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SPP

Standard Production Plant

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Standard Production Plant SPP

Mixing plant in an economical and basic design

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Standard Production Plant SPP

Components

Mixing vessel withdouble-jacket (option)

Separate control panelDBI 2000Dispersing machine

Anchor agitator (not heatable)with flow breaker

Vessel cover tiltable(option) Circulation loop with2-way flap valves

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Dispersing machine DBI 2000

The mixing/dispersing machine model DBI

2000 (Direct Batch Inline) is the heart of the

Master Plant series. It combines the followingfunctions in one unit:

•pumping

• suction of powders or liquids

• mixing

• dispersing

• and C.I.P (option)

The innovative design ensures quicker

processing times and optimum

dispersing quality over an extremely wide

range of viscosities.

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Technical details - disperser DBI 2000

• Directly mounted below the mixing vessel

• Choice between low-shear pumping or

high-shear dispersing

• Possibility to incorporate powders directly

before the high-shear stage (without vessel

vacuum)

• Viscosities up to 100 Pas

• Possibility of fine generators

• Choice between recirculation or discharge

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Dispersing inMaxi batch

Dispersing inmini batch (option)

Circulation inmini or maxibatch, dependingon filling level ofvessel

Concept of SPP - Designs

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Function of the IKA® Standard Production Plant

Circulation

Maxi Batch

Mini Batch

(Option)

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Function of the IKA® Standard Production Plant

Direct feed of liquids and powders

Maxi Batch

Mini Batch (option)

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Powder

Direct feed

Liquids and pastes

Function of the IKA®

Standard Production Plant

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Function of IKA®

Standard Production Plant

Ball valvePiston valve

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Function of IKA®

Standard Production Plant

CIP-Cleaning

(Option)

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Standard Production Plant SPP

Vessel cover tiltable

up to SPP 250 manual starting from SPP 500 electrical

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Concept of SPP - agitator 

The SPP is equipped with anchor stirrer

and flow breaker.

For treatment of very different

viscosities, it might be advantageous to

use drives with frequency converter,which are optionally available.

For viscosities up to approx.

100,000 mPa·s

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Concept of SPP – electrical control

• Simplified and functional manual control for

wall mounting / floor mounting

• Option: speed regulation for the drives

• Option: automatic valve control

• Option: process control system with

touch-screen monitor

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Standard Production Plant SPP

Simplified dispersing machinetype UTL 1000

SPP with UTL 1000

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Dispersing in batch process

Application examples:

Emulsions W/O; O/W, W/O/W

e.g. lotions, cream, waxes, mayonnaise, etc.

Suspensions

pigments, polishes, carbon black, alumina

Acceleration of solving processes

thickeners, resins, salts, pigments

Melting

wax, paraffin, PEG, etc.

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Comparison SPP - MP

Main differences SPP / MP

•no base frame

• Cover with tilting device

• simplified mixing vessel

• simplified electrical control

• anchor stirrer with flow breaker

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Comparison SPP - MPExecution SPP MP

Mixing vessel Single wall Double wall, insulated

Stirrer Anchor with flow breakerSpiral /counter rotating

pitched blade agitator

Stirrer heatable / coolablen.a. Standard

Flow breaker Standard n.a.

Control Manual control PLC with Touchscreen

DBI 2000/.. Optional Standard

UTL 1000/.. Alternative to DBI -

UTL 2000/.. Alternativ to DBI -

Double jacket + insulationOptional Standard

Vessel vacuum/pressure Optional Standard

Opening of vessel coverOptionalcover with tilting device

Optionalstand with lifting device

Load cells Optional

starting from SPP 50

Optional

starting from MP 100

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Comparison equipment SPP - MP

Equipment SPP MP

DBI via frequency converter Optional Standard

Stirrer via frequency converter Optional StandardElectro-pneumatic valves Optional Optional

CIP cleaning Optional Standard

Feeding funnel for liquids Optional Optional

Feeding funnel for solids Optional Optional

SPS control with Touchscreen Optional Standard

Vacuum pump Optional Optional

Vacuum control Optional Optional

Surface < Ra 0,8 Optional Standard

DBI with bearing lantern, base frame andmotor covering hood in stainless steel

Optional Standard

Type of valve flap valve Arc valve

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Concept of the SPP- Scale-up

Sizes starting from 25 litres up to 4000 litres useful volume

SPP 25 50 100 250 500 1000 2000 4000

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Concept of the SPP- Scale-up

Simplified scale-up by identical geometries for all sizes

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Standard Production Plant SPP

Sizes

Model SPP 25 SPP 50 SPP 100 SPP 200 SPP 500 SPP 1000 SPP 2000 SPP 4000

Useful volume (ltr.)8 - 25 15 - 50 30 - 100 60 - 200 150 - 500 300 - 1000 600 - 2000

1200 -4000

Agitator RFG-01 RFG-02 RFG-03 RFG-04 RFG-05 RFG-06 RFG-07 RFG-08

Motor power (kw) 0.37 0.55 0.75 1.1 1.5 3 4 7.5

Dispersing machine DBI DBI 2000/4 DBI 2000/5 DBI 2000/10 DBI 2000/20

Motor power (kw) 4 7.5 22 45

Alternatively:

Dispersing machine UTL - - UTL 1000/10 UTL 1000/20

Motor power (kw) - - 7.5 22

Dimensions (mm / approx.):

Height (cover closed)

1345 1472 1687 1974 2491 3034

Height (cover open) 1481 1564 1959 2560 3049 3765

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SPP 25

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Application: trial plant for production of shampoo and conditioner

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2 x SPP 100

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Melting vessel for paraffin / wax granulates

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2 x SPP 50 / 100

25

Granulates

Heatable flow

breaker

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SPP 100

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Plant for chemical industry

Application: Homogenizing of acid withcatalyst

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SPP 250

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Application:

Production of cavity sealing

for prevention of vibration

Incorporation of graphite

and glass powder in epoxy

resin

Solids content up to 60%

Viscosity up to 100 Pas

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SPP 500

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Application:

Production of lubricant and higher

viscose creams

Homogeneous incorporation of 6%thickener (xanthan gum) in water

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2 x SPP 1000

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Application: Production of shampoo and conditioner

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SPP 1000

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Application:

Production of ketchup, mustard, mayonnaise

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SPP 4000

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Application:

Production ofmould releaseagent

Emulsifying ofwater into hot wax

With counterrotating stirrer

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SPP 4000

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Application: Modification of chemical substances for textile industry