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Talysurf CLI 3D Surface Profiling Systems
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Page 1: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Talysurf CLI 3D Surface Profiling Systems

Page 2: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

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Time- save more of it

Quality inspection is meticulous, time consuming andexpensive in terms of labor costs. We provide automatedinstruments that save time and actually improve theinspection process by eliminating operator influence.

Talysurf CLI 3D profilers combine high speed scanning,fast processing speed and completely automatic operationto free your QA staff for other tasks and responsibilities.

Money - spend it more wisely

Value is always in the details. First you look for utilitythen you look for features that make a difference. “Allthings being equal...” is a condition that does not exist.

Talysurf CLI is primarily a 3D measuring system but italso works as a traditional 2D roughness checker. Youcan use this extra capability to back-up an exisitinginstrument or to put off the purchase of a new one.

Performance- we deliver dependability

You can scrutinize our industry leading specifications orsimply relax and capitalize on their benefit; consistent,repeatable results day after day, year after year.

Not only have we pushed the very limits of precision,we have packaged it in a robust, dependable platformfor use by casual operators in virtually any environment.Instrument downtime is an option we do not offer.

Reputation - we are acknowledged to be the best

Our business is structured to support manufacturersoperating at the highest levels of quality and precision.

As the definitive name in surface metrology for more than60 years, your customers know who we are and probablyown some of our equipment. The benefit? You will neverhave to defend a decision to purchase from Taylor Hobson.

Improve your profitabilityYou invest in measuring equipment to monitor production quality, optimize manufacturing processes and protectagainst liability. Our instruments improve every aspect of productivity to assure a favorable return on investment.

when the level of precision in your manufacturing is what sets youapart from ordinary suppliers, you need a Talysurf CLI to help provehow good your components really are.

Table of contents PageIntroduction 2

Areal metrology overview 3

The Talysurf CLI platform 4

Instrument selection 5

Selecting the right gauge 6 - 7

Application overview 8 - 9

Talymap analysis software 10 - 11

Operation - the user interface 12

Calibration notes 13

Accessories 14

Specifications 15

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Areal metrology contributes to successManufacturers are increasingly required to guarantee “useful life” of a product instead of simply meeting specifications.Areal metrology refers to the practice of measuring to microscopic detail the spatial characteristics of engineeredsurfaces. Such analysis is essential both for predicting useful life and for improving functional performance.

Process control - 2D is traditional

The concept of moving a stylus in a single, straight lineacross the surface of a manufactured componenthas changed little since Taylor Hobson introducedthe world’s first roughness measuring instrumentmore than 60 years ago.

These traditional instruments, especially when used onmachined surfaces, are effective for process control orroutine inspection. Simply stated, if the numerical resultsdiffer from what is normal or expected, adjustmentsto the process are necessary.

Widespread acceptance, a relatively fast inspection cycleand the availability of entry level equipment all help tomaintain the popularity of 2D instrumentation.

Functional performance - 3D is the best

Traditional roughness checkers are useful for processcontrol but are much less successful at evaluating orpredicting functional performance. Along with otherfactors that influence function, the spatial relationshipof micro structures on a surface requires that data becollected in three dimensions.

Even just for process control, there are some surfaces thatdefy characterization by 2D methods. Taylor Hobson haskept pace with modern manufacturing techniques andnow offers instruments that meet or exceed the analysisrequirements for virtually all processes and materials.

2D and 3D together in one powerful instrument

Talysurf CLI is expressly designed for 3D profiling butalso includes mechanical and analytical capabilities forcomprehensive 2D measurements. Now, with just oneinstrument, you can monitor research and development,conduct wear analysis studies, perform routine inspectionand control your manufacturing process.

That saves money of course but it also gives you all thebenefits of leading edge technology without losing theability to correlate results with suppliers and customerswho may still be using traditional techniques.

Talysurf CLI is expressly designed for 3D surface profilingand includes powerful analysis tools

all analysis functions can be applied to the extractedprofile including filtering, leveling, zoom and calculationof more than 80 different parameters

Talysurf CLI 3D Surface Profiling Systems

single profiles can be extracted from the 3D data set inany direction; vertical, horizontal, diagonal and zig -zag

Parameters calculated on the profileMotor Cylinder - Extracted profile

• Parameters calculated by means of all the sampling lengths• A microroughness filter is used with a ratio of 2.5µm

Roughness Parameters (Gaussian filter - 0.8mm)

Ra = 0.0719µm Rt = 0.7408µm

Rq = 0.1082µm Rsk = -1.9307

Rp = 0.1578µm Rku = 9.0973µm

Rv = 0.5830µm Rz = 0.5487µm

Page 4: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

1 Gauge cover

2 Gauge selection

3 Vertical (Z) slide

4 Horizontal (X - Y) slides

5 Emergency stop button

6 Remote control keypad

7 Granite base and gantry

8 I / O connection panel

4

Talysurf CLI - excellence in actionEverything you see on the Talysurf CLI indicates a fundamental clarity of purpose; this instrument is designed forimpressive inspection capability and money saving efficiency. Beneath the ergonomic covers are dozens of designfeatures that will keep your system accurate, reliable and maintenance free for many years to come.

Operating principle

Talysurf CLI is a scanning surfacetopography instrument that movesthe workpiece under a stationarygauge head. Data is collected onepoint at a time with each pointhaving a discrete X, Y, Z location.

Motorized axes - vertical (Z)

All Talysurf CLI systems includethree motorized axes, each of whichprovides 0.5µm resolution. The Zaxis is used for vertical positioningof the gauge to suit the height ofthe component being measured.

Vertical measurement resolutionis determined by the gauge headas explained on pages 6 and 7.

Motorized axes - horizontal (X - Y)

X and Y positioning slides are usedto move the component under thegauge head. Slide straightness isoptimized by means of a mappingroutine that eliminates errors fromthe measurement result.

Modular electronic control

A single, modular unit controls allTalysurf CLI functions. Installationservicing and routine maintenanceare all greatly simplified.

Multi-tasking (analyzing one surfacewhile scanning the next) is enabledto improve through-put, efficiencyand productivity.

Stable foundation

Granite is used in the measuringsuperstructure to help minimizeenvironmental effects and to assurerepeatability of results over time.

Convenience

A remote control keypad is mounteddirectly on the instrument to assistin the staging of components tobe measured.

Maintenance free

Aside from routine cleaning of themeasuring stage, maintenance isnot required. The motorized slidesare covered to prevent accidentaldamage or contamination.

1

3

45

67

8

2

Page 5: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Talysurf CLI 500

Measuring envelope:

X axis = 50mm

Y axis = 50mm

Z axis = 50mm

Weight capacity:

10kg (22 lbs)

Talysurf CLI 2000

Measuring envelope:

X axis = 200mm

Y axis = 200mm

Z axis = 200mm

Weight capacity:

20kg (44 lbs)

Talysurf CLI 1000

Measuring envelope:

X axis = 100mm

Y axis = 100mm

Z axis = 100mm

Weight capacity:

20kg (44 lbs)

95

Talysurf CLI 3D Surface Profiling Systems

Tailored to suit your manufacturing programThree models of Talysurf CLI are available to suit manufacturers of small, medium or large sized components.You can purchase exactly the capacity you need because we tailor our sytems to fit your requirements. That translatesinto real value at time of initial purchase as well as over many years of continuous full utilization.

Maximum benefit and value

With high speed as well as excellentaccuracy throughout its extra largemeasuring envelope, the CLI 2000is, of course, the essential tool formanufacturers of big components.

It is also ideal for small componentswhen used in “batch” mode. As manyparts as will fit can be loaded on thetable at once. Ultra precise tablepositioning steps from one part tothe next while the measurementprogram automatically repeats forefficent, unattended operation.

Versatility in a compact package

All of the high powered inspectionfeatures available on our largestinstrument are now also includedwith the compact Talysurf CLI 1000.You get the mid-range capacity thatyou need along with the top endperformance features that you want.

Ideal for small to medium sizedparts, the CLI 1000 has the samespeeds, accuracies, software andprogrammability as our industryleading Talysurf CLI 2000.

Save money, space and time

Economy and efficiency highlightthe spacesaving Talysurf CLI 500.A great choice for manufacturersof small components, it needs just500mm x 310mm of tabletop spacefor installation.

And while the CLI 500 runs its fullautomatic measuring routines, youroperator will have plenty of timeavailable for performing other tasks;cleaning, sorting, marking, evensecondary inspection operations.

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Multiple gauges for all of your inspection needsFor maximum versatility Talysurf CLI systems1 can be fitted with up to four2 different gauging heads to measureevery combination of material type and surface finish. With one instrument you take complete control of yourinspection program and never again send components out for expensive sub-contracted inspection services.

Inspection independence

High precision manufacturersproduce different componentsusing different processes andoften need a variety of inspectiontools. Purchasing a different toolfor every task is cost prohibitivewhich leads to outsourcing ofinspection requirements.

The versatility of Talysurf CLIfrees you from the expense ofcontract measurement servicesand eliminates the risk of simplybypassing critical inspectionrequirements.

Contact measurement

This is the traditional methodfirst introduced by Taylor Hobsonin 1941 on the original Talysurf.A diamond stylus is traversedacross the component to detectvariations in the texture of thesurface.

In some applications contactmeasurement may actuallybe preferred because a directrepresentation of the surfacecan be derived. In many suchinstances the physical effectsof stylus force are negligibleor at least well understood.

Contact advantages

• technology and techniques are widely accepted

• workpiece tilting alignmentis not critical

• stylus tends to wipe awaycoolant and debris

• correlates with all otherstylus type instruments

Sensitive surface inspection

Some types of surfaces cannotbe measured in the traditionalway. Contact with a stylus maycause damage to soft, flexible orotherwise sensitive components;in some cases stylus force maydeform a critical feature. Opticalgauges solve those problemsand, in most cases, offer muchhigher inspection speeds as well.

Non-contact measurement

In simple terms a beam of lightis focused onto to the surface.Variations in the surface textureare detected as changes in thereflected light. Various opticalmethods have been developed;the most popular in terms ofutilization and specification areshown on the opposite page.

Non-contact vs contact

The response of reflected lightto mechanical surface effectscan often be different from theresponse of a stylus to thesame effects. This concept ofan optical surface means thatcorrelation between contactand non-contact methods isnot always possible.

Non-contact advantages

• high speed, bi-directional scanning reduces cycle time

• optical gauges are lessprone to wear or damage

• sensitive, flexible and softmaterials can be measured

• out of range features (edgese.g.) can be traversed safely

specialized contacting styli can be designed fordifficult applications which in many cases cannotbe accomodated with optical gauges

the contacting stylus method is often the onlymeans of measuring surface texture on internalfeatures such as bores or recesses

some surfaces may be damaged or deformed bycontact with a stylus which makes the use of anoptical gauge mandatory

1 Talysurf CLI 1000 and CLI 2000 only2 Three different gauging heads if the optional

Video Camera is installed

Page 7: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Performance Selection GuideGauge Type Range Resolution Speed

Inductive* 0.1mm 2nm 3mm/sec2.5mm 40nm

CLA 3mm 100nm 30mm/sec

CLA 1mm 30nm 30mm/sec

CLA 300µm 10nm 30mm/sec

Laser 10mm 1µm 30mm/sec

Laser 30mm 3µm 30mm/sec* range and resolution are selectable,

minimum and maximum values are shown

7

Talysurf CLI 3D Surface Profiling Systems

White light is directed by a beam splitter through a spectral aberrationlens onto the surface. The lens splits the light into different wavelengthsand at any point on the surface only a certain wavelength will be in focus.

Light is reflected from the surface to a pin hole which permits only thewavelength in focus to pass through. A spectrometer deflects the lightonto a CCD sensor to interpolate spatial position of the data point.

A diamond stylus attached to a lever arm is drawn over the surface.Vertical movement of the stylus as it travels across peaks and valleysis converted into an electrical signal by the inductive gauge.

This gauge, which is used on many other Taylor Hobson instruments,is noted for exceptionally light gauging force to minimize potentialdamage to the component being measured.

A semiconductor laser beam is reflected off the target surface andpasses through a custom designed receiver lens system. The beam isfocused on a CCD sensing array.

The CCD detects the peak value of the light quantity distribution of thebeam spot. The CCD pixels (individual CCD sensing elements) withinthe area of the beam spot are used to determine the precise target position.

Selecting the right gaugePrinciple features to consider are contact or non-contact, gauge range, gauge resolution and scanning speed.The table and diagrams below will help you decide which of our gauging techniques is best for the componentsyou typically manufacture. Remember, you can use up to 4 different gauges with your Talysurf CLI system.

CLA Gauge

Laser GaugeInductive Gauge

Benefit Selection Guide

• Non-contact

CLA gauge • High resolution• Fast scanning• High accuracy

• Contact

Inductive gauge • High resolution• Internal features• High accuracy

• Non-contact

Laser gauge • Wide range• Inspection speed• Cost effective

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Step height and spacingare critical for all applicationswhere material is deposited or removed.Area and volume calculations can advancethe study of flow and resistance.

Ideal for many industries and applicationsTalysurf CLI is suitable for every manufacturing process that requiresprecision control of shape or surface texture. Applications rangefrom casting, extruding and stamping to material removal, material deposition and thermal deformation.

Wear analysis is used in widely diverseindustries including orthopedic implants,

abrasives, automotive manufacturing anddental reconstruction to predict and improve

useful life of materials and compomnents.

abrasives

aerospace

automotive

bearings

cosmetics

cutting tools

dental

electronics

medical

mold making

paper

PCB’s

Page 9: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Talysurf CLI 3D Surface Profiling Systems

9

Talymap can analyze and vividly display the effects of lubricants, chemicals and

abrasives on materials ranging from softrubber to space age titanium.

Powerful research and production toolsTalymap provides a stunning visual display of any surface in microscopic

detail. Even more significant it quantifies the functional properties ofthe surface numerically so that manufacturing processes can be developed,

refined, monitored and improved.

amplitude

area

contour

density

distance

flatness

form

material ratio

peak count

roughness

waviness

volume

Texture affects the waythings look, feel and function.Your customers evaluate quality andperformance in three dimensions; Talymapgives you three dimensional process control.

Page 10: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Fundamentals

Everything you need to know tomeasure a component is on onescreen called the User Interface.It is all in plain language so thatanyone, regardless of skill orexperience, can go straight towork and get the job done.

For repetitive work or batchinspection it makes sense tocreate a program which makesa simple task even simpler.

Gauge configuration

• select the gauge type• select the gauge range• select the measurement

direction

Up to four different gauges canbe used. Pick one that matchesthe accuracy and speed you wantto achieve. Critical informationabout the gauge, including itslatest calibration, is stored andautomatically activated.

Remote virtual keypad

• 30mm/s positioning speed• go to start or end location• gauge position bargraph

Navigation is easy which makescomponent set-up easy. Get theworkpiece anywhere within thework envelope and use the arrowkeys for final positioning. Pushauto-adjust to bring the gaugein range and you are ready to go.

Measurement configuration

• start and stop position• scanning speed• data spacing

After setting-up, an estimate ofthe inspection cycle time will bedisplayed. If necessary the totalcycle time can be improved byincreasing either the scanningspeed or the data spacing orboth for maximum throughput.

Real time display

• last profile measured• developing 3D surface• time to completion of cycle• status of measured point

You will always know preciselywhere you are in the inspectioncycle. As the 3D surface appearson-screeen the number of thecurrent profile, the total numberof profiles and the remaininginspection time are displayed.

Automatic data storage

Never again run the risk of losingan important inspection result;every measurement is saved.Error proof data storage makesthe Talysurf CLI compatible withcasual operators and productionfloor conditions.

Even partially complete scansare saved right up to the pointwhere they were interruptedeither by accident or choice.

User interface optimizes throughput Most users look to the Talysurf CLI as their first resource for surface finish inspection. With so much versatilityand the ability to measure almost anything, this instrument is essential for “one-off” inspection jobs. Designed forcasual operators, the optimized User Interface gives everyone equal opportunity to achieve excellent results.

typical measurement set-up with the User Interface

selection of the gauge and the scanning direction

the virtual keypad remotely controls the instrument

monitor the 3D surface image as it develops

10

Page 11: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Talysurf CLI 3D Surface Profiling Systems

Calibration of the gauges

Vertical deviations (amplitude)on the surface of a componentare measured by the gauge.Although calibration techniquesvary between the inductive, laserand confocal gauges, two factorsare always important, linearityand reproduction of a known(traceable) height.

Linearity

In a completely linear gauge theactual surface height (Z input)is equal to the measured surfaceheight (Z output) throughout thecomplete range of the gauge.

No gauge is completely linear.Typically the deviation betweenZ input and Z output increasesas the gauge is moved to theextremities of its range.

By means of a technique called“Linearization” the Talysurf CLIchecks and compensates forgauge non-linearity throughoutthe entire measuring range.

Vertical scale

The ability to reproduce a knownheight is critical. At the time ofmanufacture and in a controlledenvironment, Talysurf gaugesare typically able to perform thisfunction without adjustment.

To accomodate the real worldof most inspection rooms weprovide a simple yet effectiveroutine that compensates forany variation and maintains anaccurate reproduction of height.

Calibration assures confidenceThe ability to measure in three dimensions to sub-micron levels makes Talysurf CLI a powerful addition to yourinspection program. Uncomplicated, traceable calibration routines are a particular strength of the instrument,giving you proof of accurate performance as well as compliance with your quality administration procedures.

Calibration of the slides

Horizontal movement (scanningin one axis, indexing in the other)is by means of precision motordriven slides. Effectively, theseslides serve as measuring axesso special attention is given totheir manufacture and assembly.

As with all mechanical devicesof this type, there are residualdeviations in the straightnessplane. Although the deviationswill be negligible to all but themost critical surfaces, TalysurfCLI includes a straightforwardtechnique to remove them.*

Straightness correction

An optical flat is used to mapthe slide deviations. Since theerrors are repeatable they arememorized and then subtractedautomatically from subsequentmeasurements. Peak to valleydeviation over the entire 200mm2

work area is reduced to less than± 2µm for outstanding flatnessassessment capability.*

Bi-directional synchronization

A great benefit of Talysurf CLIis the ability to measure in twodirections. However, offsets mayoccur between the odd and eventraces due to backlash or sensorresponse time. The automaticslide synchronization routineminimizes this effect.

* Any artifact with flatness ‡0.1µm may be used for this procedure. Weoffer optional optical flats in both 100mm2 or 200mm2 designs for maximum calibration effectiveness.

example of the linearization routine; the diagonalline indicates gauge range, straightness of theline indicates linearity throughout the range

an automatic routine calculates correction values;X axis = 1.40µm / 200mm • Y axis = 1.65µm / 200mm[slide straightness deviation after correction]

an optical flat is used to check the instrument axes; X axis = 6.70µm / 200mm • Y axis = 5.98µm / 200mm[slide straightness deviation before correction]

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Talymap analysis softwareAs the industry leader, Talymap makes the 3rd dimension of surface metrology readily accessible for productdevelopment, process improvement and predictive behavior analysis. Visually stunning graphics combinewith precise numerical data to satisfy both quantitative and qualitative information requirements.

Data manipulation tools

Preparation and staging of thecomponent is greatly simplifiedbecause measured data can besoftware leveled and aligned.

• High resolution zooming • leveling and rotation• inverted and mirror images• form and defect removal • profile extraction

Data visualization tools

User defined scale, viewing angleand rotation plus photo-realistic3D images in full color providea detailed view of planar surfaces.

• photo simulation• contour diagram • frequency spectrum• statistical distributions• images exportable as bitmaps

Data analysis tools

Powerful 3D tools like flatness andpower spectrum combine withX, Y, Z dimensional measurementfor unparalleled capability.

• area and volume parameters • 120 parameters in 2D mode• 40 parameters in 3D mode• surface subtraction • material ratio in 3D and 2D

high resolution zoom function in rectangular, circular or user definedfield of view permits detection and analysis of small features

data visualization via photo simulation; contrast and brightness areadjustable to optimize viewing and printing of the image

meshed axonometric image; the lines can be vertical or horizontal orboth (as shown) and the spacing of the mesh is adjustable

continuous axonometric image; color palettes and vertical scaling areselectable to provide the most vivid represenation of the surface

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Talysurf CLI 3D Surface Profiling Systems

Talymap specification2D ParametersPrimary (unfiltered) Pa, Pc, Pdc*, Pdq, PHSC*,PHtp, Pku, Plo, Plq, Pmr*,Pp, PPc*, Pq, Prms, Psk,PSm, Pt, Ptm, Ptp, Pv, Py,Pz, Pz(JIS)

Roughness (filtered)Ra, Rc, Rdc*, Rdq, RHSC*,RHtp, Rku, Rlo, Rlq, Rmr*,Rp, RPc*, Rq, Rrms, Rsk,RSm, Rt, Rtm, Rtp, Rv, Ry,Rz, Rz(JIS), R3z

Waviness (filtered)Wa, Wc, Wdc*, Wdq, WHSC*,WHtp, Wku, Wlo, Wlq, Wmr*,Wp, WPc*, Wq, Wrms, Wsk,WSm, Wt, Wtm, Wtp, Wv, Wy,Wz, Wz(JIS)

Rk (DIN 4776, ISO 13 565 Part 1)A1, A2, Mr1, Mr2, Rk, Rpk, Rvk

R + W (French Motif)AR, AW, HTrc, Pt, R, Rke,Rpke, Rvke, Rx, Trc, W, Wte, Wx

3D Parameters

Amplitude Sa, Sq, Sp, Sv, St, Ssk, Sku, Sz

Area and volume Stp, SHtp, Smmr, Smvr, Smr

Flatness 1

FLt, FLtp, FLts, FLtq

Functional Sk, Spk, Svk, Sr1, Sr2, Sbi, Sci,Svi, Sm, Vm, Vmp, Vmc, Vvc, Vvv

Hybrid Sdq, Ssc, Sdr

Spatial Spc, Sds, Str, Sal, Std, Sfd

1 only with the optional “Flatness” software module

Peak count distribution andAbbott-Firestone curve

Power Spectrum Densityand Spectrum analysis

Fractal analysis

Distance measurement andstep height measurement

Measurement of a hole

Form removal (polynomial,sphere or cylinder)

Leveling (3 point, rectangleor user defined plane)

FiltersGaussian, ISO 2CR, PC 2CR

Cut-offs0.08, 0.25, 0.8, 2.5 and 8mmas well as user designatedcut-offs

Bandwidth300:1, 100:1 and user defined

Pass / Fail tolerancesAll parameters can beassigned upper and lower tolerance bands.

StatisticsMin, max and average for all 2Dparameters derived from theindividual profiles in a surface.

* QualifiersAll parameters marked with anasterisk are suitable for userassigned single or multiplequalifiers; e.g., material ratio(mr) may be assessed at oneor more slice levels within asingle measurement.

International standardsWhere applicable, the aboveparameters conform to andare named in accordance withISO standards; 12085,13565-1-2 and 4287-1997.

Optional software modules

Taylor Hobson has significantexperience at solving particularmanufacturing problems. We havedeveloped a range of 3D softwaremodules to address specificindustry requirements.

The “Textured Surface” module,for example, is specially suited forthe cosmetics industry to providescientific proof for product claims.It is also useful for the analysis ofsynthetic versions of leather andother heavily textured surfaces.

Application modules currentlyavailable include:

• Textured surface analysis • Twist analysis • Step height analysis • Wear characterization • Flatness analysis

heavily textured surfaces, in this examplea silicon replica of human skin, benefitfrom analysis of the micro-valley network,texture isotropy and periodicity withinthe “Textured Surface” software module

Page 14: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

3 Small Computer Desk900mm wide x 850mm deep x 750mm high (35.5" x 33.5" x 29.5"). A small drawer is provided for tools, styli, etc.code 112/3350

4 Storage Unit 820mm wide x 625mm deep x640mm high (32.3" x 24.6" x 25.2").Designed to fit under the smallcomputer desk. Features lockabledoors and is mounted on castorsfor easy installation. code 112/3142

Cross hatch standard(included with the video camera)Calibration artifact for aligning thecenter of the video camera with thecenter of the gauges.code 112/3464

5 Roughness standard(included with the inductive gauge)Ra patch for the calibration ofaverage roughness value code 112/1534

6 Laser gauge artifact(included with the laser gauge)Two slip blocks (0.8mm and 4mm)used for calibrating step height onthe laser gaugecode 112/3462

7 Confocal gauge artifact(included with the confocal gauge)Two angled slip blocks (0.8mmand 1mm) used for calibratinglinearity on the confocal gaugecode 112/3463

Halogen lamp for CLA gaugeAverage life of the halogen lampis 2500 hours; replacement iseasy in the Talysurf CLI system. code 120/400

Magnifying video cameraTalysurf CLI 1000 and CLI 2000systems can be equipped withan integrated magnifying camerawhich is calibrated to align thecenter of the camera with thecenter of the gauges.

For small components this aidsin the set-up of measurementstart and finish locations.

For all components the cameraallows pictures to be taken thatmay assist in the development ofISO-9000 inspection procedures,operator training and compilationof measurement reports.code B112/3442

14

AccessoriesAll the accessories you need to begin using a Talysurf CLI are supplied as standard. However, for moredemanding measuring requirements, we have a range of accessories which may be ordered separately.

1

5

camera and gauge centering alignment

2

7

6

3

4

1 Silflo replica kit For use when a surface cannot bescanned directly. Recommendedfor delicate components and forcomponents with features thatare difficult to access. The siliconbased product is safe for use onhuman skin.code 112/3014

2 Heavy duty support frameWelded steel platform designedfor robustness and stability. code 112/3101

Page 15: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

200 x 200 x 200mm 100 x 100 x 100mm 50 x 50 x 50mm[7.9 x 7.9 x 7.9in] (3.9 x 3.9 x 3.9in) (1.9 x 1.9 x 1.9in)

200mm [7.9in] 100mm (3.9in) 50mm (1.9in)

0.5µm [20µin] 0.5µm [20µin] 0.5µm [20µin]

800 x 600 x 800mm 500 x 500 x 750mm 500 x 310 x 450mm(32 x 24 x 32in) (20 x 20 x 30in) (20 x 12 x 21in)

20kg [44lb] 20kg (44lb) 10kg (22lb)

280kg [616lb] 105kg (231lb) 55Kg (121lb)

30, 15, 10, 5, 1, 0.5mm/s, [1.2, 0.6, 0.4, 0.2, 0.04, 0.02in/s]

30mm/s [1.2in/s] maximum

+ / - 0.6µm [24µin] + / - 1µm [40µin] + / - 2.5µm [100µin] + / - 5µm [200µin]

+ / - 0.3µm [12µin] + / - 0.4µm [16µin] + / - 0.7µm [28µin] + / - 1.2µm [48µin]

+ / - 0.8µm [32µin] + / - 2µm [80µin] + / - 5µm [200µin] + / - 10µm [400µin]

+ / - 0.5µm [20µin] + / - 0.75µm [30µin] + / - 1µm [40µin] + / - 2µm [80µin]

10mm [0.4in] 1µm [40µin] 30µm [1200µin] 40º 4

30mm (1.18in) 3µm [400µin] 70µm [1200µin] 25º 4

3mm 100nm [0.4µin] 5µm [600µin] 13º

1mm 30nm [0.4µin] 2µm [80µin] 20º

300µm 10nm [0.04µin] 1µm [80µin] 25º

2.5 - 0.5 - 0.1mm 40 - 10 - 2nm 2µm [80µin] 45º 5[0.1 - 0.02 - 0.004in] [1.6 - 0.4 - 0.08µin]

15

Capacity, Size and Weight CLI 2000 CLI 1000 CLI 500

Environment

Storage temperature 5ºC to 40ºC (41ºF to 104ºF)Storage humidity 10% to 80% Relative, non condensing.

Operating temperature: 18ºC to 22ºC (64ºF to 72ºF)Operating humidity: 45% to 75% Relative, non condensing.

Temperature gradient <2ºC (<3.60F) per hour

Maximum RMS 3um/s (120uin/s) at <50Hzfloor vibration 6um/s (240uin/s) at >50Hz

Safety EN 61010 - 1 : 2001EMC EN 61000 - 6 - 4 : 2001, EN 61000 - 6 - 1 : 2001

Electrical supply

Supply type Alternating supply, singlephase with earth (3-wire system)

Instrument and 90V - 130V or 200V-260Vcomputer voltage (switch selectable)

Frequency 47Hz to 63Hz

Supply voltage Not less than 2µs and not greater than 20µstransients - width

Power consumption 500VA

Specification

Measuring capacity L x W x H

Axis traverse length X - Y - Z

Axis resolution (data spacing X - Y)

Dimensions L x W x H (main instrument)

Weight capacity

Weight (main instrument)

Measuring speed 1

Positioning speed (X - Y axis)

Slide Straightness (single profile Length)

Peak to Valley (Pt) uncorrected 2

Peak to Valley (Pt) corrected 3

Peak to Valley (St) uncorrected 2

Peak to Valley (St) corrected 3

Laser Triangulation2000Hz scanning frequency

Laser Triangulation2000Hz scanning frequency

Chromatic Length Aberration5000Hz scanning frequency

Chromatic Length Aberration5000Hz scanning frequency

Chromatic Length Aberration - HE5000Hz scanning frequency

Form Talysurf Inductive Gaugewith 2µm radius diamond stylus

Slide Flatness (area L x W) 50mm [1.97in] 100mm [3.9in] 150mm [5.9in] 200mm [7.9in]

50mm [1.97in] 100mm [3.9in] 150mm [5.9in] 200mm [7.9in]

Gauge Type and Performance Range Vertical resolution Lateral resolution Measuring slope

The above quoted technical data is for measurementstaken in a metrology laboratory controlled environment:20ºC ± 1ºC (68ºF ± 1.8ºF), draft free, and isolatedfrom low frequency floor borne vibration.

Uncertainties and maximum permissable errors(MPE’s) are at 95% confidence in accordance withrecommendations in the ISO Guide to the expressionof uncertainty in measurement (GUM: 1993). All errors are expressed as MPE’s.

1 This speed, although made available by the slide mechanism, is not compatible with the operation of all gauges. Traverse speeds of 0.5mm/s (0.02in/s)and less are recommended for surface texture measurements when using the inductive gauge.

2 Straightness and flatness errors occur in a simple curve shape that can be removed using a polynomial of degree 2 using software included with the system.

3 Software corrections do not significantly enhance roughness measurements.

4 This is the maximum slope feasible in the measuringdirection when using the laser or CLA Gauges.

5 The included angle of the standard diamond stylus is90º, other angles and tip radii can be provided

Note: Taylor Hobson pursues a policy of continualimprovement due to technical developments. We therefore reserve the right to deviate from catalog specifications.

Talysurf CLI 3D Surface Profiling Systems

Page 16: Talysurf CLI - F-di | Méréstechnika · PDF file · 2010-01-07have to defend a decision to purchase from Taylor Hobson. Improve your profitability ... Operating principle Talysurf

Taylor Hobson SA6 avenue de Norvège, Hightec 4

91953 Courtaboeuf Cedex, FranceTel: +33 160 92 14 14 Fax: +33 160 92 10 20

e-mail: [email protected]

Taylor Hobson GmbHPostfach 4827, Kreuzberger Ring 6

65205 Wiesbaden, GermanyTel: +49 611 973040 Fax: +49 611 97304600

e-mail: [email protected]

Taylor Hobson S.p.A.S.p. 28 Vigentina 6,

20090 Opera, Milan, ItalyTel: +39 0257 606424 Fax: +39 0257 606740

e-mail: [email protected]

Taylor Hobson KKSankyo Meguro Building 5-37, 4-Chome

Kamiosaki, Shinagawa-Ku, Tokyo 141-0021, JapanTel: +81 33494 110 Fax: +81 33490 5119

e-mail: [email protected]

Taylor Hobson K INCHungkuk Life Building. 5th Floor 6-7, Soonae Dong

Pundang-Ku, Seongnam, Kyungki-Do, 463-020, KoreaTel: +82 31 713 1371 Fax: +82 31 713 1372

e-mail: [email protected]

Taylor Hobson China Office20/F, Delta House, 3 On Yiu Street

Shatin, New Territories, Hong KongTel: +852 2757 3033 Fax: +852 2757 1767

e-mail: [email protected]

Taylor Hobson Inc1725 Western Drive

West Chicago, Illinois 60185, USATel: +1 630 231 5900 Fax: +1 630 231 1377

e-mail: [email protected]

™ 1988

PO Box 36, 2 New Star Road

Leicester, LE4 9JQ, England

Tel: +44 116 276 3771 Fax: +44 116 246 0579

e-mail: [email protected]

www.taylor-hobson.comTAYLOR HOBSON

A8248 ISO9001

Taylor Hobson is world renowned as a manufacturerof precision measuring instruments used for inspectionin research and production facilities. Our equipmentperforms at nanometric levels of resolution and accuracy.

To complement our precision manufacturing capabilitywe also offer a host of metrology support services toprovide our customers with complete solutions to theirmeasuring needs and total confidence in their results.

Contracted Services from Taylor Hobson

• Inspection servicesmeasurement of your production parts byskilled technicians using industry leadinginstruments in accord with ISO standards

• Metrology trainingpractical, hands-on training courses forroundness and surface finish conducted by experienced metrologists

• Operator trainingon-site instruction will lead to greaterproficiency and higher productivity

• UKAS Calibration and Testingcertification for artifacts or instruments in our laboratory or at customer’s site

For the above services, contact our Center of Excellence:email [email protected] or ph: +44 116 276 3779

• Design engineeringspecial purpose, dedicated metrologysystems for demanding applications

• Precision manufacturingcontract machining services for highprecision applications and industries

• Preventative maintenanceprotect your metrology investmentwith a Talycare service cover plan

For the above services, contact our Sales Department:email [email protected] or ph: +44 116 246 3034

TS CLI Systems 1E SCP 11/04


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