Synchronous Automation Servo Motors - Motion Control ... · PDF fileSynchronous servo motors...

Automation

SynchronousServo Motors

Catalogue: 192-060011 N5 / UKVersion 5 / December 2000

192-060011 N5

Servo motors

Automation2 Parker Hannifin GmbH

EMD HAUSER

192-060011 N5

Servo motors


EMD HAUSER

Contents

Synchronous servo motors manufactured by Parker Hannifin,Elektromechanik Europa ..........................................................................4

Standard servo motors of the HJ range..................................................5

Options ........................................................................................................6

Motor overview of HJ – motors .................................................................7

Dimensional drawings................................................................................8

HJ96C6-44S ....................................................................................................... 8HJ116C6-64S / HJ116E6-88S ............................................................................ 8HJ155A8-88S / HJ155E8-130S / HJ155G8-135S............................................... 8HJ155G8-135S with fan ...................................................................................... 9HJ190J8-150S with fan....................................................................................... 9

Engine characteristics curves.................................................................10

Highly dynamic synchronous servo motors HDY................................14

Options ......................................................................................................15

Motor overview of HDY – motors ............................................................16

Dimensional drawings..............................................................................17

HDY55C4-32S .................................................................................................. 17HDY70C4-44S / HDY70E4-44S........................................................................ 17HDY92C4-44S / HDY92E4-44S........................................................................ 17HDY115A6-64S / HDY115A6-88S / HDY115C6-88S / HDY115E6-88S /HDY115G6-88S ................................................................................................ 18HDY142C6-88S / HDY142G6-88S ................................................................... 18

Motor characteristics curves...................................................................19

Connecting cable to motor.....................................................................25Resolver cable for HJ and HDY motors ............................................................ 25Motor cable for HJ and HDY – motors .............................................................. 26

SinCos cable for HJ and HDY motors ............................................................ 28

Order code motors ..................................................................................29

Order code cables ...................................................................................30

192-060011 N5

Servo motors


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Synchronous servo motors manufactured by ParkerHannifin, Elektromechanik Europa

Todays' levels of electrical drive technology mean that different specific synchronous servo motorsare required depending on the application in question.

HDY synchronous servo motorsThe outstanding feature of the HDY synchronous servo motors is their low rotor inertia torque. Typicalapplications for these motors would be packaging machines, automatic press or assembly equipment,in which rapid acceleration and delay is required.5 model sizes are available with edge lengths of 55, 70, 92, 115 and 142 in a power range of between0.4 and 21 Nm.

HJ synchronous servo motorsThe motors of the HJ range have high-quality Neodym iron-boron magnets and their rotor inertiatorque is 2 to 3 times higher. The shafts (with large diameters) and the design of the rotor and bearingensure that these motors have a higher level of shaft strength. Parker's HJ synchronous servo motorshave the outstanding feature of good synchronous running properties even when running at lowspeeds. Typical applications for these motors would be in tooling and printing machines as well ashandling robots. The HJ motors have smooth surfaces and recesses in the assembly area, which iswhy dirt deposits are reduced to a minimum and it is very easy to fit this unit to the gearbox.Four model sizes of 96, 116, 155 and 190 are available in a power range of between 3.0 and 91 Nm.

Both the HDY and HJ ranges can be fitted with a stationary/parking brake on request. As an alterna-tive to the resolver feedback system, SinCos 1 singleturn or an absolute value sensor SinCosmultiturn system can be supplied.When fitted with SV drive2 and the COMPAX compact servo control unit, these motors form a driveconcept for use in mains power supplies of between 230V and 460V AC.

1 The term SinCos stated in the motor catalogue is a registered trademark of the Stegmann company.2 Only supports resolver for determining motor position.

192-060011 N5

HJ motors standard synchronous servo motors


EMD HAUSER

Standard servo motors of the HJ range

General characteristic data:

• Sinusoidal EMC.

• Painted mat black.

• Nitrile shaft seal.

• IP653 type of protection (shaft IP64).

• Insulation class F.

• Maximum ambient temperature: 40°C

• Any installation position.

• Standard flange: standard in acc.with DIN 42955; IEC72.

• Basic body: aluminium extruded moulding

• Flange: aluminium

• Connector sockets can be rotated into almost anyposition (secured using a torque of 10 Nm ±2 Nm)

• Treble torque rating is possible for up to 3seconds.

• Thermal sensor KTY84-130: arranged in thewinding.Switch-off temperature of COMPAX: 150°C ±8,5°

3 with fan IP54

Version:

• With spline

• Spur threadHJ96: M6x15HJ116: M8x20HJ155: M12x30HJ190: M12x30

• Integrated resolver.

Area of application

• Packaging machines,

• shelf transport technology,

• wood machining,

• handling robots, etc.

192-060011 N5

Servo motors


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Options

Stationary/parking brakeThe motors can be fitted with a stationary/parking brake on request. The brake is fitted in the motor housing be-hind the A flange (in HJ96 on the B side). This changes the mechanical dimensions of the motor.The brake is fed voltage by the motor cable.

Technical data for the 24V holding brakes:

Switch times [ms]Motor Type Holdingtorque [Nm]

J [kgmm2] Power [A]

open close

HJ96 Spring pressure brake 5,0 13 0,5 50 20



HJ190 Permanent solenoid brake 80,04 3180 1,5 97 53

Attention: The stationary/parking brake does not permit any active braking.

Sensor systemA resolver is fitted in the motors as standard.The motors can be optionally supplied with the following sensors:• SinCos singleturn encoder or

• SinCos multiturn absolute value sensor

Caution! It's only with SinCos model SCS60 and SCM60Do not release rear motor cover. The SinCos is fixed by the rear motor cover.Danger! If this is released, the motor will behave in an uncontrollable manner.

By using SinCos , the rated torque must be reduced about 10% for a correct dimensioning.

4 Applies at 20°C: reduces by 30% when at 120°C.

192-060011 N5

HJ motors synchronous servo motors


EMD HAUSER

Motor overview of HJ – motors

Motor type Continualstall

torque

Continualstall cur-

rent

Resis-tance

Induc-tance

Entiretorque

constant5

Rotorinertia

Weight Length6

without /with brake

Powervoltage

ac

Ratedspeed

Ratedtorque

Ratedcurrent

Ratedpower

M0 I0 ΩΩΩΩ µµµµH KT J m A U Nrated Mrated Irated Prated

HJ ... Nm A Nm/A kgmm2 kg mm V ac R.P.M Nm Aeff kW

230 4500 2,6 5,1 1,296C6-44S 3,0 5,8 1,60 3500 0,51 330 5,0 218 / 258

400 5000 2,5 4,9 1,3

230 3000 4,6 6,0 1,4

400 5000 4,0 5,0 2,1

116C6-64S 5,0 6,7 1,80 6800 0,75 750 7,0 221 / 257

460 5000 4,0 5,0 2,1

230 2200 6,5 6,2 1,5

400 4000 5,4 5,3 2,3

116E6-88S 7,2 7,0 1,70 7700 1,02 990 8,5 246 / 282

460 4600 5,0 4,7 2,5

400 4000 8,3 8,3 3,5155A8-88S 11,5 11,2 0,77 3800 1,02 2200 13,5 237 / 276

460 4600 7,2 7,1 3,6

400 2800 18,5 12,3 5,4155E8-130S 25,0 16,0 0,45 5200 1,53 6500 23,0 325 / 369

460 3200 16,9 11,7 5,7

400 2600 22,8 15,8 6,4155G8-135S 32,0 21,0 0,37 4300 1,57 8600 28,0 369 / 408

460 3000 20,5 13,6 6,7

400 2600 38,5 26,4 10,1155G8-135Swith fan

46,0 30,0 0,37 4300 1,57 8600 31,0 432 / 471

460 3000 37,2 26,1 11,3

52,0 0,18 1900 1,74 21000 50,0 615 400 2400 70,0 40,0 17,6190J8-150S

with fan

91,0

460 2800 58,0 34,0 17,0

Tolerance: ±10%.

The general motor values have been determined in accordance with:the British standard BS4999 or the international Standard IEC34 •••• Overtemperature: 110K

Assumed is that the air can circulate freely to all sides (mounting distance approx. 30% of the edge length)

When the rated data was determined, the following tolerances were also taken into consideration:

• 10% mains power voltage.

• 17V voltage drop in the final stage.

• 10% voltage control reserve for controlled operation under the rated conditions.

The following were not taken into consideration:

• Tolerance (±10%) of torque constants, motor inductivity and motor resistance.

• Temperature dependency on torque constants and motor resistance.

5 To determine torque: torque = 0,71 * entire torque constant * transverse current (see User Guide COMPAX)6 See next page.

192-060011 N5

HJ motors synchronous servo motor


EMD HAUSER

Dimensional drawings

HJ96C6-44S

ø18

.996

ø68

ø79

.95

45°

4

M6x15

A 40

3

32

96

80.0

0 138

4 holes Ø7 equi-spaced on 100 PC DIA

15.45.976.00 15.5

19.0

096.00

5.97

shaft

HJ116C6-64S / HJ116E6-88S

4 holes Ø9 equi-spacedon 130 PC DIA

45°

ø94

ø10

9.94

6

ø23

.995

5

M8x20

A 50

3

40

110.

000

19.820.07.00

6.91

24.0

08

7.96

48.

000

shaft

116

158

HJ155A8-88S / HJ155E8-130S / HJ155G8-135S

Ø 3

2.0

11

9.9

61

0.0

0

8.007.91

27.026.8

130

.00

3.5

58

50 4 PG29shaft

M12x30

31.

994

45°

4 holes Ø11 equi-spaced on 165 PC DIA

A

ø106

155

ø129

.95

231

You can find the CAD-files of the dimensional drawings in the "dxf and "mi" format on our homepage.

192-060011 N5



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HJ155G8-135S with fan

180

170

128

160

PG29

A

45°

4 holes ø11 equi-spacedon 165 PC DIA

130

.00

3.5

58

50 4

ø106

155

ø129

.95

Ø 3

2.0

11

9.9

61

0.0

0

8.007.91

27.026.8

shaft

M12x30

31.

994

HJ190J8-150S with fan

A

70

4

14

5

Ø1

80

190

PG29

shaft

10 h

9

8 h1133.0032.80

ø3

8 j6

M12x30

4 holes ø14 equi-spaced

on 215 PC DIA

45°

80

Ø4

5

209

176


192-060011 N5



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Engine characteristics curves

HJ96C6-44S

Torq

ue N

m

1000 2000 3000 4000 RPM5000 6000

15

(Nm)

14

12

10

8

6

4

2 Continuous rating

Intermittent rating

230V AC

460V AC 400V AC

HJ96C6-44S

HJ116C6-64S

10

1000 2000

5

3000 4000 5000 6000

15

20

25

(Nm)

230V AC

460V AC

400V AC

HJ116C6-64S

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5



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HJ116E6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

15

10

5

20

25

230V AC

460V AC

400V AC

HJ116E6-88S

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HJ155A8-88S40

(Nm)

10

30

20

1000 2000 3000 50004000

460V AC

400V AC

HJ155A8-88S

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5



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HJ155E8-130S

40

1000 2000

20

3000 4000 5000

60

(Nm)

80

100

400V AC

HJ155E8-130S

Torq

ue N

m

RPM

Intermittent rating

Continuous rating

460V AC

HJ155G8-135S

60

1000 2000

20

40

3000 4000 5000

80

100

120

140

400V AC

460V ACIntermittent rating

Continuous rating

RPM

Torq

ue N

m

(Nm) HJ155G8-135S

400V AC

460V AC

192-060011 N5



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60

20

40

80

100

120

140

1000 2000 3000 5000RPM4000

Continuous rating

Intermittent rating


400V AC

460V AC

Torq

ue N

m

(Nm)


1000 2000 3000 4000

120

(Nm)

40

80

160

200

240

280

400V AC


460V AC

400V AC

460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5

HDY motors synchronous servo motors


EMD HAUSER

Highly dynamic synchronous servo motors HDY

General characteristic data:

• Sinusoidal EMC.

• Painted mat black.

• Nitrile shaft seal.

• IP65 type of protection (shaft IP64).

• Insulation class F.

• Self-cooling. Max. ambient temperature: 40°C

• Any installation position.

• Standard flange: standard in acc.with DIN 42955; IEC72.

• Basic body: aluminium extruded moulding

• Flange: aluminium

• Connector sockets can be turned into almost anyposition (secured using a torque of 10 Nm ±2 Nm)

• Treble torque rating possible for up to 3s.

• Thermal switch (normally closed): switchesat a coil temperature of 150°C ±10°.

Version:

• With spline

• Spur thread

HDY55: M3x10HDY70: M4x12HDY92: M5x10HDY115: M6x15HDY142: M8x15

• Integrated resolver.

Area of application

Highly dynamic applications in:

• packaging machines,

• shelf transport plants,

• wood machining, etc.

192-060011 N5



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Options

Stationary/parking brake

The motors can be fitted with a stationary/parking brake on request. The brake is fitted in the motor housing be-hind the A flange, the mechanical dimensions of the motor only change in HDY55 and HDY70. The brake is fedvoltage by the engine cable.

Technical data for 24V DC holding brakes:The values for the reinforced versions are in brackets.

Switch times [ms]Motor Holdingtorque [Nm]

J [kgmm2] Power [A]

open close

HDY 55 1,0 1 0.29 25 20

HDY 70 1,0 (2,0) 2 (4) 0.26 (0.35) 35 10

HDY 92 5,0 (10,0) 13 (17) 0.50 50 20

HDY 115 10,0 (13,5) 17 (17) 0.50 50 20

HDY 142 18,0 (40,0) 200 (200) 1.00 110 40

Attention: the stationary/parking brake does not permit active braking.

Sensor systemA resolver is fitted as standard in the motors.The motors can optionally be supplied with the following sensors:• SinCos singleturn encoder or

• SinCos multiturn absolute value sensor

Caution! It's only with SinCos model SCS60 and SCM60Do not release rear motor cover. The SinCos is fixed by the rear motor cover.Danger! If this is released, the motor will behave in an uncontrollable manner.

By using SinCos , the rated torque must be reduced about 10% for a correct dimensioning.

Altered dimensions with SinCosfor HDY 55 (width and length; refer to dimensional diagram) and HDY 70 (only length):

Length A with SinCos [mm]Motor

Without brake With brake

HDY55C4-44S 172 206

HDY70C4-44S 191 218

HDY70E4-44S 218 245

192-060011 N5



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Motor overview of HDY – motors

Motor type Continualstall

torque

Continualstall cur-

rent

Resis-tance

Induc-tance

Entiretorque

constant7

Rotorinertia

Weight Length8

without /with brake

Powervoltage

ac

Ratedspeed

Ratedtorque

Ratedcurrent

Ratedpower

M0 I0 ΩΩΩΩ µµµµH KT J m A U Nrated Mrated Irated Prated

HDY ... Nm A Nm/A kgmm2 kg mm V ac R.P.M Nm Aeff kW

55C4-32S 0,4 1,1 19,0 17000 0,375 24 1,4 140 / 176 230 5000 0,35 1,04 0,18

400 5000 0,35 1,04 0,18

70C4-44S 1,2 2,3 4,7 12100 0,51 60 2,4 158 / 185 230 4400 1,15 2,30 0,53

400 5000 1,10 2,30 0,58

70E4-44S 1,8 3,5 2,6 7600 0,51 80 3,2 185 / 212 230 4400 1,75 3,40 0,81

400 5000 1,70 2,30 0,89

92C4-44S 1,5 2,9 4,6 20000 0,51 85 4,3 230 230 4400 1,20 2,40 0,55

400 5000 1,16 2,35 0,61

92E4-44S 2,2 4,3 2,8 14000 0,51 118 5,2 250 230 4400 1,85 3,70 0,85

400 5000 1,80 3,60 0,94

115A6-64S 3,7 4,9 2,7 15000 0,75 240 6,6 235 230 2800 3,40 4,30 1,00

400 5000 3,10 4,00 1,60

460 5000 3,10 4,00 1,60

115A6-88S 3,7 3,6 5,5 28000 1,02 240 6,6 235 230 2000 3,50 3,20 0,73

400 3800 3,20 3,00 1,27

460 4400 3,20 3,00 1,47

115C6-88S 6,8 6,6 1,7 12600 1,02 460 9,0 275 230 2000 6,00 5,80 1,25

400 3800 5,20 5,10 2,07

460 4400 4,90 4,90 2,26

115E6-88S 9,8 9,5 1,01 8100 1,02 680 11,4 315 400 3800 7,5 7,3 3,00

460 4400 7,0 6,9 3,23

115G6-88S 13,0 12,6 0,63 6000 1,02 900 13,8 355 400 3800 10,0 9,4 4,00

460 4400 9,3 9,3 4,29

142C6-88S 11,3 11,0 0,76 8900 1,02 1150 14,0 295 400 3800 8,6 8,5 3,42

460 4400 8,3 8,3 3,82

142G6-88S 21,0 20,0 0,29 4000 1,02 2200 21,0 375 400 3800 16,0 15,6 6,36

460 4400 15,5 15,0 7,14

The general motor values have been determined in accordance with:the British standard BS4999 or the international Standard IEC34 •••• Overtemperature: 110K •••• Tolerance: ±10%.

Assumed is that the air can circulate freely to all sides (mounting distance approx. 30% of the edge length)

When the rated data was determined, the following tolerances were also taken into consideration:

• 10% mains undervoltage.

• 17V voltage drop in the final stage.

• 10% voltage control reserve for controlled operation under rated conditions.The following were not taken into consideration:

• Tolerance (±10%) of torque constant, motor inductivity and motor resistance.

• Temperature dependency of torque constants and motor resistance.

7 To determine torque: torque = 0,71 * entire torque constant * transverse current (see User Guide COMPAX)8 Look at the dimensional drawings on the next page. HDY55 - and HDY70 - motors: the dimension A is only valid for motors with resolver.

For motors with SinCos you will find the length A on page 1.

192-060011 N5



EMD HAUSER

Dimensional drawings

HDY55C4-32S

with resolver

20A

9

feather-key

15

2,5

97

45°

55

55 4 holes 5,5Equi-spaced on 63 PC DIA

40j6

3h9

9j6

3h9

7,50

7,60M3x10

detail: shaft

with SinCos1

04

70

A*

55

30

20

9

feather-key

15

2,5

55

40j6

554 holes 5,5Equi-spaced on 63 PC DIA

65

HDY70C4-44S / HDY70E4-44S

23A

9

feather-key

18

2,5

60j

6

112

4 holes 5,5Equi-spacedon 75 PC DIA

70

70

45°

4h9

11j6

4h9

8,4

18,5

1M4x12

detail: shaft

HDY92C4-44S / HDY92E4-44S

30A

8

feather-key

20

3

80j

6 134

45°4 holes 7Equi-spacedon 100 PC DIA

5h9

14j6

5h9

92

92

10,

90

11,

00

M5x10

detail: shaft


192-060011 N5



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HDY115A6-64S / HDY115A6-88S / HDY115C6-88S / HDY115E6-88S / HDY115G6-88S

M6x15

40A

8

feather-key

30

3

95j

6 158


6h9

19j6

6h9

115

15,

40

15,

50

105

115

HDY142C6-88S / HDY142G6-88S

50A

12

fea

the

r-ke

y

40

3,5

130

j6

204


8h9

24j6

7h1

1

142

142

19,

80

20,

00

M8x15

PG29


192-060011 N5



EMD HAUSER

Motor characteristics curves

HDY55C4-32S

1000 2000 3000 4000 5000 6000

3

(Nm)

1,5

1,0

0,5

2,0

2,5

400V AC

HDY55C4-32S

230V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HDY70C4-44S

2

1000 2000

1

3000 4000 5000 6000

3

4

5

(Nm) 400V AC

HDY70C4-44S

230V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5



EMD HAUSER

HDY70E4-44S

8

(Nm)

2

6

4

1000 2000 3000 60004000

400V AC

5000

230V AC

HDY70E4-44S

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HDY92C4-44S

1000 2000 3000 4000 5000 6000

6

(Nm)

3

2

1

4

5

HDY92C4-44S

230V AC

400V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5



EMD HAUSER

HDY92E4-44S

8

(Nm)

2

6

4

1000 2000 3000 60004000

230V AC

5000

10

HDY92E4-44S

400V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HDY115A6-64S

1000 2000 3000 4000 5000 6000

(Nm)

14

12

10

8

6

4

2

HDY115A6-64S

230V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating 460V AC400V AC

192-060011 N5



EMD HAUSER

HDY115A6-88S

1000 2000 3000 4000 5000 6000

(Nm)

14

12

10

8

6

4

2

HDY115A6-88S

400V AC

460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

230V AC

HDY115C6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

15

10

5

20

25

230V AC 400V AC

HDY115C6-88S

460V AC

Tor

que

Nm

RPM

Continuous rating

Intermittent rating

192-060011 N5



EMD HAUSER

HDY115E6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

15

10

5

20

25

400V AC

HDY115E6-88S

35

40

460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HDY115G6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

15

10

5

20

25

HDY115G6-88S

35

40

45

50

55

400V AC 460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5



EMD HAUSER

HDY142C6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

15

10

5

20

25

400V AC

HDY142C6-88S

35

40

460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

HDY142G6-88S

1000 2000 3000 4000 5000 6000

30

(Nm)

10

20

HDY142G6-88S

40

50

60

70

400V AC

460V AC

Torq

ue N

m

RPM

Continuous rating

Intermittent rating

192-060011 N5

Connecting cable to motor synchronous servo motors


EMD HAUSER

Connecting cable to motor

Motor cable

With connectors:HJ96, HJ116, HDY55,HDY70, HDY92, HDY115

With terminal boxes:HJ155, HJ190HDY142

Resolvercable

Sensorcable(SinCos )

1.5mm2

up to 13.8A

2.5mm2

up to 18.9A

2.5mm2

up to 18.9A

6mm2

up to 32.3A

10mm2

up to 47.3A

Cable sheathed REK32/.. GBK16/.. MOK42/.. MOK43/.. MOK21/.. MOK11/.. MOK46/..

Connector set 085-301312800-030031

085-301317800-030031

085-301306 085-301306 125-518162125-216800

125-518211125-217000

125-518200

Cable 102-150200 102-150210 102-508896 102-508902 102-508902 102-150030 102-150040

Sta

nd

ard

cab

le

Cable data in mm 9 8,0/80/120 7,5/38/113 10,7/107/107 13,7/137/137 13,7/137/137 16,5/124/124 22,5/168/168

Cable sheathed REK33/.. GBK17/.. MOK44/.. MOK45/.. MOK14/.. MOK11/.. MOK46/..

Connector set 085-301312800-030031

085-301317800-030031

085-301306 085-301306 125-518162125-216800

125-518211125-217000

125-518200

Cable 102-000030 - 102-000020 102-000010 102-000010 102-150030 102-150040

Hig

h-f

lex

cab

le

Cable data in mm * 8,2/61,5/61,5 8,0/40/64 9,2/69/69 11/82,5/82,5 11/82,5/82,5 16,5/124/124 22,5/168/168

Resolver cable for HJ and HDY motors

12

11 12

11

5

13 2

1

gr

rs

gn

rt

bl

ws

br

ge

10

7

Ref+

Ref-

9

8 +Temp

-Temp

COS-

COS+

SIN-

SIN+

REK32

Li2YCY 4x2x0,25 No. 102-150200

2x0,25

2x0,25

2x0,25

2x0,25

Pin 1

grey

pink

green

red

blue

white

brown

yellow

4

14Ref+

Ref-

10

9+Temp (+5V)

-Temp

COS-

COS+

SIN-

SIN+

solder side

1

2

3

4

5

10

11

12

136

7

8

14

15

9

9 8

7

6

5

43

2

1

12

11

10

Codiernut 20°

solder side

4 mm 6 mm

26 mm

27

In HJ – motors, ensure that the thermal sensor has the correct terminal arrangement.

Version in high-flex: REK33 (same layout)

Packaging

Packaging of motor in accordance with connector manufacturer's specification

Packaging of device• Strip 26mm sheathing off.

• Cut sheath down to 6 mm.

• Strip 4mm of insulation of ends and coat in tin.

• Place sheath over large area of housing (e.g. fold sheath over outer cover and fasten down by relieving tension).

*9 Cable diameter / minimum bending radius (static) / minimum bending radius (dynamic)

192-060011 N5



EMD HAUSER

Motor cable for HJ and HDY – motors

MOK42 (max. 13,8A)

MOK42

CY-JZ 7x1,5No 102-508896

PE

Br. -24V

Br. +24V

W

V

U

6

5

2

1

3

4

sw1/sw

sw2/br

sw3/bl

sw4/rt

sw5/gr

sw6

gn/ge

standard/hochflex

Br-

Br+

W

V

ULötseite / Crimpseite

6

4 2

15

3( )

30 mm30 mm30 mm

110 mm 75 mm

110 mm

75 mm35 mm

15 mm

10 mm

black1/black

black2/brown

black3/blue

black4/red

black5/green

black6

green-yellow

standard/highflex

Version in high-flex: MOK44 (same layout)

MOK43/.. (max. 18.9A): HJ (version in high-flex: MOK45)Layout corresponds to MOK42, however motor lines in 2.5 mm2

Packaging

Packaging of motor in accordance with connector manufacturer's specificationContacts for 1.5 mm2 and 2.5 mm2 are supplied with the connector set.

Packaging of device

Material:

• 6 x crimping sleeves.

• 6 cm shrink-fit hose.

Procedure:

• Strip 110 mm sheathing off cable.

• Cut down sheath to approx. 35 mm, loosen,

• fold back over outer cover (approx. 75 mm) and stick with insulating tape.

• Shorten sw1,sw2,sw3,sw4,sw5 approx. 15 mm ; (gn/ge approx. 15 mm longer); cut down sw6.

• Attach 2 x approx. 30 mm shrink-fit hose (sticky).

• Strip 10 mm of insulation of ends of wires and secure with crimping sleeve 1.5.

Shrink-fit hose

192-060011 N5



EMD HAUSER

MOK21 (max. 18,9A)

CY-JZ 7x2,5No. 102-508902

PE

Br. -24V

Br. +24V

W

V

U

PE

Br-

Br+

W

V

U

MOK21

30 mm30 mm30 mm

110 mm 75 mm

110 mm

75 mm35 mm

15 mm

10 mm

190 mm

20 mm 170 mm

15 mm

10 mm

sw1/sw

sw2/br

sw3/bl

sw4/rt

sw5/gr

sw6

gn/ge

standard/hochflex

black1/black

black2/brown

black3/blue

black4/red

black5/green

black6

green-yellow

standard/highflex

Version in high-flex: MOK14 (same layout)

MOK11 (max. 32.3A) in high-flex (same layout to MOK21, however in 6 mm2)

MOK46 (max. 47.3A) in high-flex (same layout to MOK21, however in 10mm2)

Packaging

Packaging of device

Material:6 x crimping sleeves.6 cm shrink-fit hose.

Procedure:

• Strip 110 mm sheathing off cable.

• Cut sheath down to approx. 35 mm, loosen,

• fold back over outer cover (approx. 75 mm) and stick with insulating tape.

• Shorten sw1,sw2,sw3,sw4,sw5 ca. 15 mm (gn/ge approx. 15 mm longer) cut down sw6.

• Attach 2 x approx. 30 mm shrink-fit hose (sticky).

• Strip 10 mm of insulation off ends of wires and secure with crimping sleeves 2.5.

Packaging of motor in accordance with manufacturer's specification

• Strip 190 mm sheathing of cable.

• Cut sheath down to approx. 170 mm, stick remaining 20 mm with insulating tape.

• Shorten sw1,sw2,sw3,sw4,sw5 by approx. 15 mm (gn/ge approx. 15 mm longer) cut down sw6.

• Strip 10 mm of insulation of ends of wires and secure with crimping sleeves 2.5.

Shrink-fit hose

192-060011 N5



EMD HAUSER

SinCos cable for HJ and HDY motors

2

7

10

7

+8V

GND

+V

GND

9

10 9

8Th1

Th2

K1

K2

15

8

13

3

ST-

ST+ +485

-485

12

11 12

11

COS-

COS+

COS-

COS+

5

13

0r

red

blue

green

grey

pink

black

white

brown

violet

yellow

2

1

0r

rt

bl

gn

gr

rs

sw

ws

br

vio

ge

SIN-

SIN+

SIN-

SIN+

screen at sceen contact

LiYC11Y 4x2x0,25+2x0,5+0,14No. 102-150210

2x0,5

1x0,14

2x0,25

2x0,25

2x0,25

2x0,25

solder side

1

2

3

4

5

10

11

12

136

7

8

14

15

9

Pin 1

Packing according as the regulation of the manufacturer

solder- / Crimp side

8 4

657

3

2

1

9

16

11

10 12

13

15 14

17

8 x Crimp contacts 0.14-0.56

GBK16

4 mm 6 mm

26 mm

27

Version in high-flex: GBK17 (same layout)

Packaging

Packaging of motor in accordance with connector manufacturer's specification

Packaging of device

• Strip 26mm sheathing off.

• Cut sheath down to 6 mm.

• Strip 4mm of insulation of ends and coat in tin.

• Place sheath over large area of housing (e.g. fold sheath over outer cover and fasten down by relieving ten-sion).

192-060011 N5

Order code Synchronous servo motors


EMD HAUSER

Order code motors

Motors /

HJ 96C6-44S H J 0 9 6 C 6 0 4 4 S

HJ 116C6-64S H J 1 1 6 C 6 0 6 4 S

HJ 116E6-88S H J 1 1 6 E 6 0 8 8 S

HJ 155A8-88S H J 1 5 5 A 8 0 8 8 S

HJ 155E8-130S H J 1 5 5 E 8 1 3 0 S 1

HJ 155G8-135S H J 1 5 5 G 8 1 3 5 S 1

HJ 155G8-135S with fan H J 1 5 5 G 8 1 3 5 S 1 ...FN*...

HJ 190J8-150S with fan H J 1 9 0 J 8 1 5 0 S ...FN*...

HDY 55C4-32S H D Y 0 5 5 C 4 0 3 2 S

HDY 70C4-44S H D Y 0 7 0 C 4 0 4 4 S

HDY 70E4-44S H D Y 0 7 0 E 4 0 4 4 S

HDY 92C4-44S H D Y 0 9 2 C 4 0 4 4 S 1

HDY 92E4-44S H D Y 0 9 2 E 4 0 4 4 S 1

HDY 115A6-64S H D Y 1 1 5 A 6 0 6 4 S 1

HDY 115A6-88S H D Y 1 1 5 A 6 0 8 8 S 1

HDY 115C6-88S H D Y 1 1 5 C 6 0 8 8 S 1

HDY 115E6-88S H D Y 1 1 5 E 6 0 8 8 S 1

HDY 115G6-88S H D Y 1 1 5 G 6 0 8 8 S 1

HDY 142C6-88S H D Y 1 4 2 C 6 0 8 8 S 1

HDY 142G6-88S H D Y 1 4 2 G 6 0 8 8 S 1

Options (please seperate two options with "/")with brake (24 Volt) B R

SinCos Multiturn Encoder (absolute encoder) S R M 5 0

SinCos Singleturn Encoder S R S 5 0

* FN: Code for fan

192-060011 N5

Order code Synchronous servo motors


EMD HAUSER

Order code cables

Motor cable, resolver cable, encoder cable /

Motor cable for HJ96, HJ116, HDY55, HDY70, HDY92, HDY115Motor cable 1,5mm2 standard (<13,8A) M O K 4 2

Motor cable 1,5mm2 highly flexible (<13,8A) M O K 4 4

Motor cable 2,5mm2 standard (<18,9A) M O K 4 3


Motor cable for HJ155, HJ190, HDY142Motor cable 2,5mm2 standard (<18,9A) M O K 2 1


Motor cable for HJ155, HJ190, HDY142Motor cable 6mm2 highly flexible (= standard) (<32,3A) M O K 1 1

Motor cable for HJ155, HJ190, HDY142Motor cable 10mm2 highly flexible (= standard) (<47,3A) M O K 4 6

Resolver cable (identical for all motors)Resolver cable standard R E K 3 2

Resolver cable highly flexible R E K 3 3

Encoder cable (identical for all motors)

Encoder cable (SInCos ) standard G B K 1 6

Encoder cable (SInCos ) highly flexible G B K 1 7

Length of ready-made cables see following table Example: requested length 25m 0 9

Length [m] 1,0 2,5 5,0 7,5 10,0 12,5 15,0 20,0 25,0 30,0 35,0 40,0 45,0 50,0

Code 01 02 03 04 05 06 07 08 09 10 11 12 13 14

192-060011 N5

Synchronous servo motors


EMD HAUSER

Automation

Parker Hannifin GmbHEMD HAUSERRobert-Bosch-Str. 22D-77656 Offenburg, GermanyTel.: +49 (0)781 509-0Fax: +49 (0)781 509-176Website: www.parker-emd.come-mail: [email protected]

Parker Hannifin plcElectromechanical Division21 Balena ClosePoole, Dorset. BH17 7DX UKTel.: +44 (0)1202 69 9000Fax: +44 (0)1202 69 5750Website: www.parker-emd.come-mail: [email protected]

Date post:	01-Feb-2018
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