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Study on mining sectorIssues related to financing capital expenditure for Coal mining projects
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Introduction
30%
33%
24%
5%6%
2%
Coal Oil
Natural Gas Nuclear Energy
Hydro electric Renewable Source
31%
29%1%
35%
4%
Asia Pacifc
USA
South and Central America
Europe and Eurasia
Africa and Middle East
World Energy Consumption
Coal reserves distribution
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Coal There are four stages in coal formation
a) Peat (1000 – 1500 Kcal/Kg),
b) Lignite (1700 – 2600 Kcal/Kg),
c) Bituminous (3500 – 6000 Kcal/Kg) and
d) Anthracite (above 6000 Kcal/Kg).
Commercially Coal is classified into two typesa) Coking Coal – It has a good coking property, low ash and
moisture content, and is used in metallurgy, mainly as a reducing agent.
b) Non Coking Coal - The two key varieties of non-coking coal are steam coal and slack coal. Steam coal is generally used by the railways, textile mills, slack coal and is used largely in power plants, the paper industry, cement plants, brick burning industry, sugar mills
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Mining Methods
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Indian Scenario
53%
29%
10%
1%
5%
2%
Coal OilNatural GasNuclear EnergyHydro electric Renewable Source
Primary energy consumption in India has grown at CAGR of 8.8 per cent over the last decade, while coal production has grown at CAGR of 6.6 per cent.
The current estimated per capita primary energy consumption in India is about 559.1 million tonnes oil equivalent (mtoe) per year.
Driven by a rising population, expanding economy and a quest for improved quality of life, the energy usage in India is expected to increase from the current level.
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Indian Coal reservesTypes of Coal in million
tonnes Proved Indicated Inferred Total
(A) Coking 17,933 13,653 2,102 33,688
-Prime 4,614 699 0 5,313
-Medium 12,837 11,951 1,880 26,668
-Semi 402 1,003 222 1,707
(B) Non Coking 100,211 128,515 31,082 259,808
Total 118,144 142,168 33,184 293,496
There are total 559 coal mines in India, in which 337 are underground mines, 186 are active surface mines, while the remaining 36 are mixed mines.
Other than the reserves in India, Indian companies has coal reserves all over the world, mainly in Australia, Indonesia, USA and New Zealand. The total overseas coal reserve base which belongs to India is 53.549BT.
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Coal supply and demandCompany (million tonnes) FY10 FY11 FY12 FY13(E)
CIL 431.40 431.40 435.80 452.20SCCL 50.30 51.30 52.20 53.20Others 50.30 50.30 51.90 52.10
Total Indigenous supply 532.00 533.00 559.00 557.50
Demand 604.00 630.00 670 772.84
Gap to met through imports 72.00 97.00 130.10 192.50
Total Imports 67.74 68.90 98.90 142.93
The overall long-term demand of coal is closely linked to the performance of the Power, Iron & Steel and Cement industry.
Demand from the unorganized small scale sector comprising primarily of the brick and ceramic industry.
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Indian Coal Industry StructureGoverning Bodies
Ministry of CoalMinistry of Environment and Forest
Ministry of Mines, Mines Safety
Industry ParticipantsCentral Sector & State Mining
Companies, Private Mine Developers, Coal Traders
End Use SectorsPower, Steel &
Cement
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Industry Participants
Sector (million tonnes) 2006-07 2011-12 2016-17
Electricity (A) 341 539 836
Iron and Steel 43 69 104
Cement 25 32 50
Others 51 91 135
Non Electric (B) 119 192 289
Total (A) +(B) 460 731 1125
End use Sectors
1. Central Mining Corporations Coal India Limited
- BCCL, CCL, ECL, WCL, SECL, NCL, MCL. Singareni Collieries Company Limited Neyveli Lignite Corporation
2. State Mining Corporations
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Coal Allocation ModalsFUEL SUPPLY AGREEMENT
It is a agreement between the
developer and the coal companies for
long-term supply of coal. The
quantity of coal to be supplied along
with other commercial terms and
conditions are covered in the
FSA itself.
E–AUCTION OF COAL
E-auction is of two types - Spot
E-auction and Forward E-auction.
Spot E-auction where a intending
buyer can participate in auction.
Forward E-auction, only end-
users/ actual consumers are
eligible to participate and have
assured supply over a long
period of one year.
Around 10% of estimated annual
production of CIL would be
offered under e-auction.
Coal Supply Levels Penalty
80 – 65% 1.5%
65 - 60% 5.0%
60 – 55% 10%
55 – 50% 20%
Below 50% 40%
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BCCL CCL ECL MCL NCL NEC SCCL SECL WCL0
2
4
6
8
10
12
14
16
0%
20%
40%
60%
80%
100%
120%
4.25.7
4.1
14.8
1.60.2
1.8
10.9
5
2.7
4.83.3
12.4
1.60.2
1.7
10.3
4.6
80%
60% 58%
37%
91%
37%
96%
46%56%
Sales volumes of E-auction coal July 2011- July 2012
Total Quantity offered Total quantity soldIncrease over notified price
million
ton
nes
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Pricing of CoalColliery Control Order, 2000 - Coal prices are fixed by the
respective coal companies and revised periodically
In February 2011, Coal India Limited (CIL) adopted a differential pricing structure for coal based on end-use sector - Power Utilities (including IPPs), Fertilizers and Defence sector
- Sectors other than Power Utilities (including IPPs), Fertilizers and
Defence sector
Royalty on coal - unit of production basis
- ad valorem basis
- both tonnage basis and ad valorem basis
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Legislation, Policy Framework andGuidelines1.Mines and Minerals (Development & Regulation) Act 1957• The Act aims at regulation of mines and development of minerals
under the control of the Central Government. It deals with reconnaissance operations, grant of prospecting licenses and mining lease.
2.Coal Mines (Nationalization) Act 1973• The purpose of the legislation was to acquire the existing mines at the
time and the provisions relate to taking over the management, accounts, and compensating the owners of the mines.
3.Environment related legislation• This area is one where a delicate balance is sought to be maintained
between the often conflicting goals of protecting the environment and that of ensuring energy security in the country.
• ‘Go-No Go’ and CEPI policies adopted by the Ministry of Environment.
• CEPI norms prohibited mining in areas with a high pollution index.
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Coal Block Allocation
Coal blocks are allocated to both private and public companies to meet the growing demand by 3 routes
Captive dispensation route through screening committee
– Govt allocates the blocks after considering many factors
Under government company dispensation
- Under this route, only Government companies are allocated coal blocks
Tariff based bidding route
- Coal blocks have been earmarked for the power projects to be set up on the basis of tariff based competitive bidding system
So far 195 coal blocks are allocated with geological
reserves of about 44.23 billion tonne.
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Approvals / Clearances Authority / Agency Involved
Mining Lease
Approval or Purchase of
Geological Report
CMPDIL (purchase could also be from SCCL, MECL) Directorate General of Civil Aviation
and Ministry of Defence (for unexplored blocks if aerial reconnaissance is conceived)
Mine Plan CMPDIL Coal Controller
Mine Safety Directorate General of Mine Safety
Mining Technology &
Conservation Measures,
and Coal Categorization
Coal Controller (under the provisions of Colliery Control Rules and the Coal Mines
(Conservation & Development) Act)
Mining Lease State Government (Mining Department), Ministry of Coal (GoI) – Reviewed at various
levels within the Departments at the State & Central Government level
Environment
EIA / EMP Studies
State Pollution Control Board State Environmental Impact Assessment Authority State
Water Resource and Water Supply Department District Administration (for various
aspects of site clearance) Coal Controller Department of Environment (MoEF)
Forest
Forest Clearance &
Valuing Compensatory
Afforestation
Committee to Advise GoI (MoEF) Office of Chief Conservation of Forests, (Regional Office
of MoEF) State Forest Department & District Authority Department of Forest (MoEF)
State Revenue Department Hon’ble Supreme Court
Land Acquisition Ministry of Coal (under provisions of CBA) State Department of Revenue
Infrastructure (Electricity, Water, Railways, Road, etc) Appropriate Departments of the State
Government & Ministries of Central Government
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Global Coal scenario
2009 2010 20110
100,000
200,000
300,000
400,000
500,000
600,000
700,000
3,000,0003,100,0003,200,0003,300,0003,400,0003,500,0003,600,0003,700,0003,800,0003,900,000
6,293.10 5,969.02 6,005.39
Australia Production Indonesia ProductionCanada Production Brazil ProductionIndia Production China Production
Million
sh
ort
ton
s
Million
Sh
ort
ton
s
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Coal Production & Consumption
2009 2010 20110
100,000
200,000
300,000
400,000
500,000
600,000
700,000
800,000
3,000,000
3,100,000
3,200,000
3,300,000
3,400,000
3,500,000
3,600,000
3,700,000
3,800,000
3,900,000
6,293.10 5,969.02 6,005.3919,470.57 25,823.16 27,569.97
All values are in Million Short Tons
Australia Production Australia Consumption Indonesia Production
Indonesia Consumption Canada Production Canada Consumption
Brazil Production Brazil Consumption India Production
India Consumption China Production China Consumption
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Coal Exports
2009 2010 20110
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
0 0 92.752,901.28 5,029.85
5,036.46
All values are in Million Short Tons
China Exports Australia Exports Indonesia ExportsCanada Exports Brazil Exports India Exports
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Coal Imports
2009 2010 20110
10000
20000
30000
40000
50000
60000
70000
80000
90000
100000
0.00
50,000.00
100,000.00
150,000.00
200,000.00
250,000.00
6.61 15.43 60.63
76.06 60.63 60.63
83,345.77
64,024.45
86,827.96
124,405.80
163,821.10
192,498.80
All values are in Million Short tons
Australia Imports Indonesia Imports Canada ImportsBrazil Imports India Imports China Imports
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Risk Structure and AllocationOperating : Technical
Cost
Management
Participant
Completion
Supply
Market
Infrastructure
Environmental
Political
Force Majeure
Foreign Exchange
Engineering
Syndication
Funding/Interest
Legal
Risk can be structured in five ways Controlled or Shared, as in a Contract Switched from one party to another by means of Trigger Financed, such as through standby loans, Deemed reduced, per Study results Avoided altogether
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Risk
Supply/Traffic/Reserve
Market
Foreign
Exchange
Operating:
Technical
Operating:
Cost
Operating: Management
Environmental
Infrastructure
Force
Majeure
Completio
n
Engineering
Politica
l
Participan
t
Funding/Interest
Syndicatio
n
Legal
Output Number/Qty � � � � � �
times: Price
� � � �
equals: Revenue
less: Cash Costs
� � � � � � �
Royalties � �
Overheads � � � equals: Net Operating Cashflow
plus: Project Loan
� �
Equity �
equals: Total Sources
less: Capex
� � �
Working Capital � �
Interest (“I”) � � � �
Income Tax � �Principal (“P”) � �
equals: Total Uses
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Risk Mitigation
Technical Risk Technology Guarantee, Technology Insurance , Alternative Sourcing.
Cost Risk Sales contract – escalator, Cost Curve, Cost Waivers.
Management Management Agreements , Key-Man Insurance , Labor Contracts , Training Agreements
Participant Risk
Joint Venture Agreement, Cross-collateralization and cross-default
Completion Risk
Turnkey Contract, Equity and Debt Subscription, Delay-In-Startup Insurance , Overrun Undertaking.
Supply Risk Supply Undertaking, Supply Additions , Collateral
Market Risk Off-take contract, Merchant Financing
Infrastructure Risk
F.O.B. Sales Contracts , Pooled Infrastructure Agreements, Government Commitments
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Risk Mitigation
Environmental Risk Rehabilitation Guarantee, Environmental Warranty
Political Risk Local National Participation, War and Insurrection Residual, Political Risk Insurance, Co-financing.
Force Majeure Business interruption insurance, Deferral
Foreign Exchange Risk
Hedging, Swaps.
Engineering Risk Independent Certification
Syndication risk
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Business Risk
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Regulatory Risks1. GUIDELINES Identification of blocks for allocation to private sector by CIL/SCCL. The State Government and its agencies should facilitate infrastructure. The captive block developers should coordinate with other coal block
developers in proximity
2. ALLOCATION OF COAL BLOCK Should give adequate weightage to the technical & financial capability of the
applicants for timely development of the blocks
3. APPROVALS AND CLEARANCES The nodal agency can pre-determine the conditions for each category of
land based on environmental sensitivity and nature of the proposed activity (prospecting, mining etc.)
The nodal agency may complete the requirements of identification of land for compensatory afforestation, enumeration of trees, cost benefit analysis, etc. before inviting application for mining lease.
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MoEF should segregate coal bearing areas into ‘Go‘ and ‘No-Go‘ areas for each type of lease (Reconnaissance, Prospecting, and Mining) on the basis of the forest cover and environmental & ecological sensitivity
State Government should adopt procedures to issue the prospecting license within a minimum time.
4. LAND ACQUISITIONThe procedure for land acquisition needs to be made less time consuming
5. REHABILITATION OF PROJECT AFFECTED PEOPLE (PAP) It is recommended that the Ministry of Coal coordinate with the State
Governments to align the State R&R Policies with the National R&R Policy.Area Development Fund by applying a levy on each tonne of coal
produced. This fund could be utilized for social welfare of PAP including their health & education, improvement of infrastructure, roads, water supply etc.
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6. GEOLOGICAL INVESTIGATIONS & MINING PLAN New agencies with the competence to perform geological
investigations need to be set up and accredited by the Government of India. These agencies or an independent expert group should also be empowered to review and approve the mining plan, which would be an input to Ministry of Coal.
7. JOINT ALLOTMENT OF COAL BLOCKS In case of joint allotment of coal blocks - the companies that do not
furnish the Bank Guarantee, should be replaced with other companies from among the applicants whose applications are pending with the Ministry.
8. INFRASTRUCTURE STATUS FOR COAL INDUSTRYCoal industry needs to be given infrastructure status so as to attract
more players into this industry and to incentivize domestic production of mining equipment.
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S.No EVENT TIME LIMIT in months from '0' date
1 Allocation 0
2 Purchase of GR 1.5
3 Bank Guarantee 3
4 Mining Lease Application 3
5 Mining Plan submission 6
6 Mining Plan approval 8
7 Previous approval application 11
8 Previous approval 11
9 Forest Clearance application 12
10 Forest Clearance 18
11 Environment Clearance Application 12
12 Environment Clearance 18
13 Mining Lease grant 24
14 Land acquisition begin 9,19
15 Land Acquisition 30,36
16 Opening permission application 34, 40 for OC
17 Opening permission grant 35,41 for OC
18 Production36, 42 for OC
48, 54 for UG
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Capital Raising options
Economic uncertainty created volatility and risk aversion among investors. The fall in overall capital raised in 2012, to $249b from $340b in 2011, reflects changing investment appetite. A volatility-led structural shift in investor preferences from equity to fixed income instruments
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2007 2008 2009 2010 2011 2012 (April - May)
6.62
444.26
34.16
174.4
79.51 98.28
FDI inflow in Indian Mining Industry
US
D m
illion
Mining and metals companies raised bond proceeds of $113b in 2012, using bond markets to diversify away from their past reliance on bank debt.
Low benchmark rates encouraging demand from investors for yield, which in turn is reducing borrowing costs for investment grade issuers. Mining and exploration of metal and non-metal but excluding titanium - MMDR
Coal & lignite mining and its processing – Coal mines (Nationalization) Act
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Innovative optionsFlow Through Shares (FTS)A flow through share (FTS) is a share, or the right to buy a share, of
the stock of a mineral resource company where tax deductions, “flow through” from the company to the investor.
The individual agrees to pay for the shares, and the corporation agrees to transfer certain mining expenditures to the individual
Eligible exploration expenditure has been 100% deductible from income from any source for more than two decades
Canadian mining firms have raised $2.5-billion over the past five years using flow-through shares
Mineral BondsMineral bonds can be used to attract more investments in mineral
exploration and mining fields like infrastructure bonds.
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SME Exchange
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Mining/Mineral development fundThis fund needs to have three crucial components.
a) Provision of low interest loans to local mining venturesb) Financing geological exploration and mappingc) Contribution towards developing to enhance the national
capacity in this field
Sourcing funds from professional lending institutions The private sector body is encouraged to form a joint
venture company along with the participating public sector agency with the later holding only minority shares in a PPP arrangement.
Coal India Ltd (CIL) and IL&FS Infrastructure Development Corporation Ltd (IL&FS IDC) have signed a memorandum of agreement (MoA) to float a 50-50 joint venture, to undertake project development for mine, power and other coal-based projects.
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Risk, Value and Source of Finance
Equity Pro
ject
Deb
t d
raw
dow
n Project Debt repayment
Returns to Equity
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Appropriate Funding SourcesLicense Acquisition &
Grassroots Exploration
Advanced Exploration &Delineation
Feasibility Studies
Construction & Commissioning
Production & BrownfieldExpansion
Private Equity & Pre-IPO Finance
IPO & Public Equity
IPO, Public Equity & Quasi-equity
Debt (Full or Limited Recourse), Equity & Other
Refinancing, Senior Debt & Equity
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Business modelsEngineering, Procurement and Construction (EPC) Model
In this model, the owner goes in for separate EPC contracts (mine construction), coal & OB removal & haulage contracts. These are short duration contracts and adopted in operational mines.
Since multiple contractors work on the site management becomes a complex task. The owner takes all the responsibility and obligations in terms of planning and construction. Subsidiary obligations of mine management also remain with the owner.
Mine Developer cum Operator (MDO) Model
Under the MDO model, the mine owner outsources all the tasks and obligations of developing the mine. The contractor furnishes the entire requisite capital for the progression of the coal mine. The mine owner gives a fixed fee generally fixed on per tonne of coal produced, to the MDO.
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Joint Venture Model
Under this type of business model the mining company owns the authority over the coal block. The joint venture partner is chosen via bidding process.
Mine owner bears the responsibility of ensuring that all clearances, permits, leases, along with the liability towards mining license, land acquisition and also solely takes accountability for coal evacuation.
Mine contractor takes on the activities of production planning, construction & mine operations like drilling, blasting, excavation and hauling. Apart from this to maintain the safety standards is also the responsibility of mine contractor.
Alliance Model
The ownership of the project is limited to the mine owner only and the alliance formed only focuses on developing the mine in a timely manner. However the cost of development is borne by the mine owner.
Every profit and loss, would be divided between the mine owner and mining partner
The primary advantage is that the board of the alliance entails the emissaries of both the parties.
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Relationship Contracting – by MCA and ACACore
Values Guiding Principles
Commitme
nt
Total commitment to achievement of the project goals – actively promoted by the Chief Executives of all parties
Trust To work together in a spirit of good faith, openness, cooperation and no blame
Respect The interests of the project take priority over the interests of any of the parties
Innovation To couple breakthrough thinking with intelligent risk taking to achieve exceptionally good project outcomes
Fairness To ensure that neither party is being unfairly disadvantaged
Enthusias
m
To engender enthusiasm for professional duties and the project’s social activities
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Project Circumstances
Weight Low 1 2 3 4 5 6 7 8 9 10 High
1 Is project completion critical?
10%Doesn’t matter ● Critical
2 Is early completion valuable?
10% Little value ● High value
3 Brownfield or greenfield work?
15%Mature
environment ● Unworked
4 Geological environment
15% Well known ● Not well known
5 Geotechnical environment
15% Defined ● Undefined
6 Quality parameters
5% Well known ● Not well known
7 IR Environment 10% Low risk ● High risk
8 Owners capacity to be part of project
5%Little
experience ● Very experienced
9 Owners Risk Culture
10% Risk adverse ● Sophisticated
view
10 Availability of Contractors
5% Few ● Many
100% Totals - - 0.3 - 0.5 0.3 1.4 2.4 0.9 1.5 Net total 7.3
<3 3 - 7 >7
Use hard StrategyRequires closer
examinationCo-operative risk
embrace
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Relationship Contracting
Decreasing use Increasing use
1 2 3 4 5 6 7 8 9 10
<3 3 - 7 >7
Lump Sum
Schedule of Rates
Cost reimbursable
Cost plus incentive
Alliancing
Partnering
The benefits offered by Relationship Contracting
Time
Cost
Risk
Relationship
Flexibility
Technology and innovation
Optimum Standards
Clearly defined project goals and scope
Gain share/pain share
Integrated project team
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Fortescue Project – Case Study Constructing and Operating iron ore mines (Cloud Break and
Christmas Creek) in western Australia to produce an initial targeted amount of 45 million tons per annum (―mtpa) through Chichester Hub.
Constructing and Operating rail and Port Infrastructure through TPI (The Pilbara Infrastructure Pty Ltd) to transport and load the iron ore for shipment to customers in Asia.
Start up scheduled at 2008 Ore Type
Marra Mamba High Grade lump – 61.1%Fe Fines Grade – 60.2% Fe and 58.7% Fe
Lead Arranger / Debt Underwriter – CitibankCo-Lead Manager – Jeffries & Co
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Leucadia National Corporation
Fortescue Metals Group Ltd
FMG Pilbara Pty Ltd
International Bulk Ports Pty
Ltd
Pilbara Mining Alliance Pty Ltd
(“PMA”)
The Pilbara Infrastructure Pty Ltd (“TPI”)
FMG Chichester Pty Ltd
FMG Finance Pty Ltd (SPV)
Equipment Leasing
Senior Secured Notes
US $300 million Leucadia Placements
US $ 100 million Leucadia Sub -ordinated Notes
US $
115
M
US $2
,051
M
28 Sales Contracts
Project Group
WorleyParsons
Team 45
Roche Mining Pty Ltd
Alliance Contract for mining construction and operations
Connell Wagner Pty Ltd
Independent Engineer
EPC Contract
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Project Financing PlanSource of Funds US $
(millions) Application of Funds US $ (millions)
Debt
Senior Secured Notes
Operating Leasing
2,051
115
Project Capital
Feasibility capital expenditure
Repayment of Bridge Loan
Infrastructure
Mining
Working Capital
136
150
1,130
408
139Equity and Subordinated Debt
Sponsor Equity
Leucadia Placements
Leucadia Subordinated Notes
136
300
100
Contingencies
Cost overrun Reserve Account
Back – Up Reserve Account
Risk provision contingency
223
100
147
Other Sources
Interest on proceeds on deposits
Initial production
142
81
Financing Related Costs
Debt Service Reserve
Account
Fees
419
73
2,925 2,925
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Risk
POLITICAL RISK The Mining State Agreement has not yet been ratified by the
Upper House of the Western Australia Parliament until August
22, 2006
FORIGN EXCHANGE RISK The assets, earnings and cash flow of the project group are
influenced by movements in exchange rates of the U.S dollar
against the Australian dollar
TECHNICAL RISK
The Project Group‘s projections for mining iron ore include
a new application of Strip mining methodology, which has
not yet been applied in other iron ore mining settings
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MANAGEMENT RISK The project group does not have an operating history and is
still in the early stages of development.
FORCE MAJEURE RISK The Pilbara Region is exposed to adverse weather events,
including cyclones
COMPLETION RISK Construction costs for the development of the project may be
higher than anticipated and the project may be subject to
delays.
PARTICIPANT RISKProject group has to bear all the risks, if the individual
contractors who are engaged but fail to perform as there is no
single overarching contractor that would bear these risks
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THE RISKS ELIMINATED BY THE PROJECT GROUP
MARKET RISKThe Fortescue and the Project Group have negotiated and
executed contracts for 39.5 mtpa under 28 contracts
SUPPLY RISKCurrent reserve estimates provide for a minimum project
mine life of approximately 20 years at an ongoing
production rate of 45mtpa
INFRASTRUCTURE RISK260 Kilometers railroad with loading and unloading
facilities and a new port facility at Port Hedland with all
facilities required for export from the port
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Risk
Supply/Traffic/Reserve
Market
Foreign
Exchange
Operating:
Technical
Operating:
Cost
Operating: Management
Environmental
Infrastructure
Force
Majeure
Completio
n
Engineering
Politica
l
Participan
t
Funding/Interest
Syndicatio
n
Legal
Output Number/Qty � �
times: Price
� �
equals: Revenue
less: Cash Costs
� � � � �
Royalties �
Overheads � �
equals: Net Operating Cashflow
plus: Project Loan
�
Equity �
equals: Total Sources
less: Capex
� � �
Working Capital �
Interest (“I”) � � �
Income Tax �
Principal (“P”) � �
equals: Total Uses
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Thank You