.5 492 60 334 2.0 23 75X9 3.14

28.9 X 2.0300 318.0 166 356 M24 370 75 163.5 589 70 406 2.0 27 90X10 5.15

28.9 X 2.0350 368.0 188 400 M24 410 75 186.5 658 70 448 2.0 27 90X10 5.68

28.9 X 2.0400 419.0 214 452 M24 460 90 211.5 740 70 500 2.0 27 90X10 6.31

35 X 2.0450 457.2 233 496 M30 505 90 230.5 809 80 558 2.0 33 100X10 10.37

500 508.0 259 548 M30 555 90 256.5 35 X 2.0 80 610 2.0 33 100X10 11.31

NOTE : 1) U – BOLT AND 2 NUT SET (① +② +③ )

2) MALT. SYMBOL : SS41 + CU

3) MARKING : ND

HLS 01 – 07 – 115

REG. DATE


U – BOLT/NUT FOR FREON STEEL PIPE(UF – TYPE)

PAGE 192 OF 404

N0. DESCRIPTION MATERIAL REMARK

1 U – BOLT SS400 GAL'V

2 WOOD OREGON PINE

200A 216.3 267 218 100 294 24 250A

150A 165.2 216 167 100 242 24 200A

125A 139.8 216 141 100 242 24 200A

100A 114.3 166 116 100 186 19 150A

80A 89.1 140 91 100 160 19 125A

65A 76.3 140 78 75 160 19 125A

50A 60.5 114 62 75 134 19 100A

40A 48.6 114 50 75 134 19 100A

32A 42.7 88 44 75 104 15 80A

25A 34.0 76 36 75 92 15 65A

N.D O.D D1 D L1 P d SIZE

PIPE SIZE WOOD DIMENSION U – BOLT

HLS 01 – 07 – 120

REG. DATE


BAND FOR NON – FERROUS PIPE( 50A & BELOW, METRIC SIZE)

PAGE 193 OF 404

NO. DESCRIPTION MATERIAL

1 BAND BSP3 – 0

2 BOLT & NUT SS400 (GALV.)

3 LINER BSP3 – 0

PIPE DIMENSION BOLT

N.D. O.D. D L P H B t R d SIZE LWEIGHT(KG/ST) REMARK

- 6 6 57 40 5.5 25 1.6 2 7 M6 20 0.021

- 8 8 57 40 7 25 1.6 2 7 M6 20 0.021

6 10 10 57 40 9 25 1.6 2 7 M6 20 0.022

8 12 12 57 40 11 25 2.0 2 7 M6 20 0.030

10 15 15 57 40 14 25 2.0 2 7 M6 20 0.030

15 20 20 68 48 19 25 2.0 2 9 M6 20 0.036

20 25 25 85 60 24 25 2.0 2 11.5 M10 25 0.048

25 30 30 95 70 29 25 2.0 3 11.5 M10 25 0.056

32 35 35 105 80 34 25 2.0 3 11.5 M10 25 0.063

40 45 45 116 90 44 32 2.0 3 11.5 M10 25 0.087

CO

PPER

(BC

)

50 55 55 140 110 54 32 2.0 3 11.5 M10 25 0.167

10A – 25A SAME AS COPPER PIPE

32 38 38 105 80 37 25 2.0 3 11.5 M10 25 0.063

40 44.5 45 116 90 44 32 2.0 3 11.5 M10 25 0.087

AL–

BRA

SS &

CU

– N

I. (B

A)

50 57 57 140 110 56 32 2.0 3 11.5 M10 25 0.107

NOTE : 1)①②③ SET

2)①② MATERIAL JISH3201

3) MARKING : N.D. (O.D.), MALT., EX) 50A (55 or 57) – BSP3 – 0

HLS 01 – 07 – 121 1 7

REG. DATE


BAND FOR GRP PIPEPAGE 194 OF 404

MARK NAME MATERIAL SPEC. Q'TY CODE NO. REMARK1 STEEL PLATE SS400 22 SYNTHETIC RUBBER

PADRUBBER HARDNESS 50 – 75 2 NBR

3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 2

FIXED TYPE – A FIXED TYPE – B FIXED TYPE – C

FOR 65A & BELOW FOR 80A 300A FOR 350A & ABOVE

SLIDING TYPE – D SLIDING TYPE – E SLIDING TYPE – F

FOR 65A & BELOW FOR 80A 300A FOR 350A & ABOVE

NOTE : 1) SUPPORTING STEEL PLATE SHALL BE GALVANIZED STEEL. (SS400)

2) STEEL PLATE RUBBER PAD

3) NO. 1 – 5 FULL SETS

4) YARD SLIDING SUPPORT SLIDING TIGHT GREASE

HLS 01 – 07 – 121 2 7

REG. DATE


BAND FOR GRP PIPE(FIXED TYPE – A)

PAGE 195 OF 404



3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 2FOR 65A & BELOW

NOTE : 1) COATING : PAINT SPEC.


3) O.D. MAKER SPEC.

65A 75 10 150 30 6 50 X 50 X6T

50A 65 10 150 30 6 50 X 50 X6T

N.D O.D T H B C HEX – BOLT & NUT SUPPORT ANGLE SIZE

HLS 01 – 07 – 121 3 7

REG. DATE


BAND FOR GRP PIPE(FIXED TYPE – B)

PAGE 196 OF 404



3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 2FOR 80A 300A



3) O.D. MAKER SPEC.

200A 215 17 195 140 12 M20 X 55L 75 X 75 X 9T E131893868PZ99

150A 155 17 195 100 12 75 X 75 X9T E13189A PZ99

125A 136 12 195 85 6 M16 X 40L 65 x 65 x 6T E131893869PZ99

100A 115 12 195 75 6 65 X 65 X 6T E13189A PZ99

80A 85 10 190 60 6 50 X 50 X 6T E13189A PZ99

N.D O.D T H B C HEX – BOLT & NUT SUPPORT ANGLESIZE

MSC NO.

HLS 01 – 07 – 121 4 7

REG. DATE


BAND FOR GRP PIPE(FIXED TYPE – C)

PAGE 197 OF 404



3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 2FOR 350A & ABOVE



3) N0. 1 – 5 FULL SETS

4) O.D. MAKER SPEC.

650A 130 X 130 X 12T E13189A PZ99

600A 642 20 400 15 350 M24 X 75L 130 X 130 X 12T E131893868PZ99

550A 130 X 130 X 12T E13189A PZ99

500A 130 X 130 X 12T E13189A PZ99

450A 100 X 100 X 10T E13189A PZ99

400A 430 17 300 12 230 M22 X 70L 100 X 100 X 10T E13189A PZ99

350A 100 X 100 X 10T E13189A PZ99

N.D O.D T H C E HEX – BOLT & NUT SUPPORT ANGLESIZE

MSC NO.

HLS 01 – 07 – 121 5 7

REG. DATE


BAND FOR GRP PIPE(SLIDING – D)

PAGE 198 OF 404

MARK NAME MATERIAL SPEC. Q'TY CODE NO. REMARK1 STEEL PLATE SS400 12t 22 SYNTHETIC RUBBER

PADRUBBER HARDNESS 50 – 75 2

3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 45 SUPPORT SS400 16 SLIDING SUPPORT SS400 1FOR 65A & BELOW



3) O.D. MAKER SPEC.

65A 75 10 150 136 6 50 X 50 X 6T

50A 65 10 150 136 6 50 X 50 X 6T

N.D O.D T H B C HEX – BOLT & NUT SUPPORT ANGLE SIZE

HLS 01 – 07 – 121 6 7

REG. DATE


BAND FOR GRP PIPE(SLIDING TYPE – E)

PAGE 199 OF 404



3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 16 SLIDING SUPPORT SS400 1FOR 80A 300A




4) O.D. MAKER SPEC.

200A 215 17 195 140 12 M20 X 55L 75 X 75 X 9T E13189A3872 PZ99

150A 155 17 195 100 12 75 X 75 X 9T E13189A PZ99

125A 136 12 195 85 6 M16 X 40L 65 X 65 X 6T E13189A PZ99

100A 115 12 195 75 6 65 X 65 X 6T E13189A PZ99

80A 85 10 190 60 6 50 X 50 X 6T E13189A PZ99

N.D O.D T H B C HEX – BOLT & NUT SUPPORT ANGLE SIZE MSC NO.

HLS 01 – 07 – 121 7 7

REG. DATE


BAND FOR GRP PIPE(SLIDING TYPE – F)

PAGE 200 OF 404

MARK NAME MATERIAL SPEC. Q'TY CODE NO. REMARK1 STEEL PLATE SS400 22 SYNTHETIC RUBBER PAD RUBBER HARDNESS 50 – 75 2 NBR3 HEX – BOLT & NUT SS400 4 GALV.4 WASHER SS400 4 GALV.5 SUPPORT SS400 16 SLIDING SUPPORT SS400 1FOR 350A & ABOVE




4) O.D. MAKER SPEC.

650A 130 X 130 X 12T E13189A PZ99

600A 642 20 400 15 350 M24 X 75L 130 X 130 X 12T E13189A3870PZ99

550A 130 X 130 X 12T E13189A PZ99

500A 130 X 130 X 12T E13189A PZ99

450A 100 X 100 X 10T E13189A PZ99

400A 430 17 300 12 230 M22 X 70L 100 X 100 X 10T E13189A3871 PZ99

350A 100 X 100 X 10T E13189A PZ99

N.D O.D T H C E HEX – BOLT & NUT SUPPORT ANGLE SIZE MSC NO.

HLS 01 – 07 – 123

REG. DATE


BAND FOR FREON COPPER PIPE(A – TYPE)

PAGE 201 OF 404

* PIPE SUPPORT SYMBOL : BF

N0. DESCRIPTION MATERIAL REMARK

① BAND SS400(GALV.)

② PAD OREGON PINE

③ HEX : - BOLT/NUT SS400(GALV.) STOCK

*② PAD WHITE COLOR PAINTING

* 65A, 80A PIPE U – BOLT

UNIT : mmPIPE SIZE ① BAND ② PAD

N.D. O.D. () R B L H t P d D ± 0.5③ BOLT

SIZEABT. WEIGHT① +③ (KG)

6A 9.53 – 10 31 25 102 59 1.5 82 7 60 M6X20L 0.077

8A 12 – 12.7 32 25 104 61 1.5 84 7 62 M6X20L 0.078

10A 15 – 15.87 33 25 106 64 1.5 86 7 65 M6X20L 0.080

15A 19.05 – 22.23 36 25 120 69 1.5 96 9 70 M8X20L 0.097

20A 25 38 25 124 73 1.5 100 9 74 M8X20L 0.010

25A 28.58 – 31.75 40 25 128 77 1.5 104 9 78 M8X20L 0.105

32A 34.9 – 35 43 30 142 84 2.0 114 11 85 M10X25L 0.197

40A 41.3 – 45 47 30 150 91 2.0 122 11 92 M10X25L 0.207

NOTE : 1)①②

2) PAD② D X D1 X L1 PCR

- D (O.D.) TABLE SIZE

+0- D1 -0.5 (N.D.) PIPE SIZE (O.D.)

3) MARKING① BAND : TYPE. N.D. BFA – 20A② PAD : D X D1 X L1 65 X 15 X 60

HLS 01 – 07 – 130

REG. DATE


PLASTIC CLAMP (A – TYPE)PAGE 202 OF 404

UNIT : MMPIPE DIMENSION OF PIPE CLAMP BOLT

N.D. O.D. L1 L2 B T G H SIZE L dWEIGHT(KG/EA) REMARK

6 10.5 36 23 30 3 1 34 M8 60 10

8 13.8 40 26 30 3 1 36 M8 60 10

10 17.3 48 30 30 3 1 39 M8 70 10

15 21.7 52 33 30 3 2 40 M8 70 10

20 27.2 58 40 30 3 2 43 M8 70 10

25 34.0 75 52 30 3 2 46 M8 80 10

32 42.7 83 58 30 3 2 60 M10 90 12

40 48.6 92 67 30 6 2 74 M10 110 12

50 60.5 104 79 45 6 2.5 84 M12 125 15

65 76.3 130 100 45 8 3 112 M16 160 19

80 89.1 143 113 50 8 3 125 M16 170 19

100 114.1 172 140 50 12 3 150 M20 210 24

125 139.8 205 169 60 12 3.5 182 M20 245 24

150 165.2 239 199 60 12 3.5 207 M24 275 28

200 216.3 303 257 60 12 3.5 258 M30 335 35

NOTE : 1.② : HOT GALV. ③ : SUS304

2.① ② ③ SET

3. MARKING : O.D. MALT. (BASE COVER PUNCHING)

EX) 32A – POLYP

N0. DESCRIPTION MATERIAL

1 PIPE CLAMP POLYP.

2 BASE COVER SS400 (G)

3 BOLT & NUT 4T (SS400)

- ITEM 2, 3 : GALV.

HLS 01 – 07 – 131

REG. DATE


PLASTIC CLAMP (B – TYPE)PAGE 203 OF 404


1 PIPE CLAMP POLYP.



- ITEM 2, 3 : GALV.

UINT : MMPIPE DIMENSION OF PIPE CLAMP BOLT

N.D. L1 L2 B T G H SIZE L dWEIGHT(KG/ST) REMARK

6 33 20 30 3 1 29 M6 50 8

8 33 20 30 3 1 29 M6 50 8

10 40 26 30 3 1 34 M6 55 8

12 40 26 30 3 1 34 M6 55 8

14 40 26 30 3 1 34 M6 55 8

15 48 30 30 3 1 34 M6 55 8

16 48 30 30 3 1 34 M6 55 8

18 52 33 30 3 1 35 M8 60 10

20 52 33 30 3 2 35 M8 60 10

22 58 40 30 3 2 43 M8 70 10

25 58 40 30 3 2 43 M8 70 10

28 58 40 30 3 2 43 M8 70 10

30 75 48 30 3 2 52 M8 80 10

32 75 48 30 3 2 52 M8 80 10

35 75 48 30 3 2 52 M8 80 10

38 83 56 30 3 2 60 M8 85 10

40 83 56 30 3 2 60 M10 90 12

42 83 56 30 3 2 60 M10 90 12

NOTE : 1.② : HOT GALV. ③ : ELETRIC GALV.

2.① ② ③ SET

3. MARKING : O.D. MALT. (BASE COVER PUNCHING)

EX) 40 – POLYP

HLS 01 – 07 – 135

REG. DATE


WOODEN CLAMP (A – TYPE)PAGE 204 OF 404


1 PIPE CLAMP OREGON PINE



- ITEM 2, 3 : GALV.

UINT : MMPIPE DIMENSION OF PIPE CLAMP BOLT SUPPORT

N.D. O.D. D L1 L2 H B d T SIZE L t BW.T.

(KG/EA)

30 - 130 90 90 40 12 4 M10 115 5 115

25 34.0 34.0 140 100 100 40 12 4 M10 125 5 125

32 42.7 42.7 150 110 110 40 12 4 M10 135 5 135

40 48.6 48.6 150 110 110 40 12 4 M10 135 5 135

50 60.5 60.5 160 120 120 40 12 4 M10 145 5 145

65 76.3 76.3 200 150 140 50 15 4 M12 165 6 165

80 89.1 89.1 220 170 150 50 15 4 M12 175 6 175

100 114.3 114.3 240 190 180 65 19 5 M16 215 8 215

125 139.8 139.8 280 220 200 65 19 5 M16 235 8 235

150 165.2 165.2 300 240 225 65 19 5 M16 260 8 260

200 216.3 216.3 350 290 280 75 23 6 M20 320 9 320

250 267.4 267.4 410 340 330 75 23 6 M20 370 9 370

300 318.5 318.5 450 380 380 90 27 6 M20 425 10 425

NOTE : 1. SINGLE TYPE DOUBLE TYPE DIMENSION

LARGE DIA.

2.① ② ③ SET

3. MARKING : N.D. (BASE COVER PUNCHING)

HLS 01 – 07 – 136

REG. DATE


WOODEN CLAMP (B – TYPE)PAGE 205 OF 404

UNIT : MMN0. DESCRIPTION MATERIAL

1 PIPE CLAMP OREGON PINE



- ITEM 2, 3 : GALV.

UNIT : MMPIPE DIMENSION OF PIPE CLAMP BOLT SUPPORT

N.D. O.D. D L1 L2 H B d d1 h SIZE L t BWEIGHT(KG/EA)

40 48.6 48.6 150 110 110 40 12 20 10 M10 135 5 135

50 60.5 60.5 160 120 120 40 12 20 10 M10 145 5 145

65 76.3 76.3 200 150 140 50 15 23 11 M12 165 6 165

80 89.1 89.1 220 170 150 50 15 23 11 M12 175 6 175

100 114.3 114.3 240 190 18 65 19 30 14 M16 215 8 215

125 139.8 139.8 280 220 200 65 19 30 14 M16 235 8 235

150 165.2 165.2 300 240 225 65 19 30 14 M16 260 8 260

200 216.3 216.3 350 290 280 75 23 36 17 M20 320 9 320

250 267.4 267.4 410 340 330 75 23 36 17 M20 370 9 370

300 318.5 318.5 450 380 380 90 27 40 20 M20 425 10 425

NOTE : 1. SINGLE TYPE DOUBLE TYPE DIMENSION

LARGE DIA.

2.① ② ③ SET

3. MARKING : N.D. (CLAMP PUNCHING)

HLS 01 – 07 – 140

REG. DATE


ANGCHOR PIECE FOR STEEL PIPEPAGE 206 OF 404


① STOPPER SS41 (G)

② LEG SS41

③ BOLT & NUT SS41 (G)UINT : MM

NOTE : 1.①③ SUPPORT

2.② PIPE PIECE

DIMENSION OF PIPE CLAMP BOLT APPLICATION" * " – TYPE

A P B B2 L L1 C t d SIZE ANGLE NOM. DIA.

A * - 00 60 45 30 40 110 180 - 6 13 M12X30

50X6T 65A & BELOW

A * - 01 125 60 40 50 175 245 65 6 19 M16X30

65X6T 80A – 150A

A * - 02 125 70 50 60 175 245 65 10 19 M16X40

75X9T 200A – 250A

A * - 03 125 95 80 80 175 250 65 12 23 M20X45

100X10T 300A – 550A

A * - 04 125 125 105 105 175 280 65 16 27 M24X60

130X12T 600A & ABOVE

HLS 01 – 07 – 141

REG. DATE


ANGCHOR PIECEFOR STAINLESS STEEL PIPE

PAGE 207 OF 404


① SADDLE & LEG SS304

② STOPPER SS41

③ BOLT & NUT SS41 (G)UINT : MM

NOTE : 1.①③ SUPPORT * R : O.D./2

2.② PIPE PIECE * O.D. : PIPE OUT DIA.

DIMENSION BOLT APPLICATION'' * '' – TYPE N.D. O.D.

A P B L L1 C t d SIZE ANGLE50A 60.5

F * - 0065A 76.3

60 45 30 110 180 - 6 13 M12X30 50X6T

80A 89.1100A 114.3125A 139.8

F * - 01

150A 165.2

125 60 40 175 245 65 6 19 M16X30 65X6T

200A 215.3F * - 02

250A 267.4125 70 50 175 245 65 10 19 M16X30 75X9T

300A 318.5350A 355.6400A 406.4450A 457.2500A 508.0

F * - 03

550A 558.8

125 95 80 175 250 65 12 23 M20X45 100X10T

F * - 04 600A 609.6 125 125 105 175 280 65 16 27 M24X60 130X12T

HLS 01 – 07 – 142

REG. DATEHALONGSHIPBUILDING CO.

ANGCHOR PIECEFOR NON – FERROUS PIPE

PAGE 208 OF 404


① STPPER SS41 (GALV.) PINE

② BOLT & NUT SS41 (GALV.) PINE

UNIT : mmSTOPPER DIMENSION BOLTN.D.

(A) A A1 B B1 C T d L a b SIZE lWEIGHT(KG/ST) REMARK

65 30 20 65 - - 8 19 100 50 25 M16 55

80 30 20 98 57.4 20.3 8 19 100 50 25 M16 65

100 30 20 107 67.0 20.0 8 19 100 50 25 M16 70

125 30 23 127 80.4 23.3 8 23 100 50 25 M20 75

150 30 23 138 92.0 23.0 8 23 100 50 25 M20 80

200 35 23 121 75.0 23.3 10 23 100 60 30 M20 80

250 35 25 142 92.0 25.0 10 25 110 60 30 M22 90

300 40 25 128 78.0 25.0 12 25 110 70 35 M22 95

350 40 25 137 87.0 25.0 12 25 130 70 35 M22 100

400 45 30 160 99.4 30.3 12 27 130 80 40 M24 105

450 45 30 149 88.4 30.3 14 27 130 80 40 M24 115

500 45 30 157 97.4 30.3 14 27 130 80 40 M24 120

550 50 35 177 106.4 35.3 14 33 150 90 45 M30 135

600 50 35 165 95.0 35.0 16 33 150 90 45 M30 135

NOTE : 1) TABLE JIS 10K FLANGE 2)① L + 50 3) N.D MARKING ①② SET

HLS 01 – 07 – 143

REG. DATE


LEG PIECEPAGE 209 OF 404

1.LEG PIECE FOR STEEL PIPE

NOTE

1. LEG PIECE SS400

2. LEG PIECE PIPE

DIMENSION BOLT (SUPPORT) APPLICATION REMARK" * "TYPE A B C P t d SIZE PIPE NOM. DIA.A * - 00 60 15 - 45 6 13 M12X30L 65A & BELOWA * - 01 125 20 65 60 6 19 M16X30L 80A 150AA * - 02 125 25 65 70 10 19 M16X40L 200A 250AA * - 03 125 40 65 95 12 23 M20X45L 300A 550AA * - 04 125 52.5 65 125 16 27 M24X60L 600A & ABOVE

A * - 05 60 15 - 45 6 10 ALL SIZZE CABLE EARTHING

2. LEG PIECE FOR SUS PIPE

NOTE

1. LEG PIECE & SADDLE PIPE SUS304

2. LEG PIECE PIPE

DIMENSION BOLT (SUPPORT) APPLICATION" * " TYPE

A B C D P t T d SIZE PIPE NOM. DIA.F * - 00 60 15 - 80 45 6 5 13 M12X30L 65A & BELOWF * - 01 125 20 65 140 60 6 5 19 M16X30L 80A 150AF * - 02 125 25 65 140 70 10 8 19 M16X40L 200A 250AF * - 03 125 40 65 140 95 12 8 23 M20X45L 300A 550AF * - 04 125 52.5 65 140 125 16 10 27 M24X60L 600A & ABOVE

HLS 01 – 07 – 150

REG. DATE


SLIDING SHOEPAGE 210 OF 404

MATERIAL

PHENOL

TEFLON

EPOXY

* UNIT : MMTYPE N.D D d S t T H W/T (KG/EA) REMARK

S - 15 10A - 20A 15 7 5 3 8 8

S - 30 25A - 40A 30 13 5 3 8 15

S - 40 50A - 80A 40 13 5 3 8 15

S - 60 100A - 250A 60 17 9 4 13 19

S - 75 300A & ABOVE 75 25 9 4 13 27

NOTE : 1) H : SUPPORT HOLE SIZE

2) MARKING : TYPE MATERIAL

EX) S15 - PHENOL (TEFLON)

HLS 01 – 07 – 152

REG. DATE


STEEL PAD FOR SUPPORTPAGE 211 OF 404

DIMENSIONSYMBOL

A X B R TWEIGHT(KG/EA)

APPLICATION (FOREQUAL ANG.)

SP - 1 75 X 75 10 10 0.31 40X40, 50X50

SP - 2 100 X 100 15 10 0.52 65X65, 75X75

SP - 3 120 X 120 15 10 0.73 90 X 90

SP - 4 140 X 140 15 10 0.96 100 X 100

SP - 5 160 X 160 15 10 1.23 130 X 130

SP - 6 180 X 180 15 10 1.53 150 X 150

DIMENSIONSYMBOL

L X A R TWEIGHT(KG/EA)

APPLICATION (FORFLAT - BAR : BXT)

SQ - 1 70 X 40 15 10 0.2 25/30 X 6

SQ - 2 90 X 40 15 10 0.27 38/50 X 6

SQ - 3 120 X 40 15 10 0.36 65/75 X 6

SQ - 4 140 X 50 20 10 0.52 90/100 X 9

SYMBOL D T WEIGHT APPLICATION FOR PIPE

SR - 1 90 10 0.5 40A & BELOW

SR - 2 130 '' 1.04 80A & BELOW

SR - 3 180 '' 2.0 125A & BELOW

SR - 4 210 '' 2.72 150A

SR - 5 260 '' 4.17 200A

SR - 6 310 '' 5.92 250A

SR - 7 360 '' 7.99 300A

HLS 01 – 07 – 160 1 2

REG. DATE


BAND & LINER(1 LINE)

PAGE 212 OF 404

N0. NAME MATERIAL SIZE Q'TY UNIT REMARK

1 BAND SUS304 25B X 1.6T 1 EA

2 LINER SUS304 25B X 1.0T 1 EA

3 HEX. B/N & SPR. WASHER SUS304 M8 X 20L 2 ST

SUPPORT (ANGL TYPE) SUPPORT (PLATE TYPE)

6 8 10 12 15 20

H 6 8 10 12 15 20

C 3 4 5 6 7.5 10

HLS 01 – 07 – 161 2 2

REG. DATE


BAND & LINER(2 LINE & ABOVE)

PAGE 213 OF 404

N0. NAME MATERIAL SIZE Q'TY UNIT REMARK

1 BAND SUS304 23B X 1.6T 1 EA

2 LINER SUS304 23B X 1.0T 1 EA

3 HEX. B/N & SPR. WASHER SUS304 M6 X 20L 2 ST

SUPPORT (ANGL TYPE) SUPPORT (PLATE TYPE)

6 8 10 12 15 20

H 6 8 10 12 15 20

C 3 4 5 6 7.5 10

HLS 01 – 07 – 170

REG. DATE


STRAP FOR COPPER TUBEPAGE 214 OF 404

NOTE : WITH HEX - BOLT & NUT M6 X 12L (SS400, GALV.)

UNIT : MMN 2 3 4 5 6 7 8 9 10

L 57.5 57.5 70 70 82.5 82.5 95 95 107.5

P 37.5 37.5 50 50 62.5 62.5 75 75 87.5

W 12 18 24 30 42 42 48 54 606

H 6 6 6 6 6 6 6 6 6

L 57.5 70 70 82.5 82.5 95 100 107.5 120

P 37.5 50 50 62.5 62.5 75 87.5 87.5 100

W 16 24 32 48 48 56 64 72 808

H 8 8 8 8 8 8 8 8 8

L 57.5 70 82.5 95 95 107.5 120 132.5 145

P 37.5 50 62.5 75 75 87.5 100 112.5 125

W 20 30 40 50 60 70 80 90 10010

H 10 10 10 10 10 10 10 10 10

M6 M6 M6 M6 M6 M6 M6 M6 M6BOLT

l 20 20 20 20 20 20 20 20 20

HLS 01 – 07 – 171

REG. DATE


BOLT & NUT FOR FLANGE JOINTPAGE 215 OF 404

1. SCOPE

STANDARD PIPING FLANGE JOINT BOLT/NUT

DIMENSION

2. MATERIAL

2.1. STANDARD MATERIAL SPEC.

FLANGE BOLT/NUT

TYPE N.P. MALT. TYPE MALT.REMARK

16K SS400 HEX.BOLT 4T (SS400)

30K SF440 S45C

SLIP - ONWELD NECKSOCKETWELD 280K SF450

HEX.BOLTSCM435STEEL PIPE

SET - ONSET - IN 16K SS400 STUD BOLT SS400

SLIP - ONWELD NECKSOCKETWELD

16KSUS304SUS316

SUS316LHEX.BOLT SUS304

COMPOSITE(STUBEND/CUTER)

16K SUS304 (316)SS400 HEX.BOLT 4T (SS400)

STAINLESSPIPE

SET - ONSET - IN 16K SUS304

SUS316SUS316L

STUD BOLT SUS304

COPPER &COPPERALLOY

SLIP - ONCOMPOSITE ALL COPPER

ALLOY/SS400 HEX.BOLT 4T (SS400)

2.2 BOLT & NUT (B/N)

d M10 M12 M16 M18 M20 M22 M24 M27 M30 M33 M36PITCH 1.5 1.75 2 2.5 2.5 2.5 3 3 3.5 3.5 4

S 26 30 38 42 46 50 54 60 66 72 78H1 8 10 13 15 16 18 19 22 24 26 29H 7 8 10 12 13 14 15 17 19 21 23B 17 19 24 27 30 32 36 41 46 50 55

C (ABOUT) 19.6 21.9 27.2 31.2 34.6 37.0 41.6 47.3 53.1 57.7 63.5K (ABOUT) 1.5 2 2 2.5 2.5 2.5 3 3 3.5 3.5 4

HLS 01 – 07 – 910 1 5

REG. DATE


BOLT SIZE OF FLANGE (1/5)PAGE 216 OF 404

N.P 5K 10K 16K

FLG SIF/SOF FLG SIF/SOF FLG SIF/SOFN.D.(A) D

S l LXSXTNO D

S l LXSXTNO D

S l LXSXTNO

10 M10 35 25X20X10 4 M12 45 30X25X12 4 M12 45 50 30X25X12 4

15 M10 35 25X20X10 4 M12 45 30X25X12 4 M12 45 50 30X25X12 4

20 M10 35 25X20X10 4 M12 45 30X25X12 4 M12 45 50 30X25X12 4

25 M10 35 25X20X10 4 M16 50 35X28X16 4 M16 50 55 35X28X16 4

32 M12 45 30X25X12 4 M16 55 35X28X16 4 M16 55 60 35X28X16 4

40 M12 45 30X25X12 4 M16 55 35X28X16 4 M16 55 60 35X28X16 4

50 M12 45 50 30X25X12 4 M16 55 60 35X28X16 4 M16 55 60 35X28X16 8

65 M12 45 50 30X25X12 4 M16 60 60 35X28X16 4 M16 60 60 35X28X16 8

80 M16 50 55 35X28X16 4 M16 60 60 35X28X16 8 M20 65 70 45X32X16 8

100 M16 55 60 35X28X16 8 M16 60 65 35X28X16 8 M20 75 80 45X32X16 8

125 M16 55 60 35X28X16 8 M20 70 75 45X32X20 8 M22 75 80 50X35X20 8

150 M16 60 65 35X28X16 8 M20 75 80 45X32X20 8 M22 80 85 50X35X20 12

200 M20 70 75 45X32X20 8 M20 75 80 45X32X20 12 M22 85 95 50X35X20 12

250 M20 75 80 45X32X20 12 M22 80 85 50X35X22 12 M24 90 100 60X38X22 12

300 M20 75 85 45X32X20 12 M22 85 90 50X35X22 16 M24 95 105 60X38X22 16

350 M22 80 90 50X35X22 12 M22 85 95 16 M30 110 120 16

400 M22 80 90 50X35X22 16 M24 90 95 16 M30 115 130 16

450 M22 80 50X35X22 16 M24 95 20 M30 120 135 20

500 M22 80 20 M24 95 20 M30 125 140 20

550 M24 85 20 M30 105 20 M36 135 150 20

600 M24 85 20 M30 105 24 M36 145 155 24

HLS 01 – 07 – 910 2 5

REG. DATE



N.P. 20K 30K 40K

N.D. (A) D S NO D S NO D S NO

10 M12 45 4 M16 55 4 M16 60 4

15 M12 45 4 M16 60 4 M16 60 4

20 M12 50 4 M16 60 4 M16 60 4

25 M16 55 4 M16 60 4 M16 65 4

32 M16 60 4 M16 65 4 M16 70 4

40 M16 60 4 M20 70 4 M20 75 4

50 M16 60 8 M20 70 8 M20 80 8

65 M16 60 8 M20 80 8 M20 85 8

80 M20 70 8 M20 85 8 M20 90 8

100 M20 75 8 M22 95 8 M22 100 8

125 M22 85 8 M22 105 8 M24 115 8

150 M22 85 12 M24 110 12 M30 125 12

200 M22 90 12 M24 115 12 M30 140 12

250 M24 100 12 M30 135 12 M30 150 12

300 M24 105 16 M30 145 16

350 M30 120 16 M30 150 16

400 M30 130 16 M36 165 16

450 M30 135 20

500 M30 140 20

550 M36 150 20

600 M36 155 24

HEX. HEAD BOLT

M8 X 30L

M10 X 40L

M12 X 55L

M16 X 70 L

M20 X 90L

M22 X 100L

NOTE : 1. S : STANDARD LEGHTH (STEEL FLG + STEEL FLG)

l : STEEL FLG + CAST IRON FITTING

2. SIF/SOF : SET - ON/IN FLANGE

3. STUD BOLT : M16X35LX18SX16T

M224 X 105L

SS400

HLS 01 – 07 – 910 3 5

REG. DATE



N.P. FOR JIS FLANGE FOR COMPOSITE FLG N.P.

N.D. 40K (W/N FL) 60K (W/N FL) 210K 280K 5K 10K N.D.

(A) D S NO D S NO D S NO D S NO D S NO D S NO (A)

10 M16 55 4 M16 65 4 10

15 M16 60 4 M16 65 4 M10 60 4 M10 60 4 M10 35 4 M12 45 4 15

20 M16 60 4 M20 75 4 M10 60 4 M10 65 4 M10 40 4 M12 45 4 20

25 M16 65 4 M20 80 4 M12 70 4 M12 85 4 M10 40 4 M16 55 4 25

32 M16 65 4 M20 85 4 M12 70 4 M16 90 4 M12 45 4 M16 55 4 32

40 M20 70 4 M22 90 4 M16 95 4 M16 100 4 M12 45 4 M16 55 4 40

50 M20 75 8 M22 95 8 M16 95 4 M20 125 4 M12 45 4 M16 55 4 50

65 M20 85 8 M22 105 8 M20 115 4 M22 145 4 M12 45 4 M16 55 4 65

80 M20 85 8 M22 105 8 M20 115 4 M24 160 4 M16 55 4 M16 55 8 80

100 M22 100 8 M24 120 8 M16 60 8 M16 60 8 100

125 M24 110 8 M30 140 8 M16 60 8 M20 65 8 125

150 M30 125 12 M30 145 12 M16 65 8 M20 70 8 150

200 M30 135 12 M30 160 12 M20 70 8 M20 70 12 200

250 M30 150 12 M36 180 12 M20 80 12 M22 80 12 250

300 M20 80 12 M22 85 16 300

350 M22 90 12 M22 90 16 350

400 M22 90 16 M24 95 16 400

450 M22 95 16 M24 100 20 450

500 M22 100 20 M24 100 20 500

550 M24 110 20 M30 115 20 550

600 M24 110 20 M30 115 24 600

NOTE : 1. S ; STANDARD LENGTH (STEEL FLG + STEEL FLG)

2. W/N FL : WELDING NECK FLANGE

HLS 01 – 07 – 910 4 5

REG. DATE



SYM. LEN. SYM. LEN.AA 14 BA 105AB 16 BB 110AC 18 BC 115AD 20 BD 120AE 25 BE 125AF 28 BF 130AG 30 BG 135AH 32 BH 140AJ 35 BJ 145

SYM. SIZE SYM. SIZE AK 38 BK 150A M4 M M24 AL 40 BL 155B M5 N M27 AM 45 BM 160

J 0 8 0 3 0 F A C 1 8 3 2 N N N

C M6 P M30 AN 50 BN 165SYM. DESCRIPTION SYM. DESCRIPTION D M8 Q M33 AP 55 BP 170

10 SUS 304 40 4.6 (ELE. GAL.) E M10 R M36 AQ 60 BQ 175

11 SUS316 41 4.6 (BLACK) F M12 S M39 AR 65 BR 180

13 SUS316L 42 6.8 (ELE. GAL.) G M14 T M42 AS 70 BS 185

30 4T (ELE. GAL.) 44 8.8 (ELE. GAL.) H M16 U M45 AT 75 BT 190

31 4T (BLACK) 45 8.8 (BLACK) J M18 V M48 AU 80 BU 195

32 4T (ALUMA) 46 10.9 (ELE. GAL.) K M20 W M52 AV 85 BV 200

33 6T (ELE. GAL.) 47 10.9 (BLACK) L M22 AW 90

34 6T (BLACK) L1 S450 (ELE. GAL.) AX 95

M3 SCM440 (BLACK) L2 S450 (BLACK) AY 100N.P. FOR DIN FLANGEN.D. D2576 D2632 D2633 D2634 D2635(A) D S NO D S NO D S NO D S NO D S NO10 M12 40 4 M12 45 4 M12 50 415 M12 40 4 M12 45 4 M12 50 420 M12 50 4 M12 45 4 M12 55 425 M12 50 4 M12 60 4 M12 55 432 M16 55 4 M16 60 4 M16 60 440 M16 55 4 M16 60 4 M16 60 450 M16 60 4 M16 60 4 M16 60 465 M16 60 4 M16 60 4 M16 65 480 M16 60 4 M16 60 4 M16 70 8

100 M16 65 8 M16 60 8 M20 75 8125 M16 70 8 M16 60 8 M24 85 8150 M20 75 8 M20 75 8

SAM

E A

S D

2632

M24 90 8

SAM

E A

S D

2634

18L

4T (ELE. )GAL.M12

STU

D B

OLT

STU

D B

OLT

18S32T

STUD BOLT MSC

HLS 01 – 07 – 910 5 5

REG. DATE



N.P. FOR DIN FLANGEN.D. D2576 D2632 D2633 D2634 D2635(A) D S NO D S NO D S NO D S NO D S NO200 M20 75 8 M20 75 8 M20 75 12 M24 95 12 M27 105 12250 M20 80 12 M20 80 12 M24 85 12 M27 100 12 M30 115 12300 M20 80 12 M20 80 12 M24 90 12 M27 105 16 M30 125 16350 M20 85 16 M20 80 16 M24 95 16 M30 115 16 M33 135 16400 M24 100 16 M24 85 16 M27 100 16 M33 120 16 M36 145 16450 M24 110 20500 M24 140 20

N.P. FOR ANSI FLANGEN.D A150 A300(A) D S NO D S NO1015 M12 40 4 M12 45 420 M12 45 4 M16 55 425 M12 50 4 M16 55 432 M12 50 4 M16 60 440 M16 55 4 M16 65 450 M16 60 4 M16 65 865 M16 65 4 M20 80 880 M16 70 4 M20 85 8

100 M16 70 8 M20 90 8125 M20 75 8 M20 100 8150 M20 80 8 M20 100 12200 M20 85 8 M22 115 12250 M22 90 12 M24 130 16300 M22 95 12 M30 140 16350 M24 105 12 M30 150 20400 M24 105 16 M30 155 20450 M30 120 20 M30 160 24500 M30 125 20 M30 165 24

NOTE ; 1. DIN & ANSI FLANGE JIS PIPE

HLS 01 – 07 – 920

REG. DATE


WEIGHT FOR HEX. - BOLT/NUT(METRIC)

PAGE 221 OF 404

* HEX. - BOLT WEIGHT UNIT : KG/EA L D M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36

30 0.016 0.029 0.040 0.060 0.079 0.108 0.143 0.174 0.222 0.322 0.415 0.532 0.68035 0.018 0.033 0.044 0.064 0.086 0.117 0.153 0.187 0.237 0.344 0.439 0.562 0.71440 0.020 0.036 0.049 0.071 0.093 0.125 0.163 0.199 0.252 0.365 0.463 0.591 0.74945 0.022 0.039 0.053 0.077 0.100 0.134 0.173 0.212 0.267 0.386 0.486 0.620 0.78350 0.024 0.042 0.058 0.083 0.109 0.144 0.186 0.225 0.282 0.407 0.510 0.678 0.81855 0.026 0.045 0.062 0.089 0.117 0.154 0.198 0.240 0.298 0.428 0.534 0.677 0.85260 0.028 0.048 0.067 0.095 0.125 0.164 0.211 0.255 0.315 0.499 0.558 0.706 0.88765 0.030 0.051 0.071 0.101 0.133 0.174 0.223 0.270 0.333 0.471 0.581 0.735 0.92170 0.032 0.054 0.076 0.107 0.141 0.184 0.235 0.285 0.351 0.494 0.608 0.764 0.95575 0.034 0.057 0.080 0.113 0.148 0.194 0.247 0.300 0.369 0.517 0.636 0.796 0.98980 0.036 0.060 0.084 0.120 0.156 0.204 0.259 0.315 0.386 0.539 0.664 0.830 1.02685 0.038 0.063 0.089 0.126 0.164 0.214 0.272 0.329 0.403 0.561 0.691 0.863 1.06690 0.040 0.066 0.093 0.132 0.172 0.224 0.285 0.344 0.422 0.584 0.719 0.897 1.10695 0.042 0.070 0.098 0.138 0.180 0.234 0.297 0.359 0.440 0.606 0.743 0.930 1.146

100 0.044 0.073 0.102 0.144 0.188 0.244 0.309 0.374 0.457 0.629 0.775 0.964 1.186105 0.046 0.076 0.107 0.150 0.197 0.254 0.321 0.389 0.475 0.651 0.802 0.997 1.226110 0.048 0.079 0.111 0.156 0.204 0.264 0.333 0.404 0.493 0.674 0.830 1.031 1.266115 0.050 0.082 0.115 0.162 0.212 0.274 0.345 0.419 0.511 0.696 0.858 1.064 1.306120 0.052 0.085 0.120 0.168 0.220 0.284 0.358 0.434 0.528 0.719 0.885 1.098 1.346125 0.054 0.088 0.124 0.174 0.228 0.294 0.371 0.449 0.546 0.741 0.913 1.132 1.386130 0.056 0.091 0.129 0.180 0.235 0.304 0.383 0.464 0.564 0.764 0.941 1.166 1.426135 0.058 0.094 0.133 0.186 0.243 0.314 0.395 0.479 0.582 0.786 0.969 1.199 1.466140 0.060 0.097 0.138 0.192 0.251 0.324 0.407 0.494 0.600 0.809 0.997 1.233 1.505145 0.062 0.100 0.142 0.198 0.259 0.334 0.419 0.509 0.617 0.831 1.024 1.266 1.545150 0.064 0.103 0.147 0.204 0.267 0.344 0.431 0.524 0.635 0.854 1.052 1.300 1.585155 0.065 0.107 0.151 0.210 0.275 0.354 0.445 0.539 0.653 0.876 1.080 1.334 1.625160 0.067 0.110 0.155 0.216 0.283 0.364 0.457 0.553 0.670 0.899 1.107 1.367 1.665165 0.069 0.113 0.160 0.222 0.291 0.374 0.469 0.568 0.688 0.921 1.135 1.401 1.704170 0.071 0.116 0.164 0.228 0.299 0.384 0.482 0.583 0.706 0.944 1.163 1.434 1.744175 0.073 0.119 0.169 0.234 0.306 0.394 0.494 0.598 0.724 0.966 1.191 1.468 1.784180 0.075 0.122 0.173 0.240 0.314 0.404 0.506 0.613 0.741 0.989 1.218 1.501 1.824185 0.077 0.125 0.178 0.246 0.322 0.414 0.519 0.628 0.759 1.011 1.246 1.535 1.864190 0.079 0.128 0.182 0.252 0.330 0.424 0.531 0.643 0.777 1.034 1.274 1.568 1.903195 0.081 0.131 0.186 0.258 0.338 0.434 0.543 0.658 0.794 1.056 1.301 1.602 1.943200 0.083 0.134 0.191 0.264 0.346 0.444 0.555 0.673 0.812 1.078 1.329 1.636 1.983205 0.085 0.137 0.195 0.270 0.354 0.454 0.567 0.688 0.830 1.101 1.357 1.669 2.023210 0.087 0.140 0.199 0.277 0.361 0.464 0.580 0.703 0.848 1.123 1.384 1.703 2.063215 0.089 0.144 0.204 0.283 0.369 0.474 0.593 0.718 0.866 1.146 1.412 1.736 2.102220 0.091 0.147 0.209 0.289 0.377 0.484 0.605 0.733 0.883 1.168 1.440 1.770 2.142

* HEX. - NUT WEIGHT

M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36W/T 0.04 0.010 0.018 0.026 0.033 0.049 0.065 0.089 0.110 0.110 0.231 0.291 0.397

NOTE : 1. BASE ON JIS B1180

2. TABLE "SS400"

3. D : BOLT DIA. L : BOLT LENGTH. W/T : WEIGHT (KG/EA)

HLS 01 – 07 – 940

REG. DATE


PLAIN WASHERPAGE 222 OF 404

NOTE

1. BASE ON KS B 1326, JIS B 1256

2. MATERIAL : JIS G 3101 SS400, ELEC. GALV. (15 - 20 ) / SUS / BRASS

NOMMINALDIA. d D t WEIGHT

(KG/EA) REMARK

M4 4.3 9 0.8 0.0003M5 5.3 10 1 0.0004M6 6.4 12.5 1.6 0.0012M8 8.4 17 1.6 0.0022

M10 10.5 21 2 0.0041M12 13 24 2.5 0.0063M14 15 28 2.5 0.0103M16 17 30 3 0.0113M18 19 34 3 0.015M20 21 37 3 0.023M22 23 39 3 0.024M24 25 44 4 0.032M24 25 44 6 0.032M24 25 44 8 0.032M27 28 50 4 0.053M30 31 56 5 0.067M30 31 56 7 0.067M30 31 56 9 0.067M32 33 58 6 0.067M33 34 60 6 0.090M36 37 66 6 0.129M36 37 66 8 0.129M36 37 66 10 0.129M39 40 72 6 0.155M42 43 78 8 0.209M45 46 85 8 0.252M48 50 92 9 0.331M56 58 105 9 0.425M64 66 115 9 0.547M72 74 125 10 0.751

HLS 01 – 07 – 941

REG. DATE


SPRING WASHERPAGE 223 OF 404

* MATERIAL : JIS G 3505 SWRM6. ELEC. GALV. (15 - 20)NOMMINAL

DIA d D b x t(MAX .)

WEIGHT(KG/EA) MSC N0. MCC

M4 4.1 7.6 1.4 X 1.0 A

M5 5.1 9.2 1.7 X 1.5 A

M6 6.1 12.2 2.7 X 1.5 0.0011 S

M7 7.1 13.4 2.8 X 1.6 0.0014 S

M8 8.2 15.4 3.2 X 2.0 0.0023 S

M10 10.2 18.4 3.7 X 2.5 0.004 S

M12 12.2 21.5 4.2 X 3.0 0.0064 S

M14 14.2 24.5 4.7 X 3.5 0.0096 S

M16 16.2 28.0 5.2 X 4.0 0.014 S

M18 18.2 31.0 5.7 X 4.6 0.019 S

M20 20.2 33.8 6.1 X 5.1 0.025 S

M22 22.5 37.5 6.6 X 5.6 0.034 S

M24 24.5 40.5 7.1 X 5.9 0.040 S

M27 27.5 45.3 7.9 X 6.8 0.057 A

M30 30.5 49.9 8.7 X 7.5 0.077 S

M33 33.5 54.7 9.5 X 8.2 0.100 A

M36 36.5 59.1 10.2 X 9.0 0.129 A

M42 42.5 A

HLS 01 – 07 – 942

REG. DATE


TOOTHED LOOK WASHERPAGE 224 OF 404

NOTE

1. BASED ON KS B 1325, JIS B 1255

2. MATERIAL : JIS G 3101 SS400, ELEC. GALV. (15 - 20)

NUMBERS OF TEETHNOM.DIA. d D t

(A - TYPE) (B - TYPE)REMARK

M6 6.4 11 0.6 9 12

M8 8.4 15 0.8 9 12

M10 10.5 18 0.9 9 12

M12 12.5 21 1.0 10 12

M14 14.5 23 1.0 10 12

M16 16.5 26 1.2 12 12

M18 19.0 29 1.2 12 14

M20 21.0 32 1.4 12 14

M22 23.0 35 1.4 14 16

M24 25.0 38 1.6 14 16

HLS 01 – 08 – 100 1 5

REG. DATE


PIPING INSULATIONPAGE 225 OF 404

1. INSULATION SPECIFICATION

1 - 1. APPLICATION PART OF INSULATION

WEATHER PARTS : NO INSULATION

IN DOOR PARTS : INSULATION

1 - 2. INSULATION TABLE

DESCRIPTION REMARKSSYSTEM APPLICATIONSYSTEM MATERIAL N.D. METHOD

SYSTEM ALL

ROCK WOOLDENSITY : 100

KG/M3ALL SIZE 25t

ROCK WOOLDENSITY : 100

KG/M332A & ABOVE 25t

CONDENSATE ALL

FIBER GLASSCLOTH 25A & BELOW TWO LAYER

(0.32t)

F.O ALLROCK WOOL

DENSITY : 100KG/M3

ALL SIZE 25t HEAT TRACINGLINE

FIBER GALSSCLOTH 15 & BELOW TWO LAYER

(0.32t)HOT WATER

INACCOMMODATIO

NROCK WOOL

DENSITY : 100KG/M3

20 & BELOW 25t

COLDWATER

INACCOMMODATIO

N

FIBER GLASSCLOTH ALL SIZE TWO LAYER

RETURN GASPIPE FOR A/C PLAN

FREON PIPE LIQUID &RETURN GAS

PIPE

POLYETHYLEN ALL SIZE 25t FOR PROV.REF. PLANT IN

COLDCHAMBER

NOTE : 1. PIPING INSULATION MATERIAL (ROCK - WOOL, FIBER GLASS CLOTH, POLY ETHYLENE)

TO BE USED CLASS APPROVED TYPE.

2. REF. TO PIPING DIAGRAM

HLS 01 – 08 – 100 2 5

REG. DATE



1 - 3. TYPICAL OF PIPE INSU LATION

APPLICATION SKETCH REMARK

GENERAL

INSULATED

PIPE

BENDING PART

MOULDED

INSULATION TO BE

DIVIDED INTO

APPROX. 3 OR 5

TOWARD LENGTH

DIRECTION

TWO LAYER

1. N.D. ≤ 25A

- CONDENSATE

2. SIZE : 15 &

BELOW

- HOT WATER

FROM/TO ACC.

3. ALL SIZE

- COLD WATER

HLS 01 – 08 – 100 3 5

REG. DATE





MAT COVERING

FOR FLANGE &

VALVE

- AS DEPEND

UPON V/V &

FLANGE SIZE

FREON PIPE (I) FOR A/C PLANT

FREON (II)FOR PROV. REF.

PLANT IN COLD

CHAMBER

HLS 01 – 08 – 100 4 5

REG. DATE





FREON PIPE (I) FOR A/C PLANT

FREON (II)FOR PROV. REF.

PLANT IN COLD

CHAMBER

HLS 01 – 08 – 100 5 5

REG. DATE



1 - 4. DETAIL OF HEAT TRACING PIPE

A) APPLICATION

HEAT TRACING SHALL BE APPLIED OIL LINES ACCORDING TO BUILDING SPECIFICATION

PIPING DIAGRAM

SIZE OF TRACER

SIZE (O.D.) MATERIAL REMARKSTEAM TRACING FORF.O. LINE 15 COPPER

* THE MATERIAL OF TRACER TO BE USED SEEMLESS STEEL PIPE.

B) INSULATION GUIDE

NOTE : 1. BITE TYPE UNION SHALL BE PROVIDED FOR CONNECTION OF TRACER

2. GALVANIZED STEEL BAND SHAAL BE USED FOR SECURING THE TRACER

- BAND SIZE : 14MM WIDTH X 0.5 MM THICK.

- BAND SPACING : A (STRAIGHT PART). . . . . ABOUT 100MM

B (BEND PART). . . . . . . . . ABOUT 150 MM

HLS 01 – 08 – 110

REG. DATE


PIPE COVERPAGE 230 OF 404

MATERIALROCK WOOL

THICKNESS (t) & WEIGHT (KG)N.D. l.D.

20t 25t 30t 40t 50t 65t 75tLENGTH REMARK

15 23 0.270 0.377 0.500 0.792 1.147 - -

20 28 0.302 0.416 0.547 0.855 1.225 - -

25 35 0.346 0.471 0.613 0.942 1.335 - -

32 44 0.402 0.542 0.697 1.056 1.477 2.226 49.0

40 50 0.440 0.589 0.754 1.131 1.571 2.348 56.0

50 62 0.515 0.683 0.867 1.282 1.759 2.593 3.228

65 77 0.609 0.801 1.008 1.470 1.995 2.900 3.581

80 90 0.691 0.903 1.131 1.634 2.199 3.165 3.888

90 103 - 1.005 1.253 1.797 2.403 3.431 4.194

100 115 - 1.100 1.367 1.948 2.592 3.676 4.477

125 141 - 1.304 1.612 2.275 3.000 4.207 5.089

150 166 - 1.500 1.847 2.589 3.393 4.717 5.678

200 217 - - 3.230 4.194 5.759 6.880

250 296 - - - 5.011 6.828 8.105

300 321 - - - 5.828 7.882 9.311

NOTE : 1. BASED ON KSF : 4703

2. DENSITY : 100 KG/M3

3. CYLINDRICAL TYPE

4. FIBER GLASS CLOTH (0.26t) ROCK WOOL

HLS 01 – 08 – 115

REG. DATE


FELTPAGE 231 OF 404

METERIAL

1 FIBER GLASS CLOTH (0.26t)

2 ROCK WOOL (100 KG/M3)

PIPE

N.D. O.D.THICKNESS

(t)TOTAL

LENGTH (L)DIVIDED

Q'TYDIVIDED

LENGHT (L) REMARK

350 355.6 1430 1430

400 406.4 1590 1 1590

450 457.2 50 1750 1750

500 508.0 1910 1910

550 558.8 2226 1113

600 612 2392 1196

650 662 2550 1275

700 712 2706 1353

750 762 2866 1433

800 812 3020 2 1510

850 862 3176 1588

900 912 3336 1668

950 962 3490 1745

1000 1012 75 3650 1825

1050 1062 3806 1903

1100 1112 3960 1320

1150 1162 4120 1373

1200 1212 4276 1425

1250 1262 4436 1479

1300 1312 4590 3 1530

1350 1362 4746 1382

1400 1412 4906 1635

1450 1462 5062 1687

1500 1512 5218 1739

NOTE : 1) 300A PIPE COVER

2) MARKING: FIBER GLASS CLOTH MAGIC N.D

HLS 01 – 08 – 210

REG. DATE


JIS 5K VALVE MATPAGE 232 OF 404

MATERIAL1 FIBER GLASS CLOTH

(0.5t)

2 ROCK WOOL (100KG/M3)

3 IRON WIRE (#18)4 HOOK

UNIT : MM

N.D.TYPE

15 20 25 32 40 50 65 80 100 125 150 200 250

A 365 390 400 440 460 505 565 595 645 750 825 905 1100B 310 350 370 450 470 540 620 620 720 870 970 1170 1320C 30 30 30 30 30 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30 30 30 30 30 30E 60 60 65 70 75 75 80 85 90 105 75 80 100

F 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

GLOBEV/V

W.T 0.44 0.18

0.50 0.20

0.53 0.21

0.66 0.21

0.70 0.28

0.84 0.34

1.03 0.41

1.08 0.43

1.32 0.53

1.79 0.72

2.10 0.86

2.81 1.12

3.79 1.52

A 490 520 530 550 610 630 650 705B 540 620 620 740 870 970 1170 1420C 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30E 65 70 70 70 80 85 85 90

F 25 10

25 10

25 10

25 10

2510

25 10

25 10

25 10

GATEV/V

W.T 0.82 0.33

0.97 0.39

0.98 0.40

1.17 0.47

1.48 0.59

1.69 0.68

2.06 0.82

2.66 1.06

A 250 260 280 300 310 360 380 390 420 470 520 570 670B 310 350 420 450 470 540 620 670 740 870 970 1170 1420C 30 30 30 30 30 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30 30 30 30 30 30E 65 70 70 75 75 75 85 90 95 70 70 70 90

F 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

G 150 160 150 165 170 180 195 195 200 215 225 235 245H 60 68 68 70 78 85 85 105

ANGLEV/V

W.T 0.32 0.12

0.35 0.14

0.42 0.17

0.46 0.18

0.48 0.19

0.61 0.24

0.71 0.28

0.77 0.31

0.90 0.36

1.14 0.46

1.38 0.55

1.78 0.71

2.50 1.00

NOTE : 1) DIMENSION BETWEEN D & E SHALL BE SECURED WITH UNIFIED INTERVAL

2) NUMBER OF HOOK : SEE KDS33 - 288 - 703

3) DESCRIPTION : N.P. N.D. MAGIC MAT MARKING

(EX) GLOBE V/V 5K - 25A

4) MAT THK. (t = F) 25t STEAM PIPE 10t : CONDESATE PIPE

HLS 01 – 08 – 211

REG. DATE


JIS 10K VALVE MATPAGE 233 OF 404

MATERIAL

1 FIBER GLASS CLOTH(0.51t)


3 IRON WIRE (#18)

4 HOOK

UNIT : MM

N.D.TYPE

15 20 25 32 40 50 65 80 100 125 150 200 250

A 365 390 400 440 460 505 565 595 645 750 825 905 1100B 390 400 480 510 530 580 640 670 750 880 970 1130 1350C 30 30 30 30 30 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30 30 30 30 30 30E 60 60 65 70 75 75 80 85 90 105 75 80 100

F 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

GLOBEV/V

W.T 0.52 0.21

0.55 0.22

0.64 0.26

0.73 0.29

0.77 0.31

0.89 0.36

1.06 0.43

1.16 0.46

1.36 0.55

1.38 0.73

2.16 0.86

2.76 1.07

3.83 1.53

A 490 520 530 550 610 630 650 705B 580 640 670 750 880 970 1130 1350C 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30E 65 70 70 70 80 85 85 90

F 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

GATEV/V

W.T 0.87 0.33

0.99 0.40

1.05 0.42

1.19 0.47

1.50 0.60

1.69 0.67

2.00 0.80

2.54 1.02

A 250 260 280 300 310 360 380 390 420 470 520 570 670B 390 400 480 510 530 580 650 670 750 880 970 1130 1350C 30 30 30 30 30 30 30 30 30 30 30 30 30D 30 30 30 30 30 30 30 30 30 30 30 30 30E 65 70 70 75 75 75 85 90 95 70 70 70 90

F 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

G 150 160 150 165 170 180 195 195 200 215 225 235 245H 60 68 68 70 78 85 85 105

ANGLEV/V

W.T 0.36 0.15

0.38 0.15

0.46 0.18

0.50 0.18

0.53 0.21

0.44 0.26

0.74 0.30

0.77 0.31

0.91 0.36

1.15 0.46

1.38 0.55

1.78 0.69

2.38 0.36

4) MAT THK. (t = F) 25t STEAM PIPE 10t : CONDESATE PIPE

NOTE : 1) DIMENSION BETWEEN D & E SHALL BE SECURED WITH UNIFIED INTERVAL

2) NUMBER OF HOOK : SEE KDS33 - 288 - 703

3) DESCRIPTION : N.P. N.D. MAGIC MAT MARKING

(EX) GLOBE V/V 10K - 25A

HLS 01 – 08 – 220

REG. DATE


JIS 5K FLANGE MATPAGE 234 OF 404

MATERIAL



3 IRON WIRE (#18)

4 HOOK

ND SIZE 12 20 25 32 40 50 65 80 100 125 150 200 250 300 400

A 65 70 70 75 75 75 80 80 80 95 95 95 105 105 -

B 35 35 45 45 45 45 50 50 50 50 55 55 60 60 -

C 310 350 350 450 470 540 620 620 750 870 970 1170 1320 1470 1800

D 230 240 260 270 270 270 280 280 280 300 300 300 320 320 320

E 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50

F 85 90 100 105 105 105 110 110 110 120 120 120 130 130 110

G 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50

H 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

I 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

W.T 0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

0.33 0.13

NOTE : 1) DESCRIPTION, N.P. N.D. MAGIC MAT MRKING (EX) FLG. 5K - 25A

2) MAT THIK. (t = F), 25T : STEAM PIPE 10t : CONDENSATE PIPE

HLS 01 – 08 – 221

REG. DATE


JIS 10K FLANGE MATPAGE 235 OF 404

MATERIAL



3 IRON WIRE (#18)

4 HOOK

ND SIZE 12 20 25 32 40 50 65 80 100 125 150 200 250 300 400

A 65 70 70 75 75 75 80 80 80 95 95 95 105 105 -

B 35 35 45 45 45 45 50 50 50 50 55 55 60 60 -

C 390 400 480 510 530 580 640 670 750 880 970 1170 1350 1490 1850

D 230 240 260 270 270 270 280 280 280 300 300 300 320 320 320

E 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50

F 85 90 100 105 105 105 110 110 110 120 120 120 130 130 110

G 30 30 30 30 30 30 30 30 30 30 30 30 30 30 50

H 25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

25 10

I 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

W.T 0.38 0.15

0.40 0.16

0.47 0.19

0.51 0.20

0.52 0.21

0.55 0.22

0.61 0.24

0.62 0.25

0.68 0.27

0.82 0.33

0.89 0.36

1.33 0.53

1.57 0.63

1.60 0.64

1.66 0.66

NOTE : 1) DESCRIPTION, N.P. N.D. MAGIC MAT MRKING (EX) FLG. 5K - 25A 2) MAT THIK. (t = F), 25T : STEAM PIPE 10t : CONDENSATE PIPE

HLS 01 – 08 – 801

REG. DATE


FIBER GLASS CLOTHPAGE 236 OF 404

MATERIAL

FIBER GLASS

BREADTH (B) THICKNESS (t) FIBER TISSUE REMARK

50 0.26 0.32 0.45 0.51 1 2 BUKLYYARN

100 '' '' '' '' '' '' '' '' ''

150 '' '' '' '' '' '' '' '' ''

300 '' '' '' '' '' '' '' '' ''

500 '' '' '' '' '' '' '' '' ''

600 '' '' '' '' '' '' '' '' ''

1000 0.26 0.32 0.45 0.51 1 2 BUKLYYARN

NOTE : 1) ROLL : 30M, 10M

2) FIBER GLASS CLOTH

(P.V.C. OR AL - FOILD)

HLS 01 – 08 – 802

REG. DATE


GALV. SHEETPAGE 237 OF 404

MATERIAL

GALV. SHEET

UNIT : MM

BREADTH (B) LENGTH (L) THICKNESS (t) WEIGHT REMARK

914 1829 0.29 3.80

914 1829 0.37 4.85

914 1829 0.45 5.90

914 1829 0.55 7.21

914 1829 0.70 9.18

914 1829 0.90 11.81

914 1829 1.00 13.12

914 1829 1.20 15.74

HLS 01 – 08 – 803

REG. DATE


POP RIVETPAGE 238 OF 404

MATERIAL

AL - ALLOY

PD L H M

A - TYPE B - TYPEWEIGHT REMARK

2.45.7

8.94.8 1.45 0.7 0.0001

4.4

6.3

8.0

9.8

11.6

6.4 1.83 0.9 1.1

0.00017

0.00021

0.00025

0.00029

0.00033

3.2

12.7

15.92.4 1.93 0.9

0.00035

0.00042

6.9

8.6

10.4

14.0

8.0 2.28 1.2 1.4

0.0004

0.00045

0.00052

0.000644.0

16.5 8.0 2.41 1.1 0.00072

7.5

9.3

11.1

14.7

18.2

9.6 2.64 1.4 1.6

0.00064

0.00073

0.00082

0.00099

0.00012

4.8

23.5

29.99.6 2.90 1.3

0.0014

0.0017

6.4

12.2

15.4

18.5

24.9

12.8 3.84 1.7

0.0016

0.0019

0.0022

0.0028

HLS 01 – 09 – 001

REG. DATE


DIMINUTION LENGTH OF BRANCHPIPE

PAGE 239 OF 404

450A

400A

105

350A 98 144

300A 79 126

164

250A 87 117

153

185

200A 79 117

141

172

201

150A 70 105

136

157

186

213

125A 44 83 114

143

163

191

218

100A 40 60 92 121

149

169

195

221

80A

36 58 70 99 126

153

172

198

224

65A

23 43 59 73 101

128

155

174

200

225

50A

23 33 48 63 77 104

130

156

175

201

227

40A

18 29 37 52 66 79 105

131

157

176

202

277

32A

12 21 32 39 53 67 80 106

132

158

177

202

228

25A

13 17 25 34 41 55 68 81 107

133

158

177

202

228

20A

10 16 20 27 36 42 56 69 81 107

133

159

177

203

228

15A 8 13 18 22 28 37 43 56 69 82 108

133

159

177

203

228

10A 7 10 15 20 23 29 37 44 56 69 82 108

133

159

178

203

228

BRA

NC

H

N.D

.

10A

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

- DIM

INU

TIO

N L

EN

GTH

OF

BRA

NC

H P

IPE

MAIN

UN

IT ;

MM

HLS 01 – 09 – 002

REG. DATE


DIMENSION OF STEEL REDUCINGPIECE

PAGE 240 OF 404

JIS

16K

140

140

140

153

153

153

167

167

167

193

193

193

194

217

218

219

219

348

348

348

JIS

10K

138

138

138

152

152

152

166

166

167

191

191

192

193

216

217

218

218

347

347

347H

JIS

5K

137

138

138

152

152

152

166

166

167

191

191

192

193

216

217

218

218

347

347

347

RED

UC

ERL

127.

0

127.

0

127.

0

139.

7

139.

7

139.

7

152.

4

152.

4

152.

4

177.

8

177.

8

177.

8

177.

8

202.

3

202.

3

202.

3

202.

3

330.

2

330.

2

330.

2

NO

RM

AL

DIA

.

125

X 65

125

X 80

125

X 10

0

150

X 80

150

X 10

0

150

X 12

5

200

X 10

0

200

X 12

5

200

X 15

0

250

X 10

0

250

X 12

5

250

X 20

0

250

X 20

0

300

X 12

5

300

X 15

0

300

X 20

0

350

X 12

5

350

X 20

0

350

X 25

0

325

X 30

0

JIS

16K

61 61 61 61 62 74 74 75 87 88 88 101

101

101

101

101

101

114

114

114

JIS

10K

60 60 60 60 60 72 73 73 86 86 86 100

100

100

100

100

101

112

113

113H

JIS

5K

60 60 60 60 60 72 73 73 86 86 86 98 98 98 100

100

100

112

112

113

RED

UC

ERL

50.8

50.8

50.8

50.8

50.8

63.5

63.5

63.5

76.2

76.2

76.2

88.9

88.9

88.9

88.9

88.9

88.9

101.

6

101.

6

101.

6

NO

RM

AL

DIA

.

25 X

15

25 X

20

32 X

15

32 X

20

32 X

25

40 X

20

40 X

25

40 X

32

50 X

25

50 X

32

50 X

40

65 X

32

65 X

40

65 X

50

80 X

40

80 X

50

80 X

65

100

X 50

100

X 65

100

X 80

HLS 01 – 09 – 003

REG. DATE


MIN. LENGTH FOR ELBOW PIECEPAGE 241 OF 404

ELBOW DIRECT INSERT

5K. = 400A

10K = 300A

16K = 50 A

65A, 80A = 75 *

100A, 125A = 60 *

150A = 45 *

UNIT : MM

JIS 5K FLG JIS 10K FLG JIS 16K FLG JIS 20K FLG JIS 30KFLGN.D.

900

SHORTELBOW

- RT A T A T A T A T A

25 38.1 10 43 100 14 43

105 20 110 24 115 30 120

32 38.1 12 37 95 16 37

100 22 105 26 110 32 115

40 38.1 12 43 105 16 43

105 24 115 26 115 34 125

50 50.8. 14 56 115 16 56

120 24 125 26 130 36 140

65 63.5 14 68 130 18 68

135 26 140 30 145 40 155

80 72.6 14 82 142 18 82

145 28 155 34 165 44 175

100 101.6 16 107 170 18 107

170 34 190 36 190 48 200

125 127 16 135 195 20 135

200 34 215 40 220 54 235

150 152.4 18 161 225 22 161

225 38 245 42 245 58 265

200 23.2 20 213 275 22 213

280 40 295 46 290 64 320

250 254 22 264 330 24 264

330 44 350 52 360 72 380

300 304.8 22 315 380 24 315

380 48 405 56 415 78 534

350 355.6 24 366 430 42 450 52 460 62 470 84 490

400 406.4 24 417 480 44 500 60 520

450 457.2 40 520 48 530 64 550

500 508.0 40 600 48 610 68 630

550 558.8 42 655 52 665 70 685

600 609.6 44 710 52 720 74 750

650 660.4 48 760 56 770

HLS 01 – 09 – 004

REG. DATE


INTERVALS FOR PIPE AND PIPEPAGE 242 OF 404

UNIT : MM

15A 20A 25A 32A 40A 50A 65A 80A 100A 150A 200A 250A 300A 350A 400A 450A

15A 45 15A

20A 50 55 20A

25A 55 55 60 25A

32A 55 60 65 70 32A

40A 60 65 65 70 75 40A

50A 65 70 75 80 80 85 50A

65A 75 75 80 85 90 95 100 65A

80A 80 85 85 90 95 100 110 115 80A

100A 95 95 100 105 110 115 120 130 140 100A

125A 105 110 110 115 120 125 135 140 155 165 125A

150A 120 120 125 130 135 140 145 155 165 180 190 150A

200A 145 150 150 155 160 165 170 180 190 205 215 240 200A

250A 170 175 175 180 185 195 200 205 215 230 240 270 295 250A

300A 195 200 200 205 210 215 225 230 240 255 270 295 320 345 300A

350A 215 220 220 225 230 235 245 250 260 275 285 310 340 365 400 350A

400A 240 245 245 250 255 260 265 275 285 300 310 335 365 390 405 440 400A

450A 265 270 270 275 280 285 295 300 315 325 340 365 390 415 430 460 450A

HLS 01 – 09 – 005

REG. DATE


PIPE DIA.PAGE 243 OF 404

17.1 21.7 27.2 34.0 42.7 48.6 60.5 76.1 89.1 114.3 139.8 165.2 216.3 267.4 318.5 355.6

8.65 10.85 13.6 17.0 21.35 24.3 30.25 38.15 44.55 57.15 69.9 82.6 108.15 133.7 159.29 177.8

A B 10 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350

10 2 5 8 13 16 22 30 36 49 61 74 100 125 151 169

15 2 3 6 11 14 19 27 34 46 59 72 97 123 148 167

20 5 3 3 8 11 17 25 31 44 56 69 95 120 146 164

25 8 6 3 4 7 13 21 28 40 53 66 91 117 142 161

32 13 11 8 4 3 9 17 23 36 49 61 87 112 138 157

40 16 14 11 7 3 6 14 20 33 46 58 84 109 135 154

50 22 19 17 13 9 6 8 14 27 40 52 78 104 129 148

65 30 27 25 21 17 14 8 6 19 32 45 70 96 121 140

80 36 34 31 28 23 20 14 6 13 25 38 64 89 115 133

100 49 46 44 40 36 33 27 19 13 13 26 51 27 102 121

125 61 59 56 53 49 46 40 32 25 13 13 38 64 89 108

150 74 72 69 66 61 58 52 45 38 26 13 26 51 77 95

200 100 97 95 91 87 84 78 70 64 51 38 26 26 51 70

250 125 123 120 117 112 109 104 96 89 77 64 51 26 26 44

300 151 148 146 142 138 135 129 121 115 102 89 77 51 26 19

350 169 167 164 161 157 154 148 140 133 121 108 95 70 44 19

HLS 01 – 09 – 006 1 2

REG. DATE


STANDARD BRANCH FOR EACH PIPEPAGE 244 OF 404

UNIT : MM

5K 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400

15 65 70 75 85 90 95 105 120 130 145 160 190 220 245 270 300

20 70 70 75 85 90 95 105 120 130 150 165 190 225 250 275 305

25 70 70 75 85 90 95 105 120 130 150 165 190 225 250 275 305

32 75 75 80 90 95 100 110 125 135 155 170 195 230 250 275 305

40 75 75 80 90 95 100 110 125 135 155 170 195 230 250 275 305

50 75 75 80 90 95 100 110 125 135 155 170 195 230 250 275 305

65 75 80 85 95 100 105 115 125 135 155 175 200 235 255 280 310

80 80 80 85 95 100 105 115 130 140 160 175 200 235 255 280 310

100 80 85 90 100 105 110 120 135 145 160 175 205 235 260 285 315

125 80 85 90 100 105 110 120 135 145 160 175 205 235 260 285 315

150 85 90 95 105 105 110 125 135 145 165 180 205 240 260 285 315

200 90 95 100 110 110 115 130 140 150 170 185 210 245 265 290 325

250 90 95 100 110 115 120 130 145 155 170 185 215 245 270 295 330

300 95 100 105 115 115 120 135 145 155 180 190 220 255 280 305 335

350 100 100 105 115 120 125 135 150 160 180 195 225 255 285 315 345

400 100 100 105 115 120 125 135 150 165 185 200 230 260 290 315 345

16K 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400

15 80 85 95 100 105 110 120 135 150 170 190 210 250 275 305 340

20 85 85 100 105 105 115 125 135 150 170 190 210 250 275 305 340

25 85 90 100 105 110 115 125 140 155 175 195 215 255 280 310 345

32 90 90 105 110 110 120 130 140 155 180 195 220 260 285 315 345

40 90 90 105 110 110 120 130 140 155 180 195 220 260 285 315 345

50 90 90 105 110 110 120 130 140 155 180 195 220 260 285 315 345

65 95 95 110 115 115 125 135 140 160 180 200 220 260 285 315 350

80 100 100 115 120 125 130 140 150 165 185 205 225 265 290 320 355

100 100 105 115 120 125 130 145 155 165 190 205 230 270 295 325 355

125 105 105 120 125 125 135 145 155 170 190 210 230 270 295 325 360

150 105 105 120 125 130 140 150 160 175 195 210 235 275 300 330 360

200 105 110 120 125 130 140 150 160 175 195 215 235 275 300 330 365

250 115 115 130 135 135 145 155 165 180 200 220 245 280 310 340 375

300 115 115 130 135 140 150 170 175 190 210 225 255 290 310 340 375

350 120 120 135 140 150 160 175 185 200 220 265 265 295 320 345 380

400 125 130 145 150 160 175 195 205 220 240 285 285 315 340 370 391

HLS 01 – 09 – 006 2 2

REG. DATE


STANDARD BRANCH FOR EACH PIPEPAGE 245 OF 404

UNIT : MM

10K 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 40015 80 85 95 100 105 110 120 130 140 160 175 200 235 260 280 31520 85 85 100 105 105 115 125 130 140 165 180 205 240 260 285 32025 85 90 100 105 110 115 125 135 145 165 180 205 240 265 285 32032 90 90 105 110 110 120 130 135 150 170 185 210 245 265 290 32540 90 90 105 110 110 120 130 135 150 170 185 210 245 265 290 32550 90 90 105 110 110 120 130 135 150 170 185 210 245 265 290 32565 90 95 105 110 115 120 130 140 150 170 185 210 245 270 290 32580 90 95 105 110 115 120 130 140 150 170 185 210 245 270 290 325

100 95 100 115 115 120 125 135 140 155 175 190 215 250 270 295 330125 100 100 120 120 120 130 140 145 155 175 190 215 250 280 295 330150 100 105 120 120 120 130 140 145 160 180 195 220 255 280 300 335200 100 105 120 120 125 130 145 150 165 180 195 225 255 280 305 335250 105 110 125 125 130 135 155 155 170 190 205 235 265 290 315 350300 110 110 130 130 130 140 155 165 180 195 210 240 270 295 320 355350 110 115 130 130 135 140 155 165 180 195 210 240 270 295 320 355400 115 120 135 135 140 145 155 170 180 195 210 240 270 295 320 355

30K 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 40015 100 100 105 110 120 125 145 150 165 180 205 230 270 305 325 36020 100 100 105 110 120 125 145 150 165 180 205 230 270 305 325 36025 100 105 110 115 125 130 145 150 165 185 210 235 275 305 330 36532 105 105 110 115 125 130 150 155 170 185 210 235 275 305 330 36540 105 110 115 120 130 130 150 155 170 190 215 240 280 310 335 37050 105 110 115 120 130 130 150 160 170 190 215 240 280 310 335 37065 110 115 120 125 135 140 155 160 175 195 220 245 285 315 340 37580 115 120 125 130 140 140 160 165 180 195 220 245 285 320 340 375

100 120 125 130 135 145 140 165 175 190 205 230 250 290 325 345 380125 125 130 145 140 150 150 170 175 190 210 235 255 295 330 345 380150 130 135 140 145 155 155 175 180 195 215 240 260 300 335 350 395200 135 140 145 150 160 160 180 185 200 220 245 265 305 340 360 395250 145 145 150 155 165 170 190 195 210 230 255 275 315 350 370 405300 155 155 160 165 175 180 195 205 220 235 260 285 325 360 380 415350 155 155 160 165 175 185 200 205 220 240 265 290 330 365 385 420400 165 165 170 175 185 190 210 215 230 250 175 300 340 370 395 430

HLS 01 – 09 – 007

REG. DATE


SUPPORT MIN. LENGTH & HOLE SIZEOF SLEEVE, FLANGE JOINT (I)

PAGE 247 OF 404

UNIT : MM

PIPE. FLANGENOM.DIA. O.D.

SLEEVE

(A) () d L C D L C D L C D L

10 17.3 60 210 19 105 280 26 120 290

15 21.7 70 220 19 110 285 27 125 295

20 27.2 80 230 19 115 285 26 130 295

25 34.0 85 235 20 125 290 35 155 300

32 42.7 90 240 26 145 305 36 165 320

40 48.6 95 245 26 150 310 36 170 325

50 60.5 120 270 25 160 315 37 185 330

65 76.2 140 310 29 185 330

SAM

E A

S 16

K

39 205 340

80 89.1 150 320 35 210 340 38 215 350 45 230 360

100 114.3 185 380 33 230 400 38 240 410 45 255 420

125 139.8 215 400 37 265 420 45 280 430 55 300 440

150 165.2 250 430 40 295 435 47 310 445 60 335 455

200 216.3 300 465 42 350 460 47 360 470 57 380 480

250 267.4 350 490 49 415 490 56 430 500 71 460 510

300 318.5 400 540 46 460 540 53 475 560 71 510 570

350 355.6 440 570 52 510 570 57 520 580

NOTE ;1. SUPPORT ANGLE SIZE YARD STANDARD2. FLANGE JOINT HOLE SIZE SLINDING SHOE (4T) (125A)

HLS 01 – 09 – 007

REG. DATE


SUPPORT MIN. LENGTH & HOLE SIZEOF SLEEVE, FLANGE JOINT (II)

PAGE 248 OF 404

UNIT : MM

PIPE. FLANGENOM.

DIA. O.D. 5K 10K 16K

(A) () C D H L C D H L C D H L

10 17.3 19 80 105 280 26 95 120 290

15 21.7 19 85 110 285 27 100 125 295

20 27.2 19 90 115 285 26 105 130 295

25 34.0 20 100 123 290 35 130 155 300

32 42.7 26 120 145 305 36 140 165 320

40 48.6 24 125 150 310 36 145 170 325

50 60.5 25 135 160 315 37 160 185 330

65 76.2 29 160 185 330 39 180 205 340

80 89.1 36 185 210 340 38 45 215 230 360 205 230 360

100 114.3 33 205 230 400 38 45 240 255 420 230 255 420

125 139.8 38 240 265 420 45 55 280 300 440 275 300 440

150 165.2 40 270 295 435 47 60 310 335 455 310 335 455

200 216.3 42 325 350 460 47 57 360 380 480 355 380 480

250 267.4 49 390 415 490 56 71 430 460 510 435 460 510

300 318.5 46 435 460 540 53 71 475 510 570 485 510 570

350 355.6 52 485 550 570 57 520 580

NOTE ;

1. SUPPORT ANGLE SIZE YARD STANDARD

2. FLANGE JOINT HOLE SIZE SLINDING SHOE (4T) (125A)

A

B

HLS 01 – 09 – 011

REG. DATE


INTERVALS FOR JIS 5KG/CM2

FLANGE AND PIPEPAGE 249 OF 404

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 105 75 110 115 125 125 130 145 155 160 180 195 225 255 280 305 335 365 390

20 80 110 85 115 125 125 130 145 155 165 185 200 225 260 280 305 335 370 395

25 85 90 12090 130 130 135 150 160 170 190 205 230 265 285 310 340 375 400

32 95 100 100 140 105 140 145 150 160 170 190 205 230 265 285 310 340 375 410

40 95 100 105 110 145 110 150 160 170 180 200 215 240 275 300 325 355 385 410

50 100 105 110 115 115 155 125 165 180 190 205 220 250 280 305 330 360 390 415

65 115 120 120 125 130 135 180 145 190 200 220 235 260 295 315 340 370 405 430

80 125 130 135 140 140 145 155 205 160 215 230 245 275 305 330 345 385 415 440

100 135 140 145 150 150 160 165 170 225185 240 255 285 315 340 365 395 425 450

125 155 160 160 165 170 175 185 190 200 260215 275 300 335 355 380 410 445 470

150 170 175 175 180 185 190 200 205 215 230 290 245 315 350 370 395 425 460 485

200 195 200 205 210 210 220 225 230 245 255 270 345295 375 400 425 455 485 510

250 230 235 235 240 245 250 260 265 275 290 305 330 410 335 430 455 485 520 545

300 250 255 260 265 265 275 280 285 300 310 325 350 375 455 400 480 510 540 565

350 275 280 285 290 290 300 305 310 325 335 360 375 400 425 505 445 535 565 590

400 305 310 315 320 320 330 335 340 355 365 380 405 430 455 475 565 500 595 620

450 340 345 345 350 355 360 370 375 395 400 410 435 465 490 510 535 630560 655

500 365 370 370 375 380 385 395 400 410 425 435 460 490 515 535 560 585 680 605

A

B

HLS 01 – 09 – 012

REG. DATE



FLANGE AND PIPEPAGE 250 OF 404

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 120 85 125 135 140 145 150 160 165 180 200 210 240 275 295 320 355 385 410

20 90 125 90 140 145 145 155 165 170 180 200 215 240 285 300 320 355 385 410

25 100 105 150105 155 160 165 170 180 195 215 230 255 290 315 335 370 400 425

32 105 110 110 160 115 165 170 180 185 200 220 235 260 295 315 340 375 405 435

40 105 110 115 120 165 120 175 185 190 200 220 235 260 295 315 340 375 405 435

50 115 120 120 125 130 180 135 190 195 210 230 245 270 305 325 350 385 415 440

65 125 130 130 135 140 145 200 155 205 220 240 255 280 315 335 360 395 425 450

80 130 135 135 140 145 150 155 210 165 225 245 260 285 320 340 365 400 430 455

100 140 145 150 155 155 160 170 175 235190 255 270 295 330 355 375 410 440 470

125 160 165 170 175 175 180 190 195 210 275220 290 315 350 375 395 430 460 490

150 175 180 185 190 190 195 205 210 225 235 305 250 330 365 390 410 445 485 505

200 200 205 210 215 215 215 230 235 250 260 275 355300 390 415 435 470 500 530

250 235 240 245 250 250 255 265 270 285 295 310 335 425 360 450 470 505 535 565

300 260 260 265 270 274 280 285 295 305 320 330 355 385 470 410 495 530 565 585

350 280 285 290 295 295 300 310 315 325 340 355 380 405 430 515 455 550 580 610

400 315 320 325 330 330 335 345 350 365 375 390 415 440 465 490 585 510 615 645

450 345 350 355 360 360 365 375 380 395 405 420 445 470 495 520 540 645565 675

500 375 380 380 385 390 395 405 410 420 435 445 475 500 525 555 570 590 700 620

B

A

HLS 01 – 09 – 013

REG. DATE



INSULATION FLANGE AND PIPEPAGE 251 OF 404

NOTE :

1. INSULATION THICKNESS 30MM

2. UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300

15 135 105 140 145 155 155 160 175 185 195 215 230 255 290 300

20 110 140 110 145 155 160 165 175 190 200 215 230 260 290 315

25 115 115 150120 160 165 170 180 195 205 220 235 265 295 320

32 125 125 130 165 135 165 170 185 195 205 225 240 265 300 320

40 125 130 135 135 170 140 175 185 200 210 225 240 270 300 325

50 130 135 140 140 145 180 150 190 205 215 230 245 275 305 330

65 145 145 150 155 155 160 200 170 215 225 240 255 285 315 340

80 155 160 165 165 170 175 185 220 190 230 245 260 290 32 345

100 165 170 175 175 180 185 195 200 240 210 260 275 300 335 355

125 185 185 190 195 195 200 210 215 230 270240 285 315 345 370

150 200 200 205 210 210 215 225 230 245 255 300 270 330 360 385

200 225 230 235 235 240 245 255 260 270 285 300 360325 385 410

250 260 260 265 270 270 275 285 290 305 315 330 355 410 380 435

300 280 285 290 290 295 300 310 315 325 340 355 380 405 460 430

B

A

HLS 01 – 09 – 014

REG. DATE




NOTE :


2. UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300

15 145 115 145 160 165 165 175 185 190 200 220 235 260 295 320

20 115 150 120 160 165 170 175 185 190 200 225 240 265 300 320

25 130 130 165135 170 175 185 195 200 210 230 245 270 305 330

32 135 135 140 175 145 175 185 195 200 210 230 245 270 305 330

40 135 140 145 145 180 150 185 195 200 215 235 250 275 310 330

50 145 145 150 155 155 195 165 205 210 220 240 255 280 315 340

65 155 155 160 165 165 175 210 180 215 230 250 265 290 325 345

80 160 160 165 170 170 180 185 220 190 235 255 270 295 330 350

100 170 175 180 180 185 190 200 205 245 215 265 280 305 340 356

125 190 195 200 200 205 210 220 225 235 280250 295 320 355 375

150 205 210 215 215 220 225 235 240 250 265 310 280 335 380 390

200 230 235 240 240 245 250 260 265 275 290 305 360330 385 395

250 265 270 275 275 280 285 295 300 310 325 340 355 420 390 440

300 290 290 295 300 300 310 315 320 335 345 360 375 410 465 435

B

A

HLS 01 – 09 – 015

REG. DATE




NOTE :


2. UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300

15 145 115 145 160 165 165 175 185 195 210 230 250 270 310 335

20 115 150 120 160 165 170 175 185 200 210 235 250 275 315 340

25 130 130 170135 170 175 180 190 200 215 235 255 275 315 340

32 135 135 140 175 145 175 185 195 205 220 240 260 280 320 345

40 135 140 145 145 180 150 185 195 210 220 245 260 285 325 350

50 145 145 150 155 155 195 165 205 215 230 250 270 290 330 355

65 155 155 160 165 165 175 210 180 225 235 250 275 300 340 355

80 165 170 170 175 180 185 195 230 200 240 255 280 305 345 380

100 180 180 185 190 190 200 205 210 255 225 280 295 320 360 385

125 200 205 205 210 215 220 220 225 240 290260 305 330 370 395

150 220 220 225 230 230 240 245 250 265 275 320 290 345 385 410

200 240 245 245 250 255 260 270 275 290 300 315 370340 410 435

250 280 285 285 290 295 300 310 315 330 340 355 380 435 405 460

300 305 310 310 315 320 325 325 340 355 365 380 405 430 485 455

B

A

HLS 01 – 09 – 016

REG. DATE


INTERVALS FOR JIS 5KG/CM2 &10KG/CM2 BUTTERFLY VALVE

PAGE 254 OF 404

UNIT : MM

N.D. 50 65 80 100 125 150 200 250 300 350 400 450 500

50 135 260 145 150 160 180 195 225 265 295 310 345 370 405

65 270 155 280 160 170 190 205 235 275 305 320 355 380 415

80 280 285 165295 175 195 210 240 280 310 325 360 385 420

100 300 305 315 185 325 205 220 250 290 320 335 370 395 430

125 310 315 325 335 220 350 235 265 305 335 350 385 410 445

150 325 330 335 350 365 250 375 280 320 350 365 400 425 460

200 395 400 405 420 430 445 305 470 345 375 390 425 450 485

250 425 430 440 450 460 475 500 370 525 400 415 450 475 510

300 465 470 475 490 500 515 540 565 425 590 440 475 500 535

350 460 465 470 485 495 510 535 560 585 460605 495 520 555

400 485 495 500 515 525 540 565 590 615 635 520 660 545 580

450 540 550 555 565 580 595 620 645 670 690 715 570740 605

500 575 585 590 600 615 630 655 680 705 725 745 775 630 800

HLS 01 – 09 – 021

REG. DATE


JIS 5KG/CM2 STANDARD BRANCH FOREACH SIZE (450 OR 600)

PAGE 255 OF 404

A : a (450)

B : a (600)

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 95 85 100 100 110 115 120 130 140 160 175 195 230 265 300 330 365 400 435

20 90 105 90 110 115 120 125 140 145 165 180 200 235 270 305 335 370 405 445

25 90 95 11595 120 125 130 145 155 170 190 210 240 280 315 340 375 415 450

32 100 100 100 135 115 135 145 150 165 185 200 220 255 295 330 355 390 425 465

40 105 105 105 115 135 120 145 155 165 185 200 220 255 295 330 355 390 425 465

50 110 100 110 125 130 160 135 170 180 200 215 235 270 305 340 370 405 440 475

65 120 120 125 130 140 145 180 155 190 205 225 245 280 315 350 380 415 450 485

80 130 130 135 145 150 155 160 205 170 220 240 260 295 330 365 390 425 465 500

100 150 150 150 165 170 175 175 185 255205 275 290 325 365 400 425 460 495 535

125 165 165 170 180 185 190 195 205 225 290235 305 345 380 415 440 475 515 550

150 185 185 190 200 205 210 215 225 240 250 325 255 365 400 435 460 495 530 570

200 220 220 220 235 240 245 250 260 275 290 295 400315 435 470 495 530 570 605

250 255 255 260 275 280 280 285 295 315 325 330 370 480 375 515 540 575 615 650

300 290 290 295 310 315 315 320 330 350 360 365 385 410

350 320 320 320 335 340 345 350 355 375 385 390 410 435

400 355 355 355 370 375 380 385 390 410 420 430 440 450

450 390 390 395 405 410 415 420 430 445 460 480 485 510

500 425 430 430 445 450 450 455 465 485 495 500 520 545

HLS 01 – 09 – 022

REG. DATE


JIS 10KG/CM2 STANDARD BRANCHFOR EACH SIZE (450 OR 600)

PAGE 256 OF 404

A : a (450)

B : a (600)

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 115 100 120 125 130 135 140 150 160 180 195 215 250 290 320 350 385 420 455

20 105 130 115 135 140 145 150 160 170 190 205 225 260 300 335 360 395 430 470

25 110 120 145125 150 155 160 175 185 200 220 240 270 310 345 370 405 445 480

32 115 125 130 160 135 165 175 185 195 210 230 245 280 320 355 380 415 455 490

40 120 130 135 140 165 140 175 185 195 215 230 250 285 325 360 380 420 455 495

50 125 135 140 150 150 180 155 190 200 220 235 255 290 330 365 390 425 460 500

65 135 145 155 160 160 165 200 165 210 230 245 265 300 340 375 400 435 470 510

80 145 155 165 170 170 175 175 130 190 250 265 285 320 355 390 420 455 490 525

100 165 175 180 185 190 195 195 210 260210 280 295 330 370 405 430 465 500 540

125 180 190 200 205 205 210 210 225 230 315235 330 370 405 440 465 500 535 575

150 200 210 220 220 225 230 230 245 245 270 350 275 385 425 460 485 520 555 595

200 235 245 250 255 260 265 265 280 280 310 310 410325 445 480 510 545 580 615

250 275 285 290 295 300 305 305 315 320 345 350 360 500 390 535 560 595 635 670

300 305 320 325 330 335 340 340 350 355 380 385 395 425

350 335 345 350 355 360 365 365 380 380 405 410 435 460

400 370 380 385 390 395 400 400 415 415 440 445 460 485

450 405 415 425 430 430 435 435 450 450 475 480 495 525

500 440 455 460 465 470 475 475 485 490 515 520 530 560

HLS 01 – 09 – 023

REG. DATE



PAGE 257 OF 404

A : a (450)

B : a (600)

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 115 100 120 125 130 135 140 150 160 180 195 215 250 290 320 350 385 420 455

20 105 130 115 135 140 145 150 160 170 190 205 225 260 300 335 360 395 430 470

25 110 120 145125 150 155 160 175 185 200 220 240 270 310 345 370 405 445 480

32 115 125 130 160 135 165 175 185 195 210 230 245 280 320 355 380 415 455 490

40 120 130 135 140 165 140 175 185 195 215 230 250 285 325 360 385 420 455 495

50 125 135 140 150 150 180 155 205 215 235 250 270 305 340 375 405 440 475 510

65 135 145 155 160 160 175 200 165 225 245 260 280 315 350 385 415 450 485 520

80 145 155 165 170 170 185 185 130 190 270 290 310 345 380 415 440 475 515 550

100 165 175 180 185 190 205 205 225 260210 310 325 360 400 435 460 495 530 570

125 180 190 200 205 205 220 220 245 255 315235 350 390 425 460 485 520 560 595

150 200 210 220 220 225 240 240 265 270 285 350 275 410 445 480 510 545 580 615

200 235 245 250 255 260 275 275 300 305 325 335 410325 475 510 535 570 610 645

250 275 285 290 295 300 310 310 335 345 360 370 385 500 390 555 580 615 655 690

300 305 320 325 330 335 345 345 370 380 395 405 420 445

350 335 345 350 355 360 375 375 395 405 420 435 445 470

400 370 380 385 390 395 410 410 430 440 455 470 480 505

450 405 415 425 430 430 445 445 470 475 495 505 520 545

500 440 455 460 465 470 480 480 505 515 530 540 555 580

HLS 01 – 09 – 024

REG. DATE



PAGE 258 OF 404

A : a (450)

B : a (600)

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500

15 115 100 135 140 145 150 160 170 180 195 215 235

20 120 130 115 155 160 165 175 185 195 210 230 250

25 125 140 145125 170 175 180 190 200 220 235 255

32 130 145 145 160 135 185 195 205 215 230 250 265

40 135 150 150 160 165 140 205 215 225 240 260 280

50 145 160 160 170 175 180 155 220 230 250 265 285

65 155 170 170 180 185 185 200 165 270 285 305 325

80 165 180 180 190 195 195 225 130 190 295 315 335

100 180 195 195 205 210 215 240 250 260210 345 365

125 200 215 215 225 230 230 260 270 290 315235 390

150 220 235 235 240 250 250 280 290 310 325 350 275

200

250

300

350

400

450

500

HLS 01 – 09 – 031

REG. DATE


5KG/CM2 , 10KG/CM2 GLOBE VALEPAGE 259 OF 404

NOTE

1. 1985.6.13. REVISE

5K JIS F7301 BC 15 - 40

JIS F7305 FC 50 - 200

JIS F7353 FC 50 - 200

JIS F7351 BC 15 - 40

10K JIS F7303 BC 15 - 40

JIS F7307 FC 50 - 200

JIS F7319 SC 50 - 200

JIS F7471 SC 50 - 200

JIS F7375 FC 50 - 200

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200

15 130 130 140 155 155 160 170 180 180 200 215 230 290

20 140 150150 165 165 170 180 190 190 210 225 240 295

25 155 165 175 175 175 185 195 205 205 225 240 255 310

32 155 165 175 175 175 185 195 205 205 225 240 255 310

40 160 170 185 185 190 190 200 210 210 230 245 260 315

50 170 180 195 195 200 210 210 220 220 240 255 270 325

65 190 200 215 215 220 230 230 250 230 250 265 280 335

80 190 200 215 215 220 230 250 230 250 250 265 280 335

100 215 225 240 240 245 255 275 275 275300 285 300 335

125 230 240 255 255 260 270 290 290 315 300330 315 370

150 250 260 270 270 280 290 310 310 335 350 330 360 390

200 285 295 310 310 315 325 345 345 370 385 405 425430

A

10K

5K A

HLS 01 – 09 – 032

REG. DATE


5KG/CM2 , 10KG/CM2 ANGLE VALEPAGE 260 OF 404

5K JIS F7302 BC 15 - 40

JIS F7352 BC 15 - 40

JIS F7306 FC 50 - 200

JIS F7354 BC 50 - 200

10K JIS F7303 BC 15 - 40

JIS F7308 FC 50 - 200

JIS F7376 FC 50 - 200

JIS F7420 SC 50 - 200

JIS F7472 SC 50 - 200

UNIT : MM

N.D. 15 20 25 32 40 50 65 80 100 125 150 200

15 130 130 140 155 155 160 170 180 180 200 215 230 275

20 140 150150 165 165 170 180 190 190 210 225 240 285

25 155 165 175 175 175 185 195 205 205 225 240 255 300

32 155 165 175 175 175 185 195 205 205 225 240 255 300

40 160 170 185 185 190 190 200 210 210 230 245 260 305

50 170 180 195 195 200 210 210 220 220 240 255 270 315

65 190 200 215 215 220 230 230 250 230 250 265 270 315

80 190 200 215 215 220 230 250 230 250 250 265 280 325

100 215 225 240 240 245 255 275 275 275300 285 300 350

125 230 240 255 255 260 270 290 290 315 300330 315 360

150 250 260 270 270 280 290 310 310 310 335 350 365 375

200 275 285 300 300 305 315 335 335 360 375 395 425430

A

10K

5K A

HLS 01 – 09 – 033

REG. DATE


5KG/CM2 , 10KG/CM2 GATE VALEPAGE 261 OF 404

NOTE

1. 1985.6.15. REVISE

5K JIS F7363 FC 50 - 400

10K JIS F7364 BC 50 - 400

SUNIT : MM

N.D. 50 65 80 100 125 150 200 250 300 350 400

50 185 190 195 205 225 240 255 290 330 370 400 440

65 205 205220 215 235 250 265 300 335 375 405 445

80 215 230 225 240 245 260 275 310 350 390 420 460

100 235 250 260 260 275 280 295 330 365 405 435 475

125 255 270 280 295 295 315 310 345 385 425 455 495

150 270 285 295 315 335 325 350 360 395 435 465 505

200 310 325 335 355 375 390 395 430 435 475 505 545

250 355 370 380 395 420 435 475 470 520 510 540 580

300 405 420 430 445 465 485 525 565 550 615 580 620

350 440 455 465 485 505 520 560 605 655 610685 670

400 485 500 500 530 550 565 605 650 700 735 690 780

5K A

A

10K

HLS 01 – 09 – 041

REG. DATE


BUTTERFLY VALVE (LEVER TYPE)DIMENSION

PAGE 262 OF 404

UNIT : MM

N.D D C G F H Y E WEIGHT(KG)

50 41 140 69.85 27 267 47 102 3.9

65 44 152 76.2 27 267 47 102 4.8

80 44 159 88.1 27 267 47 102 5.2

10 51 178 101.6 27 267 47 102 6.8

125 54 191 119 27 267 47 102 8.4

150 54 203 133 27 267 47 102 10

200 64 241 170 35 358 80 152 18.2

250 64 273 210 35 358 80 152 17.8

HLS 01 – 09 – 042

REG. DATE


BUTTERFLY VALVE (GEAR TYPE)DIMENSION

PAGE 263 OF 404

ACTUATOR MOUNTING ORIENTATION

* FLOOR GRATING

VALVE

100A LEVER TYPE

* FULL LUG - TYPE 2EA BOLT STUD - BOLT

UNIT : MM

N.D. D L M N O P C G R X Y E WEIGHT(KG)

50A 41 188 101 45 152 54 140 69.85 29 70 75 102 7.5

65A 4 '' '' '' '' '' 152 76.2 '' '' '' '' 8.4

80A 44 '' '' '' '' '' 159 88.1 '' '' '' '' 8.8

100A 51 '' '' '' '' '' 178 101.6 '' '' '' '' 10.4

125A 54 '' '' '' '' '' 191 119 '' '' '' '' 12

250A 54 '' '' '' '' '' 203 133 '' '' '' '' 13.6

200A 64 230 205 82 190 85 241 170 40 115 x 152 32.4

250A 64 '' '' '' '' '' 273 210 '' '' x '' 37.8

300A 76 '' '' '' '' '' 311 238 '' '' x '' 46.8

350A 76 '' '' '' '' '' 305 255.6 '' '' x '' 68.1

400A 102 '' '' '' '' '' 336 292 '' '' x '' 111.2

450A 108 285 257 117.4 304.8 106.3 368 314.3 57.15 155.5 x 230 146.3

500A 127 '' ' ' ' ' 403 349.2 57.15 155.5 x '' 180.8

550A 151 '' 457 230 460 '' '' ''

600A 150 475 432 ''

700A 170 565 480 254

800A 190 605 545 254

FLG

O.D

HLS 01 – 09 – 043 1 2

REG. DATE


DIMENSION OF GLOBE VALVE (1/2)PAGE 264 OF 404

d 130

157

184

221

270

312

403

D 160

200

224

250

315

355

450

H 285

310

340

385

455

510

630

7309

. FC

16K

L 220

270

300

350

430

500

570

d 130

157

182

219

266

308

399

510

594

D 160

200

200

250

280

315

355

450

500

H 285

310

320

370

420

470

555

680

770

7307

. FC

10K

L 220

270

300

350

420

490

570

740

807

d 126

153

178

215

262

304

395

492

594

646

730

D 160

180

180

224

250

280

315

335

400

500

550

H 270

300

310

360

390

445

530

650

740

840

940

7305

. FC

5K

L 210

250

280

340

410

480

570

740

840

940

1050

d 48 56 63 78 94

D 80 100

125

125

140

H 130

140

160

170

190

7303

. B

C 1

6K

L 110

120

130

160

180

d 46 56 63 76 92 117

144

D 80 100

125

125

140

140

160

H 130

140

160

170

190

235

260

7301

. B

C 5

K

L 100

110

120

140

160

210

260

M

ATER

IAL

: BC

, FC

H =

V/V

OP

EN

HE

IGH

T

U

NIT

: M

M

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

FLG

O.D

HLS 01 – 09 – 043 2 2

REG. DATE


DIMENSION OF GLOBE VALVE (2/2)PAGE 265 OF 404

d 95 107

129

151

168

214

246

290

D 200

200

224

250

315

400

450

500

H 370

395

435

490

540

640

720

815

7317

. S

C 4

0K

L 229

241

292

330

356

432

508

559

d 55 62 69 100

117

132

171

193

232

286

343

D 125

140

140

180

180

224

250

280

315

400

450

H 200

220

250

270

280

350

390

430

480

570

655

7336

SF

30K(

15A

- 25A

)73

40 S

C 3

0K (3

2A- 2

50A)

L 150

170

200

220

240

260

310

340

390

470

540

d 75 75 85 96 108

128

155

182

221

268

312

384

468

D 100

125

140

160

160

200

224

250

280

315

355

450

560

H 205

230

255

270

290

305

345

385

440

500

550

630

725

7421

SF

20K(

15A

- 25A

)73

13 S

C 2

0K (3

2A- 2

50A)

L 140

160

180

190

200

230

270

300

350

430

500

560

660

d 126

153

178

217

264

306

395

502

584

D 160

200

200

250

280

315

355

400

450

H 270

300

310

355

415

470

565

645

735

7319

. S

C 1

0K

L 220

270

300

350

420

490

570

740

840

d 494

596

D 355

400

H 795

930

7311

. S

C 5

K

L 740

840

M

ATER

IAL

: SC

/SF

H =

V/V

OP

EN

HE

IGH

T

UN

IT :

MM

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

FLG

O.D

HLS 01 – 09 – 044 1 2

REG. DATE


DIMENSION OF ANGLE VALVE (1/2)PAGE 266 OF 404

d 125

152

174

211

255

297

378

D 160

200

224

250

315

355

450

H 255

270

295

330

390

435

540

7310

. FC

16K

L1 120

130

150

170

200

225

250

d 125

152

172

209

251

293

374

470

544

608

672

D 160

200

200

250

280

315

355

450

500

560

630

H 255

270

275

315

360

405

475

570

645

710

790

7308

. FC

10K

L1 120

130

140

160

180

205

230

290

320

360

420

d 121

148

168

205

247

289

370

452

544

596

670

D 160

180

180

224

250

280

315

355

400

500

630

H 240

255

265

310

330

380

450

540

610

690

770

7306

. FC

5K

L1 100

115

130

150

170

190

220

275

310

360

395

d 52 56 63 76 90

D 80 100

125

125

140

H 120

130

140

150

165

7304

. B

C 1

6K

L1 70 75 85 95 100

d 50 56 63 74 88 102

129

D 80 100

125

125

140

140

160

H 120

130

145

150

165

200

220

7302

. BC

5K

L1 55 60 65 80 85 100

115

MAT

ERIA

L : B

C, F

CH

= V

/V O

PE

NH

EIG

HT

UN

IT :

MM

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

FLG

O.D

HLS 01 – 09 – 044 2 2

REG. DATE


DIMENSION OF ANGLE VALVE (2/2)PAGE 267 OF 404

d 95 107

129

151

168

214

246

290

D 200

200

224

250

315

400

450

500

H 350

370

405

455

500

590

660

740

7318

. S

C 4

0K

L1 114

121

146

165

178

216

254

279

d 55 62 69 100

117

132

171

188

227

284

313

370

D 125

140

140

180

180

224

250

280

315

400

450

500

H 175

185

210

245

255

310

340

380

435

510

585

685

7337

SF

30K(

15A

- 25A

)74

75 S

C 3

0K (3

2A- 2

00A)

L1 90 95 100

114

121

146

165

178

205

230

250

300

d 75 75 85 96 108

123

150

172

211

253

297

354

438

D 100

125

140

160

160

200

224

250

280

315

355

450

560

H 185

204

224

250

265

275

305

340

385

440

485

540

620

7422

SF

20K(

15A

- 25A

)73

14 S

C 2

0K (3

2A- 2

50A)

L1 75 80 95 100

110

125

135

150

170

200

225

280

310

d 121

148

168

207

249

291

370

462

534

D 160

200

200

250

280

315

355

400

450

H 240

260

265

300

350

400

480

535

610

7320

. S

C 1

0K

L1 120

130

140

160

180

205

230

290

320

d 464

546

D 355

400

H 645

750

L2 320

37073

12 .

SC

5K

L1 275

370

M

ATER

IAL

: SC

/SF

H =

V/V

OP

EN

HE

IGH

T

U

NIT

: M

M

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

FLG

O.D

HLS 01 – 09 – 046 1 2

REG. DATE


DIMENSION OF SCREW DOWN CHECK GLOBE VALE (1/2)

PAGE 268 OF 404

dD

HL

d 130

157

184

221

270

312

D 160

200

224

250

315

355

H 285

305

335

375

440

500

7377

. FC

16K

L 220

270

300

350

430

500

d 130

157

182

219

266

308

399

D 160

200

200

250

280

315

355

H 285

305

315

360

410

455

530

7375

. FC

10K

L 220

270

300

350

420

490

570

d 126

153

178

215

262

304

395

492

594

646

730

D 160

180

180

224

250

280

315

355

400

500

560

H 270

290

300

350

380

430

505

620

715

815

905

7353

. FC

5K

L 210

250

280

340

410

480

570

740

840

940

1050

d 46 56 63 76 92

D 80 100

125

125

140

H 130

140

155

165

185

7351

. B

C 5

K

L 100

110

120

140

160

MAT

ERIA

L : B

C, F

CH

= V

/V O

PE

NH

EIG

HT

UN

IT :

MM

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

FLG

O.D

HLS 01 – 09 – 046 2 2

REG. DATE


DIMENSION OF SCREW DOWN CHECK GLOBE VALE (2/2)

PAGE 269 OF 404

d 96 108

128

155

182

221

268

312

384

468

D 160

160

200

224

250

280

315

355

450

560

H 265

280

295

330

370

420

475

525

605

700

7473

. S

C 2

0K

L 190

200

230

270

300

350

430

500

560

660

d 126

153

178

217

264

306

395

D 160

200

200

250

280

315

355

H 265

295

300

345

405

455

545

7471

. S

C 1

0K

L 220

270

300

350

420

490

570

MAT

ERIA

L : S

CH

= V

/V O

PE

NH

EIG

HT

UN

IT :

MM

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

FLG

O.D

H =

V/V

O

PE

N

HE

IGH

T

HLS 01 – 09 – 047

REG. DATE


DIMENSION OF SCREW DOWNCHECK ANGLE VALE

PAGE 270 OF 404

d 52 56 63 76 90

D 80 100

125

125

140

H 120

125

140

145

160

7410

. FC

16K

L1 70 75 85 95 100

d 125

152

174

211

255

297

D 160

200

224

250

315

355

H 255

260

290

320

375

425

7378

. FC

16K

L1 120

130

150

170

200

225

d 125

152

172

209

251

293

374

D 160

200

200

250

280

315

355

H 255

260

270

305

350

390

450

7376

. FC

10K

L1 120

130

140

160

180

205

230

d 121

148

168

205

247

289

370

452

544

596

670

752

836

920

D 160

180

180

224

250

280

315

355

400

500

560

630

710

800

H 240

245

255

300

320

365

425

510

585

660

730

835

915

985

7354

. FC

5K

L1 100

115

130

150

170

190

220

275

310

360

395

440

485

530

d 50 56 63 74 88

D 80 100

125

125

140

H 120

125

140

145

160

7352

. B

C 5

K

L1 55 60 65 80 85

M

ATER

IAL

: BC

, FC

U

NIT

: M

M

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

500A

550A

FLG

O.D

7367

BC

5K

HLS 01 – 09 – 045

REG. DATE


DIMENSION OF SCREW DOWNCHECK ANGLE VALE & GATE VALVE

PAGE 271 OF 404

B 160

192

212

245

285

312

375

443

525

585

665

D 140

160

180

200

224

250

315

400

450

500

560

H 300

350

400

450

520

580

700

840

960

1050

1150

7366

. S

C 1

0K

L 200

220

230

250

270

290

310

340

380

420

480

B 160

192

212

245

285

320

400

488

585

655

750

840

D 140

160

180

200

224

250

315

400

450

500

560

H 300

350

400

450

520

580

700

840

960

1050

1150

7364

. FC

10K

L 200

220

230

250

270

290

320

380

440

500

590

640

B 60 65 75 80 95 153

172

195

230

265

295

365

438

520

580

640

D 80 80 100

100

125

125

140

160

180

200

224

280

355

400

450

500

H 175

200

220

250

290

285

330

380

430

495

560

680

800

920

1000

1100

7363

. FC

5K

L 90 100

110

130

140

180

190

200

230

250

270

290

330

370

410

470

500

d 96 108

123

150

172

211

253

297

354

483

D 160

160

200

224

250

280

315

255

450

560

H 240

155

170

195

325

365

415

460

520

595

7474

. S

C 1

6K

L1 100

110

125

135

150

170

200

225

280

310

d 121

148

168

207

249

291

370

D 160

200

200

250

280

315

355

H 235

250

255

290

340

385

460

7472

. S

C 5

K

L1 120

130

140

160

180

205

230

H =

V/V

OP

EN

HE

IGH

T

SCR

EW D

OW

N C

HE

CK

VALV

EG

ATE

VAL

E

MAT

ERIA

L : F

C,S

CU

NIT

: M

M

N.D

.

15A

20A

25A

32A

40A

50A

65A

80A

100A

125A

150A

200A

250A

300A

350A

400A

450A

HLS 01 – 09 – 048

REG. DATE


DIMENSION OF FLAPCHECK VALVE & ORIFICE

PAGE 272 OF 404

LENGHTH OF FLAP CHECK VALE

FLANGE THK V/V (W) 5K V/V BOLT 10K V/V BOLT 16K V/V BOLT

5K 10K 16K 5, 10, 16 K d x N LENGTH d x N LENGHTH d x N LENGTH

50A 14 16 16 36 M12X4 110 M16X4 115 M16X8 115

65A 14 18 18 36 M12X4 110 M16X4 125 M16X8 125

80A 14 18 20 44 M16X4 125 M16X8 130 M20X8 140

100A 16 18 22 44 M16X8 125 M16X8 130 M20X8 140

125A 16 20 22 48 M16X8 140 M20X8 160 M22X8 160

150A 18 22 24 48 M16X8 160 M20X8 170 M22X12 170

200A 20 22 26 48 M20X8 200 M20X12 200 M22X12 210

250A 22 24 28 52 M20X12 220 M22X12 230 M24X12 240

300A 22 26 30 52 M20X12 260 M22X16 260 M24X16 270

350A 24 26 34 56 M22X12 270 M22X16 270 M30X3X16 290

400A 24 28 38 56 M22X16 270 M24X16 280 M30X3X16 305

450A 24 30 40 62 M22X16 280 M20X20 300 M30X3X20 320

500A 24 30 42 62 M22X20 290 M24X20 310 M30X3X20 335

550A 26 32 44 62 M24X20 310 M30X20 320 M30X3X20 350

600A 28 32 46 62 M24X20 310 M30X24 330 M30X3X24 350

LENGTH OF ORIFICE VALVE

FLANGE THK. V/V (W) 5K V/V BOLT 10K V/V BOLT 16K V/V BOLT

5K 10K 20K 5, 10K 20K d x N LENGTH d x N LENGTH d x N LENGTH

25A 10 14 16 36 44 M10X4 75 M16X4 85 M16X4 100

32A 12 16 18 36 44 M12X4 80 M16X4 90 M16X4 100

40A 12 16 18 44 46 M16X4 85 M16X4 100 M16X4 110

50A 14 16 18 44 46 M12X4 90 M16X4 100 M16X8 110

65A 14 18 20 48 54 M12X4 95 M16X4 110 M16X8 115

80A 14 18 22 48 56 M16X4 100 M16X8 110 M20X8 130

100A 16 18 24 48 60 M16X8 100 M16X8 110 M20X8 140

125A 16 20 26 52 70 M16X8 110 M20X8 120 M22X8 150

150A 18 22 28 52 74 M16X8 110 M20X8 130 M22X12 160

200A 20 22 30 56 78 M20X8 130 M20X12 130 M22X12 170

250A 22 24 34 56 86 M20X12 130 M22X12 140 M24X12 190

300A 22 26 35 62 88 M20X12 140 M22X16 150 M24X16 190

350A 24 26 40 62 96 M22X12 140 M22X16 150 M30X3X16 220

400A 24 28 46 62 M22X16 140 M24X16 150 M30X3X16

450A 24 30 48 62 M22X16 140 M24X20 160 M30X3X20

500A 24 30 50 62 M22X20 140 M24X20 160 M30X3X20

HLS 01 – 09 – 051 1 2

REG. DATE


BUTTERFLY V/V TABLE (JIS 5K)PAGE 273 OF 404

5K : LNOR. DIA

WAFER TYPE FLANGE TYPEHEX. BOLT LENGTH

(WAFER TYE) BOLT HOLE Q'TY

50A 41 mm 41 mm M12 X 85L 4

65A 44 mm 44 mm M12 X 90L 4

80A 44 mm 44 mm M16 X 95L 4

100A 51 mm 51 mm M16 X 105L 8

125A 54 mm 54 mm M16 X 110L 8

150A 54 mm 54 mm M16 X 110L 8

200A 64 mm 64 mm M20 X 130L 8

250A 64 mm 64 mm M20 X 135L 12

300A 76 mm 76 mm M20 X 145L 12

350A 76 mm 76 mm M22 X 150L 12

400A 102 mm 102 mm M22 X 175L 16

450A 108 mm 108 mm M22 X 180L 16

500A 127 mm 127 mm M22 X 200L 20

550A 142 mm 142 mm M24 X 220L 20

600A 150 mm 150 mm M24 X 230L 20

NOTE :

1. MAKER :

2. HEX. BOLT RUBBER LINED SEAT

HLS 01 – 09 – 051 2 2

REG. DATE


BUTTERFLY V/V TABLE (JIS 10K)PAGE 274 OF 404

10K : LNOR. DIA

WAFER TYPE FLANGE TYPEHEX. BOLT LENGTH

(WAFER TYE) BOLT HOLE Q'TY

50A 41 mm 41 mm M16 X 95L 4

65A 44 mm 44 mm M16 X 100L 4

80A 44 mm 44 mm M16 X 100L 8

100A 51 mm 51 mm M16 X 110L 8

125A 54 mm 54 mm M20 X 120L 8

150A 54 mm 54 mm M20 X 125L 8

200A 64 mm 64 mm M20 X 135L 12

250A 64 mm 64 mm M22 X 140L 12

300A 76 mm 76 mm M22 X 155L 16

350A 76 mm 76 mm M22 X 155L 16

400A 102 mm 102 mm M24 X 190L 16

450A 108 mm 108 mm M24 X 200L 20

500A 127 mm 127 mm M24 X 220L 20

550A 142 mm 142 mm M30 X 245L 20

600A 150 mm 150 mm M30 X 250L 24

NOTE :

1. MAKER :

2. HEX. BOLT RUBBER LINED SEAT

HLS 01 – 09 – 052 1 2

REG. DATE


JIS F VALVE LISTPAGE 275 OF 404

SC ; CAST STEEL BC : BZONE

SF : FORGED STEEL FC : CAST IRONFCMB : MALLEABLE CAST IRON

KG/CM2 DESCRIPTION JIS. NO. DIA.

SC 10 GLOBE V/V 7391 50 - 300'' '' ANGLE V/V 7320 '''' '' GATE V/V 7366 50 - 400'' '' CHECK GLOBE V/V 7471 50 - 200'' '' CHECK GLOBE V/V 7472 '''' 20 GLOBE V/V 7313 32 - 250'' '' ANGLE V/V 7314 '''' '' CHECK GLOBE V/V 7473 '''' '' CHECK ANGLE V/V 7474 '''' 30 GLOBE V/V 7315 100 - 150'' '' ANGLE V/V 7316 '''' '' FLANGE TYPE ESCAPE V/V 7401 20 - 40'' 40 GLOVE V/V 7317 32 - 150'' '' ANGLE V/V 7318 '''' 46 COMP. AIR GLOBE V/V 7340 '''' '' COMP. AIR ANGLE V/V 7475 32 - 200

SF 20 SCREWED UNION GLOBE V/V 7421 6 -10'' '' SCREWED UNION ANGLE V/V 7422 '''' 20 FLANGE GLOBE V/V 7421 15 - 25'' '' FLANGE ANGLE V/V 7422 '''' 30 SCREWED ESCAPE V/V 7402 10 - 15'' 40 SCREWED GLOBE V/V 7329 6 -10'' '' SCREWED ANGLE V/V 7330 ''

'' '' FLANGED GLOBE V/V 73297331 15 - 25

'' '' FLANGED ANGLE V/V 73307332 ''

'' '' SCREWED GLOBE V/V 7336 6 - 10'' '' SCREWED ANGLE V/V 7337 '''' '' FLANGED GLOBE V/V 7336 15 - 25'' '' FLANGED ANGLE V/V 7337 '''' 100 PRESSURE GAUGE V/V 7341 PF3/8, PF 1/2

BC 16 SCREW COCK 7387 6, 10, 15, 20'' '' CHECK GLOBE (UNION TYPE) 7413 15 - 40'' '' CHECK ANGLE (UNION TYPE) 7414 '''' '' LIFT CHECK GLOBE (UNION TYPE) 7417 '''' '' LIFT CHECK ANGLE (UNION TYPE) 7418 '''' 20 PRESS GAUGE COCK 7343 PF3/8, PF 1/2'' 30 STOP V/V (BITE TYPE) 7370 4, 6, 10'' 20 SCREW GLOBE V/V (UNION TYPE) 7388 6, 10'' '' SCREW ANGLE V/V (UNION TYPE) 7389 ''

FC 5 GLOBE V/V 7305 50 - 400'' '' ANGLE V/V 7306 ''

FCME '' GLOBE V/V 7321 15 - 40'' '' ANGLE V/V 7322 '''' 16 GLOBE V/V 7323 15 - 40

HLS 01 – 09 – 052 2 2

REG. DATE


JIS F VALVE LISTPAGE 276 OF 404

SC ; CAST STEEL BC : BZONE

SF : FORGED STEEL FC : CAST IRONFCMB : MALLEABLE CAST IRON

KG/CM2 DESCRIPTION JIS. NO. DIA.

FCM 8, 16 ANGLE V/V 7324 15 - 40FC 5, 10 HOSE GOBE V/V 7333 50 - 65'' '' HOSE ANGLE V/V 7333 '''' 5 SCREW DOWN CHECK GLOBE V/V 7353 50 - 400'' '' SCREW DOWN CHECK GLOBE V/V 7354 50 - 550'' '' LIFT CHECK GLOBE V/V 7358 50 - 150'' '' LIFT CHECK ANGLE V/V 7359 50 - 200'' '' GATE V/V 7363 500 - 600'' '' SWING CHECK V/V 7372 50 - 250'' 10 GLOBE V/V 7307 50 - 300'' '' ANGLE V/V 7308 50 - 400'' '' GATE V/V 7364 50 - 600'' '' SWING CHECK V/V 7373 50 - 200'' '' CHECK GLOBE V/V 7375 '''' '' CHECK ANGLE V/V 7376 '''' 16 GLOBE V/V 7309 '''' '' ANGLE V/V 7310 ''

FCME '' GLOBE V/V 7323 15 - 40'' '' ANGLE V/V 7324 ''

FC '' CHECK GLOBE V/V 7377 50 - 150'' '' CHECK ANGLE V/V 7378 '''' '' GATE V/V 7369 300 - 400

SC 5 GLOBE V/V 7311 250 - 300'' '' ANGLE V/V 7312 '''' '' HULL ANGLE V/V 7350 50 - 800'' '' HULL GATE V/V 7360 50 - 800

FC '' MARINE DUPLEX OIL STRAINER 7202 50 - 125'' '' MARINE MUD BOX 7203 40 - 250'' '' MARINE SIMPLEX OIL STRAINER 7209 25 -40, 50 - 300'' '' SIGHT GLASS 7218 25 - 200

BC '' GLOBE V/V 7301 15 - 65'' '' ANGLE V/V 7302 '''' '' CHECK GLOBE V/V 7351 15 - 40'' '' CHECK ANGLE V/V 7352 '''' '' GATE V/V (RISING STERM TYPE) 7367 '''' 10 GATE V/V (RISING STERM TYPE) 7368 '''' 16 GLOBE V/V 7303 '''' '' ANGLE V/V 7304 '''' '' CHECK GLOBE V/V 7409 '''' '' CHECK ANGLE V/V 7410 '''' '' GLOBE (UNION TYPE) 7348 '''' '' ANGLE (UNION TYPE) 7349 '''' 5/10 HOSE ANGLE (GLOBE V/V) 7334 "'' 5 SWING CHECK V/V 7371 "

HLS 01 – 09 – 061

REG. DATE


DESIGN GUIDE OF USCG BOXPAGE 277 OF 404

UNIT : MMBOX MIN. VOLUME (CM3)

N.D.A B A B POS.1 POS.2 POS.1 POS.2 ONE PIPE TWO PIPE THREE PIPE

MIN. 159 MIN. 138 MIN. 477

50A 115 165 120 160 630 320 635 325

65A 130 190 125 185 610 300 615 305

80A 140 215 130 210 585 275 585 275

100A 170 205 175 205 605 295 600 290

125A 205 250 195 230 585 275 580 270

150A 225 265 215 265 555 245 555 245

200A 280 315 270 325 520 210 495 200

250A 340 375 325 375 465 200 450 200

300A 375 420 360 435 415 200 395 200

350A 420 465 410 485 365 200 345 200

400A 410 485 285 200

450A 410 485 275 200

HLS 01 – 09 – 062

REG. DATE


INTERVAL FOR JIS 5KAIR VENT HEAD

PAGE 278 OF 404

UNIT : MM

POS. 1 POS. 2

N.D. 50 65 80 100 125 150 200 250 300 350 400 450 H H

50 180 630 320

65 195 205 610 300

80 205 220 230 585 275

100 220 235 245 255 605 295

125 235 250 260 275 290 585 275

150 270 280 290 305 325 355 555 245

200 295 310 320 335 350 385 410 520 210

250 340 350 360 375 395 425 455 500 465 200

300 390 405 410 430 445 480 505 550 600 415 200

350 435 445 455 475 490 525 550 600 650 700 365 200

400

450

HLS 01 – 09 – 062

REG. DATE


INTERVAL FOR JIS 5KAIR VENT HEAD

PAGE 279 OF 404

UNIT : MM

POS. 1 POS. 2

N.D. 50 65 80 100 125 150 200 250 300 350 400 450 H H

50 185 635 325

65 190 195 615 305

80 200 210 225 585 275

100 235 245 260 290 600 290

125 260 270 285 315 340 580 270

150 285 295 310 345 370 395 555 245

200 340 350 365 400 420 450 505 495 200

250 390 395 410 445 470 495 550 600 450 200

300 445 455 470 500 525 555 605 655 710 395 200

350 495 500 515 550 575 600 655 705 760 810 345 200

400 515 525 540 575 595 625 680 725 780 830 855 285 200

450 530 540 555 590 615 640 695 740 800 845 870 885 275 200

NOTE :

1. OILY TANK VENT ONLY

HLS 01 – 09 – 064

REG. DATE


AIR VENT HEAD (50A 80A)

PAGE 280 OF 404

N0. NAME MATERIAL SIZE Q'TY REMARK

1 BODY SC, FCD 1 JIS 5K FLANGE

2 SLIDER SUS316 1

3 PACKING NEOPRENE 1

4 COVER SS400 1 GALV.

5 WIRE NET (SCREEN) SUS304 1 #32

6 SCREEN COVER SS400 1 GALV.

7 NAME PLATE & SET SCREW SUS304 1

80A 76 145 180 19 162 239 195 14 245.4 13.4

65A 68 130 155 15 146 204 164 14 200.4 11.0

50A 53 105 130 15 129 173 137 14 173.4 8.9

40A 42 95 120 15 118 173 126 12 162.4 7.7

N.D. A B C D E F G H I

AIR VENT DIMENSIONWEIGHT

(KG)

HLS 01 – 09 – 065

REG. DATE



PAGE 281 OF 404


1 BODY SC, FCD 1 JIS 5K FLANGE

2 SLIDER SUS316 1

3 PACKING NEOPRENE 1

4 COVER SS400 1 GALV.

5 WIRE NET (SCREEN) SUS304 1 #32

6 SCREEN COVER SS400 1 GALV.

7 NAME PLATE & SET SCREW SUS304 1

8 EYE PLATE SS400 0.5 TON 1 150 & ABOVE

NOTE:

1. LIFTING EYE (N0.7) TO BE

ON TOP OF COVER (N0.4)

2. 150 & ABOVE

350A 339 435 455 25 738 543 292 24 12 726.8 207.0

300A 300 390 430 23 644 476 342 22 12 647.8 142.3

250A 253 345 385 23 574 413 291 22 12 550.8 112.0

200A 200 280 320 23 456 332 235 20 8 440.8 6404

150A 150 230 265 19 346 284 202 18 8 344.8 42.5

125A 125 200 235 19 304 245 172 16 8 290.8 29.1

100A 100 165 200 19 258 211 151 16 8 236.8 19.5

ND A B C D E F G H N I

AIR VENT DIMENSIONWEIGHT

(KG)

HLS 01 – 09 – 066

REG. DATE



PAGE 282 OF 404

MATERIAL TABLEN0 DESCRIPTION MATERIAL

1 BODY FCD 450

2 TOP COVER FCD 450

3 DISC SUS 304

4 GUIDE BAR SUS 304

5 SEAT PACKING NBR

6 SCREEN COVER SS 400

7 WIRE NET SUS 304

8 NET FRAME SS 400

9 PACKING NBR

10 HEX. BOLT & WASHER SUS 304

11 PACKING NBR

12 HEX. BOLT SUS 304

13 NAME PLATE & SET SCREW SUS 304

UNIT : MM

N.D. d A A1 B H H1 H2 WEIGHT(KG) REMARK

50A 50 177 83 135 197 127 57 10.4 FOR WATER TANK

65A 65 203 95 146 226 146 67 12.5

80A 80 231 106 163 256 176 83 14.4

UNIT : MM

N.D. d A A1 B H H1 H2 WEIGHT(KG) REMARK

50A 50 177 83 135 197 127 57 10.4 FOR OILY TANK

65A 65 203 95 146 226 146 67 12.5

80A 80 231 106 163 256 176 83 14.4

HLS 01 – 09 – 067

REG. DATE



PAGE 283 OF 404

MATERIAL TABLEN0 DESCRIPTION MATERIAL

1 BODY FCD 450

2 TOP COVER FCD 450

3 DISC SUS 304

4 GUIDE BAR SUS 304

5 SEAT PACKING NBR

6 SCREEN COVER SS 400

7 WIRE NET SUS 304

8 NET FRAME SS 400

9 PACKING NBR

10 HEX. BOLT & WASHER SUS 304

11 PACKING NBR

12 HEX. BOLT SUS 304

13 NAME PLATE & SET SCREW SUS 304

14 LIFTING EYE BOLT SS 400

UNIT : MM UNIT : MM

N.D. d A B H H1 WEIGHT(KG) REMARK N.D. d A B H H1 H2 WEIGHT

(KG) REMARK

100A 100 241 250 238 160 18 FOR WATER TANK

100A 100 241 250 238 160 77 18 FOROILY TANK

125A 125 266 288 266 180 28 125A 125 288 288 266 180 87 28

150A 150 312 360 302 208 39 150A 150 346 330 302 208 102 39

200A 200 390 432 382 269 74 200A 200 454 432 382 269 129 74

250A 250 471 546 452 314 105 250A 250 547 546 452 314 147 105

300A 300 550 616 530 367 146 300A 300 658 616 530 367 162 146

350A 350 611 714 600 415 199 350A 350 757 714 600 415 194 199

400A 400 663 749 670 475 276 400A 400 803 749 670 475 218 276

450A 450 756 836 720 486 312 450A 450 836 836 720 486 252 312

HLS 01 – 09 – 071

REG. DATE


PIPE PIECE LENGTH OFSPECIAL COATING

PAGE 284 OF 404

STRAIGHT PIPE BRANCH PIPE REDUCER STRAIGHT PIPE

ONE BENDING PIPE (I) ONE BENDING PIPE (II) BRANCH BENDING PIPE

1) KINDS OF PAINT : TAR EPOXY, PURE EPOXY, PHENOLIC EPOXY

2) TO BE APPLIED FOR ND ≥ 100A

3) FOR ND ≤ 80A, INTRNAL SURFACE SHALL BE COATED IN WAY OF DIPPING

4) LIMITATION FOR DIMENSION ON SKETCH (UNIT : MM)

100A 125A 150A 200A 250A 300A 350A 400A

A MAX. 6000 MAX. 6000 MAX. 6000 MAX. 6000 MAX. 6000 MAX. 6000 MAX. 6000 MAX. 6000

B & C 350 350 400 400 500 600 700 800

350 350 400 400 MAX. 500 MAX. 500 MAX. 500 MAX. 500D

"F" SHALL NOT EXCEED 150mm IN LENGTH IN CASE BRANCH PIPE SIZE IS 80A & BELOW

E SAME AS RADIUS OF EACH SIZE FOR SHORT ELBOW

K "K" SHALL NOT EXCEED 300mm IN LENGTH IN CASE BRANCH PIPE SIZE IS 80A & BELOW

POINT : USE BLOW IN CASE OF ND ≥ 100A AND ≥ 450

5) COATIING IS IMPOSSIBLE IN CASE OF TWO (2) OR THREE (3) BENDING

6) VISUAL INSPECTION FOR PIPE INSIDE SHALL BE POSSIBLE AFTER COATING

Y

HLS 01 – 09 – 072

REG. DATE


PIECEPAGE 285 OF 404

SIZE

1) MAX.

- 10K - 100A

2) MAX. PC'S CUTTIBG DIM.

① 15A - 32A : 3M

② 40A - 125A : 6M

③ 125A - 1000A : 6M

15A 25A 32A

SCH. 40

3)

① THREE BENDING PC'S

② THREE ELBOW PC'S

MAIN BODY OC'S

ND 15A - 32A 40A - 125A 150A - 1000A

PC'S

BEN

DIN

G O

REL

BOW

PC

'SBR

AN

CH

PC

'S

HLS 01 – 09 – 073

REG. DATE


INSTALLATION FOR ARM I VALVECONN. PCS INSIDE GRINDING DETAIL

PAGE 286 OF 404

< NOTE >

1. TABLE ARM I BUTT. VALVE PIPE INSIDE GRINDING

DIMENSION (P.E COATING BASE)

2. PIECE INSIDE GRINDING MARK DETAIL DWG.

RATING 5K 10K 16K

DIA. DIA. A B C A B C A B CREMARKMARGIN

9.5T 11 9 15 11 9 15 11 9 15 3250A

12.7T 14 9 15 14 9 15 14 9 15 3

9.5T 11 9 15 11 9 15 11 9 15 3300A

12.7T 14 9 15 14 9 15 14 9 15 3

9.5T 11 9 20 11 9 20 11 9 20 3350A

12.7T 14 9 20 14 9 20 14 9 20 3

9.5T 11 9 20 11 9 20 11 9 20 5400A

12.7T 14 9 20 14 9 20 14 9 20 5

9.5T 11 9 20 11 9 20 11 9 20 3450A

12.7T 14 9 20 14 9 20 14 9 20 5

9.5T 11 11 20 11 11 20 11 11 20 5500A

12.7T 14 11 20 14 11 20 14 11 20 5

9.5T 11 11 20 11 11 20 11 11 20 5550A

12.7T 14 11 20 14 11 20 14 11 20 5

9.5T 11 11 20 11 11 20 11 11 20 5600A

12.7T 14 11 20 14 11 20 14 11 20 5

HLS 01 – 09 – 074 1 5

REG. DATE


FOUNDATION LISTLOCATION : RM

PAGE 287 OF 404

RET

UR

N

REM

ARK

Q'T

YL

St

Q'T

YL

ST2 BE

DT1

MAC

H.

TLI

NER

M

BE

D

TRAY

Y/N

MA

KE

RM

AC

HIN

ER

YN

AM

E

POW

ER P

ACK

SER

VO P

UM

P U

NIT

BOLT

'GTY

PE

HD

SD

N0. 1 2

T.P

=

THR

EA

D

PIT

CH

HLS 01 – 09 – 074 2 5 PAGE : 288 OF 404

M33

26X

48

33.5

9.5X

9.2

M30

24X

24

30X

5

9.7X

7.5

M27

22X

39

27.5

7.9X

6.9

L =

LIN

ER

+ t1

+ t2

+ 2

H +

2

3 T.

P

S2 =

2H

+7m

m +

2

3 T.

P

G/E

, PLU

MB

ER B

LOC

K, C

OM

P

L.O

P/P

, DR

ILL,

PU

RIF

IER

AIR

CO

ND

, PLA

NT.

(CH

OC

K)

M24

19X

31

24.5

7.1X

5.9

M22

19X

31

22.5

6.9X

5.6

HEX

. BO

LT =

KS

B 1

002

- 76,

JIS

118

0- 1

974

M20

16X

29

20.5

6.1X

4.1

M18

15X

26

18.2

5.7X

4.6

(H.S

) SIN

GLE

NU

T (W

ASH

ER)

L =

S1 +

t1 +

t2 +

H +

2

3 T.

P

S1 =

H +

7m

m +

2

3 T.

P

CO

OLE

R, H

EAT

ER, S

TRA

INER

M16

13X

23

16.2

5.2X

4.0

M14

11X

21

14.2

4.7X

3.5

M12

10X

18

12.2

4.2X

3.0

M10

9X16

.5

10.2

3.7X

2.5

(S.D

) DO

UB

LE N

UT

L =

S1 +

t1 +

2H

+ 2

3 T.

P

S =

T- 2

S2 =

2H

+ 7

mm

+ 2

3 T.

P

VER

TIC

AL

KS B

101

2- 7

6,

JIS

B 1

187

- 74

KS B

132

4- 7

7,

J

IS B

125

1- 6

6

KS B

103

7- 7

5,

J

IS B

117

3- 1

974

M8

6.5X

12.5

8.2

3.2X

2.0

M6

5X9.

8

6.1

2.7X

1.5

STU

D B

OLT

& N

UT

(S.S

) SIN

GLE

NU

T (W

ASH

ER)

L =

S1 +

t1 +

t +

H +

2

3 T.

P

S1 =

T- 2

S2 =

H +

t +7

mm

+ 2

3 T.

P

HO

RIZ

ON

TAL

P/P

INC

INE

RAT

OR

, BIL

GE

SEPA

RAT

OR

HEX

. NU

T (2

)

HEX

. NU

T (1

)

SPR

ING

WH

ASH

ER

STU

D B

OLT

& H

EX.

BO

LT

NU

T

HXD

WA

SHE

R

Bxt

BO

LT

HLS 01 – 09 – 074 3 5

REG. DATE


FOUNDATIONPAGE 289 OF 404

3. FOUNDATION1) STUD BOLT FIXED LINER

1 - 1)LINER MAKER TAPING LOOSE SUPPLY

1 - 2) LINER THICKNESS.

BOLT SIZE + 5mm

LINER THICKNESS 30, 35, 40, 45, 50t

2) FOUN DATION

3) FOUNDATION

NO

TE

1. L

INER

(d) T

APP

ING

(MAK

ER)

2. L

INER

TH

ICKN

ESS

MIN

. 20m

m, 2

5mm

,

30m

m, 3

5mm

, 40m

m

BOLT

DIA

. +5m

m

HLS 01 – 09 – 074 4 5 PAGE : 290 OF 404

1. L

INER

MA

KER

UN

IT

UN

IT

UN

IT

UN

IT

UN

IT

UN

IT

TUR

N

OVE

R

1. F

OU

ND

ATIO

N, L

INER

,

STU

D B

OLT

& U

NIT

2. L

INER

BO

LT S

ETTI

NG

3. F

OU

ND

ATIO

N

4. L

INER

/TH

IN P

LATE

5. P

IPE

6. F

OU

ND

ATIO

N L

INER

FULL

WE

LD

7. W

ELD

TO

UC

H U

P

8. F

OU

ND

ATIO

N B

LOC

FU

LL

WEL

DIN

G

TUR

N O

VER

TUR

N O

VER

TUR

N O

VER

TUR

N O

VER

TUR

N O

VER

TUR

N O

VER

TUR

N O

VER

1. F

OU

ND

ATIO

N, L

INER

,

STU

D B

OLT

& N

UT

2. L

INER

BO

LT S

ETTI

NG

3. F

OU

ND

ATU

ION

BLO

CK

FULL

WE

LDIN

G

4. F

OU

ND

ATIO

N

5. L

INER

/TH

IN P

LATE

HEI

GH

T

6. P

IPE

7. F

OU

ND

ATIO

N L

INER

FU

LL

WEL

D

8. W

ELD

TO

UC

H U

P

9. A

LIG

NM

ENT

LIN

ER T

HIN

PLAT

E

ON

BO

ARD

ON

BO

ARD

ON

BO

ARD

ON

BO

ARD

STU

D B

OLT

TY

PE

1. F

OU

ND

ATIO

N

WEL

DIN

G L

INE

R

2. L

INER

3. B

OLT

HO

LE

4. F

OU

ND

ATIO

N

DEC

K

5. B

OLT

& N

UT

6. F

OU

ND

ATIO

N

PIP

E

7. P

IPE

FOU

ND

ATIO

N

BLO

CK

FULL

WEL

DIN

G

9. A

LIG

NM

ENT

LIN

ER T

HIN

PLAT

E

ITEM

N0.

1 2

HLS 01 – 09 – 074 5 5

REG. DATE


FOUNDATIONPAGE 291 OF 404

NOTE :

1. LINER TYPE FOUNDATION LINER

MAKER

2. DECK & WALLL 30MM PAINTING

HLS 01 – 09 – 075

REG. DATE


PIPE COATING SYMBOL METHODPAGE 292 OF 404

SYMBOL N.D PIPE PIPEAPPLICATION SYSTEM

(REFERENCE)

P I K150 PAINTING OIL DRAIN & OIL VENT

H I HEAT RESIST

COATING

ACID PICKLINGSTEAM & CONDENSATE LINE

P *O K150 PAINTING OILING L.O, F.O & HYD. OIL LINE

O I

ALL SIZE

OILING ACID PICKLING OIL PIPE IN OIL TANK

A A ALL SIZEHOT - DIP

ALUMINIZING

HOT - DIP

ALUMINIZING*3)

P N RUBBER LINING *3) SEE WATER LINE

P L

50A P

200OK150 PAINTING

POLYETHYLENE *3) SEE WATER LINE

*1) *1) ALL SIZESPECIAL

COATING

SPECIAL

COATING*3) CARGO SYSTEM

G G 80A P HOT - DIP

GALVANIZING

HOT - DIP

GALVANIZING

WATER, AIR, WATER BILGE, CO2

LINE

N N ALL SIZE NON - COATING NON - COATINGCOPPER & STAINLESS STEEL *)

PIPE

SYMBOL DESCRIPTION

P K150 PAINTING

H HEAT RESIST COATING

N NON - COATING (BARE)

O OILING (OIL WIPPING)

I ACID PICKLING

G HOT - DIP GALVANIZING

NOTE:

*1) SPECIAL COATING

*2) PIPE RUBBER OR POLYETHYLENE LINING

*3) BUILDING SPEC.

*4) TABLE COATING SYMBOL

COATING PROJECT PIPING SPEC.

A HOT - DIP ALUMINIZING

HLS 01 – 09 – 076 1 3

REG. DATE


IDENTIFICATION OF PIPE LINES(SIGN BOARD)

PAGE 293 OF 404

NOTE)

1. LETTER COLOR : IDENTIFICATION OF PIPE LINES (RED)

OTHERS : BLACK

2. MATERIAL, THICKNESS : METAL PHOTO, AL x 1t

3. Q'TY : 1 EA/SHIP

HLS 01 – 09 – 076 2 3

REG. DATE


IDENTIFICATION OF PIPE LINESPAGE 294 OF 404

IDENTIFICATION COLOURS.

Q'TYN0. PIPE CONTENTS COLOUR

CODE N0RIBBONCOLOUR

ARROWSTRIP

COLOUR

PRINT'GINK

COLOUR RIBBON STR'P

1 THERMAL OIL B11 BROWN YELLOW BLACK

2 LUB. OIL B3 BROWN WHITE ''

3 L.O DRAIN B4 BROWN/BLACK '' ''

4 DIESEL OIL B5 BROWN YELLOW ''

5 FUEL OIL B6 '' '' ''

6 F.O. & D.O. DRAIN B7 BROWN/BLACK WHITE ''

7 COOLING S.W. G2 GREEN '' ''

8 COOLING F.W. (HIGH) G3 '' BLUE ''

9 COOLING F.W (LOW) G4 '' '' ''

10 F.W. SERVICE (HOT) G5 '' '' ''

11 F.W. SERVICE (COLD) G6 '' '' ''

12 SEWAGE (GREY) G7 GREEN/BLACK WHITE "

13 SEWAGE (BLACK) G8 '' '' "

14 COMPRESSED AIR B8 LIGHT BLUE '' "

15 SERVICE AIR B9 '' '' "

16 CONTROL AIR B10 '' '' "

17 BILGE G9 GREEN/BLACK '' "

18 BALLAST G10 '' '' "

19 FIRE DECK WASH G11 GREEN RED "

20 AIR VENT L1 LIGHT BLUE WHITE "

21 OXYGEN Y1 YELLOW OCHRE '' "

22 ACETYLENE Y2 '' '' "

23 CO2 FIRE FIGHTING Y3 '' RED "

24 FREON (AIR COND.) V1 VIOLET WHITE "

25 FREON (PROVISION) V2 VIOLET WHITE BLACK

HLS 01 – 09 – 076 3 3

REG. DATE


IDENTIFICATION OF PIPE LINES(SIGN BOARD)

PAGE 295 OF 404

* RIBBON DETAIL *

*ARROW STRIP DETAIL *

NOTE) 1. TEXT SIZE : 8MM

2. RIBBON : 1 ROLL (10M)

3. THE COLOUR OF ARROW MARK IS TRANSPARENT.

HLS 01 – 09 – 077

REG. DATE


KIND OF GAUGE CONNECTIONPAGE 296 OF 404

REM

ARKS

TABL

E

JIS

F72

12

FLA

T TY

PEBA

LAN

CE

WE

IGH

T TY

PE

DIR

ECT

AC

T TY

PEH

ALLA

NA

KAK

ITA

NAK

AKI

TA

DW

G.

PI-

PF3

/8 x

30L

x 9

00

DXP

I- P

F3/8

x 5

0L x

900

TI- M

24 x

30L

x 4

50

LI LG FG

TC- P

F3/8

x 3

0L x

900

PC =

PF

3/8

x 30

L x

900

PT- P

F 3/

8 x

30L

x 90

0

PS- P

F 3/

8 x

30L

X 90

0

PS- 3

/8 x

30L

x 9

00

THC

- PF

3/8

x 50

L x

900

LS

PIPI

NG

AR

R'T

PIPI

NG

MAN

UAL

CO

NN

. SIZ

E

PF 3

/8"

PF 3

/8"

M24

x 2

.0

MA

KER

TY

PE

16K

- 10A

5K

- 20A

5K- 1

50A

5K

- 125

APT

1- 1

/4"

PF

3/8

"PF

3/8

"

PT 1

/4"

PF 3

/8"

PF 3

/8"

PF 3

/4"

PF 3

/4"

92

5

K- 1

25SI

ZE

MAK

ER

LEVE

L

LEVE

L

LEVE

L

LEVE

L

DES

CR

IPTI

ON

PRE

SSU

RE

IND

ICAT

OR

DU

PLEX

PR

ESS

. IN

DI.

TEM

P. IN

DIC

ATO

R

CO

NTE

NT

LEV

EL G

AUG

E

GLA

SS

LEVE

L G

AUG

E

FLO

AT L

EVEL

GAU

GE

TEM

P. C

ON

TRO

LLER

PRE

SS.

CO

NTR

OLL

ER

VIS

CO

SITY

CO

NTR

OLL

ER

PRE

SS.

TR

ANS

MIT

TER

PRE

SS.

SW

ITC

H

TEM

PER

ATU

RE

SWIT

CH

RES

ISTA

NC

E BU

LB

THER

MO

- CO

UPL

E

LEVE

L SW

ITC

H

GA

UG

E C

ON

N. L

IST

SYM

BOL

PI

DXP

I

TI LI LG FG TC PC VC PT PS TS RB

THC

LS

HLS 01 – 09 – 078 1 2

REG. DATE


THREADPAGE 297 OF 404

PF 3/8"JIS

PT 1/2"

G 3/8"ISO

R 1/2"

G 3/8"BS

R1/2"

R 3/8"DIN

R 1/2"

USAS NPT 1/2"

PIPE THREAD PARALLEL : PF (JIS) = G (ISO) = G (BS) = R (DIN)

PIPE THREAD TAPER : PT (JIS) = R (ISO) = R (BS) = R (DIN)

THREADDENOMINATION

COUNTRYOF

ORIGINAL

ADDREVIATIONOF

DENOMINATION

DESIGNATIONEXAMPLE

ACCORDING TOSTANDARD REMARK

KOREA PF PF 1/2" KS B 0221G G 1/2" ISO

JAPANPF PF 1/2"

JIS B 0202ISO

NPSC 1/8 - 27 NPSCNPSM 1/8 - 27 NPSMNPSL 1/8 - 27 NPSLNPSH 1/8 - 27 NPSH

ANSI B 2.1

NPSF 1/8 - 27 DRYSEAL NPSF

U.S.A

NPSI 1/8 - 27 DRYSEAL NPSFANSI B 2.2

R 3/4" DIN 259 (pt1) FOR PIPE JOINTR 1/2 DIN 2999 DIN 2999 FOR FITTINGGERMANY RR 1/8 DIN 3858 DIN 3858 FOR PIPE UNION

BSP. F 1 IN BSP. F B. S 2779

PIPE THREADPARALLEL

GREATBRITAIN BSP. P1 1 IN BSP. P1 B. S 21

PT PT 3/4"KOREA

PS PS 3/4"KS B 0222

R R 3/4"RC RC 3/4"RP RP 3/4"

JIS B 0203(ISO)

PT PT 7"JAPAN

PS PS 7"JIS B 0203(ISO)

NPT 3/4 - 18 NPTNPTR 3/4 - 18 NPTR

ANSI B 2.1U.S.A

NPTF 1/8 - 27 DRYSEAL NPSF ANSI B 2.2GREATBRITAIN BSP. Tr 1 IN BSP. Tr B. S 21

R 1/2 DIN 2999 DIN 2999 FOR FITTING

PIPE THREADTAPER

GERMANY RR 1/8 DIN 3858 DIN 3858 FOR PIPE UNION

HLS 01 – 09 – 078 2 2

REG. DATE


THREADPAGE 298 OF 404

API : AMERICAN PETROLEUM INSTLTUTE TAPER THREAD

BSP : BRITISH STANDARD PARALLEL PIPE THREAD = PF

BSTP : BRITISH STANDARD TAPER PIPE THREAD = PT

GHT : GARDEN HOSE THREADS

FPR : FEMALE PIPE THREAD

IPT : AMERICAN IRON PIPE THREAD - STRAIGHT

JIS : JAPANESE INDUSTRY STANDARD

M : METRIC STANDARD

NPS : AMERICAN NATIONAL PIPE THREAD - STRAIGHT

NPT : AMERICAN NATIONAL PIPE THREAD - TAPER

NST : AMERICAN NATIONAL STANDARD THREAD - STRAIGHT

R : RORGJENGER = BSP

RT : BRITISH ROUND THREAD

UNC : UNLTIED COARSE THREAD

UNF : UNLTIED FINE THREAD

USAS : USU STANDARD

W : WHITWORTH THREAD

HLS 01 – 09 – 079 1 2

REG. DATE


SYMBOL OF PIPE SYSTEMPAGE 299 OF 404

N0. SYMBOL DESCRIPTION

1 SH ST STEAM SUPPLY SYS.

2 SR SE CONDENSATE SYS.

3 SF FEED WATER SYS.

4 LM MAIN LUB. OIL SYS.

5 LG G/E LUB. OIL SYS.

6 LT L.O. TRANS. & PURIF. SYS.

7 LS STERN TUBE L.O. SYS.

8 LD LUB. OIL DRAIN SYS.

9 LH S/G HYD. OIL SYS.

10 FM M/E F.O. SYS.

11 FG G/E F.O. SYS.

12 FP F.O. PURIFIER SYS.

13 FO FT F.O. TRANSFER & EM'CY G/E D.O. SYS.

14 FB BOILER & INCINERATOR F.O. SYS.

15 FD F.O. DRAIN SYS.

16 WC CS COOLING S.W. SYS.

17 CH M/E J.W. COOLING SYS.

18 FE CL LOW TEMP. F.W. COOLING SYS.

19 FW FRESH WATER SERVICE SYS.

20 PS SOIL DRAINAGE SYS.

21 DRSP

WASTE DRANAGE SYS.SANITARY SYS.

22 AW COLD WATER SER. SYS.

23 HW DRINKING WATER SERV. SYS.

24 DW

CW

HOT WATER SERV. SYS.

F.W. SEREV. SYS.

25 OW PURIFIER OPERATING W. SYS.

26 BG BE BILGE SYS.

27 CA AA COMPRESSED AIR SYS.

28 AQ QUICK CLOSING AIR SYS.

29 IA AC CONTROL AIR & INSTRUMENTATION AIR SYS.

30 AV AIR VENT SYS.

31 SDAD

SOUNDING SYS.

32 EG EXHAUST GAS SYS.

33 SC DS WATER SCUPPER SYS.

34 TH TO THERMAL OIL HEATING SYS.

35 BA BALLAST SYS.

HLS 01 – 09 – 079 2 2

REG. DATE


SYMBOL OF PIPE SYSTEMPAGE 300 OF 404

N0. SYMBOL DESCRIPTION

36 HP HYDRAULIC OIL SYS. (PRESSURE)

37 HR HYDRAULIC OIL SYS. (RETURN)

38 WD FIRE & WASH DECK SYS.

39 CF CO2 FIRE EXT. SYS.

40 MF M/E FIRE EXT. SYS. (CO2)

41 FF FOAM FIRE EXT. SYS.

42 IG INERT GAS SYS.

43 EC EP ELECTRIC CABLE PROTECTION SYS.

44 HL HALON SYS.

45 NT NITROGEN SYS.

46 BR BRINE SYS.

47 TK TANK LEVEL & DRAFT GAUGE SYS.

48 TR TEMPRATURE SENSOR SYS.

49 AO OXYGEN & ACETYLENE SYS.

50 CO CARGO SYS.

51 TC TANK CLEANING SYS.

52 DE DEMI. SYS.

53 TV CARGO TANK VENTING SYS.

54 GD GAS DETECTION SYS.

55 OD OIL DISCHARGE MONITORING SYS.

56 VR VALVE REMOTE CONTROL SYS.

57 GW GLYCOL WATER HEATING SYS.

58 TS TANK SAFETY VALVES SYS.

59 EA EM'CY AIR SYS.

60 WS WATER SPRAY SYS.

61 BL BELLOWS REPATITION SYS.

62 PR R - 40a FOR AIR CON. & PROVE. REF. PLANTS SYS.

63 WF WATER LOCAL FIRE FIGHTING SYS.

64 AS A/C SUPPLY DUCT SYS.

65 AE SANITARY EXH. DUCT SYS.

66 VS PVC SOOIL DRAIN SYS.

67 VD PVC WASTE DRAIN SYS.

HLS 01 – 09 – 080

REG. DATE


SOCKET WELD UNIONPAGE 301 OF 404

1. SOCKET WELD UNION

- UNWA : O - RING TYPE

2. HYD. LINE SQUARE FLANGE

- FL (A - TYPE) : O - RING TYPE

HLS 01 – 09 – 081

REG. DATE


BLOCK BUTT. PIPE JOINTPAGE 302 OF 404

1. LONGITUDINAL DIRECTION (TOUCH - UP)

P/W

D/B, P/W

D/B, P/W

2. LONGITUDINAL DIRECTION (TOUCH - UP)

P/W

D/B, P/W

D/B, P/W

3. PIPE TACK WELDING : 80A, 2EA; 100A, 4EA

BLOCK (B) BLOCK (B) PIPE

HLS 01 – 09 – 082 1 2

REG. DATE


SYMBOL FOR PIPING MATERIALPAGE 303 OF 404

USE MATERIALSYMBOL REFERANCE N0. DESCRIPTION

SPP (SGP) KS D 3507(JIS G 3452) CARBON STEEL PIPES FOR ORDINARY SERVICE

STPG370 JIS G 3454 CARBON STEEL PIPES FOR PRESSURE SERVICE

STPG370 JIS G 3456 CARBON STEEL PIPES FOR HIGH TEMPRATURE SERVICE

STPY400 JIS G 3457 ARC WELDED CARBON STEEL PIPES

SUS304 TPSUS316 TP JIS G 3459 STAINLESS STEEL PIPES

C1220 T JIS H 3300 COPPER AND COPPER ALLOY - SEAMLESSPIPES AND TUBES (COPPER PIPE)

C6870 - 72 T JIS H 3300 COPPER AND COPPER ALLOY - SEAMLESSPIPES AND TUBES (AL - BRASS PIPE)

C7060 T JIS H 3300 COPPER AND COPPER ALLOY - SEAMLESSPIPES AND TUBES (KUNIFER PIPE)

GRP FIBER GLASS REINFORCED PIPES

KCP - 3L CAST STEEL PIPE

E.R.W. - ELECTRIC RESISTANCE WELDED

PIP

ES

SML 'S - SEAMLESS

BC JIS H 5111 BROZE CASTING

BS JIS H 3250 COPPER AND COPPER ALLOY - RODS AND BRARS (NAVALBRASS)

FC JIS G 5501 GREY IRON CASTING

FCD JIS G 5502 SFHEROIDAL GRAPHITE IRON CASTING

SC JIS G 5101 CARBON STEEL CASTING

SF400 JIS G 3201 CARBON STEEL FORGING FOR GENERAL USE

SS400 JISG 3101 ROLLED STEEL FOR GENERAL STRUCTURE

S 25 CS 35 CS 45 C

JIS G 4051 CARBON STEEL FOR MACHINE STRUCTURAL USE

SNB 7 JIS G 4107 ALLOY STEEL BOLTING MATERIAL FOR HIGHTEMPERATURE SERVICE

SCS JIS G 5121 STAINLESS STEEL CASTING

PIPI

NG

CO

MPO

NEN

TS (F

LAN

GE

OTH

ER F

ITTI

NG

S)

SUSG 4303G4304G 4305

STAINLESS STEEL BAR/SHEET AND PLATE

HLS 01 – 09 – 082 2 2

REG. DATE


SYMBOL FOR PIPING MATERIALPAGE 304 OF 404

JAPAN NORWAY SWEDEN GB GERMANY USA FRANCEMATERIAL

JIS NS SS BS W.no. UNS (AISI) NF

FC 10 SJG 15 SS 0115 GRADE 10 GG 15 F 11701 Ft 10 DGREY CAST

IRONFC 25 SJG 25 SS 0125 GRADE 17 GG 25 F 11801 Ft 25 D

FCD 40 NS 11342 SS 0717 GRADE420/12 GGG 40 F 32800 FGS 400 -12SPHERIODAL

GRAPHITECAST IRON FCD 50 NS 11350 SS 0727 GRADE

500/7 GGG 50 F 33100 FGS 500 - 7

SM 41 B NS 12132 - - 1.0134 G 10290 E 26 - 2 NESTRUCTURAL

STEELSM 53 C NS 12153 - GRADE

50D 1.0841 - E 36 - 4

STEEL FORPIPES

STKM12A-S NS 12111 SS 1312 MFS 13 1.0308 G 10200 -

SCM 4 NS 13343 SS 2244 708M40 1.7225 G 41400 42 CD 4

SNC M9 NS 13411 SS 2541 817M40 1.6582 G 43400 35 NCD 6

S 15 C NS 13115 SS 1370 050A15 1.1141 - XC 12

STEEL FORMACHINE

PARTS

SNC 22 NS 13124 SS2511 637M17 1.5919 - 16 NC 6

SUS 431 NS 14230 SS2321 431S29 1.4057 S 43100(431) -

SUS 304L NS 14360 SS 2352 304S12 1.4306 S 30403(304L) -

SUS 316 NS 14450 SS 2343 316S16 1.4436 S 31600(316) -

SUS 316L NS 14460 SS 2353 316S12 1.4435 S31603(316L) -

STAINLESSSTEEL

SUS 317L - SS 2367 317S12 1.4438 S 31703(317L) -

HLS 01 – 09 – 083

REG. DATE


SHAPED STEELPAGE 305 OF 404

(cm2)N.D kg/m (cm2) (cm2)

Zx, Zy SYMBOL N.D kg/m (cm2)Zx Zy

40X40X5T 2.95 3.755 1.91 A5T 100X100X6/8 17.2 21.90 76.5 26.7

50X50X6T 4.43 5.644 3.55 A6T 125X125X6.5/9 23.8 30.31 136 47.0

65X65X6T 5.91 7.527 6.27 A656 150X150X7/10 31.5 40.14 219 75.1

75X75X6T 6.85 8.727 8.47 200X200X8/12 49.9 63.53 472 160

75X75X9T 9.96 12.69 12.1 A9T 250X250X9/14 72.4 92.18 867 292

90X90X10T 13.5 17.00 19.5 300X300X10/15 94.0 119.8 1360 450

100X100X10T 14.9 19.00 24.4 A10T

130X130X12T 23.4 29.78 49.9 A12T

150X150X15T 33.6 42.74 82.5 A15T

(cm2)N.D kg/m (cm2)

Zx Zy

75X40X5/7 6.92 8.818 20.2 4.54

100X50X5/7.5 9.36 11.92 37.8 7.82

125X65X6/8 13.4 17.11 68.0 14.4

150X75X6.5/10 18.6 23.71 115 13.6

200X90X8/13.5 30.3 38.65 249 45.9

250X90X9/13 34.6 44.07 335 46.5

HLS 01 – 09 – 090

REG. DATE


EACH CLASSES OF PIPING SYSTEMPAGE 306 OF 404

1) K.R / A . B . S / D . N. V

CLASS K.R A.B.S D.N.V

PIPING SYSTEM P (BAR) TEMP(0C) P (BAR) TEMP

(0C) P (BAR) TEMP(0C)

STEAM P > 16 OR T > 300 P > 10.3 OR T > 300 P > 16 OR T > 300

FUEL OIL P > 16 OR T > 150 P > 10.3 OR T > 66 P > 16 OR T > 150

COM. AIR P > 10.3 OR T > 343

L.O/HYD. OIL P > 15.5 OR T > 204

CLASS IGROUP I

WATER

P > 40 OR T > 300

P > 15.5 OR T > 177

P > 40 OR T > 300

STEAM P > 7 OR T > 170 P ≤ 10.3 AND T ≤ 66 P ≤ 16 AND T ≤ 300

FUEL OIL P > 7 OR T > 60 P ≤ 10.3 AND T ≤ 343 P ≤ 16 AND T ≤ 150

COM. AIR P ≤ 15.5 AND T ≤ 66

L.O/HYD. OIL P ≤ 15.5 AND T ≤ 177

CLASS IIGROUP II

WATER

P > 16 OR T > 200 P ≤ 40 AND T ≤ 300

STEAM P ≤ 7 AND T ≤ 170 P ≤ 7 AND T ≤ 170

FUEL OIL P ≤ 7 AND T ≤ 60 P ≤ 7 AND T ≤ 60

COM. AIR

L.O/HYD. OIL

CLASS IIIGROUP III

WATER

P ≤ 16 AND T ≤ 200 P ≤ 16 AND T ≤ 200

REMARK # CARGO OIL PIPE / OPEN END PIECE CLASS IIIGROUP II (ABS)

2) L . R

CLASS I CLASS II CLASS IIIPIPING SYSTEM

P (BAR) TEMP (0C) P (BAR) TEMP (0C) P (BAR) TEMP (0C)

STEAM > 16 OR > 300 ≤ 16 AND ≤ 300 ≤ 7 AND ≤ 60

FLAMMABLE LIQUIDS *3) > 16 OR > 150 ≤ 16 AND ≤ 150 ≤ 7 AND ≤ 170

OTHER MEDIA > 40 OR > 300 ≤ 40 AND ≤ 300 ≤ 16 AND ≤ 60

CARGO OIL > 40 OR > 300 ≤ 40 AND ≤ 300 ≤ 16 AND ≤ 200

1) P : DESIGN PRESSURE, IN BAR (kgf/cm2)

2) T : DESIGN TEMPERATURE, IN 0C

3) FLAMMABLE LIQUIDS INCLUDE : FUEL OIL, LUBRICATING OIL, THERMAL OIL AND HYDRAULIC OIL

4) CLASS III PIPES MAY BE USED FOR OPEN ENDED PIPING.

(OVERFLOW, VENTS, BOILER WASTE STEAM PIPES, OPEN ENDED, ETC.)

HLS 01 – 09 – 091

REG. DATE


MATERIAL CERTIFICATE LISTPAGE 307 OF 404

KR

- CLA

SS I,

II- S

HIP

SID

E

- CLA

SS I,

II- S

HIP

SID

E

DN

≥ 65

A

- CLA

SS I,

II- S

HIP

SID

E

DN

≥ 65

A

5

61 10

210

3

NK

- CLA

SS I,

II- S

HIP

SID

E

P ≥ 10

BAR

OR

T >

230

0 C

- CLA

SS I,

II- S

HIP

SIED

DN

≥ 10

0AP ≥

30 B

ARO

R T

> 2

300 C

- CLA

SS I,

II- S

HIP

SIED

DN

≥ 10

0AP ≥

30 B

ARO

R T

> 2

300 C

PAR

T D

CH

. 12.

1.4

CH

. 12.

1.5

PAR

T D

(GU

IDAN

CE)

D1.

1.4

BV

- CLA

SS I,

II- S

HIP

SID

E

- CLA

SS I,

II- S

HIP

SIED

DN

≥ 50

A O

RT ≥

300

0 C

- CLA

SS I,

II- S

HIP

SID

E

DN

≥ 50

A O

RT ≥

300

0 C

PAR

T 3

CH

. 15

SEC

. 15.

082

GL

- CLA

SS I,

II- S

HIP

SID

E

- CLA

SS I,

II- S

HIP

SID

E

- CLA

SS I,

II- S

HIP

SID

E

1) T

> 3

000 C

DN

≥ 32

A2)

T

≤ 30

0

0 CD

N

≥ 25

0A O

RPB

X D

N

≥ 25

00C

H. 2

SEC

. 11.

2SE

C. 1

1.3

LR

- CLA

SS I,

II- S

HIP

SID

E

- CLA

SS I,

II- S

HIP

SIED

T ≥ 30

00 C

DN

≥ 50

A O

RPW

X D

N

≥ 25

00- C

LASS

I, II

- SH

IPSI

DE

T ≥ 30

00 C

DN

≥ 50

A O

RPW

X D

N

≥ 25

00

PAR

T 5

CH

. 12

SEC

. 1.6

SEC

. 2.1

DN

V

- CLA

SS I,

II- S

HIP

SID

E

DN

≥ 65

A

- CLA

SS I

DN

≥ 65

A O

RT

> 40

00 C

- CLS

S I,

IID

N

≥ 12

5AO

R T

> 4

000 C

T >

4000 C

PAR

T 4

CH

.1 S

EC.2

C80

0

ABS

GR

OU

P I

PAR

T 4

SEC

. 6.5

.1SE

C.

6.11

.2SE

C.

6.13

.1SE

C.

6.17

.2

MA

TER

IAL

CE

RTI

FIC

ATE

LIS

T

STEL

L PI

PE

ELBO

WR

EDU

CER

TEE

FLAN

GE

CLA

SS R

ULE

NOTE .

1. DNV, LR, BV ELBOW & REDUCER FITTING

2. GL ELBOW & REDUCER PIPE

3. PB, PW WORKING PRESSURE (BAR)

4. NK GUIDANCE FOR THE SURVEY AND CONSTRUCTION PART GENERAL

HLS 01 – 09 – 092

REG. DATE


PIPE N.D.TPAGE 308 OF 404

KR

/ N

K

1. N

.D >

65A

- BU

TT W

ELD

. :

100%

RT

2. N

.D <

65A

(RAN

DO

M)

- BU

TT W

ELD

. :

100%

R.T

- FIL

LET

WEL

D. :

M.T

OR

P.T

1. N

.D >

90

MM

(RAN

DO

M)

- BU

T W

ELD

. : 1

0% R

.T

- FIL

LET

WEL

D. :

M.T

OR

P.T

GL

/ BV

1. l

. D >

75

MM

- BU

TT W

ELD

. : 1

00%

R.T

- FIL

LET

WEL

D. :

100

%

M.T

OR

P.T

1. O

.D >

100

MM

- BU

TT W

ELD

. : 1

0% R

.T

- FIL

LET

WEL

D. :

10%

M.T

OR

P.T

GL

: CO

DE

2, P

AR

T 3

CH

. 3, S

EC. 4

. E

BV :

PAR

T 3,

CH

. 5

SE

C. 1

5. 0

954.

E

DN

V / L

R

1. O

.D >

76.

1 M

M

- BU

TT W

ELD

. : 1

00%

R.T

- FIL

LET

WEL

D. :

100

% M

.T O

R

P.T

2. O

.D <

76.

1 M

M

(RAN

DO

M)

- BU

TT W

ELD

. : 1

0% R

.T

- FIL

LET

WEL

D. :

10%

M.T

OR

P.T

1. O

.D >

102

MM

(RAN

DO

M)

- BU

TT W

ELD

> : 1

0% R

.T

- FIL

LET

WEL

D. :

10%

M.T

OR

P.T

DN

V : P

ART

4, C

H.1

SEC

. 7 A

500

LR :

PAR

T 5,

CH

. 17

SEC

. 10.

2

AB

S

1. W

ALL

THIC

KNES

S

> 95

MM

DIA

. 100

% R

.T

2. R

.T P

IPE

O.D

. > 8

9 M

MM

M.T

P.T - N

.D.T

-

PAR

T 2

SEC

. 3B.

23.5

SEC

. 3B.

23.6

CLA

SSG

RAD

E I II III

CLA

SS R

ULE

1. (N

ON

DE

STR

UC

TIV

E TE

STIN

G) :

2. N

DT

:- R

.T (R

ADIO

GR

APH

IC tE

STIN

G)

- M.T

(MAG

NET

IC P

AR

TIC

LE T

`EST

ING

)

- P.T

(LIQ

UID

PE

NET

RA

NT

TEST

ING

)

* NC *- 10.5 BAR SYSTEM BUTT. WELDING 5% R.T CHECK

HY

DR

AU

LIC

TE

ST

LIS

T

HLS 01 – 09 – 093 1 9

REG. DATE


HYDRAULIC TEST OF PIPINGPAGE 309 OF 404

KR

- CLA

SS I,

II L

INE

- DES

IGE

PRE

SS.

3, 4

LIN

E

* F.O

*STE

AM

*FE

ED W

.

*CO

MP

. AIR

-SH

IPSI

DE

:

4.9

BAR

- F.O

LIN

E (*

1)

- HEA

TIN

G C

OIL

(*1)

5 6

1

2

1202

1204

1205

NK

- CLA

SS I,

II

LIN

E

- DES

IGE

PRE

SS.

3, 4

LIN

E

* F.O

*STE

AM

*FE

ED W

.

*CO

MP

. AIR

-SH

IPSI

DE

:

5 M

PA

- F.O

LIN

E

(*2)

- HEA

TIN

G

CO

IL (*

2)

- TH

ERM

AL

OIL

LIN

E (*

2)

PAR

T D

CH

. 12.

6.1

CH

. 12.

6.2

BV

- CLA

SS I,

II

LIN

E

DES

IGN

PRE

SS.

3, 4

BA

R

LIN

E

* F.O

* STE

AM

* FED

D W

.

* CO

MP.

AIR

- HEA

TIN

G

CO

IL (*

2)

PAR

T 3

CH

. 15

SEC

. 15.

014

GL

- CLA

SS I,

II L

INE

- DES

IGE

PRE

SS.

3, 4

LIN

E

* F.O

*STE

AM

*FE

ED W

.

*CO

MP

. AIR

-SH

IPSI

DE

: 5 B

AR

- F.O

GAS

FU

EL

LIN

E (*

2)

HEA

TIN

G C

OIL

(*2)

CO

DE

1, P

ART

1,

CH

. 2

SEC

. 11.

4.2

SEC

. 11.

4.3

LR

- CLA

SS I,

II,LI

NE

DES

IGN

PRE

SS.

3, 4

BAR

LIN

E

* F.O

* STE

AM

* FED

D W

.

* CO

MP.

AIR

- F.O

. LIN

Ẻ (*

3)

- HEA

TIN

G

CO

IL (*

3)

PẢT

5

CH

. 12

SEC

. 7.1

SEC

. 7.2

DN

V

- CLA

SS I,

II

LIN

E

- F.O

LIN

E (*

2)

- HEA

TIN

G C

OIL

(*2)

- BIL

GE

& F

IRE

LIN

E (*

2)

- CLA

SS II

I

LIN

E

* STE

AM

* CO

MP.

AIR

* FE

ED W

.

PAR

T 4

CH

. 1 S

EC

. 7

E 10

0

E 20

0

AB

S

- STE

AM L

INE

- FEE

D W

. LIN

E

- BO

ILE

R

BLO

W

OFF

LIN

E

- STA

RTI

NG

AIR

LIN

E

- F.O

SER

V.

PRE

SS.

LIN

E

(*4)

- F.O

SU

CT.

&

TRAN

S. L

INE

(*5)

PAR

T 4

SEC

. 6.7

C

LAS

SIT

EM

SHO

P H

YD.

TEST

ON

BO

ARD

HYD

. TES

T

CLA

SS

RU

LE

HLS 01 – 09 – 093 2 9

REG. DATE



DESIGN PRESSURE :- K. R/ N.K : BOILER BLOW - OFF LINE

- DNV : FEED W. LINE DESIGN PRESS. BOILER DESIGN PRESS. 1.25

- BV : 1) FEDD W. LINE DESIGN PRESS. BOILER DESIGN PRESS. 1.25 FEED W. PUMP MAX. PRESS.

1) "HEATED F.O UNDER PRESS." LINE DESIGN PRESS. MIN. 15BAR

- ABS : BOILER FEED W. LINE BLOW - OFF LINE DESIGN PRESS. BOILER DESIGN PRESS. 1.25

BOILER DESIGN PRESS. + 15.5 BAR

NOTE:- HYD. TEST PRESS. = P X 1.5 ( DESIGN TEMP. 3000C RULE DNV HYD. OIL PIPING SYS. HYD. TEST

PRESS. = 1.5 X 1.5 OR P + 70 BAR)

- *1 : HYD. TEST PRESS. = P X 1.5, MIN. 3.9 BAR (4 kg/cm2)

*2 : HYD. TEST PRESS. = P X 1.5, MIN. 4 BAR

*3 : HYD. TEST PRESS. = P X 1.5, MIN. 3.5 BAR (3.6 kg/cm2)

*4 : HYD. TEST PRESS. = P X 1.5, MIN. 3.4 BAR (3.5 kg/cm2)

*5 : HYD. TEST PRESS. = 3.5 BAR (3.6 kg/cm2)

HLS 01 – 09 – 093 3 9

REG. DATE



* APPLICATION CLASS : GL - 1992 Pt . 2 Ch . 1 Sec .11

NOTE

1. UNIT OF PRESSURE : Kgf/cm2

2. Pd : DESIGN PRESSURE

t : PERMISSIBLE STRESS AT THE DESIGN TEMPERATURE

t (100) : PERMISSIBLE STRESS AT 1000C

3. *1) COMPRESSED AIR, FEED WATER

*2) MAX. Pt = 2.0 X Pd

*3) ALL PIPING IS TO BE TESTED UNDER WORKING CONDITION

BUT HEATING COIL AND FUEL OIL PIPING : 1.5 X Pd (MIN. 4.1)

HLS 01 – 09 – 093 4 9

REG. DATE



* APPLICATION CLASS : DNV - 1994 Pt . 4 Ch . 1 Sec .1 Sec . 7

NOTE





3. SHOP TEST OF SMALL BORE PIPES (LESS THAN 50 mm) MAY BE WAIVED BY SURVEYOR.

4. *1) MAX. Pt = 2.0 Pd

*2) WELDED JOINT PIPING OF CLASS I, II

*3) FUEL OIL PIPING / HYDRAULIC PIPING (Pt = 71 max)

*4) FUEL OIL, HEAT. COIL, BILGE & FIRE PIPING / STEAM, COMP. AIR, FEED WATER OF CLASS III

(Pt = 4.0 min)

HLS 01 – 09 – 093 5 9

REG. DATE



* APPLICATION CLASS : BV - 1996 Pt . 3 Ch . 15 Sec .15

NOTE






*2) - . Pt = 2.0 X Pd (CARBON AND CARBON - MANGANESE STEEL PIPES)

- . Pt = 1.5 .t (1000C)/t . Pd (ALLOY STEEL PIPES)

*3) ALL PIPING SI TO BE TESTED UNDER WORKING CONDITION.

BUT HEATING COIL IN FUEL OIL TANKS OR LIQUID CARGO TANKS : 1.5 X Pd (min 4.1)

HLS 01 – 09 – 093 6 9

REG. DATE



* APPLICATION CLASS : LR - 1995 Pt . 5 Ch . 12 Sec .1 Sec . 7

NOTE





3. *1) FEED WATER, COMPRESSED AIR

*2) - . Pt = 2.0 X Pd (CARBON AND CARBON - MANGANESE STEEL PIPES)

- . Pt = 1.5 .t (1000C)/t . Pd (ALLOY STEEL PIPES)

*3) BUTT WELDED PIPING

*4) HEATING COIL, FUEL OIL PIPING (Pt = 3.6 min.)

HLS 01 – 09 – 093 7 9

REG. DATE



* APPLICATION CLASS : ABS - 1995 Pt . 4 / 6

NOTE



3. *1) . WELDED PIPE JOINTS : Pt = 1.5 X Pd

*2) . FUEL OIL SUCTION AND TRANSFER PIPING : Pt = 3.5

*3) . ALL PIPING IS TO BE TESTED UNDER WORKING CONDITION

*4) . C. C. P PIPING : 1.5 X Pd.

STEERING GEAR PIPING : 1.1 X Pd

HLS 01 – 09 – 093 8 9

REG. DATE



* APPLICATION CLASS : NK - 1995 Pt . D / Ch . 12 , Ch . 13

NOTE






*2) MAX. Pt = 2.0 X Pd

*3) HEATING COIL, FUEL OIL AND THERMAL OIL PIPING : 1.5 X Pd (min. 4.1)

HLS 01 – 09 – 093 9 9

REG. DATE



* APPLICATION CLASS : KR - 1995

NOTE






*2) MAX. Pt = 2.0 X Pd

*3) ALL PIPING IS TO BE TESTED UNDER WORKING CONDITION

BUT HEATING COIL AND FUEL OIL PIPING : 1.5 X Pd (min. 4.0)

HLS 01 – 09 – 094 1 2

REG. DATE


THE MINIMUM WALL THICKNESS OFSHIP SIDE DISTANCE PIECE

PAGE 318 OF 404

NOMINAL DIA.

15A 20A 25A 32A 40A 50A 65A 80A 100A

21.7 27.2 34.0 42.7 48.6 60.5 76.3 89.1 114.3

REMARK

PIPE THK. (RULE REQUIREMENT 7.1 7.1 7.1 7.1 8.0 8.0

GL2000

APLLICABLE PIPE #160 #160 #160 #160 #160 #160 #160 #160 #80

PIPE THK. (RULE REQUIREMENT 7.6 7.6 7.6 7.6 7.8 8.8

BV2000

APLLICABLE PIPE #160 #160 #160 #160 #160 #160 #160 #160 #160

SEENOTE 1.

PIPE THK. (RULE REQUIREMENT 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.3 8.1

DNV

APLLICABLE PIPE #160 #160 #80 #80 #80

SEENOTE 2.

PIPE THK. (RULE REQUIREMENT 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.3 8.0

LR

APLLICABLE PIPE #160 #160 #160 #160 #160 #160 #80 #80 #80

STPG370 # 80 3.7 3.9 4.5 4.9 5.1 5.5 7.0 7.6 8.6

STS38 # 160 4.7 5.5 6.4 6.4 7.1 8.7 9.5 11.1 13.5

NOTE.

1. (GL 2000, BV 200> FOR PIPES EFFICIENTLY PROTECTED AGAINST CORROSION, THE THICKNESS MAY

BE REDUCED BY AN ANOUNT UP TO 1mm

2. (DNV) FOR THE 32A AND BELOW, THE SHIP SIDE VALVE(S) MAY BE FITTED TO THE SIDE SHELL

BOUNDARY DIRECTLY WITH PADS WELDED ON.

IF THERE IS NOT AVAILABLE TO PROVIDE CORRECT PIPE THICKNESS (0.7 mm)

HLS 01 – 09 – 094 2 2

REG. DATE


THE MINIMUM WALL THICKNESS OFSHIP SIDE DISTANCE PIECE

PAGE 319 OF 404

NOMINAL DIA.

125A 150A 200A 250A 300A 350A 400A 450A

139.8 165.2 216.3 267.4 318.5 355.6 406.4 457.2

REMARK

PIPE THK. (RULE REQUIREMENT 8.8 10.0 12.5 12.5 12.5 12.5 12.5 12.5

GL2000

APLLICABLE PIPE #80 #80 #80 #80 #80 #80 #80 #80


BV2000

APLLICABLE PIPE #80 #80 #80 #80 #80 #80 #80 #80

SEENOTE 1.


DNV

APLLICABLE PIPE #80 #80 #80 #80 #80 #80 #80 #80

SEENOTE 2.


LR

APLLICABLE PIPE #80 #80 #80 #80 #80 #80 #80 #80

STPG370 # 80 9.5 11.0 12.7 12.7 12.7 12.7 12.7 12.7

STS38 # 160 15.9 18.2 23.0 28.6 33.3

NOTE.

1. (GL 2000, BV 200> FOR PIPES EFFICIENTLY PROTECTED AGAINST CORROSION, THE THICKNESS MAY

BE REDUCED BY AN ANOUNT UP TO 1mm

2. (DNV) FOR THE 32A AND BELOW, THE SHIP SIDE VALVE(S) MAY BE FITTED TO THE SIDE SHELL

BOUNDARY DIRECTLY WITH PADS WELDED ON.

IF THERE IS NOT AVAILABLE TO PROVIDE CORRECT PIPE THICKNESS (0.7 mm)

HLS 01 – 09 – 095

REG. DATE


SPECIFICATION OF CONNECTIONTYPE FOR (RULE REQUIREMENT)

PAGE 320 OF 404

1) SPECIFICATION OF CONNECTION TYPECLASS 50A & BELOW 65A & ABOVE CLASS 40A & BELOW 50A & ABOVE

I FL & SL FLANGE I FL & SL FLANGE

II FL & SL FLANGE II FL & SL FL & SL

KR(5. 6, 104.1.2)

DNV(PT. 4 CH.1,SEL6.F101) III FL & SL FL & SL

BV(PART III

SEC.15.092.21)II FL & SL FL & SL

65A & BELOW 80A & ABOVE CLASS 50A & BELOW 65A & ABOVE

I FL & SL FLANGE I FLANGE FLANGE

II FL & SL FL & SL II FL & SL FLANGEABS (4/6.17.1)

II

GL(SEC. 11

CH. 2., D 2.2.1)III FL & SL FL & SL

CLASS 40A & BELOW 50A & ABOVE

I FL & SL FLANGE

II FL & SL FLANGENK (PART DCHAPTER 12.4.2)

III FL & SL FL & SL

PIPE SIZE (NOMINAL)

UP TO 50A UP TO 100A UP TO 150A UP TO 200ACLASS TEMP MAX.PRESSURE(KG/CM2) 17.5 10.0 3.0 OPEN ENDED

I FL & SL FL & SL FL & SL FL & SL

II FL & SL FL & SL FL & SL FL & SL

LR(PART 5 CHAPTER

12.2.7.1 & LR'SRECOMMENDATION

LETTER) III

BELOW2600C

FL & SL FL & SL FL & SL FL & SL

2) STEAM SYSTEM SLEEVE FLANGEI II III GRADE

CLASS SLEEVE FLANGE SLEEVE FLANGE SLEEVE FLANGEPAGE OF RULE

DNV *1) O *1) O O O Pt. 4, CH. 1, SEC. 6 F100

ABS *2) O O O GROUP I, II Pt. 2 SEC. 3B.9.3

GL *3) O *3) O O O Pt. 3 SEC. 11 D.2

LR *7) O *7) O *8) O Pt. 5 CH. 12, SEC. 2.7

NK *4) O *4) O *8) O Pt. D CH. 12, 12.4.2

KR *5) O *5) O O O 5 6 104.1

*6) BV O O O O Pt. 3 SEC. 15 - 85. 12

*1) : PIPES O.D ≤ 61 PIPES O.D > 61

*2) : PIPES O.D ≤ 89 PIPES O.D > 89

*3) CLASS

*4) : PIPES O.D ≤ 60.5 PIPES O.D > 60.5

*5) : PIPES O.D ≤ 60.5 PIPES O.D > 60.5

*6) SLEEVE CONNECTION FLANGE CONNECTION

*7) : PIPES O.D ≤ 60.3 PIPES O.D > 60.3

SOCKET WELDING JOINT

*8) : PIPES O.D ≤ 60.5 PIPES O.D > 60.5

HLS 01 – 10 – 100

REG. DATE


BILGE HAT(ONE PIECE TYPE)

PAGE 321 OF 404

N0. NAME MATERIAL SIZE Q'TY CODE N0. REMARK

1 ROSE PLATE SS400 6T 1 HOT GALV.

2 BILGE HAT BODY STPG38 - E #80 100A - 300A 1 HOT GALV.

3 STEEL PLATE SS400 10T 1 HOT GALV.

4 SUPPORT PIECE SS400 6T 3 HOT GALV.

5 DISH HEAD SCREW SUS304 M8 X 15L 3

300A 318.5 289 269.1 324.5 300 36.58

250A 267.4 238 218 273.4 250 25.32

200A 216.3 187 167 222.3 200 16.14

150A 165.2 109.1 89.1 171.2 150 7.99

125A 139.8 96.3 76.3 145.8 125 5.08

100A 114.3 93.1 73.1 120.3

49 55 67 83

100 3.15

32A 40A 50A 65AN.D D1 D2 D3 D4

D5H TOTAL

WEIGHT

HLS 01 – 10 – 101

REG. DATE


BILGE HAT(TWO PIECE TYPE)

PAGE 322 OF 404



2 BILGE HAT BODY STPG38 - E #80 100A 300A 1 HOT GALV.

3 STEEL PLATE SS400 13T 1 HOT GALV.

4 SUPPORT PIECE SS400 6T 4 HOT GALV.


400A 406.4 377 357.1 412.4 400

350A 355.6 326.2 306.2 361.6 350

300A 318.5 289 269.1 324.5 300 36.58

250A 267.4 238 218 273.4 250 25.32

200A 216.3 187 167 222.3 200 16.14

150A 165.2 109.1 89.1 171.2 150 7.99

125A 139.8 96.3 76.3 145.8 125 5.08

100A 114.3 93.1 73.1 120.3

49 55 67 83

100 3.15

32A 40A 50A 65AN.D D1 D2 D3 D4

D5H TOTAL

WEIGHT

HLS 01 – 10 – 102

REG. DATE


BILGE HAT(ONE PIECE W / FLANGE TYPE)

PAGE 323 OF 404


1 BILGE HAT BODY STPG38 - E 12.7T 250A/350A 1 HOT GALV.


3 SUPPORT PIECE SS400 25X20X6T (M8) 4 HOT GALV.


5 SUCTION PIPE STPG - E #80 50A, 65A 1 HOT GALV.

6 FLANGE SS400 J5K X 80A 1 HOT GALV.

7 STEEL PLATE SS400 12.7T 1 HOT GALV.

350A 355.6 326 362 250 51.69

250A 267.4 238 27360.5 89.1

250 28.06

50A 80AN.D D1 D2 D3

D4 (PIPE OUT DIA.)L TOTAL

WEIGHT REMARK

HLS 01 – 10 – 111

REG. DATE


STANDARD OF BELLMOUTH(IN HULL TANK)

PAGE 324 OF 404

N0. NAME MATERIAL SIZE Q'TY REMARK1 BELL MOUTH SS400 12 PIPE STPG - E #80 (12.7T) 13 FLANGE SS400 JIS - 5K 14 LUG PLATE SS400 2 AND ABOVE 200A5 LUG SUPPORT SS400 2 AND ABOVE 200A6 HEX. BOLT & NUT SUS316 M16 4 AND ABOVE 200A

NOTE

1. NO - GLAV. K - 150

2. NO - PAINT TAPE

3. ANCHOR PIECE TYPE BELLMOUTH

LUG SUPPORT BOLT/NUT (M16 SUS316)

500 508.0 715 450 150 115 1110 600 12 1.61 1.92 87.6450 457.2 618 360 150 108 900 600 12 1.61 1.94 65.7400 406.4 586 345 150 91 850 550 12 1.60 2.00 54.1350 355.6 596 375 150 71 850 550 12 1.60 2.13 57300 318.5 436 365 130 58 850 550 10 1.61 2.28 42.8250 267.4 568 395 130 43 850 550 10 1.63 2.61 44.85200 216.3 474 340 100 34 750 450 10 1.64 3.00 32.33150 165.2 257 158 70 29 450 - 8 1.61 3.30 20.81125 139.8 249 154 70 25 40 - 6 1.60 3.72 13.63100 114.3 184 94 65 25 275 - 6 1.67 3.91 7.8980 89.1 152 76 55 21 220 - 6 1.68 4.72 5.8965 76.3 124 48 55 21 160 - 4.5 1.71 4.82 3.4750 60.5 103 28 55 20 110 - 4.5 1.65 4.95 2.37

D H H1 H2 C D2 Y TN.D

BODYSUCTION AREA RATIO

(MIN. MAX.) WEIGHT (KG)

HLS 01 – 10 – 112

REG. DATE


STANDARD OF BELLMOUTH(IN F . P . TK. & NARROW SPACE)

PAGE 325 OF 404

N0. SIZE (N.D) D1 D2 H G SUCTION RATIO(MIN. MAX.)

1 65 X 100 76.3 114.3 101.6 22 1.70 2.70

2 80 X 100 89.1 114.3 101.6 28 1.64 2.35

3 100 X 150 114.3 165.2 139.7 32 1.64 2.25

4 125 X 200 139.8 216.3 152.4 36 1.62 2.15

5 150 X 250 165.2 267.4 177.8 40 1.65 2.12

6 200 X 300 216.3 318.5 203.2 56 1.64 1.96

7 250 X 400 267.4 406.4 255.6 68 1.64 1.90

8 300 X 450 318.5 457.2 381.0 186 1.63 1.83

9 350 X 500 355.6 508.0 508.0 97 1.63 1.81

NOTE : 1. CALCULATION METHOD TO BE SAME WITH JIS F 3020

2. SUCTION RATIO IS CALCULATED SUBJECT TO PIPE MATERIA STPG370 #80

HLS 01 – 10 – 121

REG. DATE


CHAIN WASHING LINEPAGE 326 OF 404

TYPE - A TYPE - B

DETAIL "Q"

HLS 01 – 10 – 122

REG. DATE


NOZZLE (CHAIN WASH)PAGE 327 OF 404


1 DIFFERENT FLANGE SS400 1 GALV.

2 NOZZLE BC6 1

3 FLANGE SS400 JIS 10K - 50A 1 GALV.

4 PIPE STPG38 #80 50A 1 GALV.

5 GASKET N - ASBESTOS 1.6t 2

40A 155 120 49 25 21 120 49.1 16 160 4 - 19

32A 155 120 43 20 21 120 43.2 16 160 4 - 19

25A 155 120 34 15 21 120 34.5 14 160 4 - 19N.D DIM D C d1 d2 H L d3 T L1 N - h WEIGHT

HLS 01 – 10 – 123

REG. DATE


ORIFICE(JIS 5KG/CM2 , 10KG/CM2)

PAGE 328 OF 404

N0. NAME MATERIAL Q'TY CODE N0. REMARK1 PIPE SS400 OR CU2 FLANGE SS4003 ORIFICE SUS3044 GASKET

NOTE

1. "d" YARD

300A 367 375 10 4.0250A 322 330 10 4.0200A 257 267 10 4.0150A 211 217 10 4.0125A 181 187 10 4.0100A 146 156 10 4.080A 126 131 10 4.065A 115 121 10 4.050A 90 101 10 4.040A 80 86 10 4.032A 75 81 10 4.025A 63 71 10 4.020A 53 60 10 4.015A 48 55 10 4.0

5K FLANGE 10K FLANGEN.D. d

D1T t REMARK

HLS 01 – 10 – 124

REG. DATE


ROSE BOXES OF STEEL PLATEPAGE 329 OF 404


1 ROSE PLATE SS400 1 HOT DIP GALVANIZING

300A 325 280 16 500 450 50 350 400 65 80 4.5 80 35.3

250A 272 225 13 440 400 40 320 360 55 70 4.5 75 27.8

200A 222 180 13 380 340 40 260 300 55 60 4.5 65 20.5

150A 170 125 9 320 290 30 200 230 40 50 3.2 60 9.36

125A 145 105 9 260 230 30 170 200 40 40 3.2 50 6.36

100A 120 80 9 200 170 30 140 165 40 30 3.2 50 4.20

80A 94 50 9 170 140 30 110 135 35 25 3.2 50 3.01

65A 82 45 9 140 120 30 95 120 35 22 3.2 40 2.10

50A 65 25 9 110 90 30 80 105 35 20 3.2 40 1.34

40A 52 25 9 95 75 30 65 90 28 17 3.2 30 0.78

N.D D1 D2 d L l C H H1 H2 h t B W.T(KG)

HLS 01 – 10 – 125

REG. DATE


AIR FILTERPAGE 330 OF 404





4 FLANGE SS41 JIS 10K X 100A 1 GALV.



7 UPPER COVER SS41 210 X 10t 1 GALV.

8 BOTTOM PLATE SS41 105 X 6t 1 GALV.

9 GASKET ASBESTOS JIS 10K X 100A X 3.2t 1

10 BOLT & NUT SS41 M16 X 35L 8 GALV.

11 SPRING WASHER SUS304 M16 X 1.5t 4

12 BOLT SUS304 M6 X 8.5L 4

13 WIRE NET SS41 200 MESH 1

HLS 01 – 10 – 126

REG. DATE


INTERNATIONAL SHORECONNECTION

PAGE 331 OF 404

MARK NAME MATERIAL SPEC. Q'TY REMARK

1 BLINED FLANGE SS41 65A 1 GALV.

2 INTERNATIONAL SHORE CONNECTION BC6 1

3 QUICK COUPLING BC6 1

4 HEX. BOLT/NUT SS41 M16 4 GALV.

5 GASKET SYNTHETIC RUBBER 1

WE WILL SUPPLY ONE (1) OF INTERNATIONAL SHORE CONNECTION WITH JIS TYPE

QUICK COUPLING (65A), WHICH SEA WATER CAN BE PUMPED FROM THE SHORE INTO

THE EACH FIRE STATION.

THE DIMENSION OF THE SHORE CONNECTION WITH COUPLING SHALL BE AS

FOLLOWS

ARR'T OF INT. SHORE CONNECTION

HLS 01 – 10 – 127

REG. DATE


Y - PIECE WITH CAP FOR TANKCLEANING

PAGE 332 OF 404


1 FLANGE SS41 JIS 16K X 65A 1 HOT GALV.

2 PIPE STPG38 #40 65A 0.4 M

3 CHAINLET BC2 3.2 X 250L 2

4 CAP BC2 65A 2

5 EYE PLATE SS41 3.0 2 HOT GALV.

HLS 01 – 10 – 128

REG. DATE


DETAIL OF SAMPLINGPAGE 333 OF 404


1 PIPE SUS304 12 X 1.2T 1

2 BODY SUS304 1

3 BOSS SUS304 1

4 PACKING NBR t2 X 36 X 25 1

NOTE

1. FULL SET

2. GENERAL & R = 1

3. ()

4. VALVE : JIS F 7379 FlG. 2

TYPE (PT/3/8")

N.D l l1 N L

80A 35 20 3 110

125A 50 35 3 140

150A 30 47 3 164

200A 30 47 4 211

250A 40 47 4 221

300A 67 47 4 248

350A 85 47 4 266

400A 110 47 4 291

HLS 01 – 10 – 130

REG. DATE


ANTI - SPLASHING TAPE FOR FLANGE SHIELDING

PAGE 334 OF 404

N0. DESCRIPTION DIMENSION MATERIAL UNIT REMARK

1 ANTI - SPLASHING TAPE 35B, 50B * 10M - RL

APPLICATION

1. HEAT RESISTANCE : -1600C TO + 2000C (PRACTICAL STRENGTH MAINTAINED)

+ 4300C (CARBONIZATION, SHELF - SNUFFING ACTION)

2. OIL RESISTANCE : INACTIVE WITH RESPECT TO HEAVY OIL, LIGHT OIL, GAS LINE, LUBRICATION OIL,

ETC.

3. SIZE : 35MM (WIDTH) X 10M (LENGTH) IN ROLL

50MM (WIDTH) X 10M (LENGTH) IN ROLL

4. MAKER :

13 250A 50 B 2500 mm

12 200A 50 B 2050 mm

11 150A 50 B 1750 mm

10 125A 50 B 1550 mm

9 100A 50 B 1300 mm

8 80A 35 B 1150 mm

7 65A 35 B 1100 mm

6 50A 35 B 950 mm

5 40A 35 B 850 mm

4 32A 35 B 850 mm

3 25A 35 B 750 mm

2 20A 35 B 600 mm

1 15A 35 B 600 mm

N0. SIZE WIDTH TAPE LENGTH REMARK

HLS 01 – 10 – 131

REG. DATE


SHIELD METHOD OF FLANGE CONNECTION

PAGE 335 OF 404

N0. DESCRIPTION DIMENSION MATERIAL UNIT REMARK

1 CLIP BAND - SUS304 EA

2 GALV. SHEET 0.5T X 20B SS400 EA

APPLICATION

- FLANGES Ò FOLLƠING PRESSỦE FUEL OIL PIPE TO BE SHIELDED Á FOLLOWING :

1. MAIN BOILẺ FUEL OIL PIPES BETWEEN BOILER BURNER PUMP AND BURNER INLET, WHERE

CALSS SURVEYOR IS POINT OUT.

2. IGG DO. PUMP DISCHARGE TO BURN INLET, WHERE CLASS SURVEYOR IS POINT OUT

① CLIP BAND

NOTE

1. CLIP BAND MAKER STANDARD LENGTH FLANGE (O.D. X ) + 30mm

2. GALV. SHEET FLANGE (O.D. X ) + 5mm

HLS 01 – 10 – 132 1 2

REG. DATE


SIGHT GLASSPAGE 336 OF 404

N0. NAME MATERIAL Q'TY REMARK

1 BODY FC200 1

2 GLAND NUT SS400 2

3 GLASS HEAT - RESISTANCE 2

4 GASKET ASBESTOS FREE 4

5 LAMP LIGHT 1 E - 26

6 LIGHT BODY BC6 1

7 LIGHT SEAT SS400 1

8 CABLE GLAND BRASS 2 20C

9 BOLT/NUT SS400 3 M8 X 35L

10 BOLT SS400 2 M6 X 15L

11 NAME PLATE BsP1 1

NOTE

1. TEST PRESSURE ; 2KG/CM2

2. MAX. WORKING TEMP. : 4000C

3. PAINT SPEC. : INSIDE - RV490

OUTSIDE - CARBOMATIC ALUMINUM 75

4. LIGHT WITH SCREEN

VOLTAGE : 220V

WATTAGE : 60W

LAMP HOLDER : E - 26

CABLE GLAND : 20C X 2EA

(UNIT : MM, KG)N/D d C D d2 N - h T H L h A B L1 W/T RMK

15A 15 60 80 44 4 - 12 12 80 75 65 40 16 10 5.0

20A 20 65 85 50 4 - 12 14 85 80 65 40 16 10 5.5

25A 25 75 95 54 4 - 12 14 90 86 65 40 16 10 6.0

32A 32 90 115 60 4 - 15 16 100 94 65 40 16 10 6.5

40A 40 95 120 66 4 - 15 16 100 102 65 40 16 10 7.0

50A 50 105 130 78 4 - 15 16 115 115 60 50 25 10 7.5

65A 65 130 155 100 4 - 15 18 160 140 20 50 25 10 9.0

80A 80 145 180 126 4 - 19 18 180 158 20 50 25 10 16.0

100A 100 165 200 130 8 - 19 20 210 178 20 50 25 10 19.0

125A 125 200 235 164 8 - 19 20 245 208 20 50 25 10 28.0

150A 150 230 265 190 8 - 19 22 310 232 20 50 25 10 36.0

200A 200 280 320 240 8 - 23 24 380 294 - 55 50 25 10 57.0

250A 250 345 385 306 12 - 23 26 400 344 - 55 50 25 10 79.0

300A 300 390 430 348 12 - 23 28 450 406 - 55 50 25 10 95.0

350A 350 435 480 400 12 - 23 30 510 460 - 55 50 25 10 134

HLS 01 – 10 – 132 2 2

REG. DATE


SIGHT GLASSPAGE 337 OF 404

HLS 01 – 10 – 133 1 2

REG. DATE


CONTROL TUBE PROTECTION COVERPAGE 338 OF 404

1. PENETRATION PART

2. VALVE BLOCK

HLS 01 – 10 – 133 2 2

REG. DATE


CONTROL TUBE PROTECTION COVERPAGE 339 OF 404

3. SAFETY CHAMBER

4. AIR PURGE HEAD UNIT

HLS 01 – 10 – 134 1 2

REG. DATE


CATHODIC PROTECTION FITTING(BOLTED TYPE)

PAGE 340 OF 404

N0. DESCRIPTION MATERIAL Q'TY REMARK

① ANODE CASTING ZINC 1EA 99.8 %

② FLANGE SS400 1EA JIS 10K - 20A

③ BLIND FLANGE SUS304 1EA (JIS 10K - 20A - 15t)

④ HEX. BOLT SUS304 4EA M12 X 47L

⑤ HEX. NUT SUS304 4EA M12

⑥ PIPE STPG - E #40 1EA 20A

⑦ GASKET NON - ASBESTOS 1EA 3t X lD37.5 X PCD75 X OD100

NOTE1. N0①③④⑤⑦

2. 1 SET

3. ANODE CASTING LOCTITE

THE ANODE CASTING HEAD TO BE BONDED WITH BLIND FLANGE BY LOCTITE

N0 PIPE SIZE L Q'TY

1 300A 220

2 350A 240

3 400A 270

4 450A 290

5 500A 320

6 550A 340

7 600A 370

8 1000A 570

HLS 01 – 10 – 134 2 2

REG. DATE


CATHODIC PROTECTION FITTING(PLUG TYPE)

PAGE 341 OF 404

N0. DESCRIPTION MATERIAL Q'TY REMARK

1 SEAT SUS304 1

2 PLUG SUS304 1

3 PACKING CPPER 1 1.6T (lD32 X OD46)

4 CORRISION BAR ZINC ANODE 1 20 X 180L

HLS 01 – 10 – 135

REG. DATE


FREON BOTTLE BANDPAGE 342 OF 404

N0. DESCRIPTION SIZE MATERIAL WEIGHT (KG/M) REMARK

1 EQUAL ANGLE 75 X 75 X 9t SS400 9.96

2 ROUND BAR 12 SS400 0.9

3 HEX. BOLT/NUT M12 - 45L SS400 0.071

N0. BOLT SIZE A C L R2 D R1 Q'TY WEIGHT (KG)

HLS 01 – 10 – 136

REG. DATE


DRESSER TYPE COUPLINGPAGE 343 OF 404

MATERIAL LIST

N0. DESCRIPTION Q'TY MATERIAL REMARKS

1 MIDDLE RING 1 FCD 45

2 FOLLOWER 2 FCD 45

3 GASKET 2 NBR

4 BOLT 3 - 16 SS41 HOT DIP GALVANIZED

5 NUT 3 - 16 SS41 HOT DIP GALVANIZED

6 STOP BOLT 2 SUS 304

7 WASHER 2 SUS 304

8 PACKING 2 NBR, EPDM, VITON

HLS 01 – 10 – 137

REG. DATE


SLEEVE TYPE COUPLINGPAGE 344 OF 404

MATERIAL TABLEN0. DESCRIPTION MATERIAL Q'TY REMARKS

1 BODY FCD 450 1

2 SLEEVE SUS 304 1

3 SLEEVE FLANGE SS 400 1

4 GLAND SS400 1 HOT DIP GALV.

5 GLAND BUSH BC 6 1

6 PACKINGS NON ASBESTOS

7 STUD BOLTS SUS 304 4 - 16

8 HEX. NUTS SUS 304 4 - 16

9 SET SCREW BsBF 2 - 3

10 BUSH BC 6 1

HLS 01 – 10 – 138

REG. DATE


FLEX COUPLINGPAGE 345 OF 404

SIZE(N.D.) D1 D2 L l A B T G BAR P S WEIGHT

(KG)MF-RS-50 80 47 14 M8 15 5 90 0.6MF-RL-50

58 - 61 78150 110 14 M8

1.050 10

18 60 - 90120 1.1

MF-RS-65 80 47 14 M8 15 5 90 0.68MF-RL-65 75 - 78 98 150 110 14 M8 1.0

50 1018 60 - 90 120 1.3

MF-RS-80 107 66 16 M10 15 7 120 1.1MF-RL-80

88 - 92 116200 150 16 M10

1.060 20

16 80 - 100160 1.5

MF-RS-100 107 66 16 M10 15 7 120 1.3MF-RL-100 113 - 117 143 200 150 16 M10 1.0

60 2016 80 - 100 160 2.0

MF-RS-125 115 72 18 M12 20 8 120 2.2MF-RL-125 138 - 142 173 200 150 22 M14 1.5

60 2014 100 - 120 160 4.0

MF-RS-150 115 72 18 M12 20 8 120 2.3MF-RL-150 163 - 167 192 200 150 22 M14 1.5

60 2014 100 - 120 160 5.0

MF-RS-200 150 110 22 M14 40 8 140 4.9MF-RL-200 214 - 219 238 250 168 30 M16 2.0

80 3012 140 - 200 200 6.0

MF-RS-250 150 110 22 M14 40 8 140 5.8MF-RL-250 265 - 270 305 125 168 30 M16 2.0

80 3012 140 - 200 200 7.0

MF-RS-300 150 110 22 M14 40 8 140 6.3MF-RL-300 316 - 321 360 250 168 30 M16 2.0

80 3010 140 -200 200 8.2

MF-RS-350 150 110 22 M14 40 8 140 6.9MF-RL-350 353 - 358 390 250 168 30 M16 2.0

80 3010 140 - 200 200 9.8

MF-RS-400 250 180 30 M16 50 10 200 7.8MF-RL-400 403 - 408 450 300 220 32 M18 2.5

80 408 200 - 250 220 14.0

MF-RS-450 250 180 30 M16 50 10 200 8.7MF-RL-450 455 - 461 515 300 220 32 M18 2.5

80 408 200 - 250 220 16.0

MF-RS-500 250 180 30 M16 50 10 200 9.6MF-RL-500 505 - 512 550 300 220 32 M18 2.5

80 408 200 - 250 220 18.0

* ND 550 AND ABOVE SHOULD BE APPLIED MAKER STANDARD.

D1 : PIPE MIN. - MAX. DIAMETER D2 : OUTSIDE DIAMETER

BAR : MAX. WORKING PRESSURE (KG/CM2) P : STANDING TORQUE (KG - CM)

HLS 01 – 10 – 139

REG. DATE


DETAIL OF GAUGE BOARDPAGE 346 OF 404

N0. DESCRIPTION MATERIAL Q'TY REMARKS

1 STEEL PLATE SS40 1 2.3 t

2 ANGLE SS400 1 40 X 40 X 5t

3 ANGLE (LEG) SS400 1 40 X 40 X 5t

NOTE

1. N0. 1. 2. 3. FULL SETS Q'TY : ( ) ST2. COATING : SA 1/2 SHOP PRIMER SD ZINC 1000. 15 MIC PAINT

3. NAME PLATE : YARD

HLS 01 – 10 – 140

REG. DATE


GAUGE BOXPAGE 347 OF 404

N0 NAME MATERIAL SIZE Q'TY REMARK

1 BODY SS41 4.5T 1

2 COVER SS41 32.T 1

3 HANDLE (L = 140) SS41 12 R.B X 260L 1

4 HEX - BOLT & NUT SUS304 M12 X 35L 2

5 WASHER SUS304 M12 4

6 SPLIT PIN SUS304 3.2 X 25L 2

7 ANGLE SS41 50 X 50 X 6T 4

8 PAD SS41 75 X 75 X 6T 4

9 SUPPORT SS41 130 X 4.5T 2

10 HEX - BOLT & NUT SUS304 M4 X 15L 6

11 NAME PLATE BRASS 1.5T X 20 X 80 2

HLS 01 – 10 – 150

REG. DATE


FLEXIBLE HOSE WITH QUICKCOUPLING FOR WATER SPRAY SYS.

PAGE 348 OF 404


1 EVER - TITE QUICK COUPLING & CAP MAKER STANDARD JIS10K - 80A 1

2 EVER - TITE QUICK COUPLING & CAP MAKER STANDARD JIS10K - 80A 1

3 EVER - TITE QUICK COUPLING (FEMALE) MAKER STANDARD 2

4 RUBBER HOSE RUBBER 80A 1

5 STEEL ELBOW STPG38 - E #80 80A 1

A - TYPE

B - TYPE

NOTE

1. MATERIAL : QLUMINUM OR BRASS

2. FLUID : SEA WATER

3. WORKING PRESS. : 10 KG/CM2

4. TEST CLASS

(TEST MILL SHEET)

5. HOSE LENGTH YARD

HLS 01 – 10 – 151

REG. DATE


FLEXIBLE HOSE WITH CONNECTORPAGE 349 OF 404


1 FLANGE SUS 304 JIS5K - 80A 1


3 STEEL ELBOW SUS 304 80A 1

4 FLANGE FLANGE JIS10K - 15A 1


6 MALE TYPE COUPLING MAKER STANDARD 1/2" NPT 1

TYPE SIZE Q'TY KIND OF FLUID MAX. W. PRESS. REMARK

A 80A ST SEA WATER 5 KG/CM2

B 80A ST SEA WATER 5 KG/CM2

C 15A ST COMP. AIR 8.8 KG/CM2

NOTE

1. TEST CLASS

(TEST MILL SHEET)

2. HOSE LENGTH YARD

HLS 01 – 10 – 152

REG. DATE


WIRENET GRILLPAGE 350 OF 404

N0 NAME MATERIAL SIZE Q'TY CODE N0. REMARK

1 FLANGE SUS304/316L t1 X 20 1

2 WIRE NET SUS304/316L #21 - MESH 1

3 BODY SUS304/316L 1

4 HEX - BOLT AND NUT SUS304/316L 4

A - TYPE B - TYPE

SECTION "Q" SECTION "Q"

4 100A 114.3 200 465 - 116 8 - 19 J5K - 100A3 80A 89.1 180 145 - 90 4 - 19 J5K - 80AB

-TY

PE

2 1/2 65A 76.3 155 130 - 78 4 - 15 J5K - 65A1/2 15A 21.3 95 - 35 10.8 M12 X 30L 4 - 133/8 10A 17.1 90 - 30 10.8 M12 X 30L 4 - 131/4 80A 13.7 85 - 25 10.8 M12 X 30L 4 - 131/8 6A 10.3 82 - 22 10.8 M12 X 30L 4 - 13A

- TY

PE

B A

TYPE N.D.O.D A d d1 d2 HEX. - BOLT

& NUTN -

HOLE REMARK

HLS 01 – 10 – 153

REG. DATE


SURFACE VALVEPAGE 351 OF 404

N0 NAME SIZE MATERIAL Q'TY REMARK1 DISC BC62 SEAT BC 63 HOLDER BC 64 HANDLE FC20 GALV.5 STAND SC46 GALV.6 WASHER SUS3047 STEM SUS3048 NUT / WASHER SUS3049 GASKET ASBESTOS FREE

10 PACKING N. B. R11 STUD BOLT / NUT SUS30412 NUT BSBF13 NUT BSBF14 LINER SC46 GALV.15 BOLT BSBF

PAINTING : HOT – DEEP GALV'

NOTE :1. HYDRAULIC TEST PRESSURE : 5 KG/CM2

2 5K - 65A 76.3

1 5K - 50A 60.5

N0. SIZE D Q'TY WEIGHT (KG)

HLS 01 – 10 – 154

REG. DATE


FIN TUBEPAGE 352 OF 404

- FIN TUBE FOR HEATING COIL

1. APPLICATION

THIS FIN TUBE HEATING COIL MAY BE USED FOR F.O TANK HEATING INSTEAD OF

BARE TUBE HEATING COIL

2. CACULATION OF WEIGHT

FIN WEIGHT = (DF + H) X 3.14 X H X T X 7.85 X F X 16-6 = KG/M

HERE, DF = PIPE OUTDIA., df = PIPE INDIA., H = FIN HEIGTH, T = FIN THICKNESS

F = QUANTITY OF FIN PER 1M

3. HEATING SURFACE

1. PIPE : df X (1000 - (T X F)) X 10-6 = m2/M

2. FIN : [((DF + H)2 - df2) X 0.785 X 2 X F] X 10-6 + (DF + H).3.14 X T X F10-6 = m2/M

3. TOTAL HEATING SURFACE = PIPE + FIN

4. TYPE OF FIN TUBE HEATING COIL

A - TYPE B - TYPE

FIN HEAT SURF. M/EAPIPE DIA.

THK. O/D PITCH TYPE LENGTH DESIGN ACTUALREFERENCE

WEIGHT REMARK

600 0.35 (0.72)

1000 0.54 (1.16)

1400 0.73 (1.60)

2000 1.02 (2.27)

A

600 0.49 15.1

1000 0.68 19.8

1400 0.87 24.5

2000 1.16 31.5

50A 1.2 105 2EA/IN.

B

3 SLEEVE 50A STPG38 OR SS41 L = 50

2 FIN 1.2T SPCC

1 PIPE 50A STPG38 #80S

N0 DESCRIPTION SIZE MATERIAL Q'TY REMARK

HLS 01 – 10 – 155

REG. DATE


EYE PLATE & INSTALLATION METHODPAGE 353 OF 404

1. EYE PLATE

CAPACITY(TON) TYPE B b D T F H h WEIGHT

(KG)A 0.19

0.5B

52 13 26 13 4 2630 0.35

A 0.391.0

B68 15 38 15 6 38

30 0.63

A 0.782.0

B86 19 48 19 9 48

30 1.16

A 1.423.0

B108 24 60 22 11 60

40 2.16

A 3.625.0

B144 32 80 32 13 80

40 5.07

2. INSTALLATION METHOD.

HLS 01 – 10 – 156

REG. DATE


WATER SPRAY NOZZLE(FULL CON TYPE)

PAGE 354 OF 404


1 FLANGE SS400 JIS - 10K 1 GALV.

2 NOZZLE C3604B 1

1. SCOPE

THIS STANDARD IS PROVIDED FOR WATER SPRAY NOZZLE IN PAINT LOCKER

- WORKING PRESSURE : 5 7 Kg/cm2

25A 45 34 1" 116 125 135 117 100 95

20A 45 28 3/4" 63 68 73.4 112 100 95

15A 45 25 1/2" 40 44 47.5 110 100 95

5Kg/cm2 6Kg/cm2 7Kg/cm2 5Kg/cm2 6Kg/cm2 7Kg/cm2N.D

DIMA B PT

SPRAY ANGLE REMARK

HLS 01 – 10 – 157

REG. DATE


WATER SPRAY NOZZLE(WATERING HEAD)

PAGE 355 OF 404


1 FLANGE SS400 JIS - 10K 1 GALV.

2 WATERING HEAD BRASS 1

1. SCOPE

THIS STANDARD IS PROVIDED FOR WATER SPRAY NOZZLE IN PAINT LOCKER

- WORKING PRESSURE : 5 7 Kg/cm2

25A 45 34 1" - - - - - -

20A 45 28 3/4" - - - - - -

15A 45 25 1/2" - - - - - -

5Kg/cm2 6Kg/cm2 7Kg/cm2 5Kg/cm2 6Kg/cm2 7Kg/cm2N.D

DIMA B PT

SPRAY ANGLE REMARK

HLS 01 – 11 – 001

REG. DATE


INSTALLATION METHOD OFMULTI - TUBE COAMING

PAGE 356 OF 404

ALL FILLET WELDING (SIDE OF WELD = MINIMUM 4. OMM)TYPE ONE SIDE BOTH SIDE

PIG AREA PIG AREA

BULKHEADGIRDERBEAM

* ACC.* E/R* (A.B)CLASSDIVISION

*WEATHEREXPOSEDAREA*S/G*BOSUNSTORE*CARGOLOADINGAREA*(A60)CLASSDIVISON

DECK



DECKBULKHEADGIRDERBEAM



DECK(CABLEPIPE)


*MOOR'GDECK*F'CLEDEC

*WEATHEREXPOSEDAREA*CARGOLOADINGAREA

HLS 01 – 11 – 005 1 2

REG. DATE


GUIDE OF CABLE HANGER("FLAT BAR" TYPE)

PAGE 357 OF 404

1) CABLE TRAY MSC

EXAMPLEM. S. C. N0. : G2212GF26010HNNN

(CABLE TRAY STRAIGHT TYPE SS400/EL. GALV. FB - 2*600*100H)

2) BAND HOOP & BUCKLE MSC

EXAMPLEM. S. C. N0. : G2212GF26010HNNN

(CABLE TRAY STRAIGHT TYPE SS400/EL. GALV. FB - 2*600*100H)

NOTE2F : SS400/PRIMER

2G : SS400/EL. GALV.

2H : SS400/HOT. GALV.

2S : SS400/P. V. C

4A : SUS304

4D : SUS 316

4S : SUS304/P. V. C.

HLS 01 – 11 – 005 2 2

REG. DATE


GUIDE OF CABLE HANGERPAGE 358 OF 404

1. FLAT BAR

TYPE W L X t CASE MSC N0. (EA)FB - 1 25 700 X 4.5t BARE TUBE G2242G0000000NNND

FB - 2 (*) 38 700 X 4.5t 2 CORE X 1 G2242G0000000NNNDFB - 3 (*) 50 700 X 4.5t 2 CORE X 2 G2242G0000000NNNDFB - 5 (*) 100 700 X 4.5t 2 CORE X 3(4) G2242G0000000NNND

MAX. 200mm, MIN. 50mm2. CABLE COAMINGTYPE CASE MSC N0. (EA)

XXX - 1610 160 X 100 G3172F0000000NNNDXXX - 2610 260 X 100 G3172F0000000NNNDXXX - 2620 260 X 200 G3172F0000000NNND

3. CABLA HANGERTYPE CASE MSC N0. (EA)

LS - 20 200 G2112H0000000NNNDLS - 30 300 G2112H0000000NNND

MAX. 300mm, MIN. 50mm4. SFG TYPE CABLE HANGER (SPACE)TYPE CASE MSC N0. (EA)

E - T - SFG1 - 70 25 X 70 G2242G0000000NNNDE - T - SFG2 - 130 38 X 130 G2242G0000000NNNDE - T - SFG3 - 200 50 X 200 G2242G0000000NNND

5.TYPE COMPONENT REMARK

100E - T - FB2 - 70 H = 70, L = 700 (WALL)FLAT BAR STRUCT PARTE - T - FB2 - 200

E - PEN - DCA - 80 DECK PART - - - L = 250E - PEN - DC - 80 DECK PART - - - L = 100E - PEN - ECA - 80 WALL PART - - - L = 250

CABLE COAMING STRUCT PART

E - PEN - EC - 80 WALL PART - - - L = 1002006 CORE X 2 LINE

E - CT - LS - 2.C 1 200 1500E - CT - LD - 2.B 2 200 1200

CABLE HANGERSTRUCTSTRUCT STANDARDINPUT

E - CT - LT - 2.A 3 200 900

E - T - SFG1 - 70E - T - SFG2 - 130E - T - SFG3 - 200

CABLE HANGERSFG TYPE STRUCT PART

E - T - SFG5 - 70

- 700- E - T - SFG2 - 130

SUPPORT

6. BAND HOOP MSC N0 : G6112GBT0150MNNN (GALV.), G6114ABT0250MNNN (SUS)

BAND BUCKLE MSC N0 : G6142GBK03000NNN (GALV.), G6144ABK04000NNN (SUS)

HLS 01 – 11 – 100

REG. DATE


FLAT BAR TYPE CABLE HANGER("FB" TYPE)

PAGE 359 OF 404

MATERIAL : SS41 (ELEC. GALV. -1.5)TYPE W t L REMARKFB - 1 25 4.5 700FB - 2 38 " 700FB - 3 50 " 700 SEE NOTEFB - 5 100 " 700 SEE NOTE

NOTE1. "FB - 3" FLAT BAR TYPE CABLE HANGER TO BE MADE AS FOLLOW. (FB - 3 ONLY)

2. "FB - 5" FLAT BAR TYPE CABLE HANGER TO BE MADE AS FOLLOW. (FB - 5 ONLY)

3. "H" : 70 OR 200. (EXCEPT SPECIALLY NOTED)

4. ALL BURS AND SHARP EDGE PART ARE TO BE SMOOTHLY REMOVED GALVANIZING

HLS 01 – 11 – 030

REG. DATE


SINGLE STAIR COMBIND METHODPAGE 360 OF 404

RUNNER BAR XHANGER

SIDE PLATE FITTING HOLE BOLTW

1 2

LS - 20 L - 20 38 X t 4.5 F.B. □g X 20 M8 X 25L 200 269 289

LS - 30 L - 30 " " " 300 369 389

LS - 40 L - 40 " " " 400 469 489

LS - 50 L - 50 " " " 500 569 589

LS - 60 L - 60 " " " 600 669 689

LS - 70 L - 70 " " " 700 769 789

LS - 80 L - 80 " " " 800 869 889

LS - 90 L - 90 " " " 900 969 989

* SUPPỎT 1. H < 1000 : 30 X 30 X T 3 E.A

2. H > 1000 : 40 X 40 X T 5 E.A

* BOLT TO BE ROUNDED WITH HEAD SQUARE NECK TYPE (KSB 1031 - 76)

HLS 01 – 11 – 040

REG. DATE


REVERSIBLE SINGLE STAIRCOMBIND METHOD

PAGE 361 OF 404

RUNNER BAR XHANGER

SIDE PLATE FITTING HOLE BOLTW

1 2

RLS - 20 L - 20 38 X t 4.5 F.B. □g X 20 M8 X 25L 200 269 289

RLS - 30 L - 30 " " " 300 369 389

RLS - 40 L - 40 " " " 400 469 489

RLS - 50 L - 50 " " " 500 569 589

RLS - 60 L - 60 " " " 600 669 689

RLS - 70 L - 70 " " " 700 769 789

RLS - 80 L - 80 " " " 800 869 889

RLS - 90 L - 90 " " " 900 969 989

* SUPPỎT 1. H < 1000 : 30 X 30 X T 3 E.A

2. H > 1000 : 40 X 40 X T 5 E.A

* BOLT TO BE ROUNDED WITH HEAD SQUARE NECK TYPE (KSB 1031 - 76)

HLS 01 – 11 – 120

REG. DATE


"SFG" TYPE CABLE HANGERPAGE 362 OF 404

THIS "SFG" HANGER SHALL USUALLY BE USED FOR CURVE AND/OR SHORT CABLE WAY.

CASE - I (SFG1, SFG2)

CASE - II (SFG3, SFG5)

MATERIAL : SS41 (ELEC. GALV. -)

TYPE L R t H REF. DWG. REMARK

SFG1 - 70H 70 CASE - I

SFG1 - 130H 130

SFG1 - 200H

25 3 4.5

200

SFG2 - 70H 70

SFG2 - 130H 130

SFG2 - 200H

38 3 4.5

200

SFG3 - 70H 70 CASE - II, II - 1

SFG3 - 130H 130

SFG3 - 200H

50 3 4.5

200

SFG5 - 70H 70 CASE - II, II - 2

SFG5 - 130H 130

SFG5 - 200H

100 3 4.5

200

HLS 01 – 11 – 150

REG. DATE


"SFP" TYPE CABLE HANGER(WELDING TYPE)

PAGE 363 OF 404

THIS "SFP" HANGER SHALL USUALLY BE USED AT END OF CABLE PIPE.

MATERIAL : SS400, HOT GALV.

TYPE A B t R REMARK

SFP - 1 10 25 4.5 20 FOR 25A, 32A PIPE

SFP - 2 12 38 4.5 30 FOR 40A, 50A PIPE

SFP - 3 15 50 4.5 45 FOR 65A, 80A PIPE

SFP - 4 20 75 4.5 70 FOR 100A, 125A PIPE

SFP - 5 25 115 4.5 108 FOR 150A, 200A PIPE

HLS 01 – 11 – 060

REG. DATE


CABLE PENETRATION(CABLE COAMING)

PAGE 364 OF 404

MATERIAL : SS400

SIZE WEIGHT (KG)LTYPE A B t DCA

ECADCEC

CLASS DCAECA

DCEC

REMARK

XXX - 1610 160 100 8 250 100 1 7.0 3.04XXX - 2610 260 100 8 250 100 1 10.75 4.30XXX - 2620 260 200 8 250 100 2 13.88 5.55XXX - 3610 360 100 8 250 100 1 13.88 5.55XXX - 3620 360 200 8 250 100 2 17.00 6.80XXX - 3632 360 320 8 250 100 2 20.75 8.30XXX - 4610 460 100 8 250 100 1 17.05 6.82XXX - 4620 460 200 8 250 100 2 20.15 8.06XXX - 4632 460 320 8 250 100 2 23.93 9.57XXX - 5610 560 100 8 250 100 1 20.20 8.08XXX - 5620 560 200 8 250 100 2 23.40 9.36XXX - 5632 560 320 8 250 100 2 27.00 10.80XXX - 6610 660 100 8 250 100 1 23.35 9.34XXX - 6620 660 200 8 250 100 2 26.75 10.70XXX - 6632 660 320 8 250 100 2 30.25 12.0XXX - 7610 760 100 8 250 100 1 26.50 10.60XXX - 7620 760 200 8 250 100 2 30.00 12.00XXX - 7632 760 320 8 250 100 2 33.50 13.40SPECIAL CASE BY CASE

* "ECA" TYPE ONLY CUTTING 30 OR 15 HOLE.

* "XXX" : "DCA", "ECA", "DC", "EC"

- DCA : TIGHT DECK - DC : NON - TIGHT DECK

- ECA : TIGHT WALL - EC : NON - TIGHT WALL

GAS TIGHT BITE TYPE BHD UNION

HOLESIZE

XXX - 50 70 52.7 52.7 3.9 250 100 3 1.09 0.42 #40 - E 2CORE X 1XXX - 80 100 78.1 78.1 5.5 250 100 3 2.26 0.85 #40 - E 2CORE X 2

XXX - 100 140 102.3 102.3 6 250 100 3 3.2 1.20 #40 - E 2CORE X 3XXX - 125 150 2CORE X 4.5

HLS 01 – 11 – 010

REG. DATE


BAND HOOPPAGE 365 OF 404

THESE BAND HOOPS SHALL BE USED FOR CABLE AND TUBE (MCT) SECURING.

DETAIL DESCRIPTION AS FOLLOWS :

LOCATION REMARKTYPE OF CABLE

DRY SPACE WET SPACE

STELL ARMUOR BRA CABLE BT - 1 BT - 2

STEEL ARMOUR BRAIDEDWITH P. V. C OUTSHEATH CABLE BT - 1 BT - 2

COVERED P. V. C ONLY(WITHOUT STEEL ARMOUR) BT - 3 BT - 4

COAXIAL CABLE AND OTHER CABLES

NYLON CABLE TIE OR MAKER'SRECOMMENDATION

MULTI CORE TUBE BT - 1 BT - 2

TYPE - (BT - 1, BT - 2)

TYPE - (BT - 3, BT - 4)

TYPE MATERIAL REMARK

BT - 1 SS400 ELEC. GALV., W/BUCKLE

BT - 2 SUS304, W/ BUCKLE

BT - 3 SS400 ELEC. GALV. (PVC COATING 0.25mm) W/BUCKLE

BT - 4 SUS304 (PVC COATING 0.25mm) W/BUCKLE

NOTE

1. "L" IS DECIDED BY THE CABLE SIZE

HLS 01 – 11 – 020

REG. DATE


BAND BUCKLEPAGE 366 OF 404

THESE BAND BUCKLES SHALL BE SELECTED IN ACCORDANCE WITH GROUPING SIZE OF CABLES

ARE KIND OF BAND HOOP.

TYPE L H t REMARK

BK - 1 7 3 1.0 SS400 ELEC. GALV.

BK - 2 7 " " SUS304

BK - 3 14 " " SS400 ELEC. GALV.

BK - 4 14 " " SUS304

BK - 5 25 5 " SS400 ELEC. GALV.

BK - 6 25 " " SUS304

HLS 01 – 11 – 050

REG. DATE


MANUAL REMOTE CONTROL SYSTEMFOR VALE

PAGE 367 OF 404

REMOTE CONTROL OF MANUAL HYD. FOR VALE

HLS 01 – 12 – 001 1 4

REG. DATE


DECK STANDFOR CONTROLLING VALVE

PAGE 368 OF 404

MATERIAL LIST

N0. NAME MATERIAL SIZE Q’TY REMARK

1 BODY STPG38-E #80 100A 1

2 REDUCER STPG38-E #80 125A X 100A 1

3 SPINDLE SUS 304, SS41 1

4 COAMING STPG38-E #80 125A 1

5 HANDLE FC 20 1 HSD33 – 186 – 009

6 FLANGE SS 41 J5K – 125A 2

7 FLANGE SS41 J5K – 100A 1

8 TOP PLATE SS41 1

9 TRUST RING BC6, SUS304 2

10 GLAND BC6, SUS304 1

11 PACKING TEFLON, COTTON 1

12 BUSHING BC6, SUS304 2

13 BOTTOM SUPPORT SS41 1

14 GLAND BC6, SUS304 1

15 BUSHING BC6, SUS304 1

16 PACKING TEFLON, COTTON 1

17 INDICATOR BRACKET SS 41 1

18 INDICATOR BOARD BS 1

19 INDICATOR NEEDLE BC 6 1

20 HEX-BOLT & NUT SS 41 16

21 STUD-BOLT & NUT SS 41 4

22 GREASE NIPPLE BS 1 A – PT1/8’’

23 GASKET NON ASBESTOS J5K – 125A 1

24 GASKET NON ASBESTOS J5K – 100A 1

25 HEX-BOLT & NUT SUS 304 4 HSD33 – 186 – 312

26 COUPLING JOINT SUS 304, SS41 1 HSD33 – 186 – 312

27 NAME PLATE BSP 1

28 TAPER PIN S25C 2

29 HEX-BOLT & NUT SUS 304, SS41 2

HLS 01 – 12 – 001 2 4

REG. DATE


DECK STANDFOR CONTROLLING VALVE

PAGE 369 OF 404

N.S REACH ROD DIA. d D REMARK

19 19 19 SEE HSD33 – 186 – 100

25 25 25 SEE HSD33 – 186 – 100

32 32 32 SEE HSD33 – 186 – 100

38 38 38 SEE HSD33 – 186 – 100

48 48 48 SEE HSD33 – 186 – 100

HLS 01 – 12 – 001 3 4

REG. DATE


ACCESSARY FORDECK STAND

PAGE 370 OF 404

38 38 114 55 86 55 46 60 8 80 55 66 46 86 25 645

32 32 108 49 80 49 40 54 8 72 49 60 40 80 25 645

25 25 101 42 73 42 33 47 6 63 42 53 33 73

SEE HSD33– 186 – 009

20 645

a2 b2 p2 a1 b1 d2 d3 l3 a3 b3 c3 p3 e s l1 l3 lN.S d

GRAND BUSHING TRUST RING TOP PLATE SPINDLE

HLS 01 – 12 – 001 4 4

REG. DATE


ACCESSARY FORDECK STAND

PAGE 371 OF 404

38 38 96 55 72 8 55 66 46 72 25 70 86

32 32 90 49 66 8 49 60 40 66 22 64 80

25 25 83 42 59 8 42 53 33 59 19 57 73

a b p s a4 b4 c4 p4 c1 p1 c2N.S d

GRAND BOTTOM SUPPORT INDIC' NEEDLE REMARK

HLS 01 – 12 – 009

REG. DATE


HAND WHEEL FOR DECK STANDPAGE 372 OF 404

800 55 72 70 120 145 38 20 6 50 44 25 22 12 23 20 44.7

500 36 48 45 78 95 28 14 5 38 32 19 16 8.5 17 14 14.6

450 36 48 42 70 85 26 13 5 36 30 18 15 8 17 14 12.4

355 33 30 36 60 72 24 12 5 32 28 16 14 7 15 13 7.5

100 10 13.6 15 24 24 12 7 3 17 15 8.5 7.5 3.5 2.5 6.5 0.45

S eD

JISl d1 d2 r1 r2

HANDARMN0.

b1 b2 C1 C2 r3 R R1

WHEEL BOSS SPORE RIM

WEIGHT(KG)

SPECIAL HAND WHEEL SIZE

NS 50 710 50 66 65 110 135 36 18 6 46 40 23 20 11 21 18 33.2

NS 40 560 41 55 55 94 115 32 16 6 40 34 20 17 8.5 18 15 16.1

NS 38 400 32 43 38 65 78 24 12 5 34 30 17 15 8 16 13 9.7

NS 32 280 22 29.5 30 50 60 20 10 5 28 24 14 12 6 13 11 4.39

NS 25 200 17 23 22 38 45 18 9 3 26 22 13 11 5.5 11 9.5 2.06

NS 19 140 12 16.5 18 30 35 14 8 3 21 18 10.5 9 4 8.5 7 0.87

S eD

JISl d1 d2 r1 r2

HANDARMN0.

b1 b2 C1 C2 r3 R R1

ND WHEEL BOSS SPORE RIM

WEIGHT(KG)

NORMAL HAND WHEEL SIZE (NS20, 25, 32, 38, 45, 50)

HLS 01 – 12 – 100 1 2

REG. DATE


TABLE OF HAND WHEEL &REACH ROD DIA.

PAGE 373 OF 404

GATE. VALVESURFACE V/V(WHEEL O.D)

GLOBE VALVEANGLE

(WHEEL O.D)

SCREW – DOWNNON – RETURN V/V

(WHEEL O.D)

DKSTANDWHEEL

OUTDIA.

VALVENOMI.DIA. 5 10 16 5 10 16 5 10 16

20 100 100 100 100

25 125 125 125 125140

32 125 125 125 125

40 140 140 140 140

50 125 140 140 160 160 160 160 160 160

65 140 160 160 180 200 200 180 200 200200

80 160 180 180 180 200 224 180 200 224

100 180 200 200 224 250 250 224 280 250

125 200 224 224 250 280 315 250 280 315280

150 224 250 250 280 315 355 280 315 355

200 280 315 315 315 355 400 315 355 400400

250 355 400 400 355 400450 500 355 450 500

300 400 450 450 400 450500 560 400 500 560

350 1150 500 500 500 560 560 500 560 560560

400 500 560 560 630 630 630 560 630 630

450 560 630 600 630 710 710 630 710 710

500 560 710 700 800 900 900 800 900 900710

550 630 710 800

600 630 800 800

650

700

HLS 01 – 12 – 100 2 2

REG. DATE


TABLE OF HAND WHEEL &REACH ROD DIA.

PAGE 374 OF 404

BUTT.VALVE

(V.ROD)

GATE. VALVESURFACE V/V(WHEEL O.D)

GLOBE VALVEANGLE

(WHEEL O.D)

SCREW – DOWNNON – RETURN V/V

(WHEEL O.D)

DKSTANDWHEEL

OUTDIA.

VALVE

NOMI.DIA. 5

1016

5 10 16 5 10 16 5 10 16

20 16 16 16 1625 18 18 18 1832 18 18 18 1840 20 20 20 20

19(20)

50 16 18 18 20 22 22 20 22 2265 18 20 20 22 24 24 22 24 2480 20 22 22 22 24 26 22 24 2625

100 22 24 24 26 28 30 26 28 30125 24 26 26 28 32 36 28 32 36150 30 25 28 28 32 36 42 32 36 4232200 30 30 32 32 36 42 46 36 42 46

250 30 34 38 38 42 4448 52 42 48 52

300 35 38 42 42 46 4852 58 46 52 5838

350 35 40 45 45 52 58 58 52 58 58400 40 45 48 48 58 65 65 58 65 65

45450 40 46 52 52 65 72 72 65 72 72500 50 48 55 55 75 80 80 75 80 80550 50 50 58 5850600 55 52 62 62650 55700

HLS 01 – 12 – 200

REG. DATE


FORK(FOR SOLID SHAFT)

PAGE 375 OF 404

N0. NAME MATERIAL SPEC. Q'TY CODE N0. REMARK

1 FORK SS41, SUS304 J5K & 10K

NOTE : 1. BELOW LIST "L" TO BE USED FOR GLOBE VALVE OR ANGLE VALVE

2. BELOW LIST "S" TO BE USED FOR SLUICE VE

45 SEEHS 45 48 150 150 126 70 25 20 55 115 70 8.2

38 SEEHS 38 42 120 150 129 70 25 20 50 180 110 130 60 6.5

5.2

32 SEEHS 32 36 100 150 132 70 25 20 45 155 105 110 60 4.1

3.4

25 SEEHS 25 29 80 130 115.5 65 20 20 40 90 50 1.8

19 SEEHS

L S

L S L SN.S

USEDFOR

VALVEa d1 A H H1 H2 H3 H4 R

h h1

WEIGHT(KG)

HLS 01 – 12 – 210

REG. DATE


YOKE(FOR SOLID SHAFT)

PAGE 376 OF 404

N0. NAME MATERIAL SPEC. Q'TY CODE N0. REMARK

1 YOKE SS41, SUS304 J5K & 10K

NOTE : 1. DIMENSION S.E : TO BE DECIDED BY VALVE'S STEM & SEE VALVE LIST

20 6.545 150 50 22 48 85

18 4.738 120 47.5 20 42 78

12 3.032 100 40 18 26 65

25 80 35 16 28 60 10 1.9

19

SAM

E A

S R

EAC

H R

OD

DIA

.

SEE

VALV

E LI

ST

E SNOMINALSIZE

USEDFOR

VALVES S.Q HOLEA R t d D t1 WEIGHT

(KG)

HLS 01 – 12 – 310

REG. DATE


COUPLING JOINT (A)(FOR SOLID SHAFT)

PAGE 377 OF 404


1 BODY SS41 1

2 HEX. BOLT & NUT SUS304 4

3 SPLIT PIN BsW 4

30X25 20 25 25 45 140 37 26 30 25 M8X55

42X45 20 25 25 62 140 45 43 45 42 M10X75

40X45 20 25 25 62 140 45 41 45 40 M10X75

40X38 20 25 25 60 140 41 39 40 38 M10X75

30X32 20 25 25 48 140 33 31 32 30 M8X60

22X19 20 20 25 38 130 23 20 22 19 M8X50

L1 L2 L3 D L d1 d2 d3 d4N.S

BODY RODHEX.BOLT

WEIGHT(KG)

HLS 01 – 12 – 312

REG. DATE


COUPLING JOINT (B)(FOR SOLID SHAFT)

PAGE 378 OF 404


1 BODY SS41 1


3 SPLIT PIN BsW 4

40 42 60 140 20 25 20 M10X75 3 X 30 1.6

45 47 62 140 20 25 20 M10X75 3 X 30 1.7

38 40 55 140 20 25 20 M10X70 3 X 30 1.6

32 34 48 140 20 25 20 M8X60 2 X 25 1.1

25 27 38 130 20 20 20 M8X50 2 X 25 0.9

19

d D L l1 l2 l3N.S

BODYHEX. BOLT SPLIT PIN

X L WEIGHT (KG)

HLS 01 – 12 – 320

REG. DATE


UNIVERSAL JOINT (A)(FOOR SOLID SHAFT)

PAGE 379 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK1 BODY S25C 12 BODY S25C 13 PIN SUS304 14 INNER PIN SUS304 15 NUT SUS304 16 SPLIT PIN BsW 17 HEX. BOLT & NUT SUS304 48 CONNECTOR SUS304 19 SPLIT PIN BsW 4

45 47 40.5 80 45 40 24.5 15.5 70 25 25 50 7 14 44.5 58 8.838 40 40.5 70 40 35 21.5 15.5 70 25 25 45 6 12 39.5 51 6.432 34 30.5 70 40 35 21.5 15.5 70 25 25 45 6 12 39.5 51 6.425 27 30.5 55 31 27 17.0 11.5 60 35 25 35 5 10 30.5 40 3.419

d d7 D B B1 d1 d5 l1 l2 l3 l4 r R b D2N.S

BODY CONNECTORWEIGHT

(KG)

45 15 M14 22 95 15 6 24.0 80 3 X 30 M10 X 9538 15 M14 20 85 15 6 21.0 70 3 X 30 M10 X 8532 15 M14 20 85 15 6 21.0 70 3 X 30 M8 X 8025 11 M10 16 68 13 5 16.5 55 2 X 25 M8 X 6519

d6 d4 d3 L1 L2 t d2 LN.S

INNER PIN & NUT PINSPLIT PIN HEX. BOLT

X L

HLS 01 – 12 – 322

REG. DATE


UNIVERSAL JOINT (B)(FOOR SOLID SHAFT)

PAGE 380 OF 404


45 47 47 80 45 40 24.5 15.5 70 25 25 50 7 14 44.5 58 8.838 40 40 70 40 35 21.5 15.5 70 25 25 45 6 12 39.5 51 6.432 34 34 70 40 35 21.5 15.5 70 25 25 45 6 12 39.5 51 6.425 27 27 55 31 27 17.0 11.5 65 20 25 35 5 10 30.5 40 3.419

d d7 D B B1 d1 d5 l1 l2 l3 l4 r R b D2N.S

BODY CONNECTORWEIGHT

(KG)

45 15 M14 22 95 15 6 24.0 80 3 X 30 M10 X 9538 15 M14 20 85 15 6 21.0 70 3 X 30 M10 X 8532 15 M14 20 85 15 6 21.0 70 3 X 30 M8 X 8025 11 M10 16 68 13 5 16.5 55 2 X 25 M8 X 6519


INNER PIN & NUT PINSPLIT PIN HEX. BOLT

X L

HLS 01 – 12 – 324

REG. DATE


UNIVERSAL JOINT (C)(FOOR SOLID SHAFT)

PAGE 381 OF 404


45 45 80 45 40 24 74 70 25 25 50 115 7 14 24.5 15.5 4738 38 70 40 35 21 66 70 25 25 45 115 6 12 21.5 15.5 4032 32 70 40 35 21 66 70 25 25 45 115 6 12 21.5 15.5 3425 25 55 31 27 15 50 65 20 25 35 95 5 10 17.0 11.5 2719

d D B B1 T l l1 l2 l3 l4 l5 r R d1 d5 D1N.S

BODY

45 44.5 58 24.0 80 15 M14 22 95 15 6 3X30 M10X95 8.238 39.5 51 21.0 70 15 M14 20 85 15 6 3X30 M10X85 5.532 39.5 51 21.0 70 15 M14 20 85 15 6 3X30 M10X85 5.525 30.5 40 16.5 55 11 M10 16 68 13 5 2X25 M8X65 2.719

b D2 d2 L d6 d4 d3 L1 L2 tN.S

CONNECTOR PIN INNER PIN & NUTSPLIT PIN

X L HEX. BOLT WEIGHT(KG)

HLS 01 – 12 – 330

REG. DATE


EXPANSION JOINT(FOR SOLID SHAFT)

PAGE 382 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK

1 BODY SS41 1

2 BODY SS41 1

3 TAPPER PIN SUS304 4 JIS B 1355

45 47 62 145 160 42 20 25 25 15 75 42.5 33 32 8X80 25 3.4

38 40 55 140 155 36 20 25 25 15 70 36.5 28 27 8X70 25 2.8

32 34 48 135 150 32 20 25 25 15 65 32.5 25 24 6X70 25 1.8

25 27 38 125 140 25 20 20 25 15 60 25.5 20 19 6X70 25 1.3

19

d D L L1 E l1 l2 l3 l4 l5 E1 S1 SNOMI.SIZE BODY

TAPERPIN X L

SETLENGTH

WEIGHT(KG)

HLS 01 – 12 – 332

REG. DATE


EXPANSION JOINT(TRANSMISSION SHAFT)

PAGE 383 OF 404


1 BODY SS41 1

2 COTTER SUS304 1


4 SPLIT PIN BsW 2

45 47 62 20 30 44 35 150 70 67 11 12 77 10 M10X75 3X30 2.2

38 40 55 16 25 40 34 135 60 52 9 10 77 8 M10X70 3X30 2.4

32 34 48 16 25 38 29 130 60 57 8 9 65 7 M8X60 2X25 1.4

25 27 38 12 20 32 27 105 45 49 7 8 48 6 M8X50 2X25 0.9

d D l l1 l2 l3 L L1 L2 B B1 l4 TNOMI.SIZE BODY

HEX.BOLT

SPLIT PIN X L

WEIGHT(KG)

HLS 01 – 12 – 338

REG. DATE


EXPANSIBLE UNIVERSAL JOINT(FOR SOLID SHAFT)

PAGE 384 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK1 BODY S25C 12 BODY S25C 13 BODY S25C 14 CONNECTOR SUS304 15 PIN SUS304 16 INNER PIN SUS304 17 NUT SUS304 18 SPLIT PIN BsW 19 TAPER PIN SUS304 4

45 47 24.5 14.5 45 40 70 25 25 50 80 7 14 42.5 33 42 32 80 44.5 5838 40 21.5 13.5 45 35 70 25 25 45 70 6 12 36.5 28 36 27 75 39.5 5132 34 21.5 13.5 40 35 70 25 25 45 70 6 12 32.5 25 32 24 70 39.5 5125 27 17.0 11.5 31 27 65 20 25 35 55 5 10 25.5 20 25 19 65 30.5 4019

d d1 d5 B B1 l1 l2 l3 l4 D r R E1 S1 E S l6 b D2N.S

BODY CONNECTOR

45 24 M14 15 95 15 6 24.0 80 25 3X30 8X95 9.838 20 M14 15 85 15 6 21.0 70 25 3X30 8X85 7.332 20 M14 15 85 15 6 21.0 70 25 3X30 6X85 7.425 16 M10 11 68 13 5 16.5 55 25 2X25 6X70 4.419


INNER PIN & NUTSET

LENGTH

SPLITPIN X L

TAPERPIN X L

WEIGHT(KG)

HLS 01 – 12 – 400

REG. DATE


VALVE CONNECTORPAGE 385 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK1 BODY SS41, SUS304 12 BODY SS41, SUS304 13 HANDLE SS41 14 TAPPER PIN BsW 2

38 200100 46 34 140 30 20 25 20 6 X 70 3.2

3280 46 34 115 25 20 25 20 6 X 70 2.740 36 27 100 20 20 20 20 6 X 60 1.7

2519 36 27 90 15 20 20 20 6 X 60 1.3

19

N.SUSEDFOR

VALVESD d L l l3 l2 l1

TAPERPIN X L

WEIGHT(KG) REMARK

38 200 54 38 30 87 5 80 25 37 29 120 15 140 25 16 47 18 6X65100 45 27 22 77 5 70 20 26 21 85 15 120 25 16 43 18 5X55

3280 45 19 15 60 5 55 13 18 14 60 15 120 25 16 43 18 4X5540 36 16 13 55 5 50 13 15 12 50 15 120 20 10 40 15 3X45

2519 36 14 11 55 5 50 12 13 10 40 15 120 20 10 40 15 3X45

19

N.SUSEDFOR

VALVESD1 d1 E

1S1 L1 l4 l5 l6 E S H h N G T r B

SPLITPIN X L

HLS 01 – 12 – 500

REG. DATE


BEARING FOR REACH ROD(RECTANGULAR TYPE)

PAGE 386 OF 404


1 BODY PHENOL 2

2 BOLT & DOUBLE NUT SS41 2 GALV.

3 RETAINER PLATE SS41 1 GALV.

4 CLAMP SS41 1 GALV.

45 85 130 85 47 M16 19 55 135 45 9 4.34 75X75X9X130

38 80 120 80 40 M12 15 50 125 40 9 2.26 75X75X9X120

32 80 120 80 34 M12 15 50 125 40 9 2.31 75X75X9X120

25 60 100 60 27 M10 12 40 105 40 9 1.76 75X75X9X100

19

A B C D1 d d1 E l l1N.S

BODY HEX. BOLTt WEIGHT

(KG) ANGLE CLAMP

HLS 01 – 12 – 600 1 2

REG. DATE


STUFFING BOX(FOR SOLID SHAFT)

PAGE 387 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK1 SPINDLE BsBF 12 STUFFING BOX SS41 13 PACKING GLAND BS 14 WASHER BC 15 PACKING GREASE COTTON 16 STOPPER BC 27 HEX. BOLT & NUT SUS 28 STOPPER SS41 t2.3 X 8 X 8 19 BUSH BC 1

10 MACHINE SCREW BsBM M3 X 6L 111 SPLIT PIN BsW 2

45 45 294 150 70 25 20 94 40 M10 X 90 4.7

38 38 272 132 70 25 20 92 40 M10 X 85 3.1

32 32 272 132 70 25 20 92 30 M8 X 75 2.2

25 25 256 126 65 20 20 86 30 M8 X 65 1.3

19 19

N.S d L l l1 l2 l3 l4 h HEX. BOLT WEIGHT (KG)

HLS 01 – 12 – 600 2 2

REG. DATE


STUFFING BOXPAGE 388 OF 404

45 115 50 70 M70 70 80 15 28 12 25 12 5 77 88.9 3.3

38 100 50 68 M68 65 80 15 28 12 25 12 5 77 88.1 2.5

32 95 45 60 M60 55 80 15 28 12 25 10 5 67 77.4 2.2

25 80 34 48 M48 45 75 15 30 10 20 9 3 54 62.4 1.5

20 75 30 45 M45 42 75 15 30 10 20 9 3 50 57.7 1.3

N.S D D1 D2 D3 D4 H H1 H2 H3 H4 H5 t B C WIGHT

HLS 01 – 12 – 601

REG. DATE


STUFFING BOX(FOR SOLID SHAFT)

PAGE 389 OF 404

N0. NAME MATERIAL SPEC. Q'TY REMARK1 SPINDLE BsBF 12 STUFFING BOX SS41 13 PACKING GLAND BS 14 WASHER BC 15 PACKING GREASE COTTON 16 STOPPER BC 27 HEX. BOLT & NUT SUS 28 STOPPER SS41 t2.3 X 8 X 8 19 BUSH BC 1

10 MACHINE SCREW BsBM M3 X 6L 111 SPLIT PIN BsW 2

45 45 294 150 70 25 20 94 40 M10 x 90 4.738 38 272 132 70 25 20 92 40 M10 X 85 3.132 32 272 132 70 25 20 92 30 M8 X 75 2.225 25 256 126 65 20 20 86 30 M8 X 65 1.319 19

N.S d L l l1 l2 l3 l4 h HEX. BOLT WEIGHT(KG)

HLS 01 – 12 – 700

REG. DATE


STOPPER(FOR SOLID SHAFT)

PAGE 390 OF 404


1 STOPPER SS41 1

2 HEX. BOLT / NUT SS41 1 GALV.

3 SPLIT PIN BsW 1

45 47 12 75 40 M10 X 90 0.8

38 40 12 65 40 M10 X 85 0.7

32 34 9 55 30 M8 X 75 0.4

25 27 9 45 30 M8 X 65 0.3

19

N.S d1 d2 D B HEX. BOLT WEIGHT (KG)

HLS 01 – 12 – 800 1 4

REG. DATE


ASSEMBLY OF BEVEL GEARPAGE 391 OF 404

N0. NAME MATERIAL Q'TY REMARK1 BEVEL GEAR FC20 22 GEAR CASE FC20 13 SHAFT SUS304 24 COVER PLATE SS41 1 GALV.5 KEY SF45 26 BUSH BC6 47 WASHER SS41 28 GREASE NIPPLE BSBF 2 A – PT1/8"9 NUT SUS304 2

10 SET SCREW BSBF 611 SPLIT PIN BSW 2

N.S WEIGHT (KG25 3.532 7.838 12.145 18.9

PITCH CONE ANGLE 900

SHAFT DIA. 25 32 38 44N0. OF TOOTH 18 18 20 20MODULE 5 6 6 7FROM OF TOOTH 14 ½ INVOLUTE 14 ½ INVOLUTE 14 ½ INVOLUTE 14 ½ INVOLUTE

HLS 01 – 12 – 800 2 4

REG. DATE


BEVEL GEAR DETAILPAGE 392 OF 404

45 7 20 3.15638 6 20 2.02332 6 18 1.29925 5 18 0.57919

N.S MODULE Z WEIGHT (KG)

45 45 68 58 140 147.9 34 25 7 8.1 45.9 16 3 35.5 22.30 57.8 99.67 12 3.5

38 38 62 52 120 128.49 30 22 6 6.94 40.33 14 3 30.5 19.65 50.15 85.48 10 3.5

32 32 52 44 108 116.49 26 22 6 6.94 35.28 12 3 27.5 16.88 44.38 77.19 10 3.5

25 25 44 36 90 90.07 22 18 5 5.79 28.39 11 3 23 14.27 37.27 64.39 7 3

19N.S d d1 d2 D D1 B C a a1 l t r h1 h2 h3 H b h

HLS 01 – 12 – 800 3 4

REG. DATE


BEVEL GEAR CASEPAGE 393 OF 404

45 58 72 68 72 105.3 115.5 210.5 238.6 108 224.6 139.67 110 110 92 1538 52 66 62 66 90.93 101 181.86 210 102 196 125.4 104 104 86 1532 44 58 52 58 81.45 92 162.9 191 94 177 117.19 96 96 78 1325 36 50 44 50 68.04 78.5 136.08 164 86 150 104.39 88 88 70 1319

N.S d1 d2 d3 d4 R1 R2 D1 D2 D3 PCD L X Y B d

HLS 01 – 12 – 800 4 4

REG. DATE


SHAFT, COVER PL, KEY, BUSH & WASHER FOR BEVEL GEAR

PAGE 394 OF 404

45 48 58 68 838 42 52 62 832 36 44 52 625 28 36 44 619

d3 d5 d6N.S BOLT

HOLE

45 45 63 48 44 20 25 30 44.5 188.5 12 3.5 236.6 224.6 43 12 7 14.5 6038 38 57 42 38 20 25 30 39 183 10 3.5 208 196 37 10 7 14.5 5432 32 48 36 32 20 25 30 34 178 10 3.5 189 177 32 10 7 14.5 4625 25 40 28 25 20 20 30 27 166 7 3 162 150 25 7 6 14.5 3819

d1 d2 d3 d4 l1 l2 l3 L1 L b1 h1 D PCD B b1 h D1 D2N.S

SHAFT COVER PL KEY WASHER

HLS 01 – 12 – 901 1 3

REG. DATE


REACH RODPAGE 395 OF 404

N0. DESCRIPTION MATERIAL SIZE Q'TY WEIGHT (KG) REMARK1 CONN. PIECE SS400 REF. REACH ROD LIST 1 -2 HANDLE PIECE SS400 REF. REACH ROD LIST 1 -3 PIPE SPP REF. REACH ROD LIST 1 -4 PIPE SPP REF. REACH ROD LIST 1 -5 SPLIT PIN SWR3 REF. REACH ROD LIST 1 -6 NUT SS400 REF. REACH ROD LIST 1 -

NOTE

1. SHOP PRIMER : AFTER SHOT BLAST 2 ½, INORGANIC ZINC, SHOP PRIMER

GREY 15 1 COATING

32 150A 60 40A 75 3130 125A 54 40A 70 2927 100A 48 32A 65 26

(22) 100A 46 32A 60 2122 100A 38 25A 55 2119 100A 36 25A 50 1817 100A 32 20A 45 1614 65A 30 20A 40 1312 65A 28 15A 38 11

(10) 65A 25 15A 35 910 50A 20 10A 30 88 50A 18 10A 28 77 50A 16 8A 26 6

NOR. DIA. A B C D G WEIGHT (KG)

HLS 01 – 12 – 901 2 3

REG. DATE


HANDLE FOR REACH RODPAGE 396 OF 404

N0. DESCRIPTION MATERIAL SIZE Q'TY WEIGHT (KG) REMARK1 HANDLE PIECE SS400 REF. REACH ROD LIST 1 -2 SPLIT PIN SWR3 REF. REACH ROD LIST 1 -3 NUT SS400 REF. REACH ROD LIST 1 -

NOTE


GREY 15 1 COATING

32 30 39 29 12 23 40 31 M30 6 3530 20 36 23 10 18 40 29 M24 5 2827 15 34 22 10 17 35 26 M22 5 28

(22) 15 30 20 8 15 35 21 M20 4 2222 15 28 20 8 15 26 21 M20 4 2219 15 26 17 8 12 26 18 M16 4 2017 15 24 17 8 12 21 16 M16 4 2014 12 20 14 6 9 21 13 M12 3 1512 12 18 14 6 9 15 11 M12 3 15

(10) 12 16 12 5 7 15 9 M12 2 1210 10 14 10 5 5.5 12 8 M8 2 108 10 13 10 5 5.5 12 7 M8 2 107 10 12 9 3 4 8.5 6 M6 1.2 8

NOR. DIA. A B C D E F G M d' l' WEIGHT

HLS 01 – 12 – 901 3 3

REG. DATE


CONN. PIECE FOR REACH RODPAGE 397 OF 404

N0. DESCRIPTION MATERIAL Q'TY REMARK1 CONN. PIECE SS400 1

32 58 90 43 55.032 42 60 33 43.030 38 54 31 40.027 36 47 28 36.5

(22) 32 46 23 29.522 30 38 23 29.519 28 36 20 26.017 26 32 18 23.014 22 30 15 19.212 20 26 13 16.5

(10) 18 25 11 13.610 16 20 11 12.28 15 18 9 10.97 14 18 8 9.2

NOR. DIA. A B C D WEIGHT

HLS 01 – 12 – 902

REG. DATE


SUPPORT FOR REACH RODPAGE 398 OF 404

N0. DESCRIPTION MATERIAL SIZE Q'TY WEIGHT (KG) REMARK1 SLEEVE SS400 REF. REACH ROD LIST 1 -2 EYE – PLATE SS400 REF. REACH ROD LIST 1 -

NOTE


GREY 15 1 COATING

7 40A 51.0 6.0 70 65 35 50 25 M12X25L 15 50X50X56 32A 45.0 6.0 70 65 35 50 25 M12X25L 15 50X50X55 25A 36.5 6.0 60 50 30 45 25 M12X25L 12 40X40X54 20A 29.5 5.0 60 50 30 45 25 M12X25L 12 40X40X53 15A 24.0 5.0 50 40 25 45 25 M12X25L 12 40X40X52 10A 19.5 4.5 50 40 25 45 20 M12X25L 12 40X40X51 8A 16.0 4.5 50 40 25 45 20 M12X20L 12 40X40X5

N0. P' S T H A B C D SIZE E L X L X TROD SLEEVE EYE PLATE BOLT & NUT ANGLE WEIGHT

HLS 01 – 12 – 903

REG. DATE


PORTABLE OPENING DEVICEPAGE 399 OF 404

N0. DESCRIPTION MATERIAL SIZE Q'TY WEIGHT (KG) REMARK1 ROUND SS400 (GALV.) 16 1 -

AREA "A" – TYPE(A X B X L)

"B" – TYPE(A X B X L) SUPPLY

PURIFIER ROOM 40 X 40 X 400 60 X 80 X 900 EACH 1ST

FLOOR 50 X 50 X 400 70 X 100 X 900 FWD & AFTEACH 1ST

G/E ROOM 40 X 40 X 400 60 X 60 X 900 EACH 1ST

HLS 01 – 12 – 904

REG. DATE



1. GENERAL

1 – 1. THIS STANDARD PROVIEDS FOR THE VALVES OUR OF PERSON

REACH IN ENGINE ROOM

1 – 2. THE APPLICATION METHOD OF THE REACH ROD AND PORTABLE

OPENING DEVICE IS AS FOLOWS.

LOCATION APPLICATION

h ≥ 2800 REACH ROD

2800 ≥ h 2000 OPENING DEVIDE

H 600 REACH ROD

600 ≥ H ≥ 400

HLS 01 – 12 – 905 1 3

REG. DATE


CASE OF REACH ROD (1)PAGE 401 OF 404

MATERIAL LISTN0. NAME MATERIAL LIST SIZE Q'TY1 REACH ROD SS41 NS25 (25 X 1000L) 12 BEARING & SUPPORT PHENOL & SS41 GAL 25 X 1000L, 50 X 6T (ANGLE) 13 HAND WHEEL & NUT SC20 & SS41 GAL 1

NOTE) 1. Q'TY : 2 SET

2. BG43, BG44 (BLOCK N0. 2/3676)

HLS 01 – 12 – 905 2 3

REG. DATE



FRAME SECTION

HLS 01 – 12 – 905 3 3

REG. DATE



HLS 01 – 12 – 905

REG. DATE



NOTE

1. REACH ROD LIST

JIS F 7310

7302

7351

7253

7367 7305

7306

7353

7354

7363 7311

7312

7368 7307

7308

7375

7376

7364

7366

7319

7320

7303

7304

7309

9310

7377

7378

7421

7422

7423

7424

7313

7314

MAT.

HAND DIA.

BC5K

BC5K

BC5K

FC5K

FC5K

SC5K

BC10K

FC10K

FCSC5K

SC10K

BC16K

FC16K

SF20K

SF20K

FC20K

7 63 6

8 80 15 15 15

20

15

20

15 10

10 100 20 20 25

32

25

32

20 15

(10) 125 25

32

25

32

40 40 40 25

32

20

12 140 40

50

40 40 25

14 160

180

65

50

65

80

80

100

50

65

80

50 50

32

40

17 200 125 65

80

100 65

80

65 50

19 224 100 150 125 80 65

22 250 125 100 150 100 100 80

(22) 280 150 200 125 125 100

27 315 200 150 150 125 125

30 355 250 250 200 200 150 150

32 400 300 300 250

Date post:	20-Apr-2015
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