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Mayfield Industries Pty Limited Switch onto Mayfield Capability Profile Design, manufacturing, installation and commissioning of transportable switchroom and switchboard solutions.
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Page 1: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Mayfield Industries Pty Limited

Switch onto Mayfield Capability Profile

Design, manufacturing, installation and commissioning of transportable switchroom and switchboard solutions.

Page 2: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Mayfield

Core Proposition

Mayfield is a specialist engineering company with a trusted name in

the design, manufacturing, installation, and commissioning of

Transportable Switchrooms, LV Main Switchboards, LV Motor

Control Centres and other products to clients locally and overseas.

Mayfield has operated continually since 1936 and our reputation

was founded on our switchboard manufacturing capability. This

understanding has allowed us to develop and manufacture

transportable buildings suited for the operation and long life

expectancy of the electrical equipment housed inside.

We deliver switchrooms, switchboards, motor control centres and

other products to clients locally and overseas. Our reputation has

been founded on our switchboard manufacturing capability, however

our offering extends beyond this.

Our approach to winning and delivering each project is flexible, in

that we can offer our clients a range of partnering models, including

alliancing or a consortium arrangement.

Manufacturing Operation

Our modern manufacturing facility, situated on 26,000m2, provides

the foundation for guaranteed project delivery, on time and to the

highest possible standards.

We pride ourselves on the quality and longevity of our client

relationships established over many years, which include a

considerable number of long-term clients and repeat business,

earned by providing the best solutions.

Experience has shown us that maintenance can be a costly

component throughout a product’s life cycle. Accordingly, our

approach ensures we focus on delivering the lowest ‘total life cost’.

Page 3: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Our Target Markets

Market Focus

• Water & Wastewater treatment plants

• Pumping stations

• Power generation

• Co-generation facilities

• Renewable energy

• Mining and mineral

• Oil and gas

• Process industries

Sample of Completed Projects

• Olympic Dam Expansion (SA)

• Newman Power Station (WA)

• Quarantine Power Station (SA)

• Mt Stuart Power Station (QLD)

• Badu Island Power Station (QLD)

• BMA Broadmeadows Coal Handling Substations (QLD)

• Metronode Datacentre Plantrooms (VIC)

• Port Adelaide and Bolivar High Salinity Project (SA)

• Snapper Mineral Sands (NSW)

• Shell Aust. Blast Rated Switchroom (VIC)

• APLNG Upstream Electrification (QLD)

• Simberi Gold (Papua New Guinea)

BMA Broadmeadows SS108

Substation, 2011-2012

Clients

• BHP Billiton

• Electranet

• Tenix

• SA Water

• United Water

• Santos

• GRD Minproc

• Ausenco

• Siemens

• Rolls Royce

• Ergon Energy

• HWE / Rio Tinto

Page 4: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Transportable Switchrooms

We design and manufacture fully transportable switchrooms, control

rooms and process skid assemblies. Our switchrooms are custom

designed and built to withstand the most arduous climate and

transport routes Australia has to offer.

Mayfield is recognised as an industry leader in transportable

switchrooms. Its history in switchboards provides Mayfield with a

unique understanding of the connection between switchboard and

switchroom. These 2 elements are not exclusive, but need to be

considered as a whole in order to develop the solution. Mayfield has

the capability to install and intercable all types of Medium Voltage

and Low Voltage switchgear into their switchrooms.

Our buildings are manufactured entirely in-house and designs are

based on all steel construction for the base, wall and roof sections

incorporating:

• Colourbond steel sheeting to walls and ceiling – internal/external

• Fire rated construction

• Fire alarm systems

• Fire suppression (FM200, Novec, Inergen, Argonite)

• Point and VESDA detection systems

• Air conditioning systems

• Room pressurisation systems/Dust ingress prevention

• Support platforms and stairs

• Complete electrical and HV/LV switchgear fitout

• Communication systems

• Cyclone, ballistic and blast rated construction

Page 5: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboard Capabilities

Switchboard Capabilities

We provide the option of a custom-built switchboard, tailored to

specification, or a modular ‘off the shelf’ switchboard.

Our switchboards are type tested to AS 3439, in accordance with the

following:

• continuous ratings up to 5,000A

• short-circuit ratings up to 100kA

• Forms 1, 2, 3, 3A, 3B or 4 segregation

• Appendix E arc fault containment

• Based on our client’s requirements, cubicles can be manufactured

• from marine grade aluminium, mild, galvanized or stainless steel.

Custom Switchboards

Main switchboards are manufactured entirely in-house, in accordance

with independently certified quality assurance procedures. This ensures

total control throughout all phases of design and production.

As part of our customised solution, configuration options include:

• Up to IP66 degrees of protection

• front or back connection

• top and/or bottom cable entry

• double sided or back-to-back

• shipping breaks

• external/internal paint colour to specification

To support our ability to manufacture custom built switchboard

enclosures and switchrooms in-house, we have a state-of-the-art

manufacturing facility, which is fully equipped with large fixed

machinery, including NC brake presses, guillotine and the latest in NC

turret punch technology, enabling general steel fabrication to high

tolerances.

In addition, we have a fully equipped wet spray painting and baking

system to facilitate a variety of paint finishes.

Our capabilities in this area include the following:

• acoustic enclosures

• access platforms

• canopies

• stairs

• walkways

• general equipment supports

Page 6: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Modular Switchboards and MCCs

Modular Switchboards

We offer our clients a modular switchboard, designed for main

switchboard and motor control centre applications.

We are well versed in applying a variety of proprietary modular

switchboard building systems, such as B&R, Elsteel, Rittal and

Mayfield’s own modular system.

Modular construction systems enable products to be built to various

sizes and configurations, resulting in shortened lead times and design

flexibility, to produce type-tested solutions.

Modular switchboards offer our clients a cost effective, simple to

construct solution, which maximises design flexibility, particularly in fast

track project time frames.

Motor Control Centres

We offer our clients motor control centres with the option of fixed, plug-

in or withdrawable modules. They are designed and manufactured in-

house and can be configured in a number of ways, for example, front or

back connection, top and/or bottom cable entry and doublesided

arrangement.

The plug-in and withdrawable motor control centres offer our clients a

completely flexible design. Modules can be rearranged in the future

without the need to cut, drill or weld and they also offer easy extension

from both ends. The draw-out nature of modules simplifies maintenance

and minimises downtime.

Features of our motor control centres include:

• Fault level of 50kA for 3 secs, 100kA for 1 sec

• Forms 1, 2, 3, 3A, 3B or 4 segregation

• Form 3B, Appendix E (arc fault containment)

• Up to IP65 degrees of protection

• Horizontal busbar system rated from 1000A to 5000A

• Vertical busbar system rated up to 1000A

• Full-length Neutral and Earth bars

• Cable entry from top and bottom

• Switched fuse units and circuit breakers are door interlocked,

ensuring operator safety.

Page 7: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Experience - Relevant Industry Expertise

Labour force tailored for Project size

• In House expertise

• Long history of Industrial experience

• Olympic Dam, Shell, APLNG, Rio Tinto, IHI, ECM,

SA Water

• Strong in house electrical capability - 25+

Electricians

• Use of industry recognised electrical subcontractors

• ie. Broadspectrum, IES

• Strong Subcontract Management

Structural Engineering and Third Party RPEQ certification

• CPR

• Form 15 and 16

History based on Switchboard Design and Manufacturing

• Understanding the importance interface between

switchgear and switchroom as a total solution

• Ownership by AMEC, Leighton Contractors

Strong Project Management Experience

• Independence - full contract management capability

• Established Siemens project team at Mayfield

• Project Management

• Document Control

• Testing Controllers

Page 8: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Management System

AS/NZS ISO 9001

AS/NZS 4801

AS/NZS ISO 14001

Australian Standards

WHS Regulations &

Environmental

Legislation

Government

Management Systems

Guidelines

MAYFIELD INTEGRATED

MANAGEMENT SYSTEMS MANUAL

Policies

Standard Procedures

System forms

ISO 9001:2008 - Quality Assurance

ISO 14001.2004 - Environment

AS NZS 4801.2001 - OHS

Page 9: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Systems - Web Based Business Systems

Managing our Business Systems securely, whilst gaining unprecedented access across

multiples sites

Full ISO audit

capability

Document

management and

version control

Recording, analysing

and reporting data

metrics

Supplier, Client,

Contractor

management,

including remote

Induction capability

WiFi access via servers,

ipad and iphone for

access anywhere,

anytime

Page 10: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Detailed Project Management

Page 11: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Relevant Industry Experience

Safety Conscious Culture

• Safety systems built on the history of Tier 1

Contracting ownership (AMEC, Leighton

Contractors)

• Inductions across the board

• Visitors, Clients, Workers

• Now achieved over 225,000hrs on APLNG

without Lost Time or Medical Treatment

Page 12: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

ISO 9001:2008

Quality Assurance

ISO 14001.2004

Environment

AS/NZS 4801.2001

OHS

Surveillance Audit conducted in

June 2013

98% Score on the Achilles Audit

October 2013

Quality Assurance

Page 13: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Process – Pre-Contract Order Receipt

Pre Contracts Process

Pre-contractsBDM Estimators Review/Approval Team Client

All opportunities directed to the BDM

Conduct Opportunity Assessment

Yes/No/Negotiate

Reject opportunity

Conduct Go/ No Go Assessment

Yes/No/Review

Reject Opportunity

Client review

Review Business

Risk

Complete OA record

Complete Go/ No Go

Record

Conduct Tender Process

(Refer Tender Process )

Financial & Green sheet Review

Yes/No

Create Tender Docs

Present to Client,Notify BDM

Review Feed Back Form

Book Greensheet

review

Client reviews tender

Parent Process

Sub Process

Document

Decision

No

No

Yes

Yes

Yes

Prepare Client Submission Tender

Documents

Accept

No

Tender Strategy Review

Pre Tender Assessment

Checklist

Tender Review

Checklist

Tender Review

Checklist

Page 14: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Process – Project Development

Development Phase, Specifications, calculations

Client Design & Engineering SuppliersCompliance Sub-contractorsTender/QA/

Manufacturing

Phas

e

Client documentation

ScopeDrawings

Supplier

RegulationsStandards

Codes

design team

Client review for approval

Receipt confirmation

Issued for Construction

To IFC

Sub-contractors

From Client alteration

IFC

TQ issued to

Client

Document Controller,

QDMS system

Mayfield Knowledge Base

External Technical resources

Sub-contractor external process

Release to Mayfield

Project controlled documents are managed through QDMS.Any qualifications/amendments are managed through a ‘TQ’ process

To MOR process

IMS-SP09-F04

Planning Xfunctional Team

ResourcesITP

PQMP

Receipt confirmation

Page 15: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Process - Manufacturing

Manufacturing overview

Design and Development

Manufacturing QA Sub-Function

Phas

e

Manufacturing Pack released

Manufacture to specification

Manufacturing Query

Design team(query review)

Progress inspections

Progress gates

ITC

Colate incoming documentation

ITPMDR

Release Note

TQ issued to

Client

Goods receipt

Punch List

Suppliers

Inspection

NCR

OK

N/OK

Inspection

N/OKOK

outcome

IMS-SP09-F04

OK

N/OK

Page 16: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Process – IFC and Issue Resolution

Release to Manufacturing, issue resolution

Client Sub-ContractorsMayfield Engineering Mayfield Manufacturing Suppliers Function

Phas

e

From Development

QDMS

Control copy issued through QDMS

Control copy issued through QDMS

Control copy issued through QDMS

IFC document(Registered in)

QDMS

Change to scope or

design brief by Client

Advise Mayfield

Engineering

Manufacture to specification

Manufacture to specification

Manufacturing Query

Manufacturing query

Design team

Resolve or escalate

Continue manufacture

Continue manufacture

Supply through Procurement

Obtain release certificate

Obtain release certificate

Raise TQ

TQ issued to

Client

Manage inhouse

Design team

MOR

From Development

(supplier)

IMS-SP09-F04

Page 17: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Process – Inwards Goods Control

Title; Incoming Goods

Goods Receipt Quality InspectionFree Issue Inspection

Ph

ase

Goods arrive.

Visual inspection of condition of goods and

verify against paperwork

Return or receipt “as is”(NCR required)

Sub-process ANon conforming goods procedure

1. General item,2. Free Issue,

3. QA inspect required

Receipt item

Accept deliveryComplete Mayfield

receipt docket

1.

2

Label items for usePut away items

Enter final disposition into Job Pac

File all documents as per procedure

2&3

Raise QA inspect request,Inform QA

Complete free issue receipt for,

Inform Store receivables

Uncrate items,Inspect as per QA

inspection requirements

OK/Not OK

Identify items as Not OKRaise NCR

Inform Site Supervisor

Identify items as OK for production

Move to storage if required

Sub-Process BNon-conforming free issue goods

procedure

Label items and transfer to QA or free issue

storage

Complete QA release and inform Store receivables

Uncrate items,Inspect as per QA

inspection requirements

OK/Not OK

Identify items as Not OKRaise NCR

Inform Site Supervisor

Identify items as OK for production

Move to storage if required

Sub-Process CNon-conforming goods procedure

3

Page 18: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Standard Project Documentation Deliverables

Mayfield Handover Documentation

Project Quality Management Plan

o Project Details

o Project Description

o Risk Identification

o Project champion details

o Communication Plan

Equipment specifications & Installation and Operation

Manuals

Material Data Records (MDR’s)

o Equipment test reports & Certificate of compliance

o Material details & Specifications

o Test equipment Calibration certificates

o Inspection & Test Plan

o Inspection & Test checklist

o Electrical Certificate of Compliance

o Spare Parts list

o As Builts

Page 19: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

• A professional and ethical approach

to all aspects of the projects.

• Willingness to work co-operatively

and creatively in solving problems.

• A total focus on achieving all targets

for price, delivery and quality.

• The willingness to go the ‘extra mile’

when required.

• A highly skilled and motivated

workforce.

• Manufacturing facilities that are

ideally suited to the application.

Its not just what we do, but

how we do it that matters.”

Project Endorsements

Page 20: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Project Endorsements

Page 21: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Recent Project Snapshot

Project Client Year Scope Leadtime Value

APLNG Upstream Gas process and

Water Treatment Facility

Switchrooms

Siemens 2012-2013 Design, Engineer and the Manufacture of 64 transportable

switchrooms complete with platforms, support columns, L&P DBs,

Fire and Gas Suppression and HVAC system. Installation and

testing of LV and MV switchboards, LV and MV Drives and

Compressor cooling units. Buildings were up to 25m x 5.5m and a

maximum of 50tonne.

20 months $32mil

Macarthur River Power Station ECM 2013 Design, Engineer, Manufacture and Install 2 substations complete

with platforms, support columns, L&P DBs, Fire and Gas

Suppression and HVAC system consisting of a 4 module and 2

module switchrooms. Design and manufacture of LV switchboards.

Installation and testing of LV and MV switchboards, drives and

Compressor cooling units. This project required the development of

a process to provide the safe and cost effective system of re-

assembling the 6 modules at site. Buildings were LV and Control at

38m x 10m and MV at 34m x 5m.

4 months $3.4mil

Hamersley Iron - Yaralyi Maya Power

Station

IHI 2012-2013 Design, Engineer, Manufacture and Supply 22mm x 6m

transportable switchroom. The switchroom was designed suitable

for 2hr fire rating and Region D Cyclone rating. Installation and

intercabling of LV Switchboards, Battery systems and Control

Cabinets. Building weight was 58tonne.

3.5 months $950k

Nyrstar Silver Plant – Precious Metals

Refinery Switch-room

Nyrstar 2012 Design, Engineer, Manufacture and install transportable switchroom

complete with L&P DB, LV MCC, F&G System, HVAC and

intercabling between equipment. This switchroom incorporated a

computer floor to contain the intercabling.

3.5 months $680k

Simberi Gold (Papua New Guinea) Schneider Electric 2012 The design, engineering and manufacture of 4 LV and HV

transportable switchrooms for the Simberi Gold mine in Papua New

Guinea. Project included the design and manufacture of LV MCCs

for installation and connection to free issued VSDs, PLCs and UPSs.

3 months $3mil

Page 22: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Recent Project Snapshot

Project Client Year Scope Leadtime Value

BMA Broadmeadows Siemens 2011-12 Design, Engineer and Manufacture 3 transportable substations

consisting a total of 6 transportable switchrooms and approximately

200m2 of platforms and stairs. Main MV VSD room consisted of

280kw of heat cooled by a 320KW HVAC system. Installation of LV

and MV switchboards, VSDs, control panels UPSs, DBs etc. The

heaviest of the buildings was 75tonne.

7 months $3mil

Metronode Datacentre Plantroom Metronode 2011 The design, engineering and manufacture of a modular data facility

plantroom. The plantroom consisted of 15 tranportable modules

arranged 3 storeys high and 5 bays wide. The design, manufacture,

installation and testing of 21 LV switchboards that controlled the

power reticulation across the Datacentre site.

8 months $6mil

Blast Resilient Switchroom Shell Refinery 2010/2011 Design, Engineer, Manufacture and deliver and Medium Voltage

switchroom capable of withstanding a blast of 11kPa with peak

overpressure of 23kPa @ 44ms.

Scope Included:

ŸBlast calculations for structure and doors.

ŸInstallation of Siemens Medium voltage switchgear.

16 weeks $400k

Sino Iron Port Facilities Switchrooms United Group 2010 Design, Manufacture and deliver 1 @ 36m x 4.5m transportable

building. Building was designed in 3 sections to be joined on site.

Scope Included:Ÿ

VESDA Detection and FM200 Gas Suppression.Ÿ

A/C design, selection and supply.Ÿ

Design for Region D cyclone rating.

16 weeks $630k

Olympic Dam RB08,RB33, RB34,

RB35 & RB39 Vent Fan Projects Schneider Electric for

BHPB

2010 Design, Manufacture and deliver 10m x 4.5m transportable

buildings.

Scope included:Ÿ

Design and supply of 3 x Packaged HVAC units to handle 150kW of

internal heatload.Ÿ

VESDA Detection and Inergen Gas Suppression.Ÿ

LV MCC design and installation into switchrooms.

Ÿ2hr Fire rated Walls, floor and ceiling.

9 weeks/ project $2.5mil

Snapper Mineral Sands Wet

Concentrator Plant Switchroom and

Accessories

Bemax Resources 2009 Design, Manufacture and deliver 1 @ 19.5m x 5.6m transportable

building.

Scope included:Ÿ

Design and Installation of 5 LV Motor Control Centres.Ÿ

Manufacture of Air cooling and filtering plant custom designed to suit

the highly saline atmosphere and cool the 1.2mW of Variable Speed

Drives installed.

ŸManufacture of Tailings pump skid switchroom and LV MCC.Ÿ

Computer floor installation to act as air plenum for cooling drives and

intercabling zone.

6 months $1.5mil

Page 23: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Wind Farms

Project: Clare North Wind Farm

Client: Consolidated Power Projects

Date: 2011

Scope: Design, Manufacture and Fitout 2 Switchrooms for a

South Australian wind farm project.

Mayfield has delivered switchrooms into Clare North,

Macarthur River, Woodlawn, Oaklands Hill, North Brown

Hill, Hepburn, Hallet Hill and Clements Gap wind farms.

Value: +$400k

Leadtime: 3 months

Page 24: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Yuralyi Maya Power Station

Client: IHI, Rio Tinto

Date: 2012-13

Scope: Design, Manufacture and Fitout 2 Switchrooms, Fire

Rated and Region D Cyclone

Value: +$1.5mil

Leadtime: 3 months

Page 25: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Yuralyi Maya Power Station

Client: IHI, Rio Tinto

Date: 2012-13

Scope: Design, Manufacture and Fitout 2 Switchrooms, Fire

Rated and Region D Cyclone

Value: +$1.5mil

Leadtime: 3 months

Page 26: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions

Project: Yuralyi Maya Power Station

Client: IHI, Rio Tinto

Date: 2012-13

Scope: Design, Manufacture and Fitout 2 Switchrooms, 2hr Fire

Rated and Region D Cyclone

Value: +$1.5mil

Leadtime: 3 months

Page 27: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions

Project: Yuralyi Maya Power Station

Client: IHI, Rio Tinto

Date: 2012-13

Scope: Design, Manufacture and Fitout 2 Switchrooms, 2hr Fire

Rated and Region D Cyclone

Value: +$1.5mil

Leadtime: 3 months

Page 28: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Yuralyi Maya Power Station

Client: IHI, Rio Tinto

Date: 2012-13

Scope: Design, Manufacture and Fitout 2 Switchrooms, 2hr Fire

Rated and Region D Cyclone

Value: +$1.5mil

Leadtime: 3 months

Page 29: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: BMA Broadmeadows Coal Mine

Client: Siemens, BMA

Date: 2011-12

Scope: Design, Manufacture and Fitout 6 Switchrooms, Fire

Rated, F&G system, >200m2 platforms

Value: +$3.5mil

Leadtime: 8 months

Page 30: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: BMA Broadmeadows Coal Mine

Client: Siemens, BMA

Date: 2011-12

Scope: Design, Manufacture and Fitout 6 Switchrooms, Fire

Rated, F&G system, >200m2 platforms

Value: +$3.5mil

Leadtime: 8 months

Page 31: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Macarthur River

Client: ECM

Date: 2013

Scope: Design, Manufacture and Fitout 5 Switchrooms (4

Pieces to make a single HV, LV and Control building)

Value: +$3mil

Leadtime: 5 months

Page 32: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions

Project: Snapper Mineral Sands

Client: Ausenco, Bemax

Date: 2009-10

Scope: Design, Manufacture and Fitout 3 switchrooms.

Aluminium Clad to meet the high salinity of the floating

process plant. Computer floor used to intercable and

act as air plenum for cooling of 1.2MW of VSDs.

Value: +$1.6mil

Leadtime: 8 months

Page 33: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions

Project: Snapper Mineral Sands

Client: Ausenco, Bemax

Date: 2009-10

Scope: Design, Manufacture and Fitout 3 switchrooms.

Aluminium Clad to meet the high salinity of the floating

process plant. Computer floor used to intercable and

act as air plenum for cooling of 1.2MW of VSDs.

Value: +$1.6mil

Leadtime: 8 months

Page 34: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Newman Powerstation

Client: Leighton Contractors

Date: 2011

Scope: Design, Manufacture and Fitout 1 Switchrooms with

Solar Shield roof.

Value: +$500k

Leadtime: 5months

Page 35: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Newman Powerstation

Client: Leighton Contractors

Date: 2011

Scope: Design, Manufacture and Fitout 1 Switchrooms with

Solar Shield roof.

Value: +$500k

Leadtime: 5months

Page 36: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: Newman Powerstation

Client: Leighton Contractors

Date: 2011

Scope: Design, Manufacture and Fitout 1 Switchrooms

Value: +$500k

Leadtime: 5months

Page 37: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: APLNG Upstream Electrification

Client: Siemens, Origin-Conoco Philips

Date: 2012-13

Scope: Design, Manufacture and Fitout 63 Switchrooms,

buildings range in length from 18m to 25m.

Value: +$30mil

Leadtime: 18 months

Page 38: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: APLNG Upstream Electrification

Client: Siemens, Origin-Conoco Philips

Date: 2012-13

Scope: Design, Manufacture and Fitout 63 Switchrooms

Value: +$30mil

Leadtime: 18 months

Page 39: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: APLNG Upstream Electrification

Client: Siemens, Origin-Conoco Philips

Date: 2012-13

Scope: Design, Manufacture and Fitout 63 Switchrooms

Value: +$30mil

Leadtime: 18 months

Page 40: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms

Project: APLNG Upstream Electrification

Client: Siemens, Origin-Conoco Philips

Date: 2012-13

Scope: Design, Manufacture and Fitout 63 Switchrooms,

buildings range in length from 18m to 25m.

Value: +$30mil

Leadtime: 18 months

Page 41: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Blast Rated

Project: Shell Geelong - Mogas Blast Rated Switchroom

Client: Shell

Date: 2012

Scope: Design, Manufacture and Fitout 22kV Blast Rated

Switchroom. Building designed to withstand 11kPa

blast.

Value: $400k

Leadtime: 5 months

Page 42: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Oil & Gas – Blast Rated

Project: Shell Geelong - Mogas Blast Rated Switchroom

Client: Shell

Date: 2012

Scope: Design, Manufacture and Fitout 22kV Blast Rated

Switchroom. Building designed to withstand 11kPa

blast.

Value: $400k

Leadtime: 5 months

Page 43: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions – Blast Rated

Project: Shell Geelong - Mogas Blast Rated Switchroom

Client: Shell

Date: 2012

Scope: Design, Manufacture and Fitout 22kV Blast Rated

Switchroom. Building designed to withstand 11kPa

blast.

Value: $400k

Leadtime: 5 months

Page 44: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Telecommunication Shelters - CEV

Project: Regional Broadband Blackspot Project (RBBP)

Client: Visionstream (Nextgen)

Date: 2011-12

Scope: Design, Manufacture and Fitout 25 Controlled

Environmental Vaults. Walls and Door designed to

withstand ballistic attack to S0 and S1 rating.

Value: +$2m

Leadtime: 12 months

Page 45: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Telecommunication Shelters - CEV

Project: Regional Broadband Blackspot Project (RBBP)

Client: Visionstream (Nextgen)

Date: 2011-12

Scope: Design, Manufacture and Fitout 25 Controlled

Environmental Vaults. Walls and Door designed to

withstand ballistic attack to S0 and S1 rating.

Value: +$2m

Leadtime: 12 months

Page 46: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Shipping Container Conversion

Project: Bing Bong Creek

Client: Gabriel Electrical

Date: 2013

Scope: Design, Manufacture and Fitout Shipping Container to

2hr Fire and Category D Cyclone ratings.

Design, Manufacture and Install MCC

Value: +$150k

Leadtime: 4 Weeks (inclusive of design and manufacture)

Page 47: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Support Items - Gas Suppression Cabinets

Page 48: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchgear Installation - Mining/Process

Page 49: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards – Outdoor Kiosks

Page 50: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Multi-level, Multi-Module

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 51: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms - Telecommunication

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 52: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms - Telecommunication

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 53: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions

Complex Cable Management Design

• Co-ordinating cable management across 7 layers of cable tray.

• Datacentre Tier 3 consideration.

Page 54: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions - Telecommunication

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 55: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions - Telecommunication

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 56: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Integrated Solutions - Telecommunication

Page 57: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Multi-level

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 58: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchrooms – Alternative Cladding Solutions

Project: Metronode Datacentre Plantroom – Derrimut Vic

Client: Metronode

Date: 2012

Scope: Design, Manufacture and Fitout 5 bay, 3 storey Plantroom

assembled from 15 transportable modules.

Value: +$7m

Leadtime: 12 months

Page 59: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards - Okken

Okken

Mayfield Industries has the sole licence through Schneider

Electric to Manufacture Okken Switchboards within Australia.

Okken is a high arc fault rated, fully type tested withdrawable

switchboard that has been developed over many years of

experience for high safety and process critical applications in

the Oil&Gas, Mining and Nuclear markets.

The systems provides the highest level of safety for operators

and speed of upgrade or maintenance minimising downtime.

Page 60: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Okken – Switchboards

Page 61: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Okken – Switchboards

To find out more visit

Mayfieldindustries.com.au\okken

Page 62: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Okken – Switchboards

Page 63: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Okken – Fully Withdrawable Solutions

Page 64: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards – Custom Build

Project: BHP Mesa A

Client: HWE Mining, BHP

Date: 2010

Scope: Design, Manufacture 5 x 4000A Outdoor Distribution

Boards

Value: +$600k

Leadtime: 3 months

Page 65: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards – Custom Build

Project: BHP Mesa A

Client: HWE Mining, BHP

Date: 2010

Scope: Design, Manufacture 5 x 4000A Outdoor Distribution

Boards

Value: +$600k

Leadtime: 3 months

Page 66: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards – Custom Build

Project: APLNG WTF Ring Main Units

Client: Fredon, Origin-Conoco Philips

Date: 2012-13

Scope: Design, Manufacture and Supply 2 x 22kV Schneider

RMUs and Outdoor enclosures

Value: +$230k

Leadtime: 3 months

Page 67: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Switchboards – Modular Systems

Project: Snapper Mineral Sands

Client: Ausenco, Bemax

Date: 2009-10

Scope: Design and Manufacture of 5 MCCs and 3 Switchrooms

Value: +$1.6mil

Leadtime: 8 months

Page 68: Switch onto Mayfield - Mayfield Industriesmayfieldindustries.com.au/media/Mayfield-Presentation-Dec-2013.pdf · based on all steel construction for the base, ... Structural Engineering

Mayfield Industries Pty Ltd

3 Gidgie Court Edinburgh Park, SA 280 Cormack Road, Wingfield, SA 5013 t (08) 8169 1000 f (08) 8169 1099 e [email protected]


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