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Static Analysis of Reinforced Thin-Walled Plates and Shells by
means of Finite Element Models
E. Carreraa∗, E. Zappinoa†, T. Cavalloa‡,aDepartment of Aeronautic and Space Engineering, Politecnico di Torino,
Corso Duca degli Abruzzi 24, 10129 Torino, Italy.
Submitted to International Journal for Computational
Methods in Engineering Science & Mechanics
Author for correspondence:E. Carrera, Professor of Aerospace Structures and Aeroelasticity,Department of plate3DAeronautic and Space Engineering,Politecnico di Torino,Corso Duca degli Abruzzi 24,10129 Torino, Italy,tel: +39 011 090 6836,fax: +39 011 090 6899,e-mail: [email protected]
∗Professor of Aerospace Structures and Aeroelasticity, e-mail: [email protected]†Research assistant, e-mail: [email protected]‡PhD student, e-mail: [email protected]
1
Abstract
In this paper, variable kinematic one-dimensional (1D) structural models have been used to analyze thin-walled
structures with longitudinal stiffeners and static loads. These theories have hierarchical features and are based
on the Carrera Unified Formulation (CUF). CUF describes the displacement field of a slender structure as the
product of two function expansions, one over the cross-sectional coordinates, Taylor (TE) or Lagrange (LE)
expansions were used here, and one along the beam axis. The results obtained using the refined 1D models
have been compared with those from classical finite element analyses that make use of plates/shells and solids
elements. The performances of classical and refined structural models have been compared in terms of accuracy
and computational costs. The results show that the use of the Lagrange expansion over the cross-section allows
the strain/stress fields to be evaluated accurately for all the structural components. The comparisons with the
results obtained using the classical models highlight how, the use of 1D refined models, allows the number of
degrees of freedom to be reduced, meanwhile, the accuracy of the results can be preserved.
2
1 Introduction
Thin-walled structures are used extensively in structural engineering. These structures are built by means
of a thin skin reinforced with longitudinal and transversal stiffeners, such as ribs, stringers, or spars (see
Fig. 1). Examples include aircraft structures, but also nautical hulls, bridges and metallic structures used in
civil engineering. Reinforced structures are complex systems and they can be considered important because
they meet the requirements of lightness and strength. Reinforced structures are composed of one-dimensional
(rod/beam) and two-dimensional (plate/shell) structural elements, which have to be properly assembled.
Many models and techniques have been proposed to analyse the static response of these structures. Beam
models offer some advantages, because they reduce the problems to a set of variables that only depend on
the beam axis coordinate and they can be used in the analysis of the stiffeners. 2D models are also suitable
for thin-walled structure analysis, where the thickness of the structure is negligible. Classical approaches use
both, one- and two-dimensional models, to investigate reinforced thin-walled structures even though their
performances are limited by their fundamental assumptions.
Classical beam theories, such as the Euler-Bernoulli [1] and de Saint-Venant [2] theories do not consider
transverse shear deformation, while the Timoshenko beam theory [3] predicts a uniform shear distribution over
the beam cross-section. Mucichescu [4] has shown how, neither Euler-Bernoulli nor Timoshenko models, are
able to deal with non-classical effects, such as out- and in- plane deformations, warping, localized boundary
conditions (BCs), and both geometrical and mechanical torsional-bending coupling. These effects are usually
due to small slenderness ratios, thin-walled structures and the anisotropy of the materials. Different solutions
have been proposed to overcome the limitations of the 1D classical models and to extend the use of these
models to any beam geometry with any boundary condition. An example can be found in the book by
Novozhilov [5]. Typical approaches introduce correction factors, as in the books by Timoshenko and Goodier
[6] and by Sokolnikoff [7]. El Fatmi [8, 9] instead introduced a warping function φ to improve the description
of the normal and shear stresses over the cross-section. Another approach, based on an asymptotic solution,
was used by Berdichevsky at al. [10], in which a characteristic parameter (e.g., the cross-section thickness
of a beam) is exploited to build an asymptotic series. It is also appropriate to recall the work by Schardt
[11, 12], which developed generalized beam theories (GBT), which were then widely used by Silvestre [13] for
the analysis of thin-walled structures.
The theories proposed by Kirchhoff-Love [14] and Reissner-Mindlin [15, 16] have to be mentioned when
2D classical models are considered. The former model neglects the contribution of the transverse shear while
the latter considers a constant shear through the thickness. Both the models do not consider any variation in
the thickness and can not, therefore, be considered reliable when advanced materials, as sandwich material,
are analysed. Many refined 2D theories have been proposed to increase the accuracy of these models. An
example is the one by Reddy [17] which introduced a refined kinematic through the thickness.
The aim of this work is to compare the performances of different modelling approaches for the static
analysis of thin-walled structures with longitudinal stiffeners. Classical and refined 1D models are taken into
account. The classical approaches considered are based on the models available in the commercial codes and
are based on the structural theories introduced above. In particular two classical finite elements models are
introduced: the former uses a fully three-dimensional model built using solid elements while the latter uses
3
shell and beam elements, where the shells are used to represent the skin of the structure and the beams are used
to represent the stiffeners. An alternative modelling approach, based on a refined 1D model, have been used
in the present work and compared with classical approaches. This model has been derived using the Carrera
Unified Formulation, a tool that allows the FEM matrices to be written using a compact and iterative form.
The CUF first appeared in the work of Carrera [18] where it was used to derive a class of two-dimensional
theories using a compact formulation. The CUF was first applied to multi-layered, anisotropic, composite
plates and shells [19, 20], and later to study one-dimensional models [21]. CUF allows one-dimensional models
to be derived using different kinematic assumptions. The expansions over the beam cross-section can be in fact
an arbitrary choice, in this work two examples of approximations over the cross-section are used: the Taylor
expansion (TE) and the Lagrange expansion (LE). In the first case, the expansion is done around a generic
point over the cross-section. This kinematic model was proposed in the work of Carrera and Giunta [22] and
Carrera et al. [21]. A number of works have been published using this model, considering both static [23] and
dynamic [24] analyses. The Lagrange expansion (LE) uses the Lagrange functions to approximate the solution
over the cross-section. In this case, a number of 2D elements are used to approximate the cross-section, and
the solution is expanded around the nodes of these elements. When an LE model is considered, the unknowns
are only the nodal displacements. The LE based model was introduced by Carrera and Petrolo [25], and was
used to perform analyses of complex structures, as shown in [26] and [27]. Both models were obtained with no
need for ad hoc formulations, and the expansion order N was a free parameter of the analysis, that is, N is one
of the inputs. The Euler-Bernoulli and Timoshenko beam models can be obtained as particular cases of the TE
model. In both cases, the finite element method was used to handle arbitrary geometries and geometrical and
mechanical boundary conditions. In this work, the 1D structural models, derived and assessed in previous
works, are used in the analysis of complex reinforced structures and the results are compared with those
obtained using classical approaches. The performances of the different numerical models, in the evaluation of
the displacement and stress fields, have been compared considering different structures. Firstly a reinforced
panel has been analysed, then, a half cylinder and an entire cylinder have been taken into account.
2 Reinforced structure analysis approaches
The analysis of reinforced structures requires to include the contributions of two different structural elements
in the model, the thin skin and the stiffeners. These two structural components have to withstand different
loads. The skin is subjected to in-plane loads, in particular shear loads, while the stringers are supposed to
be loaded by axial stress. Figure 2 shows an example of a flat plate reinforced with three stringers.
The analysis of this structures can be performed using different approaches. Figure 3 shows different
models that can be used to study a part of the structure depicted in Figure 2. The use of solid elements, see
Figure 3 on the left, allows the model to be derived without introducing any assumptions, except those of the
discretization. This approach provides accurate results, but it is computationally expensive. Moreover, the
aspect ratio of the solid elements should not exceed a limit value to preserve the accuracy of the results, and
a large number of elements is therefore required even though simple structures are considered.
The geometry of reinforced structures suggests the use of shell and beam elements, the former on the skin
and the latter on the stringers. Figure 3 shows an example of this approach. The beam elements and the
4
shell elements must be connected at some nodes. Beam elements usually require an offset in order to respect
the geometry of the structure.
This approach reduces the computational costs of the structural analysis, but increases the complexity
of the pre-processing phase. Furthermore, these models do not provide an accurate solution over the whole
physical domain. In fact, they only solve the problem over the mid-surface of the skin and along the axis of
the stringers.
A third approach, based on refined one-dimensional models, is used in this work. The use of refined one-
dimensional models allows the structure to be analyzed using only one structural model, as in the case of a
solid element, but also allows the computational cost to be reduced as for shell/beam models. This approach
splits the model into two contributions, a FE discretization on the axis (one-dimensional) and an expansion
on the cross-section, which includes both the stringers and the skin, see Figure 3 on the right. A number
of different refined one-dimensional models can be derived using different kinematic approximations on the
cross-section. In the present work two models are considered, one based on the Taylor expansion and one
based on the Lagrange functions, many others have been presented by Carrera et al. in [28] but in this work
have not been considered.
3 Refined one-dimensional models
The main aspects of the refined 1D elements used in the present work are presented in this section. For such
of brevity some details are here omitted but can be found in the book by Carrera et al. [29]. The formulation
of the classical models that has been used in the analysis can be find in the documentation of the NASTRAN
code.
3.1 Preliminaries
The coordinate frame adopted is shown in figure 2, where y-axis is the beam axis. The beam boundaries over
y are 0 ≤ y ≤ L, where L is the beam length. The displacement vector is
u(x, y, z) =
ux uy uzT
(1)
The superscript ′T ′ denotes transposition. Stress, σ, and strain, ǫ, components are grouped as follows:
σ =
σxx σyy σzz σxy σxz σyz
T(2)
ǫ =
ǫxx ǫyy ǫzz ǫxy ǫxz ǫyzT
(3)
Linear strain-displacement relations are used,
ǫ = Du
where D is a differential operator. The explicit formulation of D can be found in Appendix A, more details
are reported in the book by Carrera et al.[29]. The materials is considered elastic and isotropic, therefore the
stresses can be derived using the Hook’s law:
σ = Cǫ
The explicit form of C in the case of isotropic materials can be found in Appendix B, more details can be
found in the books by Tsai [30] or Reddy [31].
5
3.2 One-dimensional approximation
In the framework of the Carrera Unified Formulation [19, 20, 32, 29], the displacement field is assumed as an
expansion in terms of generic functions, Fτ :
u = Fτ (x, z)uτ (y), τ = 1, 2, ....,M (4)
where the Fτ functions are defined above the cross-section. uτ is the displacement vector and M stands for
the number of terms of the expansion of order N . In this work two different expansions are considered, the
first based on Taylor expansion, TE, and the second based on the Lagrange functions, LE. TE models are
based on polynomial expansions, xi zj, of the displacement field over the cross-section of the structure, where
i and j are positive integers. A generic N -order displacement field is then expressed by:
ux =
N∑
Ni=0
(
Ni∑
M=0
xN−M zM uxN(N+1)+M+12
)
uy =N∑
Ni=0
(
Ni∑
M=0
xN−M zM uxN(N+1)+M+12
)
uz =
N∑
Ni=0
(
Ni∑
M=0
xN−M zM uxN(N+1)+M+12
)
(5)
The order N of the expansion is arbitrary and is set as an input of the analysis. The choice of N for a given
structural problem is usually made through a convergence study. Only full-order TE models are considered
in this paper since, as N is fixed, all the terms of the corresponding expansion are taken into account. LE
models exploit Lagrange polynomials to build 1D higher-order theories. In this paper two type of cross-
section polynomial sets are adopted: nine-point elements, L9, and four-point elements, L4. The isoparametric
formulation is exploited to deal with arbitrary shaped geometries. The L9 interpolation functions are given
by [33]:Fτ = 1
4 (r2 + r rτ )(s
2 + s sτ ) τ = 1, 3, 5, 7
Fτ = 12s
2τ (s
2 − s sτ )(1− r2) + 12r
2τ (r
2 − r rτ )(1 − s2) τ = 2, 4, 6, 8
Fτ = (1− r2)(1− s2) τ = 9
(6)
where r and s range from −1 to +1. More details on refined beam models can be found in the book by
Carerra et al.[34] The Finite Element Method is used to approximate the displacement over the beam axis.
The displacement field can be written introducing the classical FEM one-dimensional shape functions,Ni:
u = Fτ (x, z)Ni(y)qiτ (7)
where index i indicates the node of the element. In the present work cubic shape functions are used. Therefore
each element is considered to have four nodes. The original three-dimensional field has, now, a new form
composed by two contributions: the cross-section expansion Fτ and the axial expansion Ni. While the two
expansions are assumed a priori the constants qiτ are the only unknowns of the problem.
3.3 Governing equations
The governing equations can be derived using the principle of virtual displacements in the static formulation:
δLint = δLext (8)
6
where Lint stands for the strain energy, and Lext is the work of the external loadings. δ stands for the virtual
variation. The internal work can be written as:
δLint =
∫
V
ǫTσdV (9)
Introducing the formulation of the stress and strain presented in Equations 2 and 3, and using the displacement
field introduced in Eq 7, the variation of the internal work becomes:
δLint =δqTsj
∫
V
Fs(x, z)Nj(y) DT C D Ni(y)Fτ (x, z)dV qτi =
=δqTsjk
ijτsqτi
(10)
kijτs is the stiffness matrix in form of “fundamental nucleus”, a 3× 3 matrix with an fixed form. The whole
stiffness matrix of the element can be evaluated varying the indexes i, j, τ and s. The explicit formulation of
the fundamental nucleus can be found in appendix C, a more exhaustive discussion can be found in [29].
The variation of the external work, δLext, can be derived in the case of a concentrated load as:
δLext = δuTP = δqTsjFs|PNj|PP = δqT
sjpsj (11)
where Fs|P and Nj |P are the values of the shape functions evaluated in the point there the load P is applied.
The terms psj is the fundamental nucleus of the loading vector.
4 Numerical analysis and discussion
The static analysis of different refined beam models has been performed in this section. The analyses have
the aim to show the capabilities of the present models in the analysis of stiffened structures and to compare
their performances with those provided by classical approaches. Three main problems, related to thin-walled
stiffened structures, are considered. The first problem is the static analysis of a stiffened plate loaded by a
static load. A ”very low” aspect-ratio has been used because this is the worst condition for classical beam
elements. The second case concerns the static analysis of stiffened panels with two asymmetric static loads.
Finally, the third problem considers the static analysis of a cylindrical thin-walled structure with longitudinal
stiffeners under two opposite static loads. If not otherwise stated, the material used is aluminium with a
Young modulus, E, of 75 GPa and a Poisson ratio, ν, equal to 0.3. The geometrical boundary conditions are
considered as clamped-clamped for all the structures, and neither displacements nor rotations are therefore
allowed at either the ends of the beam. All the analyses were performed using different expansions over the
cross-section, that is, Taylor (TE) and Lagrange (LE) expansions were considered.
Different orders of expansion, N, were considered in the TE models, while, different meshes were considered
over the cross-section when the LE models are used, both 4- and 9-node elements were considered. Only
cubical elements (B4) were used in the axial discretization. The nodes were uniformly distributed along the
longitudinal axis (y − axis). Tab.1 shows the properties of the LE models used in the following sections.
This table shows the name of the model in the first column, where P stands for Plate, S for Shell and C for
Cylinder. The second column contains the number of elements on the cross-section, the third column reports
the number of nodes of the cross-sectional elements, the fourth column shows the number of B4 elements on
the y − axis and the figures in which the cross-sectional meshes are shown are reported in the last column.
7
4.1 Static analysis of reinforced flat panel
The static response of a stiffened plate with three longitudinal stringers has been investigated in this section
to assess the present model. The geometry of the structure is shown in Figure 4. Sides a and b are both
equal to 2 m, and the plate thickness is 0.02 m. The geometry of the cross-section, on the x-z plane, is shown
in Figure 5a , the dimensions are reported in Table 2. The structure is subjected to a concentrated load,
P, which is applied at point (C ) with magnitude of 20000 N (see Fig 6). The results are compared with
those obtained from a solid model built by means of the MSC NASTRANr commercial code. The vertical
displacements were evaluated at four points on the top of the plate (C, B, A′
and B′
, see Figure 4), while
the stress analysis was computed at four points through the thickness of the central stringers (α, β, γ, δ, see
Figure 5b). The point positions are reported in Table 3. Two solid models were compared with the redined
1D models. The first, called FEM3D (see Figure 8), has a comparable number of DOFs to the present beam
model, while, a refined 3D FE model, called FEM3D−REF (see Figure7) has a more refined mesh. Two TE
models were used: an eighth, TE8, and a tenth, TE10, order model. Four LE models were considered, P − 1,
P − 2, P − 3 and P − 4. Their cross-section are shown in Figures 9, 10 and 11, while the node distributions
are presented in Figures 12, 13 and 14, respectively. Models P − 4 and P − 2 have the same cross-section, but
the first has 8-B4 elements on the y − axis, as can be seen in Table 1, while the P − 2 has 12-B4 elements.
FEM3D and the P − 2 models have the same number of DOFs.
4.1.1 Displacement analysis
The vertical displacement in the x−z and z−y planes are reported in Figures 15a and b, respectively. Table 4
shows the displacements evaluated using the different models. The first column contains the models that were
used, and the results of each model are given in terms of displacements at the selected points shown in Figure
4. The refined solid FE model (FEM3D−REF ) is shown in the first row, while the coarse solid FE model
(FEM3D) is given in the second. The results of the TE models are shown in rows three and four in table 4.
The LE model results are given in rows five to eight. Two different elements were used on the cross-section;
model P − 1 was built using four-node elements, while models P − 2, P − 3 and P − 4 were built using
nine-node elements. The percentage difference for FEM3D−REF model is shown in superscript. The results
from the TE models seem to converge slowly with respect to the results from FEM3D−REF as the order of
the expansion N increases, but a tenth order model is not able to reach a good solution; the error in fact is
still higher than 10% in almost all the considered points. Figures 15a, b show that as the order N increases,
the vertical displacement, evaluated using the TE models, comes closer to the FEM3D−REF solution. Even
though the number of DOFs, when the TE10 model is used, is only 0.7% of FEM3D−REF , the results are
still inaccurate in the analysis of reinforced structures. As a consequence, the TE results were omitted in the
following analyses. The results of the P − 1 model show the limitations of the four-node elements; its poor
kinematic requires a refined mesh and a correction of the Poisson locking and higher order elements were
therefore preferred. Models P − 2, P − 3 and P − 4 provide an accurate solution. They show a difference from
FEM3D−REF that is close to 2%, using a number of DOFs that is less than 3% of those used by the reference
model. The results show that the accuracy of a refined beam model obtained with the present approach, e.g.
P − 2, is higher than the accuracy of a 3D FE model, see FEM3D, with the same number of DOFs.
8
4.1.2 Stress analysis
The stress fields computed with the present models have been compared with those from a solid model. σyy
and τyz are considered. σyy was evaluated through the thickness of the central stringer for x =a
2and y =
b
2,
while τyz was measured for x =a
2, y =
3
4b. Figure 16a shows the σyy distribution through the thickness of
the structure, from the top of the plate to the bottom of the stringer. Figure 16b shows the τyz distribution
through the thickness of the stringers. Table 5 shows the value to the axial stress evaluated using the different
models considered. The shear stresses are reported in Table 6. Despite the FEM3D and P − 2 models having
the same DOFs, the P − 2 model provides a more accurate solution. All the LE models provide an accurate
solution, even though the LE DOFs are about 3% of the FEM3D−REF DOFs. Figure 16b shows the τyz
value at the center of the central stringer. In this case, the error made by the P − 2 model is about 14% of
the FEM3D−REF solution, but the coarse FEM3D model is much less accurate. Both the P − 3 and P − 4
models give very accurate solutions, and very close to the value provided by the FEM3D−REF model. The
evaluation of the shear stress requires a more refined model with respect the evaluation of the axial stress. In
this case only P-3 and P-4 models are able to provide accurate results. The results show that the use of 1D
refined model in the analysis of plate reinforce panels allows accurate results to be achieved, the use of 2D
elements requires an higher number of DOFs to provide the same accuracy.
4.2 Analysis of a reinforced cylindrical panel
The shell structure shown in Figure 17 has been investigated in this section. Figure 18 shows the geometry
of the cross-section at y = b/2 and a loading configuration. Two asymmetric loads of 500 N were considered,
both applied at the mid-point of the beam length. Load F1 is applied at point A and was directed from the
top to the bottom of the panel, while load F2 was applied at point E and was directed from the bottom to
the top of the structure. The cross-section was characterized by a radius r of 1 m, and a shell thickness of
0.002 m. Five longitudinal stringers, whit a rectangular cross-section were introduced where the larger side m
measured 0.054 m, while side p measured 0.02 m (see Figure18). The beam length, b, measured 1.5 m. Two
different FE models, built using the NASTRANr commercial code, were considered as references. Figure 19
shows the FE model built using only solid elements. A second FE model was created using shell and beam
elements (FEM2D−1D). Shells were used for the skin and beams were used for the stringers, as shown in
figure 20. Figures 21, 22, 23 and 24 show the cross-sectional meshes of the four different LE models, S − 1,
S − 2, S − 3 and S − 4, respectively. The four models have respectively 1, 2, 3 and 6 elements between two
stringers. Only nine-node elements were used to build the LE models. It should be noted that the number
of elements used on the cross-section has two effects on the model, the first is a refinement of the kinematics
model, while the other is an improvement of the geometrical approximation of the curved panel. When a
lower number of elements is used, the geometry of the model does not in fact accurately represent the real
geometry.
4.2.1 Displacement analysis
Figure 25 shows the vertical displacement over the x − z plane at the mid-length point. The figure includes
the results obtained with both the solid and shell-beam models. An amplification factor, × 1000, was used
to plot the displacements. Table 7 contains the displacements evaluated using the considered structural
9
models. Figure 18 shows the points where both the ux and uz displacement components were evaluated. The
displacement in the x-direction at the point A is denoted with Ax , while the displacement in the z-direction
with Az, the same notation is used in the other points. The percentage difference from the FEM3D model
is reported in superscript. The refined S − 4 model shows an error lower than 9% on both the ux and uz
components at both of the evaluated points. These results are very impressive because the S − 4 model has
only 2% of the DOFs of the FEM3D DOF model. FEM2D−1D also provides accurate results with a lower
number of DOFs but, as shown in the following section, is not able to properly describe the stress field. The
LE models, S − 1 and S − 2, provide inaccurate results because of the coarse mesh used on the cross-section.
4.2.2 Stress analysis
The axial stress has been evaluated on the stringer where the F1 load was applied. Four points were considered
through the thickness at this stringer, that is, points A, B, C and D, as shown in Figure 18. The error made
using LE dependeds on the mesh refinement, as expected. However LE gives a 3D stress field while the same
stress components are not available when the combined beam/shell model is used. The σyy stress distribution
is shown in Figure 26. The results are compared with those of the 3D and 2D − 1D FE models. When the
S − 4 model is used the solution is very close to the 3D distribution. All the LE models gave better results
than the 2D − 1D model. Table 8 shows the numerical results in terms of stress. The S − 4 model provides
very accurate results; the error is always below 9%. The stress analysis shows that the present model is able
to drastically reduce the computational costs while a good accuracy is preserved. In this case, the 2D − 1D
is computationally cheaper than the present model, but is not able to properly predict the stress field.
4.3 Analysis of a reinforced cylinder with 1D CUF elements
The static analysis of a stiffened cylinder with eight longitudinal stringers has been performed in this section.
The geometry of the structure is shown in Figure 27; the radius is equal to 1 m, the skin thickness is 0.002
m, and the cylinder length is 15 m. The boundary condition are still clamped-clamped and the structure is
subjected to two concentrated forces applied in the half length (b/2), in x=a/2 and in z=±1.001 m. The
magnitude of forces F1 and F2 is 500 N. F1 acts in a negative z-direction, while F2 acts accordingly with
the positive z direction, as can be seen in Figure 28. The stringers are in the longitudinal direction, and are
characterized by a rectangular cross-section with a base of 0.02 m and a height of 0.054 m. Two different FE
models were considerate as references. The first model was built using only solid elements, as shown in figure
30. Figure 31 shows the second FE model, which was built using shell and beam elements. An appropriate
offset had to be considered to make a representative model of the stringers. Figure 28 shows nine points, from
A to M, along the y−axis where, the vertical displacements were evaluated. The results were evaluated at two
points over the cross-section, α and β (see Figure 29), and at two different axial positions, y=b/2 and y=b/4.
Four LE models, with different cross-sectional meshes were considered. Table 1 shows that models C − 1 and
C − 3 have the same cross-sectional mesh (see Figure 32), but a different number of axial elements, while the
C − 2 and C − 4 models have a refined cross-sectional mesh (see Figure 33). As far as the curved panel is
concerned, the increasing of the number of elements over the cross-section improves both the kinematic model
and the geometrical approximation.
10
4.3.1 Displacements analysis
Figures 34 and 35 show the deformation of the cross-section at y = b/2 and y = b/4, respectively, evaluated
using the different structural models. An amplification factor, × 100, was used to plot the displacements.
Table 9 shows the displacements evaluated at different points (see Figure 29). The displacements evaluated
using model C − 2 has an error lower than 10% with respect to the reference model. These results are very
impressive, considering that the C−2 model only has 1.5% of the DOFs of the FEM3D model. The refinement
of the axial mesh, see the results for the Model C-4, does not have a strong impact on the displacement values.
Figure 36 shows the vertical displacement in the y − z plane. Tables 9 and 10 show that as the number of
elements on the cross-section is increased, the displacement accuracy increases. Even though, FEM2D−1D
makes a lower error of 3% using very few DOFs, the present model is able to predict the complete stress field.
4.3.2 Stress analysis
The stress results are given in terms of σyy. The results for y = b/2 are shown in Table 11. When the C-1
model is considered the results are not accurate. The refinement of the cross-sectional approximation, see the
Model C-2, or the axial discretization, see model C-3, improves the accuracy but still the error with respect to
the 3D model is higher than 19%. When bot, the axial discretization and the cross-sectional approximation
are improved, as in the case of the Model C-4, the error decreases and becomes closer to 10%. Model C-4
provides more accurate results than the mixed 2D-1D model with a computational cost 30 times lower than
the 3D model.
5 Concluding Remarks
In the present work, the performances of various finite element models have been compared in the static
analysis of thin-walled reinforced structures. Four different FEM models have been used in the analyses: two
1D refined structural models derived using the CUF formulation, and two classical models built using the MSC
NASTRANr commercial code. When refined 1D models were considered two different formulations, based
on Taylor and Lagrange expansions, were used. Otherwise, when classical models were used two different
approaches have been considered, the first used only 3D elements while the second included 1D and 2D
elements (the beams for the stiffeners and the shells for the skin).
Three different thin-walled structures have been considered in the analyses: a flat plate, a cylindrical plate
and a hollow cylinder. Each structure was reinforced using longitudinal stiffeners. Only isotropic materials
were considered. The results show that:
• The 1D models are able to provide a quasi-3D solution of the displacements and stress fields. This
makes these models very attractive with respect to the combined beam/shell model, which is not able
to provide accurate results in terms of stresses;
• The results, in terms of displacements, show a good agreement with those of the solid model. The TE
models are not accurate in the analysis of thin-walled structures, while the LE models provide accurate
results in terms of stress and displacement if an appropriate cross-sectional mesh is adopted.
11
• The refined 1D models, if compared with 3D models having the same number of DOFs, provide more
accurate results in terms of displacements and stresses.
In short, the models here presented appear very attractive for the analysis of reinforced structures. These
models provide and accuracy comparable with those obtained with the classical approaches, but with a lower
computational cost. Application to dynamics as well as to more complex structures, such as aircraft and
launcher structures, could be the subject of future research.
References
[1] L. Euler. De curvis elasticis. methodus inveniendi lineas curvas maximi minimive proprietate gaudentes,
sive solutio problematis iso-perimetrici lattissimo sensu accepti. 1744. Bousquet, Geneva.
[2] A. de Saint-Venant. Memoire sur la flexion des prismes, sur les glissements transversaux et longitudinaux
qui l accompagnent lors- quelle ne sopere pas uniformement ou en arc de cercle, et sur la forme courbe
affectee alors par leurs sections transversales primitivement planes. J. Math. Pures Appl., 1:89–189, 1856.
In French.
[3] S. P. Timoshenko. On the correction for shear of the differential equation for transverse vibrations of
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[5] V. V. Novozhilov. Theory of elasticity. Pergamon., Oxford, UK. 1961.
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[7] I.S. Sokolnikoff. Mathematical theory of elasticity. McGraw–Hill., 1956. New York.
[8] R. El Fatmi. Nonuniform warping including the effects of torsion and shear forces. part i: A general
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[9] R. El Fatmi. Nonuniform warping including the effects of torsion and shear forces. part ii: Analytical
and numerical applications. Int. J. Solids Struct., 44:18–19. DOI: 5930–5952.
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[11] R. Schardt. Eine erweiterung der technischen biegetheorie zur berech- nung prismatischer faltwerke. Der
Stahlbau, 35:161–171, 1966.
[12] R. Schardt. Verallgemeinerte technische biegetheorie. Springer-Verlag, 1989. Berlin.
[13] N. Silvestre and D. Camotim. First-order generalised beam theory for arbitrary orthotropic materials.
Thin-Walled Struct., 40(9):791–820, 2002.
[14] A E H Love. The Small Free Vibrations and Deformation of a Thin Elastic Shell. Philosophical Transac-
tions of the Royal Society of London A: Mathematical, Physical and Engineering Sciences, 179:491–546,
1888.
12
[15] E Reissner. The effect of transverse shear deformation on the bending of elastic plates. ASME Journal
of Applied Mechanics, 12:68–77, 1945.
[16] R D Mindlin. Influence of rotatory inertia and shear on flexural motions of isotropic elastic plates. ASME
Journal of Applied Mechanics, 18:31–38, 1951.
[17] J. N. Reddy and C. F. Liu. A higher-order shear deformation theory of laminated elastic shells. Inter-
national Journal of Engineering Science, 23(3):319–330, 1985.
[18] E. Carrera. A class of two dimensional theories for multilayered plates analysis. Atti Accademia delle
Scienze di Torino, Memorie Scienze Fisiche, 19-20:49–87, 1995.
[19] E. Carrera. Theories and finite elements for multilayered, anisotropic, composite plates and shells.
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[20] E. Carrera. Theories and finite elements for multilayered plates and shells: a unified compact formula-
tion with numerical assessment and benchmarking. Archives of Computational Methods in Engineering,
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[21] Giunta G. Nali P. Carrera, E. and M. Petrolo. Refined beam ele-ments with arbitrary cross-section
geometries. Comput. Struct., 88(5–6):283–293, 2011.
[22] E. Carrera and G. Giunta. Refined beam theories based on a unified formulation. Int. J. Appl. Mech.,
2(1):117–143, 2010.
[23] Petrolo M. Carrera, E. and E. Zappino. Performance of cuf approach to analyze the structural behavior
of slender bodies. J. Struct. Eng., 138:285–297, 2012.
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of beams with arbitrary section. Shock Vib., 18(3):485–502, 2011.
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capabilities. Meccanica, 47(3):537–556, 2012.
[26] M. Petrolo E. Carrera, A. Pagani. Classical, refined and component-wise analysis of reinforced-shell
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Trigonometric, Exponential and Zig-Zag Theories. Journal of Composite Materials.
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13
[31] J. N. Reddy. Mechanics of laminated composite plates and shells. theory and analysis. CRC Press, 2nd
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of Applied Mechanics, 2(1):117–143, 2010.
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& Sons Ltd., 2011. ISBN 9780470972007.
A Geometrical relation
The matrix [D] is a differential operator which describes the relation between the displacement, u, and the
strain, ǫ.
D =
∂∂x 0 00 ∂
∂y 0
0 0 ∂∂z
∂∂y
∂∂x 0
∂∂z 0 ∂
∂x
0 ∂∂z
∂∂y
(12)
B Constitutive equations
The coefficients for isotropic materials are:
C =
C11 C12 C12 0 0 0C21 C11 C12 0 0 0C21 C21 C11 0 0 00 0 0 C44 0 00 0 0 0 C44 00 0 0 0 0 C44
(13)
where
C11 = 2G+ λ,C12 = C21 = λ,C44 = G (14)
and
G =E
2 (1 + ν), λ =
νE
(1 + ν) (1− 2ν)(15)
E is the Young modulus, G is the shear modulus and ν is the Poisson ratio. λ and G are also known as Lame
coefficients.
C Fundamental nucleus
The 9 terms of the fundamental nucleus of the stiffness matrix are:
14
kijτsxx = C22
∫
Ω
Fτ,xFs,xdΩ
∫
l
NiNjdy + C66
∫
Ω
Fτ,zFs,zdΩ
∫
l
NiNjdy+
C44
∫
Ω
FτFsdΩ
∫
l
Ni,yNj,ydy
kijτsxy = C23
∫
Ω
Fτ,xFsdΩ
∫
l
NiNj,ydy + C44
∫
Ω
FτFs,xdΩ
∫
l
Ni,yNjdy
kijτsxz = C12
∫
Ω
Fτ,xFs,zdΩ
∫
l
NiNjdy + C66
∫
Ω
Fτ,zFs,xdΩ
∫
l
NiNjdy
kijτsyx = C44
∫
Ω
Fτ,xFsdΩ
∫
l
NiNj,ydy + C23
∫
Ω
FτFs,xdΩ
∫
l
Ni,yNjdy
kijτsyy = C55
∫
Ω
Fτ,zFs,zdΩ
∫
l
NiNjdy + C44
∫
Ω
Fτ,xFs,xdΩ
∫
l
NiNjdy+
C33
∫
Ω
FτFsdΩ
∫
l
Ni,yNj,ydy(16)
kijτsyz = C55
∫
Ω
Fτ,zFsdΩ
∫
l
NiNj,ydy + C13
∫
Ω
FτFs,zdΩ
∫
l
Ni,yNjdy
kijτszx = C12
∫
Ω
Fτ,zFs,xdΩ
∫
l
NiNjdy + C66
∫
Ω
Fτ,xFs,zdΩ
∫
l
NiNjdy
kijτszy = C13
∫
Ω
Fτ,zFsdΩ
∫
l
NiNj,ydy + C55
∫
Ω
FτFs,zdΩ
∫
l
Ni,yNjdy
kijτszz = C11
∫
Ω
Fτ,zFs,zdΩ
∫
l
NiNjdy + C66
∫
Ω
Fτ,xFs,xdΩ
∫
l
NiNjdy+
C55
∫
Ω
FτFsdΩ
∫
l
Ni,yNj,ydy
The components of the stiffness matrix are products of two contributes: the first is an integral along the axis,
the second an integral above the cross-section Ω.
15
Tables
Model NEl NNodes−El NB4 FigReinforced Plate
P − 1 14 4 8 Fig.9P − 2 36 9 8 Fig.10P − 3 36 9 8 Fig.11P − 4 36 9 12 Fig.10
Reinforced ShellS − 1 14 9 4 Fig.21S − 2 18 9 4 Fig.22S − 3 22 9 4 Fig.23S − 4 34 9 4 Fig.24
Reinforced CylinderC − 1 40 9 4 Fig.32C − 2 64 9 4 Fig.33C − 3 40 9 8 Fig.32C − 24 64 9 8 Fig.33
Table 1: Properties of the LE models used in the present work.
a 2.00c 0.30d 0.70e 0.70f 0.30g 0.05h 0.02i 0.02
Table 2: Stiffened Plate: cross-section geometry [m].
a
16
Point x[m] y[m] z[m]A a/2 0 h/2B a/2 b/4 h/2C a/2 b/2 h/2
D a/23
4b h/2
E a/2 b h/2A’ 0 b/2 h/2B’ a/4 b/2 h/2
D’3
4a b/2 h/2
E’ a b/2 h/2
Table 3: Stiffened Plate: Position of reference points.
Model DOF Point− C Point−B Point−A′ Point−B′
FEM3D−REF 724299 -4.216 -2.047 +0.239 -2.055
FEM3D 14325 -3.819(−10.4%) -2.258(+10.3%) +0.242(+1.7%) -1.768(−14.0%)
TE 8 3375 -3.273(−23.2%) -1.557(−23.9%) -0.590(−346.9%) -1.961(−4.3%)
TE 10 4950 -3.665(−14.0%) -1.752(−14.4%) +0.138(−42.3%) -2.026(−1.4%)
P − 1 2325 -2.192(−48.6%) -0.991(−51.6%) -1.499(−727.2%) -1.528(−25.6%)
P − 2 14325 -4.186(−1.8%) -2.004(−2.1%) +0.247(+3.3%) -2.023(−1.6%)
P − 3 16275 -4.216(−1.1%) -2.014(−1.6%) +0.238(−0.4%) -2.017(−1.8%)
P − 4 21201 -4.203(−1.4%) -2.018(−1.4%) +0.244(+2.1%) -2.034(−1.0%)
( )(∗%) : ∗ percentage different with respect to FEM3D−REF Model.
Table 4: Stiffened Plate: Vertical displacement × 10−3 [m].
Model DOF Point− α Point− β Point− γ Point− δx = a/2 , y = b/2
FEM3D−REF 724299 -53.14 +13.05 +74.23 +118.13
FEM3D 14325 -24.07 (−54.7%) +10.81 (−17.2%) +39.87 (−46.3%) +70.53 (−40.3%)
P − 2 14325 -50.77 (−4.5%) +12.24 (−6.2%) +72.89 (−1.8%) +121.11 (+2.5%)
P − 3 16275 -56.49 (+6.3%) +14.17 (+8.6%) +71.15 (−4.1%) +121.06 (+2.5%)
P − 4 21201 -52.86 (−0.5%) +12.69 (−2.8%) +72.70 (−2.1%) +120.19 (+1.7%)
( )(∗%) : ∗ percentage different with respect to FEM3D−REF Model.
Table 5: Stiffened Plate: value of σyy [MPa] at the selected points.
Model DOF Point− γx = a/2 , y = (3/4)b
FEM3D−REF 724299 -2.95
FEM3D 14325 -5.12 (+73.6%)
P − 2 14325 -2.54 (−13.9%)
P − 3 16275 -3.03 (+2.7%)
P − 4 21201 -2.98 (+1.0%)
( )(∗%) : ∗ percentage different with respect to FEM3D−REF Model.
Table 6: Stiffened Plate: values of τyz [MPa] at the central stringer.
17
Model DOF Ax Ex Az Ez
ux/z × 10−3[m]FEM3D 346437 +0.1710 +0.1710 -0.1710 +0.1710
FEM2D−1D 636 +0.2050(−19.9%) +0.2050(+19.9%) -0.2050(+19.9%) +0.2050(+19.9%)
S − 1 2349 +0.0167(−90.2%) +0.0167(−90.2%) -0.0170(−90.1%) +0.0170(−90.1%)
S − 2 2997 +0.0707(−58.7%) +0.0707(−58.7%) -0.0703(−58.9%) +0.0703(−58.9%)
S − 3 3645 +0.1242(−27.4%) +0.1242(−27.4%) -0.1245(−27.2%) +0.1245(−27.2%)
S − 4 5589 +0.1586(−7.3%) +0.1586(−7.3%) -0.1586(−7.3%) +0.1586(−7.3%)
( )(∗%) : ∗ percentage different to FEM3D
Table 7: Stiffened Shell: displacement at the selected points at y = b/2.
Model DOF A B C DFEM3D 346437 -4975 -4222 +1187 +5758
FEM2D−1D 636 -1593(−68.0%) -927 (−78.0%) ** **
S − 1 2349 -1181(−76.3%) -946 (−77.6%) +80 (−93.3%) +889 (−84.6%)
S − 2 2997 -2998(−39.7%) -2412(−42.9%) +259 (−78.4%) +2719(−52.8%)
S − 3 3645 -4116(−17.3%) -3475(−17.7%) +629 (−47.0%) +4598(−20.1%)
S − 4 5589 -4542(−8.7%) -3900(−7.6%) +1135(−4.4%) +6189(7.5%)
( )(∗%) : ∗ percentage different to FEM3D
∗∗ : Not expected from the model
Table 8: Stiffened Shell: value of σyy in [KPa] along the stringer at y = b/2.
Model DOF βx βz αz
y = b/2FEM3D 986976 -1.659 +1.5450 -5.489
FEM2D−1D 4992 -1.621(−2.3%) +1.505(−2.6%) -5.6020(+2.1%)
C − 1 9360 -1.547(−6.7%) +1.390(−10.0%) -4.225(−23.0%)
C − 2 14976 -1.617(−2.5%) +1.499(−2.94%) -5.124(−6.63%)
C − 3 18000 -1.552(−6.4%) +1.392(−9.9%) -4.244(−22.7%)
C − 4 28800 -1.623(−2.1%) +1.503(−2.7%) -5.151(−6.2%)
y = b/4FEM3D 986976 -0.907 +0.763 -1.432
FEM2D−1D 4992 -0.929 (+2.4%) +0.781 (+2.4%) -1.475 (−5.7%)
C − 1 9360 -0.801(−11.7%) +0.658 (−13.74%) -1.350 (0.6%)
C − 2 14976 0.874(−3.7%) +0.732(−4.0%) -1.440 (−7.5%)
C − 3 18000 -0.820(−9.6%) +0.672(−11.9%) -1.324 (−2.5%)
C − 4 28800 -0.881(−2.9%) +0.734(−3.3%) -1.396 (−6.2%)
( )(∗%) : ∗ percentage different to FEM3D
ux × 10−3 [m]
Table 9: Stiffened Cylinder: Displacements at the selected point at y=b/2.
Model FEM3D FEM2D−1D C − 1 C − 2 C − 3 C − 4DOF 986976 4992 9360 14976 18000 28800
A 0.000 +0.0000(+0.0%) 0.000 (0.0%) 0.000 (0.0%) 0.000 (0.0%) 0.000 (0.0%)
B -0.277 -0.2840(+2.5%) -0.257 (−7.4%) -0.251 (−9.2%) -0.265 (−4.5%) -0.269 (−2.8%)
C -0.961 -0.9870(+2.7%) -0.907 (−5.7%) -0.948 (−1.4%) -0.905 (−5.8%) -0.940 (−2.1%)
D -2.012 -2.0760(+3.2%) -1.726 (−14.2%) -1.830 (−9.0%) -1.822 (−9.4%) -1.947 (−3.2%)
E -3.700 -3.7980(+2.6%) -3.089 (−16.5%) -3.576 (−3.4%) -2.909 (−21.4%) -3.478 (−6.0%)
F -5.489 -5.6020(+2.1%) -4.225 (−23.0%) -5.125 (−6.6%) -4.245 (−22.7%) -5.151 (−6.1%)
( )(∗%) : ∗ Percentage different to FEM3D
Note : Simmetric structure
Table 10: Stiffened Cylinder: vertical displacement uz × 10−3[m] at point α along the beam axis.
18
Model DOF β αFEM3D 986976 +1019481 -7690953
FEM2D−1D 4992 +1408061(+38.1%) -8951554(+16.4%)
C − 1 9360 +914739(−6.2%) -6219046(−19.1%)
C − 2 14976 +1166628(+19.7%) -7215811(−6.2%)
C − 3 18000 +731990 (−25.0%) -7316460(−4.9%)
C − 4 28800 +1105451 (+13.4%) -8459448(10.0%)
( )(∗%) : ∗ percentage different to FEM3D
Table 11: Stiffened Cylinder: values of σyy [Pa] at the selected points at y = b/2.
Figures
Skin
Rib
Stringers
Figure 1: Example of reinforced structures
Figure 2: Example of reinforced structure, on the right can be seen a single stiffener and a portion of skin.
19
Figure 3: Comparisons of different models used in the analysis of a portion of reinforced structure.
Figure 4: Three-dimensional plate model.
(a) Cross-section geometry.
0.0
7 [
m]
0.0
5 [
m]
0.0
25 [
m] δ
β
γ
αz
x
(b) Stringer geometry and reference points.
Figure 5: Cross-section geometrical properties.
20
P
z
yA B C D E
Figure 6: Beam configuration: Geometrical and mechanical boundary conditions.
(a) Global structure. (b) Local view.
Figure 7: Solid FE Refined Model, 724299 DOFs.
(a) Global structure. (b) Local view.
Figure 8: Solid FE Model, 14325 DOFs.
Figure 9: Model P-1 Cross-section.
Figure 10: Model P-2 and P-4 Cross-section.
Figure 11: Model P-3 Cross-section.
21
Figure 12: Model P-1: Nodes distribution.
Figure 13: Model P-2: Nodes distribution.
Figure 14: Model P-3: Nodes distribution.
-5
-4
-3
-2
-1
0
0 0.5 1 1.5 2
Ver
tical
Dis
plac
emen
t [m
m]
y-axis [mm]
FEM-3D_REF
FEM-3D
TE-10
Model P-1
Model P-4
(a) Axial Displacement at x = a/2.
-5
-4
-3
-2
-1
0
0 0.5 1 1.5 2
Ver
tical
Dis
plac
emen
t [m
m]
x-axis [mm]
FEM-3D_REF
FEM-3D
TE-10
Model P-1
Model P-4
(b) Cross-section displacement at y = b/2.
Figure 15: Stiffened plate: Displacements field.
22
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
-60 -40 -20 0 20 40 60 80 100 120 140
z-ax
is [m
m]
Sigmayy [MPa]
FEM-3DREF
FEM-3D
TE-10
Model P-1
Model P-4
(a) σyy in x = a/2 and y = b/2.
0
0.01
0.02
0.03
0.04
0.05
-6 -5 -4 -3 -2 -1 0
z-ax
is [m
m]
Tauyz [MPa]
FEM-3DREF
FEM-3D
TE-10
Model P-1
Model P-4
(b) τyz along the central stringer, in x = a/2 and y = (3/4)b.
Figure 16: Stiffened plate: Stress field through the thickness.
-1.5-1
-0.5 0
0.5 1
1.5x 0
0.5 1
1.5 2
2.5 3
y
-0.2
0
0.2
0.4
0.6
0.8
1
1.2
z
Figure 17: 3D shell model
AB
δ
CD
F1
F2
r
E
δ
z
x
p
p2
m
Figure 18: Stiffened shell: geometry and load configuration in y=b/2.
23
(a) Global structure. (b) Local view.
Figure 19: Solid FE Model, 346437 DOFs.
(a) Global structure. (b) Local view.
Figure 20: Shell/Beam FE Model.
Figure 21: Model S-1: Cross-section and nodes distribution.
24
Figure 23: Model S-3: Cross-section and nodes distribution.
Figure 24: Model S-4: Cross-section and nodes distribution.
25
-0.2
0
0.2
0.4
0.6
0.8
1
1.2
-1.5 -1 -0.5 0 0.5 1 1.5
z-co
ordi
nate
x-coordinate
undeformed
FEM 3D
FEM 2D-1D
Model S-4
Model S-2
Figure 25: Stiffened shell: Displacment in y=b/2 (Amplificator factor × 1000).
0.665
0.67
0.675
0.68
0.685
0.69
0.695
0.7
0.705
0.71
-6 -4 -2 0 2 4 6 8
z [m
m]
Sigma_yy [MPa]
FEM 3D
FEM 2D-1D
Model S-1
Model S-2
Model S-3
Model S-4
Figure 26: Stiffened shell: Stress analysis along the stringer there is applied F1, y=b/2.
26
-2.5-2
-1.5-1
-0.5 0
0.5x 0
2 4
6 8
10 12
14 16
y
-1
-0.5
0
0.5
1
z
Figure 27: 3D cylinder model.
z
y
F
A B C D E
b
G H I L M
F1
F2
ε ε=1.5 [m]
Figure 28: Beam configuration: geometrical and mechanical boundary conditions.
27
β
α
δ=45°
Figure 29: Reference points on a quarter of cylinder.
(a) Global structure. (b) Local view.
Figure 30: Solid FE Model, 346437 DOFs.
(a) Global structure. (b) Local view.
Figure 31: Shell-Beam FE Model.
28
Figure 32: Model C-1: Cross-section and nodes distribution.
Figure 33: Model C-2: Cross-section and nodes distribution.
29
z-c
oord
inate
x-coordinate
FEM 3D
FEM 2D-1D
Model C-3
Model C-4
Figure 34: Stiffened Cylinder: Cross-sectional deformation in y=b/2, scale factor × 102.
z-c
oord
inate
x-coordinate
FEM 3D
FEM 2D-1D
Model C-3
Model C-4
Figure 35: Stiffened Cylinder: Cross-sectional deformation in y=b/4, scale factor × 302.
30
-0.006
-0.005
-0.004
-0.003
-0.002
-0.001
0
0 2 4 6 8 10 12 14
z [m
]
y [m]
FEM 3D
FEM 2D-1D
Model C-1
Model C-2
Model C-3
Figure 36: Stiffened Cylinder: Vertical displacement at point α along the y-axis.
31