wood group SpS Surface pumping

SyStemS

wood group eSp, inc.

Surface pumping SyStemSsurface pumping systems

“bringing our downhole pump experience to the surface”

Corporate OfficeHouston, Texas

Wood Group has corporateoffices in both the UK andUSA.We have combined our bestpractices to provide the mostappropriate solution to ourworldwide customer base.

Wood Group ESP strives to bethe Technology leader inProducts and Service to ourcustomers. We have investedheavily in R&D to ensure weremain “ahead of the curve.”

Engineering TechnologyCenter, Oklahoma City

Surface Pumping Systemsare manufactured at WoodGroup ESP’s, 10 acre100,000+SqFt Factory inOklahoma City. This facilityhas been ISO9001 certifiedsince 1994. Other companylocations are ISO9002certified.

Pic of Training CenterSPSto be updated

Wood Group ESP TechnicalTraining Center provides awide range of trainingcourses to customers andemployees, including:Health Safety and Environ-mental. SPS, Starter,Variable Speed Drives, CTIPump Controllers as well asDownhole Equipment.

wood group is a leadinginternational energy servicescompany employing approxi-mately 10,000 people world-wide and operating frombases in over 30 countries.Its businesses serve primarilythe oil and gas, power genera-tion and aviation industries.Wood Group is organized intotwo market-facing divisions:Wood Group Oil and Gasand Wood Group Power.Wood Group Oil and Gascomprises three operatingbusinesses: Wood Group WellSupport, Wood GroupEngineering and Wood GroupProduction Facilities. WoodGroup Power services thepower generation and aviationindustries. There are strongsynergies among these fouroperating businesses.Focusing on the latest technol-ogy and solutions to enhanceproduction, Wood Group WellSupport businesses alsoprovide customers withcomprehensive aftermarketservices. One of those three

wood group

corporate structurebusiness units is Wood GroupESP, which is one of the world’slargest electric submersiblepump manufacturer andservice companies. WoodGroup ESP offers a compre-hensive range of electric

submersible and surface pumpsolutions to the worldwide Oiland Gas, industrial and miningindustries.

Wood Group ESP’s highefficiency corrosion resistantmultistage centrifugal pumpsconsist of a rotating Impellerand a stationary Diffuserwhich can be stacked to meetperformance requirements.Optional abrasion resistant/radially stabilizedpumps and various stagecoatings and diffusionprocesses are available forspecific applications.

Wood Group Control Telecompump controller providesunparalleled flexibility forlocal and/or remote pumpmonitoring and control forfixed, variable speed orengine driven unitsFeatures include:- locally stores historical data- locally analyzes data- Communicates to remote

locations on demand through- Analogue and Digital in/outputs- Scada compatible- RS-232 and 485 Ports- Phone /radio modem

Wood Group ESP Vector IIIVariable Speed Drives(VSD) are available forSPS to provide themaximum flexibility inperformance. Vector IIIfeatures near sine-waveand low harmonic contentas a result of variable sine-wave generation technol-ogy (VSG technologyTM)This results in improvedmotor and cable life.Drives are available in 6,12 and 18 pulse IEEE-519compliant configurations.Various enclosures areavailable, with NEMA 1(IP20) and 3R (IP54) beingstandard.

wood group eSp is headquar-tered in Oklahoma City USA. Overthe past 4 decades the companyhas evolved from the premierservice company, to the premiersolutions company within ourmarket segment. We have an ongoing commitment to being in theforefront of technology.We lead the way in developinginnovations through our extensiveEngineering Technology Center.Our manufacturing and servicephilosophy is to be as close to ourcustomers as possible, as a resultour distributive manufacturing,service, repair and pump testfacilities continue to grow closer toour customer base throughout theworld in over 20 locations.

mission Statement To be the best service

company in the industryrelative to overall performanceand attention to customerneeds

To provide a wide array ofquality products that maxi-mizes value to our customers

To be recognized as aninnovator in enhancedproducts and services thatsolves customer’s problemsand reduces costs.

wood group eSp, inc.

surface pumping systems and company synergiesSurface pumping Systems(SPS)Are a relatively new technologycompared with other pumptypes. SPS have nonethelessbeen proven with our existingOilfield customer base onarduous continuous operationoil patch applications, for over10 years. In addition SPSincorporate Wood Group ESPindustry leading pumpingelements, Vector III variablespeed drives and CT pumpcontrollers.Recognizing the potential forthis innovative design thecompany has spent the pastfew years developing theproducts and support network,and in 2001 established aseparate SPS group to promotethe product to existing custom-ers as well as other marketsand users of alternativetechnology pumps; particularlysplit-case, and canned verticalturbine centrifugal pumps, andplunger positive displacementpumps where the SPS has anumber of significant advan-tages, including:

SpS features and Benefits

Short delivery times Competitive up front pricing

and very low whole life cost Minimal routine maintenance

requirements Environmentally friendly, no

leakage collection anddisposal problems

Pulsation / vibration free,and very low noise levels

Maximum “up-time” Adaptable for changing

operating conditions Minimum down time, major

components are “modules”which can be easilyreplaced on location

Electric motors directlycouple to the bearing frame,reducing the number ofwearing components (thereare no gearboxes or v-belts)

A solitary mechanical seal inthe suction chamber is onlysubjected to suction pressure

Parallel systems for highercapacities and flexibleoperation

markets and applications

oil and gas Produced water injection,

disposal Waterflood injection Pipeline booster Crude oil transfer Jet pumping Hydraulic power fluid Amine/NGL/C02

mining De-watering Dust suppression Hydraulic power fluid

industrial Industrial process fluids Alternative to “API610”

process pumps Reverse osmosis Geothermal injection Wash-down De-scaling Effluent disposal Pipeline booster High pressure transfer

Surface pumping SystemsVersatile Low maintenance high-pressure pump. The right choice for many traditional Plungerpump, split-case and Vertical turbine centrifugal pump applications.

- Short delivery time - Minimal routine maintenance - Environmentally friendly design - Adaptable for changing conditions - Ease of access and change-out modules - API 682 mechanical seal options - API 610 flush / quench options - Energy efficient

30.5”(775mm) fixedpipework HeightMinimizes pipework changesin the event of futureconfiguration changes.The Pump, Bearing Frame,Suction, Discharge andMotor Shaft are maintainedat the same level even ifpump element or motor arechanged.

provision for future Skid extension(s)Provides flexibility for changing duty conditions or to facili-tate reusing the existing SPS as the basis for entirelydifferent future applications.In addition; where site access is limited (for example inunderground mines) multiple piece skids can be provided tofacilitate access then reassembled on location.

easily modified Skid tm (1)emStm

Rigid base frame for low vibration and ease of installation.Incorporates integral lifting lugs throughout, machined motoradapter plate (shown in green), which together with the skidmotor plate are predrilled for virtually all available motoroptions.(1) Patent Pending

discharge HeadStandard Flanges are ANSI B16.5Class 300 through 2500, Lap JointType to allow for alignment withPipework.Other connections / flange standardsavailable.

pump elementMulti stage centrifugal pump with industry leading highefficiency designs. Supplied as a replaceable module.Additional pump elements can be added or de-staged ifrequired for changing duty conditions. Most pumps are“mixed flow” design for improved abrasion resistance,improved gas handling and higher efficiency.

wood group eSp, inc.

Suction chamberCan be rotated in 45% Increments.Standard Flanges ANSI B16.5 Class 150 through 2500.Other connections / flange standards available.

flexible couplingGrid or Gear Style Couplings are standardequipment for long life and minimal routinemaintenance requirements. Others couplingtypes are available on request.

Instrumentation / ProtectionStandard SPS package includes;

- Suction and Discharge Pressureindicating and Control Switches.

- Vibration Switch. - Bearing Frame Thermocouple.

Other options can beaccommodated on request.

Bearing frame (thrustchamber)Supplied as replaceablemodule.Interchangeablebetween systems regardlessof the size pump elementinstalled. Very low number ofrotating parts for long trouble-free life, simple operationand minimal routine maintenance.Oil ring lubrication for optimum oil dispersionand reduced operating temperatures.Thermocouple installed to provide periodicor permanent temperature monitoring /shut down protection.Labyrinth shaft seals protect the internalsfrom the environment without wearingthe shaft surface.

mechanical Seal and Stub ShaftOptimized mechanical seal only design.Operates at suction pressure. Standard sealfeatures silicon carbide faces. Seals availableup to 3000 PSI. Options include API682cartridge type, and API flush and quenchplans. Front Pull-Out TM (1) design allows forrapid change-out of seal and / or stub shaftwithout disturbing bearing frame and flexiblemotor coupling thus avoiding realignment or therequirement of spacer coupling.(1) Patent Pending

motorsConventional industry standard 2-pole NEMA and IECfoot mounted electric motors are used in configurationsto suit local requirements for; enclosure type, voltage,frequency, insulation class, hazardous area, etc.Other drive options include gas or diesel engine via aspeed increaser.

Finite element analysis of rigid easily modified skid.

Brazil – South america

Produced Water Disposal7500 BPD (XYZ USgpm/ABC m3/hr) per unit5 PSI (YZ BAR) Suction pressure1500 PSI (XZ BAR) Discharge pressure

New Mexico - USAProduced water disposal

8000 BPD (233 USgpm/53 m3/hr)per unit50 PSI (3 BAR) Suction pressure3000 PSI (207 BAR) Discharge pressure

Texas - USAWaterflood Injection

20,000 BPD (583 USgpm/50 m3/hr)per unit50 PSI (3 BAR) Suction pressure1750 PSI (121 BAR) Discharge pressure

Mississippi - USAC02 Pipeline booster

5000 BPD (146 USgpm/33 m3/hr)1200 PSI (83 BAR) Suction pressure2000 PSI (138 BAR) Discharge pressurePlan 53 pressurized flush package,“Front Pull-outTM” API682 doublemechanical seal

the first systems were installed over ten years ago, there are now hundreds of SpS operating around the world- mostly on arduous, continuous service applications. Below are examples of installations in uSa.

Surface pumping Systems

60 Hz performance capabilities

Head Office:6120 Davies Road

Edmonton, ABT6E 4M9

Phone: (780) 485-2010 • Toll Free: (866) 707-7867Fax: (780) 485-1938

• Calgary • Drayton Valley • Lethbridgewww.rotatingright.com

Oman – Middle EastWaterflood Injection

8000 BPD (233 USgpm/53 m3/hr) per unit

1000 PSI (69 BAR) Suction pressure

5000 PSI (345 BAR) Discharge pressure

Brazil – South AmericaProduced Water Disposal

7500 BPD (219 USgpm/50m3/hr) per unit

5 PSI (0.3 BAR)Suction pressure

1,500 PSI (103 BAR)Discharge pressure

Japan - AsiaGeothermal Injection

10000 BPD (292 USgpm/66 m3/hr)

50 PSI (3 BAR) Suction pressure

2000 PSI (138 BAR) Discharge pressure

Examples of International Installations

Surface pumping Systems

50 Hz performance capabilities