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T E C H B Y J O E TR N E Z E V -I CTRACK - True-Track · T E C H B Y TRJ O E KUEN E Z E V -I CTRACK...

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124 AMERICAN IRON MAGAZINE • JULY 2008 www.AIMag.com TECH BY J O E K N E Z E V I C TRUE-TRACK A chassis stabilizer for your rubber-mount bike 1 Our opening shot shows Buzz’s 2001 Ultra Electra Glide on the lift with the rear end jacked up so that the rear wheel is about 4" off the lift. The front of the bike is strapped down. points used to secure the powertrain, the more stable a bike will be, which, in turn, should provide better handling. According to True-Track, the lateral stability of Harley Touring models can be increased with the addition of another stabilizing point at the rear of the bike’s powertrain, at the swingarm pivot point. Since the powertrain is not anchored there, the swingarm’s rubber mounts are able to compress and twist. True-Track states that this causes the swingarm to move from side to side, causing instability. To address this on Buzz’s Ultra, we decided to install a Tracktion Ma s t er True-Track kit. The Tracktion Master is a su s p ension stabilization device that is basically a caged bracket that attaches to the bottom of a Touring model’s tran s- mission, around the oil pan. This bracket has an isolated stabilizer link that con- nects to a frame bracket, so the swingarm c an no longer twist when under a load. The Tracktion Master kit is relatively simple to install and retails for $498. It consists of five billet-aluminum mounting brackets, a sta b i l i z erlink, and stainless steel mounting har d w are. The most c rucial part of the installation is making B UZZ LIKES RIDING HIS 2000 ULTRA CLASSIC h ard, especially in the turns. We in the office have all heard his tale of blasting by a GSXR through the twisties around his house. Knowing this, we decided to take the boss’ 2000 Ultra Classic and tighten up the bike’s s tability a bit so he could be safe when burning up the roads on his hot-rod bagger. Harley uses two different techniques to mount engines and transmissions in its frames. The first is used on all Softails and is referred to as a solid-mount. Simply put, with this method the engine and transmission are directly bolted to the frame. The other system is called a rubber-mount. With this setup, the front of the engine is bolted to a rubber stabilizer that is then bolted to the frame. The rear of the tranny is then bolted to the front end of the swingarm. In fact, the rear mount of the tranny is the front pivot point of the swingarm. This pivot point is then secured to the frame via two rubber stabilizers. On rubber-mounts, rubber dampens any vibra- tions traveling from the engine to the frame. All current Sportsters, Dynas, and Touring models are rubber-mounted. As you can imagine on these bikes, the more stabilizing 2 Dave begins by cleaning the underside of the bike, specifically the top and bottom of the rear cross member. You may need to use some sort of degreasing spray to make this easier.
Transcript

124 • AMERICAN IRON MAGAZINE • JULY 2008 www.AIMag.com

T E C H B Y J O E K N E Z E V I C

TRUE-TRACKA chassis stabilizer for your rubber-mount bike

1Our opening shot

shows Buzz’s

2001 Ultra

Electra Glide on

the lift with the

rear end jacked

up so that the

rear wheel is

about 4" off the

lift. The front of

the bike is

strapped down.

points used to secure the powertrain,the more stable a bike will be, which, inturn, should provide better handling.

According to True-Track, the lateralstability of Harley Touring models canbe increased with the addition ofanother stabilizing point at the rear ofthe bike’s powertrain, at the swingarmpivot point. Since the powertrain is notanchored there, the swingarm’s rubbermounts are able to compress and twist.True-Track states that this causes theswingarm to move from side to side,causing instability.

To address this on Buzz’s Ultra, wedecided to install a Tracktion Ma s t erTru e -Track kit. The Tracktion Ma s t er is asu s p ension stabilization device that isbasically a caged bracket that attaches tothe bottom of a Touring model’s tran s-mission, around the oil pan. This brackethas an isolated sta b i l i z er link that con-nects to a frame bracket, so the swingarmc an no longer twist when under a load.The Tracktion Ma s t er kit is relativelysimple to install and retails for $498. Itconsists of five billet-aluminum mountingbrackets, a sta b i l i z er link, and sta i n l e s ssteel mounting har d w are. The most c rucial part of the installation is making

BUZZ LIKES RIDI NG HIS 2000 ULTRA CLAS S IC

h ard, especially in the turns. We in the office have all h eard his tale of blasting by a GSXR through the twisties around his house. Knowing this, we decided to

take the boss’ 2000 Ultra Classic and tighten up the bike’s s tability a bit so he could be safe when burning up the roads onhis hot-rod bagger.

Harley uses two different techniques to mount engines andtransmissions in its frames. The first is used on all Softailsand is referred to as a solid-mount. Simply put, with thismethod the engine and transmission are directly bolted to theframe. The other system is called a rubber-mount. With thissetup, the front of the engine is bolted to a rubber stabilizerthat is then bolted to the frame. The rear of the tranny isthen bolted to the front end of the swingarm. In fact, the rearmount of the tranny is the front pivot point of the swingarm.This pivot point is then secured to the frame via two rubberstabilizers. On rubber-mounts, rubber dampens any vibra-tions traveling from the engine to the frame. All currentSportsters, Dynas, and Touring models are rubber-mounted.As you can imagine on these bikes, the more stabilizing

2Dave begins by cleaning the underside

of the bike, specifically the top and

bottom of the rear cross member. You

may need to use some sort of

degreasing spray to make this easier.

www.AIMag.com JULY 2008 • AMERICAN IRON MAGAZINE • 125

4Using a 3/16" Allen, Dave removes all

five bolts from the rear of the oil pan

(three at the back edge and one on

each side). Be sure to wipe down the

mounting area after removing the

bolts.

5The longer of the two True-Track

teardrop brackets slips over the left

hole of the rear cross member.

lepera

3Dave inspected the rear cross member

and found it was slightly bent, so he

uses a long prybar to straighten it.

However, True-Track has a special tool

that will get it perfectly straight.

126 • AMERICAN IRON MAGAZINE • JULY 2008 www.AIMag.com

T E C H

hhi

6The shorter True-Track teardrop

bracket is then put into place on the

right hole of the rear cross member.

8Dave can now put a supplied

5/16"-18 x 5/8"-long hex bolt, with

a little blue Loctite and washer, into

the end of each teardrop bracket.

10The bucket bracket then slips over

the rear of the oil pan. The provided

center rear bolt, with a little blue

Loctite and a washer, threads into

place to support the unit.

11Dave slides the two supplied spacers

over the special hex nuts that are

sticking through the bucket bracket.

The triangle bracket can now slip

over the bucket and hex nuts.

7Once these are in place, Dave uses a

7/32" Allen to loosely bolt the dog-bone

section of the True-Track kit to the ends

of the two teardrop brackets that are

over the cross member.

9The two special hex bolts, with a little

blue Loctite, are inserted into the True-

Track bucket bracket. Dave makes sure

the hex heads seat properly and sit

flush with the cutout in the bucket

bracket.

S O U R C E S

N E W R O C H A R L E Y- D A V I D S O N / B U E L L8 Industrial Ln., Dept. AIMNew Rochelle, NY 10805866/632-NRHDwww.NRHD.com

T R U E -T R A C K11490 Burbank Blvd.Suite 6E, Dept. AIMNorth Hollywood, CA 91601818/623-0697www.True-Track.com

13Dave threads in the four other buck-

et bracket mounting bolts, until they

are fingertight. (All bolts must get

some blue Loctite on their threads.)

12The triangle bracket is held in place

— spacers and hex nuts at one end

and dog-bone bracket and teardrop

brackets on the other — with the

two special short hex head nuts that

go through the dog-bone and

teardrop brackets.

14Using a 3/16" Allen, Dave secures

the triangle bracket to the bucket

bracket. He also makes sure both

special hex nuts inside the bucket

bracket are properly seated. These

bolts are torqued to 20 ft-lbs.

www.AIMag.com JULY 2008 • AMERICAN IRON MAGAZINE • 127

15With a little blue Loctite on their

threads, Dave inserts the two hex

bolts into the dog-bone bracket

using a 7/32" Allen. He torques the

bolts to 30 ft-lbs.

16The two bolts in the teardrop brack-

et are tightened until they are snug.

17Dave uses a 3/16" Allen to torque

the five bolts that hold the bucket

bracket to the rear oil pan to

12 ft-lbs.

18Here’s how the True-Track looks

fully installed. Check the text below

for how the bike handles after

installation.

sure that the rear cross mem b er, which isu n d ern ea th the bike, is not bent. Checkyour cross mem b er car e f u l l y, since th eyare often bent due to being used as a jackpoint to lift the bike.

When the installation was complete, I rode the bike from New Roc Harley-Davidson back to the office and deliv-ered it to Buzz. Since the ride was shortI never really got a chance to put thebike through its paces, but I did noticethe bike felt more stable on the groovedpavement of Interstate 95. When Buzzrode the bike he was impressed withhow well it handled with the True-Track Tracktion Master installed. Iwouldn’t be surprised if we starthearing more stories of him blowing bypeople on the twisties. AIM


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