STRUT METAL FRAMING SYSTEMS · 2019. 1. 11. · CANTILEVERS BEAM CLAMPS I-BEAM SUPPORTS PROPERTIES...

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Power Solution Industries quality plan conforms comprehensivily to ISO 9001:2000. The quality assessment and reviews are carried out by DET NORSKE VERITAS.

The organization defines its quality objectives at the various levels of the company in order to achieve continual improvement in quality management system.

QUALITY ASSURANCE

ANGLE FITTINGS

FLAT PLATE FITTINGS

Z & U FITTINGS

CANTILEVERS

BEAM CLAMPS

I-BEAM SUPPORTS

PROPERTIES OF SECTION PROFILES

STRUT CHANNELS 2

4

6

8

9

11

13

18

15

CONTENTS

BASE POSTS

hanging support

concrete insert channel

BTB channel

base post

wallbracket

BTB channelbracket

channelbracket

conc

rete

wal

l

concrete floor

concrete ceiling

Power Solution Industries offers a comprehensive metal framing system that conforms to BS 6946:1988 (Metal channel cable support systems for electrical installations).

The Power Solution Industries system incorporates the following features Flexibility of elements of the system can be combined to create an unlimited range of structural designs.

Rigidity of easily assembled rigid structures can be created without the need for drilling and welding. Adjustability of position of components can be easily adjusted & structures can be demounted and components reused. Competitiveness & high strength to weight components and ease of assembly make this a cost effective solution to support structural requirements. It has many applications for structural support of mechanical as well as electrical services in a wide range of industries and construction projects.

The standard material finish for strut channel and brackets is HDG Hot Dip Galvanised. The mild steel used has a yield of at least 250 N/mm2

INTRODUCTION

STRUT METAL FRAMING SYSTEMS

1 Customer Service: Tel: 00966-1-2422511, Fax: 00966-1-2445080, E-mail: [email protected], Website: www.powersolutionme.com

2


PLAIN CHANNEL 41 X 41

PLAIN CHANNEL 41 X 21

BACK TO BACK CHANNEL 41 X 41

BACK TO BACK CHANNEL 41 X 21

SLOT PATTERNS

STRUT CHANNELS

Strut channels are produced with slots also with a standard length of 3 mtrs. Extra long up to 6 mtrs. can also be produced on request.

PC 44 (plain channel 41x 41)

Material thickness = 2.5 mm

Weight = 2.64 Kgs/m

PC 42 (plain channel 41 x 21)


Weight = 1.84 Kgs/m

BTB 44 (back to back channel 41 x 41)


Weight = 5.28 Kgs/m

BTB 42 (back to back channel 41 x 21)


Weight = 3.68 Kgs/m

FLANGE7.5

41.3

42.8

FLANGE7.5

82.6

41.3

Y

Y

XX

FLANGE7.5

41.3

21.4

Y

Y

XX

FLANGE7.5

41.3

41.3

41

55

11x30

Customer Service: Tel: 00971-4-3331988, Fax: 00971-4-3331989, E-mail: [email protected], Website: www.powersolutionme.com

A CABLE MANAGEMENT SYSTEM

3

mmDESCRIPTION PART REF GAUGE

PC/42/Finish

PC/44/Finish

SC/42/Finish

SC/44/Finish

BTB/42/Finish

BTB/44/Finish

CI/42/Finish

CI/44/Finish

CEC/42

CEC/44

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.5

41x21-3M Plain channel

41x41-3M Plain channel

41x21-3M Slotted channel

41x41-3M Slotted channel

41x21-3M Back to Back channel

41x41-3M Back to Back channel

41x21-3M Concrete Inserts

41x41-3M Concrete Inserts

41x21-Channel End Caps

41x41-Channel End Caps

Plain channel - 41x21

Back to Back channel - 41x21Slotted channel - 41x21Slotted channel - 41x41

Back to Back channel - 41x41Concrete Inserts - 41x21 Concrete Inserts - 41x41

Plain channel - 41x41

Note: All strut channels are in a standard length of 3 mts

STRUT CHANNELS


4


FLAT PLATE FITTINGS

PSI 701

Thickness = 6 mm Thickness = 6 mm



Thickness = 6 mm

PSI 702

PSI 703 PSI 704

PSI 705 PSI 706

PSI 707



5

PSI 708 PSI 709

PSI 710 PSI 711

PSI 712

PSI 714

PSI 713

FLAT PLATE FITTINGS



Thickness = 6 mm

Thickness = 6 mm

Thickness = 6 mm


6


PSI 102 PSI 103

PSI 104 PSI 105

PSI 106

PSI 108

PSI 107

PSI 109

ANGLE FITTINGS







7

PSI 201 PSI 202

PSI 203

6 Hole Triple Wing Connection

4 Hole Double Corner Connection 6 Hole Double Corner Connection

8 Hole - Wing Connection

3 Hole Right Corner Connection 3 Hole Left Corner Connection

PSI 204

PSI 205 PSI 206

CHANNEL NUTS

DESCRIPTION

Channel Nut Without Spring

Channel Nut With Short Spring

Channel Nut With Long Spring

6mm

PSI / 6 CNWS

PSI / 6 CNSS

PSI / 6 CNLS

8mm

PSI / 8 CNWS

PSI / 8 CNSS

PSI / 8 CNLS

10mm

PSI / 10 CNWS

PSI / 10 CNSS

PSI / 10 CNLS

12mm

PSI / 12 CNWS

PSI / 12 CNSS

PSI / 12 CNLS

Note: - All Channel Nuts are zinc plated to BS3382:Part 2

WING FITTINGS





8


PSI 301 PSI 302

PSI 303 PSI 304

PSI 305 5 Hole U Support Z Support

5 Hole U Support U-Clamp - BTB 44

U-Clamp - PC 42 U-Clamp - PC 44

Z Support Z Support

PSI 306

PSI 307 PSI 308

Z & U FITTINGS







9

PSI 401 PSI 402

PSI 403 PSI 404

PSI 405 PSI 407PSI 406

PSI 408 PSI 409

BEAM CLAMPS



Thickness = 6 mm

Thickness = 6 mm

Thickness = 6 mm


Window Beam Clamp


10


PSI 501 4 Hole External Connector

PSI 502

PSI 503 PSI 504

PSI 505 PSI 506

PSI 507 PSI 508

CHANNEL CONNECTORS



Thickness = 2.5 mm Thickness = 2.5 mm




11

PSI 801 PSI 802

PSI 803

3 Hole Base Post PC 44





4 Hole Base Post

6 HoleDouble Channel

Base Post

6 HoleDouble Channel

Base Post

PSI 804

PSI 805 PSI 806

PSI 807 PSI 808

BASE POSTS






12


PSI 809 BTB High Base Post

BTB GussetBase Post

Base Post HighPC-44

Double Channel

PSI 810

PSI 811

CHANNEL HANGERS FLOOR BRACKET

PSI 814

PSI 601 PSI 602

BASE POSTS


Thickness = 6 mm

Base Post PC-44PSI 812

Thickness = 6 mm

Thickness = 6 mm


PSI 813

Thickness = 6 mm

Double ChannelHigh Post Base



13

DESCRIPTIONAll dimensions are in mm

SIZE PART REF

75

100

150

225

300

450

600

750

900

1000

TYPE - CA / 75 / Fnish










Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

DESCRIPTION TYPE

PSI - 1

PSI - 2

PSI - 3

PSI - 4

PSI - 5

PSI - 6

PSI - 7

PSI - 8

PSI - 9

PSI - 10

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

Cantilever Arm

STANDARD FINISHES

HDG Hot dip Galvanized to BS EN ISO 1461:1999 (Formerly BS 729) Pre-galvanized to BS EN 10142 & 10143PC Powder Coating to suit clients requirements

To order cantilever arms for your designed installation, specify the type of the cantilever you require. Types are given in the table adjacent and shown on the next page.

CANTILEVERS

END CAP 41 X 21

END CAP 41 X 41


14


PSI -1 PSI -2

PSI -3 PSI -4

PSI -5 PSI -7PSI -6

PSI -8 PSI -9

CANTILEVERS



15

PSI 901 PSI 902

PSI 903 PSI 904

PSI 905 PSI 906

PSI 907 PSI 908

I-BEAM SUPPORTS


16


PSI 909 PSI 910

PSI 911 PSI 912

PSI 913 PSI 914

PSI 915

I-BEAM SUPPORTS



17

Machine Screw Hexagonal Bolt Roofing Bolt

Channel Nut with short spring Channel Nut with long spring

Hexagonal Nut Flat Washer Carriage Bolt

Channel Nut Threaded Rod U - Bolt

Channel Nut without spring

FASTNERS


18


PROPERTIES OF SECTION PROFILES.

PC 44

Loading tables

PC42

500 2.5 - 2.32 29.4 1000 1.25 1.16 0.58 11.5 1500 0.83 0.51 0.26 5.2 2000 0.61 0.29 0.14 - 2500 0.50 0.18 0.09 - 3000 0.41 0.12 - -

Axis XX Moment of

inertia I (mm4)

Section modulus Z (mm3)

Radius of gyration r (mm)

Maximum Bending Moment M (Nm)

PC 44 75000 3400 14.9 530 PC 42 13000 1000 7.5 156 BTB 44 380000 9300 23.8 1455 BTB 42 59000 2800 11.3 435

Axis YY Moment of inertia I (mm4)

Section modulus Z (mm3)

Radius of gyration r (mm)

Maximum Bending Moment M (Nm)

PC 44 93000 4600 16.6 720 PC 42 56000 2700 15.6 420 BTB 44 186000 9200 16.6 1440 BTB 42 112000 5400 15.6 845

Safe Working Loadas total UDL acrossspan (kN)

Distance between supports L (mm)

UDL at L/180 Deflection (kN)


Maximum Axial Column Load (kN)

500 8.48 - - 50.0 1000 4.24 - 3.36 33.5 1500 2.86 - 1.49 20.1 2000 2.12 1.68 0.84 12.7 2500 1.67 1.07 0.53 9.0 3000 1.41 0.75 0.37 7.0



19

PROPERTIES OF SECTION PROFILES.

BTB 44

23.28 - - 11.64 - - 7.76 - 7.5 5.82 - 4.3 4.65 - 2.7 3.88 3.8 1.9

105.0 91.1 63.3 40.2 26.8 19.0

BTB 42 500 6.96 - - 69.0 1000 3.48 - 2.6 44.1 1500 2.32 2.3 1.2 23.0 2000 1.74 1.3 0.6 13.3 2500 1.39 0.8 0.4 8.7 3000 1.16 0.6 0.3 -

Important notes on loading data supplied:Loads have been treated as imposed loads in accordance with BS 5950 with a load factor of 1.6

Beam loads - assumptions Beams are simply supported over span L Load is applied perpendicular to the axis XX There is lateral restraint to the beams No restriction to loads which may exceed slip resistance of bracket fixings

Column loads - assumptions Distance between supports is the "effective length" of column Slenderness ratio is calculated with the lesser value of radius of gyration of the profile, and restricted to L/r < 180 In practical assembly conditions, using brackets, it will be necessary to calculate the bending moment and combine with axial column loading to establish a safe working load.

Pull out loads

Strut channel nut typeM12 M10 M8 M6

Recommended maximum load (kN) 9.0 7.0 5.0 3.5

Resistance to slip.

To provide resistance to slip at bolted connections it is recommended that M12 set screws should be used with M12 strut channel nuts, toque tightened to 65 Nm.

The loading data for bracket connections is given with other data on brackets, this incorporates resistance to slip.

Distance between supports L (mm)

Safe Working Load as total UDL across span (kN)

UDL atL/180Deflection(kN)


Maximum Axial ColumnLoad (kN)

50010001500200025003000


POWER SOLUTION INDUSTRIES LLC

P.O Box 245458, Riyadh 11312, K.S.ATel: 00966-1-2422511, Fax: 00966-1-2445080

P.O Box 113403, Dubai, UAE,Tel: 00971-4-3331988, Fax: 00971-4-3331989

Dubai Riyadh

E-mail: [email protected]

www.powersolutionme.com

Date post:	02-Feb-2021
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STRUT METAL FRAMING SYSTEMS · 2019. 1. 11. · CANTILEVERS BEAM CLAMPS I-BEAM SUPPORTS PROPERTIES...

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