STANDARD PRODUCTION MANUAL - mymowerparts.com

STANDARD PRODUCTIONMANUAL

MODELS COVERED: LX, X, XF, XW, AND XWF

For Dixie Chopper Discount Parts Call 606-678-9623 or 606-561-4983

www.mymowerparts.com

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)54:+4:9SECTION 1 Introduction……………………………………………… 4 General Safety Suggestions………………………….. 5SECTION 2 Vehicle Identification Number Location………………. 6 Owner Registration…………………………………….. 6SECTION 3 Warranty………………………………………………… 7 Maintenance and Service……………………………… 8 Deck Pitch Adjustment……………………………. 8 Transmission Drive Belt Adjustment…………….. 8 Recommended Hydro Filter Change……………… 8 Nuetral Adjustment………………………………….. 8 Forward Lever Stop Adjustment………………….. 8 Sundstrand Pump Start Up Procedure………….. 9 Engine To Deck Belt Adjustment………………… 9SECTION 4 Mowing Machine Controls……………………………. 10 Throttle Control……………………………………... 10 Ignition Switch………………………………………….10 Choke Control………………………………………. 10 Mower Lift Pedal……………………………………. 10 Right and Left Motion Control Levers…………………10 Fuel Tank Valves…………………………………… 10SECTION 5 Operating Your Mowing Machine…………………….. 10 Safety Interlock System…………………………… 10 Starting Engine…………………………………….. 11 Stopping Engine……………………………………. 11 Throttle Control……………………………………... 11 Choke Control………………………………………. 11 Correct Transmission Operation………………….. 11 Mowing Speed………………………………………. 12 Mowing Height………………………………………. 12SECTION 6 Mower……………………………………………………. 13 Mower Adjustments………………………………… 13 Level Mower…………………………………………. 13 Blade Maintenance………………………………… 13 Underside Cleaning………………………………… 13 Mower Drive Belt Replacement……………………. 14 Mower Spindle Belt Replacement………………… 14 Cleaning and Storage………………………………. 14SECTION 7 Decal Pictures………………………………………………15SECTION 8 Decal Part Numbers…………………………………… 17SECTION 9 Part Drawings and Numbers…………………………… 18



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SECTION 9 (cont’d) Main Frame…………………………………………….. 18 Kohler Command 20 Hp Engine……………………… 20 Kohler Command 22 Hp Engine……………………… 22 Kohler Command 25 Hp Engine……………………… 24 Seat……………………………………………………… 26 Electrical System……………………………………….28 42" Mower Deck…………………………………………30 50" Mower Deck…………………………………………32 60" Mower Deck…………………………………………34 Hubs and Belts…………………………………………. 36 Fenders and Covers……………………………………. 38 T Gear Box……………………………………………… 40 Foot Pedal………………………………………………. 42 Tires and Wheels………………………………………. 44 Hydraulic Wheel Motors………………………………. 46 Throttle Assembly……………………………………… 48 Fuel Tank……………………………………………….. 48 Transmission and Drive…………………………………50 Transmission Drive Linkage…………………………… 52 Parking Brake……………………………………………54 Hydraulic System……………………………………….56SECTION 10 Index…………………………………………………….. 58 Notes……………………………………………………. 59

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',;,(��&+233(5SECTION 1

INTRODUCTION Prior to operating the Dixie Chopper Mowing Machine, * Familiarize yourself with the controls andyou should be trained in its proper use and warned of its know how to stop the mower quickly.dangers before operating, adjusting, or servicing it. You * Inspect your work area carefully. Removeshould also read and understand this entire manual. debris from the turf area to be cut.

* Avoid contact with moving parts. Keep

DANGER This symbol, if used, warns of away from whirling blades. Keep feet and

immediate hazards which will result in hands from underneath mower deck.severe personal injury or death. * Never direct the discharge of material

toward bystanders, nor allow anyone near

WARNING This symbol refers to a hazard the machine while in operation.

or unsafe practice which can result in severe * This machine is not meant for highway orpersonal injury or death. street use. It is not a recreational vehicle

and you should never carry passengers.

CAUTION This symbol refers to a hazard * Never tamper with safety devices or

or unsafe practice which can result in guards. If a guard or safety device is personal injury or product or property damage. damaged, or removed, replace before

operating the mowerThe customer is responsible for filling out the * Handle gasoline carefully. Never add fuel

warranty registration card. Within ten (10) to tank while the engine is running or hot.days, the customer MUST mail card to

Magic Circle Corporation 6302 E. County Road 100 North Coatesville, Indiana 46121

Any extended warranties expressed or implied are null and void unless proper documentation has beensent to Magic Circle Corporation by the original purchaser of the machine.



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Check Engine Oil Level Check Hydraulic Oil Level Check Tire Pressure

Use oil in accordance 15W40 Synthetic or full synthetic Rear 5-7 psi - 6 preferred

manufacturers recommendations Front 10-14 psi

Lube Deck Spindles, Idler Arm

Pivots, Front Wheel Bearings,

(3-5 pumps)

Check engine to Transmission

Change Engine Oil Check Battery Fluid Level Belt Tension

(If applicable) 1-1/2" from idler to frame

Lube Steering Clean Donaldson Air Filter End Cap

Levers (DO NOT BLOW OUT WITH COMPRESSED AIR)

Change Hydraulic Filters Change Amsoil Filter Remove Belts and Check Spindle

Bearings, Idlers, and Pulleys

Lube Front Clean or Replace Check Steering for Creep

Caster Bearings Spark Plugs in the Neutral Position

Check Front and Rear Replace Engine

Tires for Tread Wear Fuel Filter(s)

Change Hydraulic Drive Oil

DO NOT USE HYDRAULIC OIL, HYTRAN, OR AUTOMATIC TRANSMISSION FLUID.

USE ONLY A HIGH GRADE 10W50,15W40,20W50 MOTOR OIL THAT MEETS THE

MINIMUM VISCOSITY REQUIREMENTS OF: 89 SUS or BETTER @ 212 DEGREES

FAHRENHEIT.

Routine Maintenance

Daily Checks

Every 50 Hours

Every 100 Hours

Every 250 Hours

Every 500 Hoursor Annually

Every 2000 Hours

Note: The recommended Hydraulic Drive oil for your Dixie Chopper machine is D/C Part#60106. We strongly urge that you use this oil in the event that you should need to refill or add to your hydraulic reservoir. However, if this oil is unavailable to you, any premium grade 10W40, 15W50, 20W50 synthetic or synthetic blend may be used PROVIDING IT MEETS THE ABOVE REQUIREMENTS.



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',;,(��&+233(5SECTION 1

GENERAL SAFETY SUGGESTIONS Recommended by Outdoor Power Equipment Institute SAFE OPERATION PRACTICE - RIDING VEHICLES 1. Know the controls and how to stop quickly - READ C. Open doors if engine is run in garage - exhaust THIS OWNERS MANUAL and instructions furnished fumes are dangerous. Do not run engine (motor) w ith attachments. indoors. 2. Do not allow children to operate machine. Do not 17. Keep vehicle and attachments in good operating allow adults to operate machine w ithout proper condition and keep safety devices in place and instruction. w orking. 3. Do not carry passengers. Do not mow when 18. Keep all nuts, bolts and screw s tight to be sure children and others are present. equipment is in safe w orking condition. 4. Clear w ork area of objects (w ire, rocks, etc.) 19. Never store equipment w ith gasoline in the tank w hich might be picked up and throw n. inside a building w here fumes may reach an open 5. Disengage all attachment clutches and shift into f lame or spark neutral before attempting to start engine (motor). 20. Allow engine to cool before storing in any enclosure 6. Disengage pow er to attatchments and stop engine 21. To reduce f ire hazard keep engine free of grass, (motor) before leaving operator position. leaves or excessive grease. 7. Disengage pow er to attachments and stop engine 22. Vehicle and attachments should be stopped and (motor) before making any repairs or adjustments. inspected for damage after striking a foreign object 8. Disengage pow er to attachments w hen transporting and the damage should be repaired before restarting or not in use. and operating the equipment. 9. Take all possible precautions w hen leaving vehicle 23. Do not change engine governor settings or over- unattended; such as disengaging pow er-take-off, speed engine. low ering attachments, shifting into neutral, stopping 24. When using vehicle w ith mow er: engine and removing key. 1. Mow only in daylight or in good artif icial light.10. Do not stop or start suddenly w hen going uphill or 2. Never make a cutting height adjustment w hile dow nhill. Mow up and dow n the face of steep engine (motor) is running if operator must slopes; never across the face. If a steep hill must dismount to do so. be asdended, back up the hill; drive forw ard w hen 3. Shut engine (motor) off w hen unclogging chute. descending. 4. Check blade mounting bolts for proper tightness at11. Reduce speed and exercise extreme caution on frequent intervals. slopes and in sharp turns to prevent tipping or loss 25. Under normal usuage, grass catcher bag material is of control. Be especially cautious w hen changing subject to deterioration and w ear. It should be directions on slopes. checked frequently for bag replacement. Replacement12. Stay alert for holes, rocks and roots in the terrain bags should be checked to ensure compliance w ith w hich may cause the vehicle to upset. Keep aw ay original manufacturers recommendations or from dropoffs. specif ications.13. Use care w hen pulling loads or using heavy 26. Disengage pow er to mow er before backing up. Do equipment. not mow in reverse unless absolutely necessary a. Use only approved draw bar hitch points. and then only after careful observation of the entire b. Limit loads to those you can safely control. area behind the mow er. c. Do not turn sharply. Use care w hen backing. 27. Use personal protective equipment w hen operating d. Use counterw eights w hen suggested in ow ner’s or performing maintenance such as (but not limited manual. to) protection for eyes, ears, feet & head.14. Watch out for traff ic w hen crossing or near roadw ays.15. When using any attachments never direct discharge of material tow ard bystanders nor allow anyone near vehicle w hile in operation.16. Handle gasoline w ith care - it is highly f lammable. A. Use approved gasoline container. Place container out of reach of children. B. Use gasoline only as fuel - never as a cleaner. Never remove cap or add gasoline to a running or hot engine or an engine that has not been allow ed to cool for several minutes af ter running. Never f ill fuel tank indoors. Wipe up spilled gasoline. And positively NO SMOKING.



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',;,(��&+233(5VEHICLE INDENTIFICATION NUMBER

(VIN) LOCATIONS

Vehicle identification numbers are used toidentify your new mowing machine andattachments. These numbers should always bereferred to when consulting your dealer or thefactory concerning service, parts, or otherinformation you may require, if these plates areremoved during repair operations, they shouldalways be replaced. The mowing machine vehicle indentificationnumber plate is located on frame under seat. Thisnumber identifies both the chassis and mower.Engine identification number is located on engineshrouding, and indicates model, type number andserial number of your mowing machines engine. For your convenience and ready reference, entermowing machine and engine numbers below.

Mowing Machine Identification NumberDixie Chopper VIN Plate

Model_________________________________ Model Spec.____________________________VIN___________________________________ Serial No._______________________________

OWNER REGISTRATION

Service and warranty assurance are as important described on page _. This statement describesto Dixie Chopper as they are to you, the owner. what items are covered by the Dixie ChopperMagic Circle Corp. requires factory registration to Limited Warranty, your rights and obligations andfacilitate warranty service at an authorized Dixie the procedure to follow to obtain warranty service.Chopper Dealer. A registration card is supplied Please familiarize yourself with the warrantywith each new machine and attachment. You must statement. All of us at Dixie Chopper want you tofill in the required information and mail the card be satisfied with your Dixie Chopper mowingto Magic Circle Corp. machine. Please don’t hesitate to contact us forThe Dixie Chopper Limited Warranty Statement is assistance.

* Warranty void unless registration card is returned THESE ARE NLY A FEW RECOMMENDATIONS,

within 10 days from purchase. Warranty to be used only BE SURE TO COMPLETELY READ ENGINE

to cover correction of manufacturing defects, it will not MANUFACTURER’S OPERATOR’S MANUAL BEFORE

be used to cover lack of maintenance, operator mis-use, OPERATION OF THIS MACHINE.

normal wear, accidents, customer dissastisfaction,

transportation charges to and from the servicing dealer FAILURE TO PERFORM ROUTINE DAILY

or loss of revenue. MAINTENANCE AS DESCRIBED WILL RESULT INThis commercial mower has safety features that exceeded PREMATURE ENGINE FAILURE, AND WILL VOIDthe national specifcations; however, the user is ultimately ENGINE MANUFACTURER’S WARRANTY.responsible for the safe operations of the mower.



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',;,(��&+233(5SECTION 3

INTRODUCTION Congratulations on your purchase of a DIXIE CHOPPER claimed defective must be returned to the factory for in-law n mow er. We believe you have exercised excellent spection, repair or replacement w ith transportation judgement, and are most appreciative of you patronage. charges prepaid.This w arranty does not apply to damage We recommend you read this entire manual before in transit or damage caused by misuse negligence, or operating this unit.Time spent in becoming fully aquainted accident,to alterations or repairs done outside the factoryw ith its performance features, adjustments and main- or authorized service center, nor does it obligate us to tenance w ill add a longer and more satisfactory life to assume any transportation charges in connection w ith theyour DIXIE CHOPPER. The manufacturer reserves the replacement of the parts claimed to be defective. right to make changes or add improvements to its product OUR WARRANTY DOES NOT APPLY TO THEat any time w ithout incurring any obligation to make such BLADES OR BELTS ON OUR MOWERS DUE TO THEchanges to its product manufactured previously.As w ith VERY NATURE OF THE FUNCTION THEY PERFORM ANDall law n mow ers, if handled carelessly, it is a dangerous THE ELEMENTS THEY ARE EXPOSED TO. NOR LOST piece of equipment. If incorrectly used, this machine can REVENUE.cause severe injury. YOU THE OPERATOR ARE The w arranty specif ically excludes engines, tires andRESPONSIBLE WHEN OPERATING IT. Therefore, safety batteries w hich are w arranted separately by their is of the utmost importance. respective manufacturers. All claims for defective engines

WARRANTY or engine parts must be made in accordance w ith the This mow er is w arranted for one year from date of engine manufacturers w arranty. This w arranty is null andpurchase against all defects in material and w orkman- void if any parts other than the original manufacturers ship. Under normal use and service our obligation, underthis w arranty,shall be limited to the replacement or repair,to the original retail purchaser,of any part or parts,w hich,w ithin the w arranty period, shall be show n to be defect-ive due to faulty w orkmanship at the factory. All parts

SAFETY PRECAUTION mow er deck. Never direct the discharge of material tow ardThose w ho come in contact w ith the DIXIE CHOPPER bystanders, nor allow anyone near the machine w hile inshould be trained in its proper use and w arned of its operation. This machine is not meant for highw ay or streetdanger before operating, adjusting, or servicing it. They use. It is not a recreational vehicle and you should nevershould also read and understand this entire manual, and carry passengers. Never tamper w ith safety devices orthe engine ow ners manual. guards. If a guard or safety device is damaged, or Familiarize yourself w ith the controls and learn how to removed, replace before operating mow er. Handlestop the mow er quckly. gasoline carefully. Never add fuel to fuel tank w hile the Inspect your w ork area carefully. Remove debris from engine is running or hotthe turf area to be cut. Avoid contact w ith moving parts. Keep aw ay fromw hirling blades. Keep feet and hands from underneath

STARTING INSTRUCTIONS shipped -- stabilizer arm one hole dow n from top frontTo start machine observe the follow ing procedure: Sw ing and middle and top hole in the rear. For cutting belowcontrol levers out to neutral position. 2 1/2", it m ay be necessary to low er the rear of the deck. Check to be sure the *NOTE -- Never allow the rear of the deck to be low er thandeck engaging handle is in the disengaged position. Set the front: unless the cutting height is in full upthrottle handle to half-throttle position. Turn key to start position (6"), and you are mow ing tall w eeds. This is theposition and release w hen engine f ires. only exception and w ill happen automatically w ith CUTTING HEIGHT ADJUSTMENT the deck in the full up position. Mow er deck height is adjustable from 1" to 6" in 3/4"increments w ith a foot actuated lever. MOWING INSTRUCTIONS Mow er deck may be leveled side to side by adjusting Always cut grass with the engine at full throttle.eye bolts at the front of the deck. This engine speed allow s the cutting blades to Mow er deck pitch, front to rear, may be adjusted by operate at optimum cutting speed. Control ground speedchanging stabilizer arm position at front or rear (in 1/2" w ith steering levers.increments). Adjustment at the rear of the deck or in the *NOTE -- Operating engine at less than 3/4 throttle w ill middle stabilizer arm w ill result in 1" change in pitch result in decreased air f low through the cow ling causing*NOTE -- To mow in the 2 1/2" range, leave as engine overheat.

WARRANTY



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',;,(��&+233(5 SECTION 3

MAINTENANCE & SERVICEDECK PITCH ADJUSTMENT The mower deck is set to mow level at 3 ½” from thefactory, using these settings: MOWER DECK FRONT– 2nd hole from the top. MOWER DECK REAR –top hole. AXLE MOUNT – 2 nd hole from the top. When mowing at a lower height, with the factory setting it ispossible to leave a streaking appearance. This iseasily remedied by pitch adjustment of the deck.Dropping the rear of the deck one hole will result in a1” change in pitch. However, dropping the front ANDthe rear will result in only a ½” change pitch. Whichshould provide satisfactory results when mowing at alower height.TRANSMISSION DRIVE BELT ADJUSTMENT(vertical shaft engines only)1. Loosen engine mounting nuts and bolts.2. Loosen drive belt tensioning jam nut, and tighten

drive belt tensioning bolt until ½” to ¾” deflectionexists midway between the double engine andtransmission pulleys.

3. Re-tighten engine mounting bolts and locknuts.4. Re-tighten jam nut.RECOMMENDED HYDRO FILTER CHANGEChange filter at 500 hours or annually.1. Clean area around filters so it’s free of any dirt and debris. 2. Fill replacement filter with 15W40 Schaeffers oil, Part #60106. Filter will absorb oil, so fill until it takes no more. Pinch line to stop oil from leaking.3. Remove old filter on unit and replace with new.4. You may want to loosen the charge line at the pump and pressurize the reservoir to purge air from the line, purge the line until no air is present (tighten fitting).5. With handles in neutral crank engine over with the starter and observe oil movement in clear line from filter base to the charge pump (flashlight may be necessary).6. Oil should be flowing from the filter to the pump when you are cranking the engine. DO NOT START THE ENGINE UNLESS OIL IS FLOWING FROM FILTER TO PUMP.7. If step 6 is not accomplished, check for air leaks between charge pump port and reservoir. Note: You must have pump primed before starting the engine, if it is not primed it will self-destruct in 16 seconds or less.8. With above steps accomplished, leave handles in neutral and throttle at idle speed. You may now start the unit. Let idle in neutral and observe oil flow in clear line from filter mount to pump. It should be flowing toward the pump. You may see a few air pockets shoot through the line. This is ok as long as you have movement toward the pump. If oil stops flowing toward the pump shut down immediately (check for air leaks between charge pump and inlet to reservoir).9. Let unit idle in neutral for at least 2 minutes and until no more air is observed. Bring engine up to 2000 r.p.m.10. Then gently stroke levers for an additional 2 minutes. At this point unit can be put back in service.

NOTES:1. Failure to observe this procedure will destroy pumps in 16 seconds or less. 2. Pump failure due to charge pump loosing its prime is not a warranty item.3.Read instructions carefully.4. You may benefit by reading instructions twice. LUBRICATIONSee service intervals.

NEUTRAL ADJUSTMENTTHE FOLLOWING PROCEDURE SHOULD BE DONEWITH THE REAR WHEELS OFF THE GROUND ANDTHE ENGINE ON.1. Remove clevis pin from neutral adjustment yoke at

right side pump control arm and at steering pivoton left side drive linkage.

2. Loosen neutral spring mounting bolt, located on oilfilter mounting bracket, adjust neutral springassembly to the front or rear until the pump is inneutral and there is no motion at drive wheels.Once this is achieved, tighten neutral springmounting bolt.

3. Loosen jam nut on adjustment yoke and turn yokeso that clevis can be inserted without force. Whencontrol lever is in neutral lock position, the wheelshould continue to sit still.

4. Start engine, operate tires in forward and reverseand return lever to the neutral lock position, tiresshould not move, if tires move repeat aboveprocedure.

FORWARD LEVER STOP ADJUSTMENTTHIS PROCEDURE DONE WITH THE ENGINE OFF!1. Move control lever to the full forward position,

applying gentle pressure.2. With control lever in full forward position, turn

forward lever, stop bolt down, until it contactssteering lever pivot block arm. Once contact ismade, give additional ¼ to ½ turn. Re-tighten jamnut.

3. Test drive machine and observe operation at fullforward on level surface. If machine does not gostraight, correct by slowing fast wheel, (lengthenlever stop bolt). Adjust lever stop until machinetravels in a straight path with both control levers atfull forward.

4. Align control levers by swinging into neutralposition and bending levers until handles areparallel. Both controls should be spacedevenly at rest and should travel together andreach full forward uniformly.

*Lubricate between the transmission frame mountingpoint and steering lever pivot block.*NOTE – Late model machines are equipped with agreaseable mounting bolt. These mounting bolts utilizea compression spring for positive steering resistance.Although this assembly does not require adjustment, itshould be lubricated every 100 hours.



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',;,(��&+233(5SECTON 3

MAINTENANCE &

SUNDSTRAND PUMP START UPPROCEDURE1. With new pump installed and charge pump return

disconnected, pitch hose together to seal offhose 1” behind swivel fitting. Note: Vice grips willwork to pinch hose, it must be sealed offcompletely.

2. Remove reservoir overflow tube from plasticoverflow nipple.

3. The system is now ready to pressurize. Note:This is done to purge air from the lines on theinlet side of the pump and to assure the pumphas an immediate oil supply to the inlet side ofthe pump. Maximum 5 lbs.

4. Using an air regulator, pressurize the system untilclear line is full of oil down to pump inlet 90ºfitting (Page 60, Fig.10) and oil comes out ofcharge pump return 90º fitting. Note: maintainpressure on the reservoir through step 5.

5. With handles in neutral position (Note: Brakemust be in off position) crank engine over andobserve oil in clear tube. The oil should betraveling towards the pump and coming out of thecharge pump return 90º fitting. Do not startengine unless you have determined you have oilflowing to the pump while cranking engine withthe starter. Note: If this condition does not exist,check for air leaks from 90º inlet fitting toreservoir.

6. Remove pressure from reservoir and installoverflow tube back onto overflow nipple, andremove vise grips from charge pump return lineand connect line back onto charge pump return90º fitting. With throttle in idle position, andhandle in neutral, start engine, let idle for no lessthan 60 seconds, then lightly stroke the levers.After 2 minutes of lightly stroking the levers andachieving steady movement of the wheel hub,you may stroke the levers fully.

7. Reinstall rear wheel and lug nuts.8. Check fluid level in hydraulic reservoir and fill if

necessary.

NOTES:1. You must follow this procedure.2. Failure to observe above procedure will destroy

this pump in 16 seconds or less.3. Pump failure due to a dry start up is not a

warranty item.4. You may profit from reading your instructions

twice.

ENGINE TO DECK BELT ADJUSTMENT This belt only requires 40lbs. Of tension to achievesatisfactory results. New machines equipped with the30209-1 connecting arm may be adjusted using thisprocedure: With engine off, engage mower deck,

SERVICE(CONTINUED)

ighten bolt to compress spring. Proper tension hasbeen achieved when spring height reaches 2” in theengaged position, which should allow ½” to ¾”distance between the double jam nut and thetensioner assembly. A visual check can be made bysimply engaging the mower deck. During this actionthe last 1/4 turn should be spring compression.



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',;,(��&+233(5 MOWING MACHINE1. THROTTLE CONTROL Throttle is located on top of right fuel tank justahead of fuel cap. Move throttle forward all the way tooperate machine. Move throttle all the way to rearbefore shutting engine off.2. IGNITION SWITCH Ignition switch is located on right side of front panelbelow seat. Ignition switch has three positions: (1) Off,(2) Run, (3) Start. To start engine turn key all the wayto start. Release key when engine starts and it willautomatically return to Run position. Turn switch toOff position to stop engine.3. CHOKE CONTROL Choke control is located on right side of front panelnext to ignition switch. Pull choke knob out whenstarting engine. Slowly push knob in after enginestarts. If engine is warm and has been running,choking may not be necessary to restart engine.4. MOWER LIFT PEDAL Mower foot lift pedal is located on left side of footplatform. To raise mower, push down on front ofpedal. To lower mower, push down and rotate foot tomove bottom of pedal down, remove foot from pedalwhen desired height is obtained.

5. RIGHT AND LEFT MOTION CONTROLLEVERS

To enter seat, move levers all the way left and rightinto neutral lock position. Enter seat and move leversin toward center of machine. Left lever controls leftrear wheel and right lever controls right rear wheel. Togo forward, push both levers forward evenly; thefurther levers are pushed forward, the faster themachine will travel. To go in reverse, pull both leversto rear evenly; the further levers are pulled, the fasterthe machine will travel. To turn, slow machine downand slow speed of wheel in direction you want to turn.6. FUEL TANK VALVES Fuel tank valves are located at bottom of eachtank. Fuel valves are normally left open except whenservice on fuel system becomes necessary.

SECTION 4

CONTROLS

OPERATING YOUR MOWINGMACHINE

SAFETY INTERLOCK SYSTEM

Each machine has interlock switches. Switchesare actuated by the seat. Seat switch will stopengine when seat is vacated with engine running.Seat must be occupied. If machine will not start, check that seat isoccupied. Safety interlock system must be testedperiodically.To test operation, the following functions mustbe performed by an Authorized Dixie ChopperDealer for your protection.

1. Engine should NOT start if seat is not occupied.2. With engine running, test operate seat switch

by rising off seat. Engine should shut off.

CORRECT ENGINE OPERATION

CAUTION Before starting engine, become familiarwithall controls. Read this Operator’s Manualthoroughly. Always check engine oil levelbefore starting engine.



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',;,(��&+233(5SECTION 5

OPERATING YOURWARNING

Care should be taken to avoid inhaling exhaustgases as they contain carbon monoxide gas, whichis colorless and odorless. Carbon monoxide is adangerous gas that can cause unconsciousness andis potentially lethal. Do not run engine in confinedareas such as a closed garage.

STARTING ENGINE

To start engine, occupy seat. Move throttle controllever halfway to operate position. Pull choke controlall the way out to cold position. Turn ignition key tostart position to engage starter. When engine starts,release key. Switch is spring-loadedand will return to run position automatically.

If the engine fails to start after 10 seconds ofcontinuous cranking, turn the key to the OFFposition and allow the starter motor to cool.Check for the cause of hard starting; consult theTroubleshooting Checklist.

Once engine has started, slowly return chokecontrol to its normal position. If engine stalls at lowspeeds, or hesitates during acceleration, chokeshould be applied as necessary until engine reachesnormal operating temperature.

STOPPING ENGINE To stop engine, move throttle lever to idle positionand turn ignition key to OFF position. If engine hasbeen working hard or engine is hot, allow engine toidle a short time before turning key off, This practicewill help cool engine before stopping. Note: In case of emergency, engine may bestopped by turning ignition key to OFF position.

CAUTION Always remove key when leaving machine unattended, even if for just a few minutes. Prevent accidents; don’t give children or unauthorized persons an opportunity to operate this machine.

MOWING MACHINETHROTTLE CONTROL Throttle control regulates speed of engine asmeasured in RPM (Revolutions Per Minute). Thiscontrol should not be used to regulate the groundspeed. Engine has been designed with a special governorthat limits engine RPM. Unlike an automobile, thisgovernor allows engine to operate most efficiently at aset speed and protects it from damage caused byexcessive RPM. Always operate machine with throttlecontrol set at ¾ to full speed.

CHOKE CONTROL Choke control activates a “butterfly” valve incarburetor. When choke is partially or completelyclosed, less air is admitted to engine. This results in ahigher fuel-to-air (richer) mixture that is required whenengine is started cold. Warm engines may not needchoking.

CAUTION Handle fuel with care – it is highly flammable. Use only approved fuel container. Never add fuel while engine is running. Fill fuel tanks outdoors with extreme care. Never fill fuel tanks indoors. Replace gasoline cap securely and wipe up all spilled fuel.

CORRECT TRANSMISSION OPERATION TOGO FORWARD OR REVERSE Machine is equipped with a separate transmissionfor each rear wheel. Transmissions are controlled with“Motion Control Levers,” one for each wheel.

CAUTION Sudden starts can be damaging to equipment and could cause loss of operator control. For safe operation, never move the motion control lever too rapidly, especially on grades.

To go forward, push both levers forward evenly. To go in reverse, pull back on both levers evenly.



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',;,(��&+233(5 OPERATING YOURTO CHANGE SPEED OR DIRECTION To change direction of machine, slowly move leversto neutral and move levers in direction you want to go. The further levers are moved away from neutralposition, the faster machine will travel. To turnmachine left or right, slow speed of wheel in directionyou want to turn.

TO STOP To stop machine, return both levers evenly toneutral position.

CORRECT MACHINE USAGE

CAUTION Read manuals provided with attachments before operating. These manuals give a more detailed description of operation and point out other areas of caution. Familiarize yourself thoroughly with equipment before attempting to use it.

OPERATION OF THE MACHINE WITHMOWER

IMPORTANT

Keep all shields and mower discharge chute in place. Never attempt to clear discharge areas or mower blades without disengaging mower and removing ignition key.

For best operation on average lawns, operateengine at full throttle; control ground speed withtransmission. Average lawns ate usually cut at aheight between 2 and 3 in. (5-7.6cm). Tall grass andweeds should be cut with the mower in its highestposition, making a second pass cutting to heightdesired. Always keep mower blades sharp.

SECTION 5

MOWING MACHINEMOWING SPEED Mower is designed to operate most efficiently atmaximum blade speeds. Speed of machine shouldallow mower blades to maintain this maximum speedwhile mowing across turf. Slow machine for cutting tallgrass, grass that is heavy with moisture, or whenmoving uphill. If ground speed is too fast, or bladespeed is too slow, mowing will be uneven becausemower blades will not be able to lift grass into cuttingposition as mower passes over ground.

MOWING HEIGHT Best cutting height for your lawn has probably beenestablished from previous experience. First time youmow, set mower to cut a little higher than you have inpast. This will help you determine the best approachto uneven areas, to be sure wider cut does not resultin scalping high spots, in general, recommendedcutting height is 2 to 3 in. (5-7.6cm). Very tall grass can be cut without difficulty by usinga little care. Set mower in its highest cutting positionand enter area slowly. If necessary, take a cut onehalf width of mower, overlapping previously cut areaon each pass. Then, with mower set to desired height,make a finish cut over entire area.



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MOWERGENERAL Refer to Usage Section of this manual for basicmowing information.

MOWER ADJUSTMENTSDrive and Spindle Belts• Check that all belts seats in pulleys.• Check that connecting arm spring height is 2

inches in the “engaged” position. Adjustturnbuckle if necessary.

Mower Drive and Spindle Belts

LEVEL MOWER Side-to-side leveling of mower deck isaccomplished by lowering mower and adjustingthreaded eyebolts, at front of deck. Park mower onLevel surface and place a level across front of mowerdeck or position mower blade tips side-to-side. Adjusteyebolts, so that mower is level or distance betweenright and left blade tip ends and surface is the same.

Side-To-Side Level Adjustment

Mower level front-to-rear is adjusted by changingstabilizer bar positions. Always adjust each sideevenly. Adjust at rear or middle of stabilizer bar byremoving hairpin cotters and clevis pins and raising orlowering stabilizer bar position, changing mower

deck pitch. To Mow in 2 ½” to 4” cutting height range, leave asshipped. For cutting below 2 ½”, it may be necessaryto lower rear deck. NOTE: NEVER allow rear of deck to be lower thanfront unless cutting height is in fully raised position(6”). And you are mowing tall weeds. This is theONLY exception and will happen automatically withdeck at fully raised position.

Front-To-Back Level Adjustment

BLADE MAINTENANCE

CAUTION

Sharp edges of mower blades can cut you during blade maintenance or adjustment. Use suitable covering over cutting edges of blade to prevent bodily harm.

To obtain optimum mower results, mower bladesshould be kept sharp and well balanced. To sharpenblades, simply lift front of machine and support it withjack stands or floor jack. Remove blade attachingbolts and washers from end of spindles and removeblades. A short piece of 2 x 4 lumber may be placedbetween side of mower deck and blade to “lock” it inposition when loosening attaching hardware. File or grind blades evenly. Take care to retainangle of original cutting edge. Blade balance can bechecked on an inexpensive blade balancer, availableat most hardware stores. Reinstall blades with lift area (turned up section)facing mower deck. Tighten blade attaching bolts to atorque of 80-100 ft. lbs. (112-140nm).

UNDERSIDE CLEANING It is of vital importance to clean the underside ofdeck frequently. Accumulation of matter clippingsseriously impairs mower’s ability to “lift” grass bladesinto cutting position and discharge clippings evenly.Matted grass clogging underside of mower is oftencause of uneven cutting.



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MOWER DRIVE BELTREPLACEMENT Be sure to purchase genuine Dixie Chopper beltsfor replacement purposes as these belts are designedspecifically for each application.

TO REMOVE MOWER DRIVE BELT:• Remove connecting arm bracket at triangle plate.

This is done by removing hairpin cotter andwasher pin on triangle plate.

• Remove belt from top groove of center deckpulley.

• Remove triangle plate from its stand at the rear ofthe mower deck.

• Loosen engine belt guard at mounting bolts nearthe engine at the rear of the machine, andremove belt from double groove engine pulley.

• Remove flat idler pulley from triangle plateallowing belt removal. Note location of shimunder pulley.

MOWER SPINDLE BELTREPLACEMENT Be sure to purchase genuine Dixie Chopper beltsfor replacement purposes as these belts are designedspecifically for each application.

TO REMOVE MOWER SPINDLE BELT:• Remove connecting arm bracket at triangle plate.• Remove engine to deck belt from top groove of

center spindle.• Make note of wrapping procedure of belt to

insure placement of new belt.• Grasp belts on both sides of either outboard deck

spindle and pull belt away from pulley until it ispossible to remove belt. Once this is doneremove from remaining pulleys and discard.

(FOR MOWER BELT INSTALLATION,REVERSE SEQUENCE OF REMOVALPROCEDURES.)

CLEANING AND STORAGE After 30 days, painted surfaces may be waxed toprotect the luster of the original finish. Machine shouldbe washed regularly with a mild automotive typedetergent and water.* Exposed bare metal surfacesshould be coated with oil, or a light coating of grease,to prevent rust until permanent repairs can be made.Aerosol cans of touch up paint are available throughyour Authorized Dealer.

SECTION 6

When the machine will not be used for an extendedperiod of time, the following steps will help insureminimum difficulty when unit is returned to service:• Perform required maintenance steps called for in

the “Maintenance Checklist”.• Check tires for proper inflation• Wash machine and repaint all bare metal

surfaces.• Start machine and engage mower for

approximately 1 minute to remove excess waterfrom belts and pulleys. Let engine run out of gas.As gasoline grows old, it becomes less volatileand forms harmful gum and varnish deposits incarburetor and fuel system. DO NOT STOREGASOLINE FOR MORE THAN 2 MONTHS.

• If applicable, charge battery. In temperatureslower 40ºF (4ºC) a battery will maintain a chargefor about 60 days. In temperatures above 40ºF(4ºC) water level should be checked and battery“trickle charge” every 30 days (more often Inhigher temperatures). Battery must be fullycharged to prevent freezing and internal damagein weather below 32ºF (0ºC).

• Remove key from machine.

• Cover seat switch and solenoid from direct waterspray.



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ITEM PARTNO. DESCRIPTION NO.

1 LX2002 Front Panel………654392 X2002 Front Panel…………654403 X2000 Front Panel…………654034 X2202 Front Panel…………654435 X2200 Front Panel…………65404-226 X2502 Front Panel…………970687 X2500 Front Panel…………970668 XF2200 Front Panel………654459 XF2500 Front Panel………65446

10 XW2002 Front Panel………6544111 XW2000 Front Panel………6541712 XW2202 Front Panel………6544413 XW2200 Front Panel………6541914 XW2502 Front Panel………9706715 XW2500 Front Panel………6542816 42 Inch Cut…………………6540717 50 Inch Cut…………………6540818 60 Inch Cut…………………6540919 Flatlander………………… 6543020 Belt Info……………………6542321 Choke………………………65412-C22 Ignition………………………65412-I23 Check Oil………………… 6543124 Idler Position………………9701425 Tractor Buster………………3058626 No Smart Spark……………9712627 Brake and Steering……… 40202-8728 Throttle………………………40203-8729 Air Filter……………………3058930 Hillside Caution……………3058831 Parking Brake………………6540632 Motor Oil Caution…………9701333 Deck Danger………………3022934 Fender Caution……………3058535 Fuel Caution………………4011836 Belt Route…………………6542237 Patent Pending……………6541338 OCDC Safety………………9707239 Fender………………………3057140 Floor Pan……………………3057341 Warranty Notice……………3059142 USA…………………………3059043 RPM Decal…………………97160



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ITEMNo. DESCRIPTION PART NO.1a. LX Main Frame…………………………671001b. X, XF-50 Main Frame…………………651001c. XF-60, XW Main Frame………………65100-W2. Hydraulic Line Right (Long Rubber)

LX-Model……………………………. 67010 X,XF,and XW-Models…………………65010Hydraulic Line Left (Short Rubber) LX, and XF-Models……………………67011 X,and XW-Models……………………65011

3. Fitting 45o LX-Model……………………87103Fitting - Straight X,XF,XW-Model……87104

4. LX,X,XW Wheel Motor Axle (14ci)……67114XF Wheel Motor Axle (12ci)………… 67112

5. Wheel Hub …………………………… 670026. Cupped Washer 11/4" Axle……………W-1377. Solid Nut 11/4" Axle……………………PB339303P8. 3/8" Barbed Fitting…………………… 67014

9. 3/8" 90o Swivel…………………………6701710. 3/8" Straight Nipple……………………6701611. Wheel Motor Bolt………………………B-18312. Wheel Motor Square Washer…………W-13813. Wheel Motor Nut………………………N-12714. 1/4" Key………………………………. PB33910115. Stud 1/2"-20x2.0"……………………. B-22616. Lug Nut…………………………………N-11317. Wheel Motor Faceplate………………65019

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ITEMNO. DESCRIPTION PART NO.1. Kohler Engine CV20 40215-C20V2. Engine Pulley 97009

1/4" Key K-1003. Engine Guard 70100-204. Low Oil Horn 601175. 90o Fitting 1/8" MP-3/8" 45o MS 601136. Amsoil One Micron Filter 601197. Filter Mounting Base 601228. 90o Fitting 1/4" MP x 3/8" Barb 670199. 1/4" Street "T" 6702210. Plenum Cover 7212011. Plenum Cover Knob 12-341-0112. Muffler 24-068-2013. Muffler Guard

Wire Screen 40136-OS Solid (HOT) 24-281-06 Stainless (DIXIE CHOPPER - HOT) 97069

14. Hydro Cooler 60103-L15. Wiring Harness (not shown) 6552216. Spark Plug RC12YC17. Turbo Pre-Cleaner 9011518. Belt Guide Assembly 72220 (2-72217, 1-72222, 4-N110)

Belt Guide Weldment 7221719. 1/2" Thread All (not shown) 7222220. 1/2"-13 Hex Nut (not shown) N-11021. Pull Stop 7221622. 1/2" Thread All w/ welded nut 40221

Kohler Oil Filter………………………………12-050-01Air Filter Cartridge…………………………..24-083-03Air Filter Foam………………………………24-083-05Fuel Filter…………………………………… 25-050-03Spark Plug……………………………………RC12YC

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ITEMNO. DESCRIPTION PART NO.1. Kohler Command 22 HP Engine………………40215-K22V2. Muffler Guard

Wire Screen………………………………. 40136-OS Solid (HOT)…………………………………24-281-06 Stainless Steel(DIXIE CHOPPER - HOT).97069

3. Muffler………………………………………….. 24-068-204. Engine Pulley…………………………………. 97009

1/4" Key……………………………………. K-1005. Belt Guide Assembly (includes items below)72220 (2-72217,1-72222, 4-N110)

Belt Guide Welment……………………… 72217 1/2" Thread All (not shown)……………… 72222 1/2"-13 Hex Nut (not shown)……………. N-110

6. Turbo Pre-Cleaner…………………………….. 901157. 2" Hose Clamp…………………………………901258. Low Oil Horn……………………………………601179. Donaldson Air Cleaner (Complete)……………90121

Donaldson Filter Element…………………9012210. Donaldson Band………………………………. 9012311. #4 Micro Hose Clamp 6823112. 3/8"id Black Rubber Hose (sold per inch)….. 6010913. 3/8" Brass Barb "T" Fitting………………….. 6700814. Amsoil Filter…………………………………… 6011915. Amsoil Filter Base……………………………. 60122

16. 3/8"MPx3/8" Barb 90o Brass Fitting……….. 601133/8"FP x3/8" Barb Brass Fitting……………. 60116

17. 2"idx4.0"Black Rubber Hose………………… 72126-T18. Oil & Transmission Cooler……………………60103-L19. 2"id 90o Black Rubber Hose…………………. 9012420. 3/8"id MP x 3.0" Steel Pipe………………….. 72230

21. 3/8"MPx3/8" Barb 90o Brass Fitting……….. 6012522. 3/8" FP Zinc Coated Steel "T" Fitting……………6010223. 3/8"MP Oil Drain Hose……………………….. 6823024. 3/8" Female Hex Pipe Cap…………………… 1023125. Pull Stop………………………………………..7221626. 1/2" Thread All w/ welded nut……………….. 4022127. Cooler Bracket………………………………… 70100-22

Kohler Oil Filter…………………………………277233Air Filter Cartridge………………………………24-083-03Air Filter Foam………………………………… 24-083-05Fuel Filter……………………………………… 25-050-03Spark Plug………………………………………RC12YC



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ITEMNO. DESCRIPTION PART NO.1. Kohler Command 22 HP Engine………………40215-K25CV2. Muffler Guard

Solid (HOT)…………………………………24-281-06 Stainless Steel(DIXIE CHOPPER - HOT) 97070

3. Muffler………………………………………….. 24-068-284. Engine Pulley…………………………………. 97009

Fan Spacer…………………………………97154 Fan…………………………………………. 97107 1/4" Key……………………………………. K-100

5. Belt Guide Assembly (includes items below)72220 (2-72217,1-72222, 4-N110) Belt Guide Welment……………………… 72217 1/2" Thread All (not shown)……………… 72222 1/2"-13 Hex Nut (not shown)……………. N-110

6. Turbo Pre-Cleaner…………………………….. 901157. 2" Hose Clamp…………………………………901258. Low Oil Horn……………………………………601179. Donaldson Air Cleaner (Complete)……………90121

Donaldson Filter Element…………………9012210. Donaldson Band………………………………. 9012311. #4 Micro Hose Clamp 6823112. 3/8"id Black Rubber Hose (sold per inch)….. 6010913. 3/8" Brass Barb "T" Fitting………………….. 6700814. Amsoil Filter…………………………………… 6011915. Amsoil Filter Base……………………………. 60122

16. 3/8" MP x 1/8" MP 90o Brass Fitting………. 601133/8" FP x 3/8" Barb Brass Fitting…………… 60116

17. 2"idx4.0"Black Rubber Hose………………… 72126-T18. Oil & Transmission Cooler…………………… 60103-L19. 2"id 90o Black Rubber Hose…………………. 9012420. 3/8"id MP x 4.0" Steel Pipe………………….. 10230

21. 3/8"MPx3/8" Barb 90o Brass Fitting……….. 6012522. 3/8"FP Zinc Coated Steel "T" Fitting……….. 6010223. 3/8"MP Oil Drain Hose……………………….. 6823024. 3/8" Female Hex Pipe Cap…………………… 1023125. Pull Stop………………………………………..7221626. 1/2" Thread All w/ welded nut……………….. 4022127. Cooler Bracket………………………………… 70100-22

Kohler Oil Filter…………………………………277233Air Filter Cartridge………………………………24-083-03Air Filter Foam………………………………… 24-083-05Fuel Filter……………………………………… 25-050-03Spark Plug………………………………………RC12YC

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Item Description Part Number1 Arm Rest Cover 400972 RH Armrest Kit 400953 LH Armrest Kit 400964 Low Back Seat Top Cover 400995 Low Back Seat Bottom Cover 401006 High Back Seat Top Cover 400987 High Back Seat Bottom Cover 641008 Right Lumbar Adjustment Knob 640989 Left Back Adjustment Knob 6409910 Vertical Adjustment Detent Guide 6409611 4-Way Lumbar Vertical Adjustment Knob 6409712 Self Tapping Screw 64095

Low Back Seat Complete 40100-WHigh Back Seat Complete 64100-W

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1. Hour Meter/Tach……………………………… 20246-T2. Ignition Switch…………………………………202453. Seat Relay………………………………………655104. 3/8" Hose Clamp (For Tilt Switch)……………601245. Battery……………………………………………202256. Battery Strap……………………………………202287. Battery Cable Boot…………………………… 20225-B8. Fuse Holder……………………………………202549. 20,22,and 25 Hp Dixie Chopper Wiring

Harness………………………………. 6552210. Battery Cable Grd (12")……………………… 20226-B11. Battery Cable Positive…………………………20227-7212. Tach Bracket……………………………………6824713. Tilt Switch…………………………………. 40229-Z14. Mini Fuse………………………………….. 65509

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ITEM PARTNO. DESCRIPTION NO.31. Hex Bolt 1/2"-13 x 3/4"……………….. B-11532. Hex Bolt 5/8"-11 x 1"………………… B-12033. "V"-Idler Pulley…………………………3023434. Bronze Bushing………………………. 3020635. Flat Idler Pulley………………………..3022436. 3/8" Flat Washer……………………… W-10437. Ser. Flange Hex Nut 3/8"-16………… N-10838. Bronze Bushing………………………. 2027639. Shoulder Bolt 1/2"-13 x 1-3/4"………. B-118-G40. Clevis Pin 3/8" x 1-1/4"………………. P-10241. Stabilizer Bar…………………………. 30214-8642. Hex Bolt 1/2"-13 x 1-1/4"………………B-11743. 1/2" Flat Washer……………………… W-10944. Long Tensioning Spring……………… 1022245. Tower Assembly Weldment………….67131

Deck Spindle Belt (A-89)………………63203

ITEM PARTNO. DESCRIPTION NO.1. Clevis Pin 3/8"x2-1/4" Long……………P-1032. Clevis Pin 3/8"x1-1/2" Long……………P-1023. Hairpin Cotter……………………………202244. Rod End Stud………………………… S-114 (#50)

Nut…………………………………. N-157 Deck Lift Chain #50……………….68217 Master Link #50……………………10232

5. Clevis Pin 5/16"x1"………………………P-1016. L.H. Scissor Link Arm…………………302327. 42" Blow-Out Baffle……………………50315-428. R.H. Scissor Link Arm…………………302319. Clevis Pin 3/8"x1-1/2" Long……………P-10210. Clevis Pin 3/8"x2-1/4" Long……………P-10311. 42" Mower Deck Complete……………30200-42

42" Mower Deck Shell…………… 6735012. Mulch Plate…………………………… 50122-4213. Cam Weldment………………………..3021014. Engaging Shaft……………………….. 3021115. Hairpin Cotter……………………………3021316. Engaging Handle………………………3021217. Handle Grip…………………………….67258-R18. Engaging Rod………………………….6820919. Return Spring…………………………. 20217-2520. L Bracket……………………………… 30209-B21. Engaging Spring……………………… 30207-S22. Engaging Rod Assembly………………30209-123. Hex Nut 1/4"-20 ……………………….N-10224. Hex Bolt 1/4"-20 x 3/4"…………………B-10225. Belt Tensioning Pivot………………… 3023526. 5/8" Shim (4)………………………….. 3011227. Grease Fitting………………………… F-10028. Belt Tensioning Swing Arm…………. 3023629. 1/2" Lock Washer……………………. W-111-V30. Flat Idler Pulley………………………..30224

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ITEM PART ITEM PARTNO. DESCRIPTION NO. NO. DESCRIPTION NO.1. Clevis Pin 3/8"x2-1/4" Long……………P-103 31. Hex Bolt 5/8"-11 x 1"………………… B-1202. 50" Top Plate Weldment…………….. 32. "V"-Idler Pulley…………………………302343. Hairpin Cotter……………………………20224 33. Bronze Bushing………………………. 302064. Clevis Pin 3/8"x1-1/2" Long……………P-102 34. Flat Idler Pulley………………………..302245. Clevis Pin 5/16"x1"………………………P-101 35. Belt Idler Arm…………………………. 302236. L.H. Scissor Link Arm…………………30232 36. 3/8" Flat Washer……………………… W-1047. 50" Stamped Mower Deck Complete…30200-50 37. Ser. Flange Hex Nut 3/8"-16………… N-108

50" Stamped Mower Deck Shell…30100 38. Bronze Bushing………………………. 202768. Rod End Stud………………………… S-114 (#50) 39. Shoulder Bolt 1/2"-13 x 1-3/4"………. B-118-G

Nut…………………………………. N-157 40. Clevis Pin 3/8" x 1-1/4"………………. P-102 Deck Lift Chain #50……………….68217 41. Stabilizer Bar…………………………. 30214-86 Master Link #50……………………10232 42. Hex Bolt 1/2"-13 x 1-1/4"………………B-117

9. R.H. Scissor Link Arm…………………30231 43. 1/2" Flat Washer……………………… W-10910. 50" H.D. Mower Deck Complete.. 30200-H50 44. Long Tensioning Spring……………… 10222

50" H.D. Mower Deck Shell………30100-H50 45. Spring Tab………………………………6530811. 50" Blow-Out Baffle (Stamped Deck)50315-50 46. Tower Assembly Weldment………… 67131

50" Baffle (H.D. Deck)…………… 50315-H5012. Cam Weldment………………………..3021013. Engaging Shaft……………………….. 30211 Deck Spindle Belt (B-103)……………3020314. Hairpin Cotter……………………………3021315. Engaging Handle………………………3021216. Handle Grip…………………………….67258-R17. Engaging Rod………………………….6820918. Return Spring…………………………. 20217-2519. L Bracket……………………………… 30209-B20. Engaging Spring……………………… 30207-S21. Engaging Rod Assembly………………30209-122. Hex Nut 1/4"-20 ……………………….N-10223. Hex Bolt 1/4"-20 x 3/4"…………………B-10224. Belt Tensioning Pivot………………… 3023525. 5/8" Shim (4)………………………….. 3011226. Grease Fitting………………………… F-10027. Belt Tensioning Swing Arm…………. 3023628. 1/2" Lock Washer……………………. W-111-V29. Flat Idler Pulley………………………..3022430. Hex Bolt 1/2"-13 x 3/4"……………….. B-115



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ITEM ITEMNO. DESCRIPTION PART NO. NO. DESCRIPTION PART NO.1. Clevis Pin 3/8" x 2-1/4" Long…P-103 41. Spring Tab……………………………………653082. Clevis Pin 3/8" x 1-1/2"……… P-102 42. 1/2" Flat Washer…………………………… W-1093. Hairpin Cotter…………………20224 43. Hex Bolt 1/2"-13 x 1-1/4"……………………B-1174. 60" Top Plate Weldment……30127-60 44. Clevis Pin 3/8" x 1-1/4"………………………P-1025. L.H. Scissor Link Arm………30232 45. Long Tensioning Spring……………………102226. Clevis Pin 5/16" x 1……………P-101 46. Pulley Guard (QTY. 2)…………………… 673177. 60" Mower Deck Complete..30200-60 47. Rod End Stud……………………………… S-114 #50

60" Mower Deck Shell…. 30100-60 48. Nut (Not Shown)…………………………… N-1578. Hex Bolt 5/8" x 9-1/2" (Long)…B-146 49. Deck Skid (50,60)…………………………. 301359. Roller (Long)………………… 30240-0 50 Roller Cap (50,60)………………………… 6513010. 5/8"-11Hex Nut……………… N-115 51. Short Roller Tab (50,60)……………………65131

5/8" Flat Washer……….. W-135 52. Long Roller Tab (50,60)……………………65141-L11. Blow Out Baffle………………50315-60 53. Tower Assembly Weldment……………… 6713112. R.H. Scissor Link Arm………3023113. Roller (Short)…………………67240 Deck Spindle Belt B128…………………. 30236-o

5/8"-11Bolt (Short)…………B-122 5/8"-11 Hex Nut……………N-115 5/8" Flat Washer……….. W-135 Roller Spacer…………… 10203

14. Cam Weldment………………3021015. Engaging Shaft 14"………… 3021116. Hairpin Cotter…………………3021317. Engaging Handle…………… 30212

Handle Grip (Plastic)……67258-R18. Engaging Rod…………………6820919. Return Spring…………………20217-25

Engaging Spring…………30207-S20. L. Bracket…………………… 30209-B21. Engaging Rod Assembly……30209-122. Belt Tensioning Pivot…………3023523. Hex Bolt 1/4"-20 x 3/4"……… B-10224. Hex Nut 1/4"-20………………N-10225. 5/8" Shim (QTY. 4)………… 3011226. Belt Tensioning Swing Arm…3023627. 1/2" Lock Washer……………W-111-V 28. Flat Idler Pulley………………3022429. Hex Bolt 1/2"-13 x 3/4"……… B-11530. Grease Fitting…………………F-10031. Hex Bolt 5/8"-11 x 1"…………B-12032. "V"-Idler Pulley……………… 3023433. Bronze Bushing………………3020634. Belt Idler Arm…………………3022335. 3/8" Flat Washer………………W-10436. Ser. Flange Hex Nut 3/8"-16…N-10837. Stabilizer Bar…………………30214-8638. Bronze Bushing………………2027639. Shoulder Bolt 1/2"-13 x 1-3/4"B-118-G40. Flat Idler………………………30224

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Item PartNo. Description No.1. Engine-Deck Belt

42" Deck B-80…………………………. 65080 50" Deck B-78………………………….. 30204 60" Deck B-80………………………….. 65080

2. Deck Spindle Belt 42" Deck A-89………………………….. 63203 50" Deck B-103………………………… 30203 60" Deck B-128………………………… 30236-0

3. Slotted Hex Nut 1"……………………….... N-1424. Belleville Washer 1"…………………………W-1375. Center Spindle Top Pulley

42" Deck (Steel) (All Machines)………63221 50" Deck (Cast) (Stainless Machines). 30220-50V 50" Deck (Steel) (Painted Machines)…63221 60" Deck (Cast) (Stainless Machines). 30220-60V 60" Deck (Steel) (Painted Machines)…62265

6. Washer 1"x1.5"x1/8"……………………….. W-1317. 5-1/2" Spacer………………………………...W-1368. All Spindle Bottom Pulley

42" Deck (Steel) (All Machines)……… 63221 50" Deck (Cast) (Stainless Machines). 30220-50 50" Deck (Steel) (Painted Machines)…63221 60" Deck (Cast) (Stainless Machines). 30220-60 60" Deck (Steel) (Painted Machines)…62265

9. Washer 1"x1.75"x1/4"……………………… W-14610. Sealed Bearing 1"………………………….. 3021811. Grease Fitting………………………………. F-10212. Inner Deck Hub Spacer……………………. 3021913. Deck Hub Casting………………………….. 3024114. Long Blade Shaft (Center Only)……………30217L15. Short Blade Shaft (Outboard)………………3021716. 1/2" Blade Spacer………………………….. 3024217. Fiber Washer……………………………….. W-10118. Mower Blade

42" Deck 14"x2.5" Standard…………….. 63227-H 42" Deck 14"x3" High Lift………………63227-N50" Deck 17"x2.5" Standard………………30227-H 50" Deck 17"x3" High Lift………………30227-N60" Deck 20.5"x2.5" Standard…………… 30227-60H 60" Deck 20.5"x3" High Lift……………30227-60N

19. 5/8" Belleville Washer……………………….W-10020. Blade Shaft Bolt …………………………… B-121L (Use with Blade Spacer)

Short Blade Shaft Bolt…………………….. B-121 (Use without Blade Spacer)21. Triangle Plate Rear "V" Idler Pulley

42",50", and 60" Decks……………….. 3023422. Triangle Plate Front Flat Idler Pulley

42",50", and 60" Decks……………….. 3022423. Deck Flat Idler Pulley

42",50", and 60" Decks……………….. 3022424. Transmission Pulley(not shown)…………..2026525. Transmission "V" Idler Pulley(not shown).. 3023426. Engine-Transmission Belt B-38 20256



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STAINLESS POWDERCOATED

ITEM PART.NO. DESCRIPTION NO.1. 1/4"-20 Whiz Nut………………. N-1022. Rear Fender Bracket R.H……. 20266-R 672723. Rear Fender R.H……………….20270-R1 672704. Rear Fender Bracket L.H………20266-L 672735. Rear Fender L.H………………. 20269-L1 672696. Hex Nut 1/2"-13…………………N-1107. Carpet……………………………202758. Wing Nut 5/16"-18………………N-1069. Fender Washer 3/8"…………… W-10610. Floor Pan………………………. 67268 6727111. Rubber Washer……………….. W-10312. Fender Washer 3/8"…………… W-10613. Hex Nut 5/16"-18…………………N-10314. Full Thread Bolt 5/16"-18x1.5"…B-10515. Front Panel LX………………… 67267

Front Panel X,XF,XW……………8226716. Hex Bolt 1/4"-20x1/2"……………B-10117. Flat Washer 1/4"…………………W-10218. Front Fender Bracket L.H………20275-L 6727419. Front Fender Bracket R.H…….20275-R 6727520. Flat Washer 1/4"………………. W-10221. Hex Bolt 1/4"-20x1/2"……………B-101

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ITEMNO. DESCRIPTION PART NO.1. Screw, Pan Head, Self Tap 10-24x1/2"…………7920252. Pipe Plug, Hex Countersunk Headless 1/8"-27 285343. Cover Plate……………………………………….. 7720674. Cover Plate Gasket……………………………… 7880285. Snap Ring………………………………………… 7880186. Miter Gear (Downshaft)………………………… 7781017. Downshaft Bearing………………………………. 7801748. Downshaft……………………………………… 7763609. Cross-Shaft (9 teeth)………………………………77630510. Miter Gear (Cross-shaft)…………………………77821011. Screw, Hex Head, 1/4"-20x1/2"…………………. 79202612. Bell Housing Gasket……………………………..78803013. Cross-Shaft Bearing………………………………78003414. T-Gearbox Housing……………………………… N/A15. Snap Ring………………………………………… 79211916. Snap Ring………………………………………… 78801917. Vicon Oil Seal……………………………………. 78809918. 1/8"MPx3/8"Barb Fitting…………………………. 6503319. Hose Clamp……………………………………….6701320. 3/8" Hose…………………………………………. 6510821. Pop-Off Valve…………………………………….. 79211822. Fill Top Cap (Cap Only) (Optional)…………… 40117-C23. Fill Top Cover (Cap and Lid) (Optional)…………6820424. Bell Housing O-Ring………………………………6502425. Aluminum Bell Housing…………………………. 65001

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PARTS LIST


1 Lever Arm and Sprocket Assembly…………………10225-12 Height Control Sprocket………………………………10226-13 Lift Arm Pawl……………………………………………10224-2 (#50)4 Foot Pedal………………………………………………10218-15 Pivot Link……………………………………………… 10223-16 Pin………………………………………………………10228-17 Long Foot Spring………………………………………102228 Short Foot Spring………………………………………20217-259 Foot Pedal Chain………………………………………68219 (#50)

10 5/16"-18 x 1 1/2" Full Thread Hex Head Bolt………B-10511 5/16"-18 x 1" Full Thread Hex Head Bolt……………B-13112 5/16" Standard Flat Washer…………………………W-11313 5/16"-18 Nyloc Nut……………………………………N-10314 5/16"-18 x 3/4" Coupling Hex Nut……………………N-13015 Clevis Pin………………………………………………P-10116 Nylon Spacer……………………………………………N/A17 Clip………………………………………………………3021318 Grease Fitting………………………………………… F-10019 Hairpin Cotter……………………………………………N/A

Complete Foot Pedal Assembly………………… 10107-2 (#50) Contains 1,2,3,5,7,8,9,10,13,17,19



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1 Front Tire Assembly………………………………………………97166 (Contains 2,3,31,32)

2 Front Rim (Rim Only)……………………………………………10239 Hairpin Cotter…………………………………………………N/A

3 Front Tire (Tire Only)……………………………………………971654 Front Fork…………………………………………………………971705 Outer Front Wheel Spacer………………………………………102036 Outer Front Wheel Bearing………………………………………102057 Inner Front Wheel Bearing………………………………………672058 Inner Front Wheel Spacer………………………………………672049 5/8"-11 X 7" Hex Head Bolt………………………………………B-12210 5/8"-11 Hex Nut……………………………………………………N-11511 Grease Fitting………………………………………………………F-10012 Dust Cap……………………………………………………………1022013 1" Slotted Hex Nut………………………………………………N-14214 Top Bearing………………………………………………………1020715 Outer Bearing Race………………………………………………1020616 Bottom Bearing……………………………………………………9717117 Seal…………………………………………………………………1020818a Back Right Tire Assembly………………………………………10214-RB

(Contains 19,20,33,34)18b Back Left Tire Assembly…………………………………………10214-LB

(Contains 19,20,33,34)19 Rear Rim (Rim Only

LX Models (8" x 7")………………………………………61238 X, XF, XW Models (8" x 9")………………………………10238

20a Rear Tire Turf Boss II (Tire Only)………………………………10156-BII20b Rear Tire CTR (Tire Only)………………………………………10156-C21 Wheel Motor (14 Cu In)…………………………………………6711422 Thrust Washers…………………………………………………PB01805423 Thrust Bearings……………………………………………………PB01805224 Dust/Shaft Seal……………………………………………………PB01806925 Snap Ring…………………………………………………………PB01807326 Wheel Stud………………………………………………………B-22627 Wheel Flange………………………………………………………N/A

Wheel Flange Assembly (Contains 26,27)…………………6700228 Lug Nuts……………………………………………………………N-11329 Shaft Nut………………………………………………………….PB339303P30 Shaft Key…………………………………………………………PW7254631 Brake Drum

LX Models……………………………………………………97159X, XF, XW, XXW Models……………………………………67266

32 CTR Tire Assembly………………………………………………10214-C

NOT SHOWN33 Valve Stem…………………………………………………………10127-S34 Tire Sealant (32 Fluid Ounce Bottle)……………………………68211



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ITEM PARTNO. DESCRIPTION NO.1. Dust/Shaft Seal…………PB0180692. Body Seal (4)……………In Kit3. Commutator Seal……… In Kit4. O-ring Seal………………In Kit5. Teflon Back-up Seal…… In Kit

Seal Kit………………… PB333700 (Contains:1-5)

6. Snap Ring………………. PB0180737. Thrust Washers…………PB0180548. Thrust Bearing…………. PB0180529. Housing Bearing…………PB01805310. Housing…………………. PB13001511. Drive Link

12 cu.in…………………. PB01403014 cu.in…………………. PB014027

12. Rotor Assembly12 cu.in……………….... PB33201214 cu.in…………………. PB332014

13. Manifold………………….PB01500814. Commutator Assembly PB01201115. Endcover Piston…………PB01805616. Piston Spring……………PB01805917. Endcover………………...PB160007G18. ID Tag…………………… N/A19. Assembly Bolts

12 cu.in…………………. PB33401214 cu.in……………………PB334014

20. Shaft…………………….. PW7254521. Shaft Key………………..PB33910122. Shaft Nut…………………PB339303P

12 cu.in Wheel Motor …6711214 cu.in. Wheel Motor …67114

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ITEM PART ITEM PARTNO. DESCRIPTION NO. NO. DESCRIPTION NO.1. Handle Grip (Black)…………67258 13. Lower Throttle Mounting Bracket……… 970112. Handle Weldment……………97012 14. Throttle Cable (with nuts and washers) 682493. 5/16" Flat Washer………… W-102 15. Hex Nut……………………………………N/A4. 5/16"x1"Hex Head Bolt………B-159 16. Washer……………………………………N/A5. Hairpin Cotter………………. 20224 17. "C" Clip……………………………………C-1056. Stainless Flat Washer, 1/4" W-153 18. Upper StainlessThrottle Bracket…………652707. 3/8" Flat Washer…………… W-104 19. 5/16" Whiz Flange Nut……………………N-1348. 3/8"-16 Nyloc Nut……………N-107 20. 3/8" Nylon Washer…………………………W-1259. 3/8" Nylon Washer……………W-125 21. Stainless #10 Washer……………………W-15210. Hex Nut………………………N/A 22. Stainless 10-32x3/4" Bolt…………………B-20311. Washer……………………… N/A 23 3/8" Flat Washer………………………… W-10412. 3/8" Nylon Washer…………….W-125 24 3/8"x1" Hex Head Bolt……………………B-108

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ITEM PARTNO. DESCRIPTION NO.1. Fuel Gas Cap…………40117-12. Fuel Tank………………40204-13. Rubber Bushing………402204. 1/4"id Fuel Line Hose…40211 Sold per foot5. Hose Clamp…………. 402136. Gas Line Y……………402307. 1/4"id Fuel Line Hose…40211 Sold per foot8. Hose Clamp……………402139. 1/4"id Fuel Line Hose.. 40211 Sold per foot10. Hose Clamp…………. 4021311. Tank Valve…………… 4021912. Engine Clip………….. 45-083-01



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ITEM PARTNO. DESCRIPTION NO.1. Dump Valve

With .031" Hole………. 25-130-31 With No Hole……………25-130-30

2. Case Bleed Fitting…………670153. Sundstrand Pump Left…… 65015

Sundstrand Pump Right… 650164. Bell Housing Bolt……………7920265. Bearing Plate Gasket………3046 or 7880306. T Box Gasket…………….. 3045 or 7880287. T Box Cover Plate…………N/A8. T Box Cover Plate Bolt……7920259. T Box Vent Fitting…………6503310. High Pressure Port Fitting. 6500411. Charge Pump Inlet Fitting…6701612. Hex Nut 3/8"-24…………... N-15013. Flat Washer 3/8"……………W-11314. Pump O-ring………………. 6502415. Small Bell Housing…………6500116. Threaded Rod 3/8"…………6520617. Woodruff Key 3/16"x3/4"……K-10218. T Gear Box…………………6520119. Hex Nut 3/8"-24…………… N-15020. Fan………………………….9710621. Transmission Pulley………2026522. I/8"x3/4" Flat Washer………W-13123. 3/4" Belleville Washer……. W-13224. Hex Nut 3/4"-16…………… N-114



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ITEM PARTNO. DESCRIPTION NO.1. Seat Relay…………………………655102. Self Tap 3/16"x1/2" Screw…………S-1003. Clevis Pin 5/16"x1"…………………P-1014. 5/16"-18 Hex Nut………………… N-1035. Transmission Frame Weldment

LX Model………………………67250 X,XF,XW Models………………65250

6. Hydraulic Oil Tank……………… 680187. 3/8"-16x2.5" HH Bolt………………B-1798. Hair Pin……………………………202249. Jam Nut 1/4"-13 Hex………………N-11110. Bolt 5/16"-18x1.25"……………… B-17411. Nylon Washer 3/8"…………………W-12512. Wafer Washer 3/8"(3)…………… W-12613. Nyloc Nut 3/8"…………………… N-10714. Bolt 5/16"-18x1"…………………. B-13115. Bolt 1/2"x4.5" Grease Fitting……B-143-G16. Steering Lever Left


17. Steering Lever Spring……………2025218. Eye Bolt 5/16"………………………B-15019. Pump Control Arm……………… 6520720. Steering Lever Right


21. Nut 1/2"-13…………………………N-11022. Rod Linkage………………………6524123. Yoke 5/16"…………………………2021424. Jam Nut 1/2"-13 Hex………………N-11125. Machinery Bushing 1/2"…………W-11026. Idler Arm


27. Steering Block Weldment………6520528. Nylon Washer 5/8"……………… W-13929. Idler Spring…………………………1022230. Foam Grip…………………………67259

Plastic Grip……………………… 20257



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Item Part No. Description No.1. Brake Cable (Long)……………… 652472. Brake Cable (Short)………………652463. Plate……………………………… 650604. Pin Clevis 5/16"x3/4"………………P-1125. Roll Pin 3/16" x1.5"……………… P-1186. Roll Pin 3/16" x 1"…………………P-1007. Brake Band…………………………652448. Spacer 5/8"id x 7/8"od x3/4"………65227 (Weld onto Wheel Motor Box on Frame)

Spacers for #9 1/4" Spacer (Need 1)………30111 1/8" Spacer (Need 3)………65278

9. Brake Pin………………………… 6524310. Spacer (short) (retainer clamps). 6506311. Clevis Pin 5/16" x 1.25"……………P-10712. Flat Washer 5/16"x5/8"……………W-11313. Flat Washer 5/16"x5/8"……………W-11314. Brake Handle Assembly…………6524515. Flat Washer 5/16"…………………W-11316. Hex Nut 5/16"-18………………… N-10317. Lock Flange Nut 5/16"-24…………N-12118. Bolt 5/16"-18x1.5" HH GR5………B-17119. Clamps Cable Retainer……………6506120. Fender Washer 5/16" thick………W-11821. Spacer (Long)………………………6506222. Bolt 5/16"-18x2.0"" HH GR5………B-15623. Cotter Pin 3/32"x1.5"………………P-108



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ITEM PARTNO. DESCRIPTION NO.1. Hydraulic Oil Resevoir/Tank………………680182. Oil Tank Outlet Fitting………………………871133. Hydro Filter Fitting…………………………601254. Hydro Filter Top…………………………… 601045. Hydro Filter…………………………………681406. Vent Tube Fitting……………………………650337. Case Bleed Fitting…………………………670158. Dump Valve

With .031" Hole………………………..25-130-31 With No Hole………………………….. 25-130-30

9. Sundstrand Pump Left…………………… 6501510. High Pressure Port Fitting………………..6500411. Charge Pump Inlet Fitting…………………6701512. Hydraulic Hose L.F.

LX Model………………………………. 67011 X,XF,XW Models……………………… 65011

13. Hydraulic Hose L.R. LX Model………………………………. 67011 X,XF,XW Models……………………… 65011

14. High Pressure Wheel Motor Fitting L.R. LX Model………………………………. 87103 X,XF,XW Models……………………… 87104

15. High Pressure Wheel Motor Fitting L.F. LX Model………………………………. 87104 X,XF,XW Models……………………… 87104

16. Wheel Motor LX,X,XW Models……………………….67114 XF Model………………………………. 67112

17. Hydro Cooler………………………………. 60103-L18. Sundstrand Pump Right……………………6501619. Flush Line Bottom Barb


20. Flush Line Bottom Coupling………………6701721. High Pressure Wheel Motor Fitting R.R.


22. High Pressure Wheel Motor Fitting R.F. LX Model………………………………. 87103 X,XF,XW Models……………………… 87104

23. Flush Line Top Fitting Barb……………… 6701624. Hydraulic Hose R.R.


25. Hydraulic Hose R.F. LX Model………………………………. 67010 X,XF,XW Models……………………… 65010

26. Clear Hose (sold per foot)…………………65108



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GENERAL MANUAL INDEX

Adjustments……………………………………...…… 13Mower……………………………………….……..… 13,14Cleaning and Storage…………………………….… 14Decals……………………………………………….. 15-17Maintenance………………………………...………… 8,9Motion Control Levers…………………………...…… 10Mower Lift Pedal………………………………...…… 10Parts……………………………………………..…… 18Registration……………………………………..…… 6Safety Interlock System…………………………...… 10Safety suggestions……………………………...…… 5Starting Engine…………………….……………..… 11Stopping Engine………………………………..…… 11Throttle………………………………………….……… 11Transmission Operation……………………………… 11Vehicle Identifications Number (VIN) Locations……………………………..…..… 6Warranty……………………………………..……… 7Wiring Diagram……………………………….……… 28

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