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Sylast [Thread Lubricant]

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8/8/2019 Sylast [Thread Lubricant]

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Garment makers & consumers have very high expectation

The seam must meet a multiplicity of requirements. Consequently, the requirements

of the garment makers and the sewing industry are high on the thread used to make

seams. Production of seam must be quick & flawless, it must withstand mechanical

stress & it must meet the aesthetic & up-to-date fashion expectations of consumers.They can fully unfold their capabilities when they are brought up to peak performance

by ´Sylast seriesµ of Sewing Thread Lubricants:

A lot is expected

of sewing thread

Embroidery yarn

should shine &

embellish

Robust Sewing

process are crucial

It is important that

seamstresses like

 working with your 

thread

Thread must be

gentle on the skin

A seam must

hold & look good

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Sewing thread lubricants for exhaust

method & lick roll application

LNCI offers a complete range of sewing thread

lubricants that are suitable for use with allapplication techniques:

Exhaust Method Lick Roll Method /Dosing pump

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Constant Concentration along bobbin

cross section

Temperature

Liquor flow

pH control

Pumping cycles

Residence time

Yield

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Rinsed

Yarn

Buffer 

Soda

Sylast Series

8 mins8 mins

25ºC

2ºC/min

60-70ºC

Draining

8 mins

pH measurement: 7.0-7.5

(As indicated in the technical leaflet)

Pumping cycle(Alternating):

3 min inside-outside

5 min outside-inside

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Sylast LubricantspSuperior performance in your exhaust

process:

The lubrication is initiated by pH adjustment and temperature raise.

The lubricant droplets grow together and form a homogeneous film on

the surface of the thread. Sylast-Series helps to make exhaust

process quick, simple & complete

Sylast film

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Sylast lubricants for lick roll application have been optimized to wet

the lick roll with a uniform thin layer. When the thread comes into

contact with this layer, the lubricant is transferred to the thread and

spread out forming a homogeneous film on the surface of the

thread.

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Sylast series range includes lubricants that are formulated to giveoptimum performance in dosing pump application. They fully

cover the thread forming a uniform lubricant film. They are so

stable that very little contamination builds up in the machine. This

reduces cleaning costs & idle time to a minimum

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Normal lubricants often create a non-homogeneous layer, resulting in

insufficient smoothness of the thread. With Sylast Series you get ahomogeneous lubrication. Regardless of whether you use the exhaust

process, a kiss-roll or dosing pump, the lubrication result in perfect in all

respects.

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Without antistatic agents, a very high static charge builds up on thread

during sewing. Threads do not run smoothly, and this inevitably results in

poor sewing & poor seam quality.

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Standard lubricants hardly reduce friction on thread, & they are a

significant factor in needle overheating without heat protection, sewing

thread made of synthetic fiber will melt. This weakens the thread, leadingto crust formation at needle. The result is thread breakage and limits on

stitch frequency. Sewing thread treated with Sylast lubricant glides

smoothly into the fabric. It provides heat protection for threads made of 

synthetic fiber. With Sylast you can sew at high speeds without the risk of 

thread breakage.

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In the sewing industry, there often is not enough time to adjust sewing

machine parameters to exactly match the sewing thread & the fabric. The

consequences, for example when working with thin or smooth materials,are often fatal-crinkled seams & frustrated seamstresses.

Standard lubricants have narrow application window , & this often leads to

problems in sewing process.

LNCI optimizes thread lubricants for a wide application window, so thatcritical seams can be placed more easily even when conditions are not

optimal.

LNCI optimizesthread lubricants for 

a wide application

window

Standard lubricants

have narrow

application window

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Customer benefits during production of sewing

thread:

Optimal formulation for exhaust, kiss-roll and dosing pump.

Simple, reliable lubrication.

Homogeneous solid add-on along the bobbin cross-section

during the exhaust process.

Perfect results during application with kiss-roll or dosing pump.

Nearly no influence on tensile strength.

Stable emulsions, even under extreme conditions.

No influence on rubbing or colour fastness.

100% exhaustion.

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Customer benefits during sewing:

Good gliding and minimal friction for easy sewing.

Constant friction values for constant sewing parameters.

 Antistatic properties for optimal running behaviour.

Effective heat protection prevents thread melting & formation of deposits

on the needle.

No corrosion on machine parts.

Non-critical when stitch frequencies vary significantly.Constant thread characteristics even under extreme climatic conditions.

Constant seam thickness.

Wide application window, even when technical sewing conditions are

unfavorable.

Fast, productive sewing with no thread breakage.Reduced reject rate.

Satisfied seamstresses.

Productive, efficient sewing operations.

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Disadvantage of hard waxing :

oIrregular take-up

oPoor reproducibility

oNo constant friction

oHigh static charge

oLoss of paraffin during storage

oParaffin deposits

oLow winding speed

o

Yarn breakageoUnsteady fibre run.

Wet waxing with ³Sylast´ is the technology of choice

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SylastO

il in water Inducing lubricant Yarn coatingemulsion film formation Completed

Lubricant Water growing together of Sylast lubricant Water 

lubricant droplets film

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Ordinary two step process:

2nd step

Hard-waxing

Dyeing

Softening + Wet-waxing

Combo-Process with Sylast:

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jWet-waxing and softening in the dyeing unit,directly after the dyeing process.

j Ingeniously simple´ One pot process´

j Good sliding properties & soft handle through

finishing at yarn level.

j Excellent results & lower costs.

j For all types of yarn.

j For practically all applications such as socks, over 

wear, body wear etc.

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Technical benefits:

j Extremely thin & homogeneous coating of the yarn with high-

performance lubricant.

j Greatly reduced friction, abrasion & static charge.

jConstant coefficients of friction in every speed range.

Operational benefits:

j Simplest handlingj No intermediate steps, directly after dyeing

jLittle fibre fly & no deposits on the processing machines

Efficient:

j Economical due to practically 100% yield

j Cost saving through simplification of process flow

j Environment- friendly because next to nothing remains in the liquor 

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LNCI Thread Lubricants

Wet Waxing/ Softening of knitting,warp knitting & weaving yarns

Sewing ThreadLubricants

Lick Roll /

Metering Pump

Exhaust Method

Exhaust Method

ParaffinBasis/Polyethylene

Paraffin Basis/Softener

Non-aqueouslubricants

AqueousLubricants

Sylast-DCSylast-HMT(hotmelt)

Sylast-TLNASylast-GL

Sylast-DSWSSylast-PSW

Profinish-LDS

Sylast-BASylast-OVG

Sylast-GTProfinish-OEProfinish-YX

Profinish-NPF

Profinish-LAN

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LNCI Range of Lubricants:

Sylast-DC: Non aqueous lubricant for all kind of sewing threads & embroidery

yarns. Best sewing performance on text. PES threads. Blend of silicones &

additives.

Sylast-HMT(hotmelt) : Hot melt lubricant for all kind of sewing threads &

embroidery yarns. Application temperature 60-80ºC, good handling / pourable.

100% active blend of silicones, waxes & additives. Excellent sewing

performance.

Sylast-TLNA: 100% active lubricant based on silicone, waxes & additives.

Suitable for all kind of sewing threads & embroidery yarns. For the cold lick roll

application.

Sylast-GL: Wet waxing agent for yarns. Excellent low friction on CO yarn,

even distribution over the bobbin cross section.

Sylast-DSWS: A ready-to-use, fully-formulated, new generation polysiloxane

based product, designed for application as sewing thread finish.

Sylast-NSW: A ready-to-use, fully-formulated, new generation polysiloxane

based product, designed for application as sewing thread finish.

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Sylast-BA: Is developed as a specialty product for exhaust application as yarn

lubrication. Sylast BA confers to the knitting yarns the gliding properties

required for further processing. The product is applied in a fresh bath after 

bleaching or dyeing of the yarns

Sylast-OVG: Lubricant for all kind of sewing threads & embroidery yarns.

Excellent sewing performances, good antistatic properties, high exhaustion

rate, minimum waste of water-maximum economy.

Sylast-GT: Is developed as a combination of softeners & smoothing agents. Itsrange of application extends from top back-washing or dyeing machine to yarn

& piece good finishing. It reduces fiber-to-fiber & fiber-to-metal friction. Avoid

sewing damage to tailored goods. Softener for re-beaming of indigo dyed

yarns. It improves the running properties when used as a finish for tops,

weaving yarns & embroidery yarns.

Profinish-OE: Softening agent to improve sewability. For cellulosic's, wool and

blends of these fibres with synthetics. Improves sewability, especially of open-

end yarns. Improves the elasticity of knitted fabrics. Extremely smooth, silky

handle. Suitable for jet application. Low foaming

LNCI Range of Lubricants(Contd):

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Profinish-YX: A proprietary blend of waxes & speciality modified fatty amide

derivatives that has been specially designed to give good lubrication and soft

handle on yarns.

Profinish-NPF: Wet waxing and softening agent For the finishing of yarns

made of synthetic fibres, wool and blends of these; also suitable for cellulosic

fibres.Low concentrations give extremely smooth yarns.High yield from long

liquors.Good abrasion resistance & antistatic properties.

Profinish-LAN: 40% active cationic dispersion of waxes & softeners.

Lubricant for 100% cotton sewing threads. Lubricant free of silicone.

LNCI Range of Lubricants(Contd):

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L.N.ChemicalL.N.Chemical IndustriesIndustries

OFFICE ADDRESS :-

150 Adarsh Industrial Estate,

Sahar Road, Chakala,

Andheri (E), Mumbai ² 400 099

Tel.- 91- 22- 4221 6789 (30 Lines)

91- 22- 2834 751391- 22- 6692 4112

Fax -91-22- 2836 6434

Email ID ² [email protected]

[email protected]

FACTORY ADDRESS :-

D- 14 /10, T.T.C. M.I.D.C Industrial area,

Turbhe , P.O.K.U.Bazar,

Navi Mumbai ² 400 705

Tel.-91- 22- 4141 9899 (30 Lines)

Fax -91- 22- 4141 9888


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