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1
Subchannel Analysis Method at A Glance
Lecture Note on Nuclear Reactor Thermal Hydraulics
Syeilendra Pramuditya
Department of Nuclear EngineeringTokyo Institute of Technology
December 2012
2
Subchannel Analysis Method
Estimation of:Fuel temperature (conduction eq.)Clad temperature (heat transfer & conduction eq.)Coolant temperature (transport eqs.)Flow field (transport eqs.)
Fuel Subassembly
3
Subchannel Analysis MethodGoverning equations: time-averaged transport equations
c c v J c vtρ ρ ρφ ρ∂ ′ ′+∇ ⋅ = ∇ ⋅ + −∇ ⋅∂
unsteady term + convection term = diffusion term + source term + fluctuation term
c J φ
Mass 1 0 0
Linear momentum v pI τ− + g
Internal energy e q′′− ( )1 q p v φρ
′′′ − ∇ ⋅ +
4
Subchannel Analysis Method
Three types of subchannel
axial planesubchannel number under consideration
adjacent subchannel number ( 1, 2,3)gap number between subchannel and
limk kk i mk
≡≡≡ =
≡
Three types of control volume (CV)
The basic equations are discretized based on 2D non-orthogonal subchannel geometryBasically it is a finite volume coarse grid CFD
5
Subchannel Analysis MethodDiscretized equations
{ } { } { }
1 1
, , , , 1 1, , , , ,
31 1 1 1
, ,, , 1/ 2 , 1/ 2 ,1
Internal energy
n n n n
i l i l i l i l n ni l E c i l w i l
n n n n nk t i li l i l i l k l
k
e eV Q Q
t
p w A w A u A Q
ρ ρψ
σ
+ +
+ +
+ + + +
+ −=
−+ = +
Δ⎡ ⎤
− − + −⎢ ⎥⎣ ⎦∑
{ }( ) { }( )1
, 1/ 2 , 1/ 2 1 1, 1/ 2 , 1 ,
1/ 2
, 1/ 2 , 1/ 2, 1/ 2
Axial momentum
n n
i l i l n ni l Mz i l i l
n nz i l i li l
w wV p A p A
t
R V g
ρ ρψ
ρ
+
+ + + ++ +
+
+ ++
− ⎡ ⎤+ = − −⎢ ⎥⎣ ⎦Δ
+ −
{ }( ) { }( )1
, , 1 1, 1/ 2 , , ,
1/ 2
,
Transverse momentum
n nn k l k l n n
i l Mx kk l mk l i l
n
x k l
u uV p A p A
t
R
ρ ψ σ+
+ ++
+
− ⎡ ⎤+ = − −⎢ ⎥⎣ ⎦Δ
+
Need modeling
Need modeling
Need modeling
6
Subchannel Analysis Method
Four equations and twelve unknowns (unsolvable)
7
Subchannel Analysis Method
8
Subchannel Analysis Method
( )2
Axial flow resistance
2fs
zz z z
eA
A wR pn n dA p fV D
ρτ= − + ⋅ = −Δ =∫
( )2
Transverse flow resistance
2fs
xx x x
VA
A uR pn n dA p fV D
ρτ= − + ⋅ = −Δ =∫
Pipe modelsEngel/Novendstern modelsRehme modelCheng-Todreas model
Gunter-Shaw
9
Subchannel Analysis Method
*,
Turbulent term of the internal energy equation
ff
t ij H p i jA
Q e v n dA W C T Tρ ′ ′ ⎡ ⎤= ⋅ = −⎣ ⎦∫
COBRA modelCheng-Todreas model
* *, ,
,0.125 ,
Re
ij H ij M i ij k
mix V ki
ij k
W W S G
C D
β
βλ
= =
=
Inter-channel mixing of energy
10
Subchannel Analysis MethodSubstituting the two momentum equations into mass and energy equations:
( )( )
( )
1 1 1, 1/ 2 0 1 , , 1
1 1 1, 1/ 2 0 1 , 1 ,
1 1 1, 0 1 , ,
n n ni l i l i l
n n ni l i l i l
n n nk l mk l i l
w a a p p
w b b p p
u c c p p
+ + ++ +
+ + +− −
+ + +
= + −
= + −
= + −
Two equations and two unknowns (solvable)
We obtain:
11
Subchannel Analysis Method
To solve this algebraic equation system, the mass and energy equations can be considered as “zero-valued” non-linear functions:
( )( ), 0
, 0mass mass
energy energy
F F p T
F F p T
≡ =
≡ =
This system is then solved by using the multivariable Newton-Raphsonmethod:
, , , 1 , 1 1, 2, 3,
, , , 1 , 1 1, 2,
r r
r r r r r r rmass mass mass mass mass mass mass
i l i l i l i l m l m l m lrr r r r r r
energy energy energy energy energy energy energ
i l i l i l i l m l m l
J X F
F F F F F F Fp T p p p p p
JF F F F F F Fp T p p p p
δ
− +
− +
× = −
∂ ∂ ∂ ∂ ∂ ∂ ∂∂ ∂ ∂ ∂ ∂ ∂ ∂
=∂ ∂ ∂ ∂ ∂ ∂ ∂
∂ ∂ ∂ ∂ ∂ ∂ 3,
, , , 1 , 1 1, 2, 3,
ry
m l
T
i l i l i l i l m l m l m l
rmassrr
energy
p
X p T p p p p p
FF
F
δ δ δ δ δ δ δ δ− +
⎡ ⎤⎢ ⎥⎢ ⎥⎢ ⎥⎢ ⎥
∂⎢ ⎥⎣ ⎦
⎡ ⎤= ⎣ ⎦
⎡ ⎤− = − ⎢ ⎥
⎢ ⎥⎣ ⎦
12
Subchannel Analysis Method
With some matrix manipulation:
, 1
, 1, 11 12 13 14 15 1
1,, 21 22 23 24 25 2
2,
3,
, 11 , 1 12 , 1 13 1, 14 2, 15 3, 1
, 2 21 , 1 22 ,
i l
i li l
m li l
m l
m l
i l i l i l m l m l m l
i l i l i l
pp
p c c c c c gp
T c c c c c gpp
p c p c p c p c p c p g
T g c p c p
δδ
δδ
δδδ
δ δ δ δ δ δ
δ δ δ
−
+
− +
−
⎡ ⎤⎢ ⎥⎢ ⎥⎡ ⎤ ⎡ ⎤ ⎡ ⎤⎢ ⎥+ =⎢ ⎥ ⎢ ⎥ ⎢ ⎥⎢ ⎥ ⎣ ⎦⎣ ⎦⎣ ⎦⎢ ⎥⎢ ⎥⎣ ⎦
+ + + + + =
= − +( )1 23 1, 24 2, 25 3,m l m l m lc p c p c pδ δ δ+ + + +
Discrete Poisson equation for pressure correction:
( )2 pδ ψ∇ =
13
Subchannel Analysis Method
1,1 1,2 1 1
2,1 2,2 2,3 2 2
3,2 3,3 3,4 3 3
, 1 , , 1
1, 2 1, 1 1, 1 1
, 1 ,
l l l l l l l l
L L L L L L L L
L L L L L L
A A P B
A A A P B
A A A P B
A A A P B
A A A P B
A A P B
− +
− − − − − − −
−
⎛ ⎞⎛ ⎞ ⎛ ⎞⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜=⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜⎜ ⎟⎜ ⎟ ⎜⎜ ⎟ ⎜⎜ ⎟⎝ ⎠ ⎝ ⎠⎝ ⎠
⎟⎟⎟⎟⎟⎟⎟⎟⎟
1, 2, , ,
T
l l l i l I lP p p p pδ δ δ δ⎡ ⎤= ⎣ ⎦… …
1, 2, , ,
T
l l l i l I lB b b b b⎡ ⎤= ⎣ ⎦… …
11
,
,
l l
I I
aA
a
⎛ ⎞⎜ ⎟
= ⎜ ⎟⎜ ⎟⎝ ⎠
14
Subchannel Analysis Method
The Block Tridiagonal Matrix system is then solved either by direct or iterative methods.
Solution procedures:- Gaussian elimination (direct)- Gauss-Seidel (iterative)
15
Subchannel Analysis Method
START
Steady state
Time counter
Output
FINISH
Newton-Rhapson
Poisson solver
time = stop time
time = print time
SOLVER
PRE-PROCESSORTranslating the problem underconsideration into appropriateinput files (e.g. tabular data of SC, rod, gap numbering, power density at each cell, form friction factor at arbitrary locations, etc).
POST-PROCESSORDisplaying the calculation result into something meaningful to the user (e.g. nice fancy colorful images and graphs).
Initialize
16
Subchannel Analysis MethodPre-processor
17
Subchannel Analysis Method
Axial Power Profile (EOC)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
-500 0 500 1000 1500 2000 2500 3000z [mm]
Rel
ativ
e po
wer
Bundle axial nodalization
Rod radial nodalization
Example of problem specification
18
Subchannel Analysis MethodVelocity vector
x [cm]210-1-2
z [c
m]
500
480
460
440
420
400
380
360
340
320
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
100% power & flowRe 16200Radial skew 3.0Wall heat loss 0%
Heatloss
Power Skew
x
19
Subchannel Analysis Method
1% power & flowRe 162Radial skew 3.0Wall heat loss 10%
Heatloss
Power Skew
x
Velocity vector
x [cm]210-1-2-3
z [c
m]
500
480
460
440
420
400
380
360
340
320
300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
Flow recirculation
20
Comparison with Experimental Data
Bundle Characteristics
UniformPower profile
34.1Flat-to-flat distance [mm]
52.2H/D
304.8Wire axial pitch (H) [mm]
1.4224Wire diameter [mm]
1.265W/D
7.3914Edge pitch (W) [mm]
1.243P/D
7.2644Pitch (P) [mm]
5.842Rod diameter (D) [mm]
533.4Heated length [mm]
19Number of rods
SodiumFluid
Parameters
Experiment Parameters
*M.H. Fontana, R.E. MacPherson, P.A. Gnadt and L.F. Parsly, “Temperature distribution in the duct wall and at the exit of a 19-rod simulated LMFBR fuel assembly (FFM Bundle 2A)”, Nuclear Technology, Vol. 24, 1974, pp. 176–200.
1586009.755022472-1143
976004.842012172-1338
1306004.832012172-1447
1906000.945020372-1054
1906000.894.2020372-1443
1756000.542.6020472-0949
1926000.462.1020472-1118
1936000.150.74020472-1459
dT [F]Tin [F]Power
kW/ft.rodFlow rate gal/minRun
21
Comparison with Experimental Data
Subchannel and rod numbering Gap numbering
Calculation domain:19 pins42 subchannels60 gaps38/74 axial planes
Boundary conditions:Inlet coolant temperatureTotal mass flow rateOutlet pressureConstant wall heat flux
22
Comparison with Experimental Data
Max Error: 10.2%RMS error: 6.9%
Max Error: 5.2%RMS error: 3.5%
,
* ,i in
out avg in
T TTT T
−=
−
1,
1
,
N
i i i ii
out avg N
i i ii
T w AT
w A
ρ
ρ
=
=
=∑
∑
Mass flow rate 2.86 kg/s
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
-20 -15 -10 -5 0 5 10 15 20Corner-to-corner distance [mm]
Nor
mal
ized
tem
pera
ture
Cold dimensionsHot dimensionsExp. data
Max Error: 11.9%RMS error: 6.2%
23
Comparison with Experimental Data
Bundle Characteristics
1.21Axial power peaking
Chopped cosinePower profile
50.4Flat-to-flat distance [mm]
47.2H/D
307Wire axial pitch (H) [mm]
1.32Wire diameter [mm]
1.23W/D
8.003Edge pitch (W) [mm]
1.21P/D
7.87Pitch (P) [mm]
6.50Rod diameter (D) [mm]
930Heated length [mm]
37Number of rods
SodiumFluid
Parameters
1.341300001370L37P43
1.34810002810G37P25
1.34207007520G37P22
1.17886001530F37P27
1.17800002810F37P20
1.17201007610E37P17
1.0061100739E37P13
1.00528002810C37P06
1.001360011200B37P02
Power skew [max/avrg]GrReRun No.
Experiment Parameters
*F. Namekawa, A. Ito, K. Mawatari, Buoyancy Effects on Wire-Wrapped Rod Bundle Heat Transfer in an LMFBR Fuel Assembly, National Heat Transfer Conference, 1984.
24
Comparison with Experimental Data
HEA
TED
LE
NG
TH93
0 m
m
L2
915
mm
Subchannel and rod numbering Gap numbering
Calculation domain:37 pins78 subchannels114 gaps38 axial planes (dz = 2.583 cm)
Boundary conditions:Inlet coolant temperatureInlet total mass flow rateOutlet pressureConstant wall heat flux
25
Comparison with Experimental DataRe 7610, Gr 20100, Skew 1.17
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
-25 -15 -5 5 15 25Flat-to-Flat Distance [mm]
Nor
mal
ized
Tem
pera
ture
Exp. dataSimulation
Re 7520, Gr 20700, Skew 1.34
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
-25 -15 -5 5 15 25Flat-to-Flat Distance [mm]
Nor
mal
ized
Tem
pera
ture
Exp. dataSimulation 5.6 (Hot)9.3 (Hot)Skew 1.34
3.4 (Hot)5.4 (Hot)Skew 1.17
8.5 (Cold)5.5 (Hot)
9.8 (Cold)8.1 (Hot)
Skew 1.00
ErrorRMS [%]ErrorMAX [%]
Re 11200, Gr 13600, Skew 1.0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
-25 -15 -5 5 15 25Flat-to-Flat Distance [mm]
Nor
mal
ized
Tem
pera
ture
Exp. dataCase C04 (Hot)Case C04 (Cold)
26
Subchannel Analysis Method
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