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TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote...

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OUTPUTS: 10kW - 530kW TECHNICAL DATA SHEET 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial gas condensing boilers in the United Kingdom. After 25 years, ATLANTIC BOILERS has supplied both gas and oil condensing boilers to many Universities, Hotels, Hospitals, Medical and Social Care Buildings, Leisure Centres, Schools, Offices and Housing Developments plus scores of other types of Buildings. Coupled with the supply, ATLANTIC BOILERS provides back-up commissioning, spares and servicing by way of a network of merchants throughout the United Kingdom. ATLANTIC BOILERS also supplies condensing and highly efficient domestic hot water generation, based on stainless steel manufacture. R-Series YEAR-ROUND MAXIMUM CONDENSING OIL & GAS BOILERS CE-0645 BL105 ECA ^Energy rating ‘A’ Busby Hall, North Yorkshire 2 - 150kW OIL CONDENSING Bannatyne Leisure Centre, Kent 2 - 300kW GAS CONDENSING South East London Police Station 3 - 530kW DUAL FUEL CONDENSING tested * ISO 9001
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Page 1: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

OUTPUTS:

10kW -530kW

TECHNICAL DATA SHEET

50501

ATLANTIC BOILERS was formed in 1980 to promote

highly efficient boilerplant and within 2 years had supplied the first

commercial gas condensing boilers in the United Kingdom. After 25

years, ATLANTIC BOILERS has supplied both gas and oil condensing

boilers to many Universities, Hotels, Hospitals, Medical and Social

Care Buildings, Leisure Centres, Schools, Offices and Housing

Developments plus scores of other types of Buildings.

Coupled with the supply, ATLANTIC BOILERS provides back-up

commissioning, spares and servicing by way of a network of

merchants throughout the United Kingdom. ATLANTIC BOILERS also

supplies condensing and highly efficient domestic hot water

generation, based on stainless steel manufacture.

R-SeriesYEAR-ROUND MAXIMUMCONDENSING OIL & GASBOILERS

CE-0645 BL105 ECA ^Energy rating ‘A’

Busby Hall, North Yorkshire

2 - 150kW OIL CONDENSING

Bannatyne Leisure Centre, Kent

2 - 300kW GAS CONDENSING

South East London Police Station

3 - 530kW DUAL FUEL CONDENSING

tested *

ISO 9001

Page 2: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

� 92.0% to 99.5% GCV (110% ncv) efficiency� Modulating, High/Low and On/Off Burners� Balanced or Conventional Flues up to 50metres or more

The ATLANTIC R-Series Year-Round Maximum Condensing Boiler has two distinct heatexchangers, the first of developed quality steel design and the second of high gradeplastic design.

The flue gases leave the first heat exchanger at temperatures below 90˚C, and arethen extracted from the second condensing heat exchanger at temperatures alwaysbelow 50˚C.

The introduction ofcombustion air throughthe condensing exchangerlowers the flue gastemperature below dew-point, hence there is noneed for return watertemperature to be low.

The boiler will condenseto it's maximum efficiencyeven at 82˚C Flow & 71˚Creturn. For combustion air,at inlet temperaturesbelow 30˚C, efficienciesalways exceed 92%. Theseconditions apply throughoutthe year in the UK.

The lower part of thecondensing exchangerhas a condensateneutralising section builtin, eliminating the needfor separate equipment inthe future. The ATLANTICR Series boiler pipeworkrequirements are asstraight forward as aconventional boiler or ahigh efficiency boiler.

NO SPECIAL CIRCUITSARE REQUIRED TOCREATE CONDENSING.

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TECHNICAL DATA SHEET

50501

T L A N T I C

O I L E R S

S E R I E S

main heat exchanger

burner

condensing exchanger

heating flow

heatingreturn

fresh air

flue gases

condensate

Front view of main heat exchangerCross section main heat exchanger

Page 3: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

APPLICATIONS� Hospitals

� Old Peoples' Homes

� Residential Nursing Homes

� Boarding Schools

� Children's Homes

� Greenhouses & Botanical

Gardens

� Halls of Residence

� Residential Hostels

� Hotels & Motels

� Leisure & Sports Centres

� Motorway Services

� Nurses's Homes

� Prisons

� Residential Clubs

� Swimming Pools

� Ambulance Stations

� Colleges

� Fire Stations

� Office Buildings

� Police Stations

� Polytechnics

� Postal Sorting Offices

� Telephone Exchanges

� Universities

� Air terminals

� Day Nurseries

� Art Galleries

� Department Stores

� Libraries

� Museums

� Shopping Malls

� Theatres

� Warehouses

� Banks

� Cathedrals

� Listed Buildings

� 3, 4 or 5 BARS maximum working pressure� 95˚C maximum working temperature� Demountable for access through most openings

IN-BUILT FEATURES

� Minimum flow and minimum temperature requirements are achieved with pump, 4 port valve and sensor

� Domestic hot water can be generated by pump and sensor� Variable temperature radiator circuit is compensated via outside sensor

and flow sensor. Pump circulates the system up to approx 30kPA� The comprehensive controls package can include sequencing, variable boiler flow

temperature, and separate heating circuit control� Under-floor heating can be controlled by 3-port valve, sensor, outside sensor

and circulated by pump

All the above systems can be wired into the boiler, with each of the three separatecircuits having their own time and temperature programmes.

Alternatively, the ATLANTIC R Series boiler(s) can be enabled by a BMSsystem and also can provide alarm signals to a BMS system. The boiler(s) willcontinue their own in-house operational control ensuring correct combustionand hydraulic functions.

� 92% to 99.5% GCV efficiency� Modulating, high/low and on/off oil & gas control� Low NOx levels, maximum 50 ppm on gas, 80 ppm oil 0% O2 DAF� Balanced or conventional flues up to 50 metres or more� 3BARS, 4BARS or 5BARS maximum working pressure� 95'C maximum working temperature� Demountable for access through most doorways and lifts

Height 1165 1275 1430 1668 1880 2138 2308 2308Width 350 445 545 695 845 1280 1440 1440Depth 940 940 1220 1670 2070 2800 2850 2850Height - demountable 600 600 725 850 960 1390 1560 1560Width - demountable 410 410 505 670 810 1150 1150 1150Depth - demountable 645 645 835 1060 1290 2002 2003 2003Access front 500 500 500 700 1000 1000 1000 1000Access one side 100 100 100 100 100 100 100 500Access other side 500 500 500 500 500 500 500 500Access rear 300 300 300 300 300 300 300 300Access top 300 300 300 300 300 500 500 500

PERFORMANCE

CONNECTIONS

DIMENSIONS mm

Model 15 ^22 ^40 * 90 150 300 400 500Maximum Output kW 17 22.4 41.3 90.9 153 315 460 530Minimum Output kW 10 14.1 25.1 51 71 150 200 250Efficiency oil & gas %gcv 99.5 99.5 99.5 99.5 99.5 99.5 99.5 99.5NOx-oil-120 Zurich standard mg/kWhr 120 120 120 120 120 120 120 120CO mg/KWhr 22 2 22 0 15 43 40 43NOx-gas-80 Zurich standard mg/kWhr 80 80 80 80 80 80 80 80CO mg/KWhr 3 3 14 1 31 14 12 14

Gas used m3/Hr maximum 1.7 2.24 4.13 9.09 15.3 31.5 46.1 53.1Gas used m3/Hr minimum 1.5 1.41 2.51 5.49 9.52 15 20 25Fuel oil used ltrs/Hr maximum 1.71 2.21 4.01 9.01 15.2 31.2 45.7 52.6Fuel oil used ltrs/Hr minimum 1.51 1.41 2.51 5.11 7.11 15.1 20.1 25.1 Electricity watts oil 380 380 380 550 1050 1450 2010 2250Electricity watts gas 260 260 260 370 820 1450 2010 2250Exit Flue gases@30°C,m3/Hr 15 20 40 85 145 300 400 500

Dry Weight kg 125 175 275 680 980 1500 1875 1975Water content ltrs 26 36 70 197 330 910 1450 1475Min water pressure BARS 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5Standard water pressure BARS 3 3 3 3 3 3 3 3Max (on order) BARS 4 or 5 4 or 5 4 or 5 4 or 5 4 or 5 4 or 5 4 or 5 4 or 5Minimum Flow l/sec ZERO inbuilt shunt pumpFriction to flow ZERO inbuilt shunt pump

Fresh air inlet 75 75 75 110 110 150 150 150Flue gas outlet 75 75 75 110 125 200 200 200Heating flow 25 25 25 40 50 65 80 80Heating return 25 25 25 40 50 65 80 80Hot water primaries 25 25 25 32 40 50 50 50Condensate 50 50 50 50 50 50 50 50*

* tested by BSRIA tothe Boiler Efficiency

Directive^Energy rating ‘A’

Page 4: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

SPECIFICATION

The boiler body is made of 3mm thick quality steel with a water-cooled combustionchamber. The burner fires horizontally through the combustion camber and makes aseries of passes through a horizontal heat exchanger. The steel boiler is externallycovered with an 80mm layer of rock wool thermal insulation. Access to the heatexchanger is through a panel at the front of the boiler secured by four bolts.

The condensing exchanger is made of polypropylene and contains a series of smoothpolypropylene heat exchanger tubes. The bottom of the condensing exchanger has asection containing limestone granules to neutralise the condensate.

The boiler has a pre-wired control panel incorporating an isolator switch withindicator lamps, modulating, high/low or on/off burner control, water flow sensorwith indicator lamps, a safety limit thermostat, hours run indicator, flue gasthermometer & a weather-controlled programmer for two separately operatedheating circuits, and domestic hot water primary circuit

The boiler assembly includes a 4 way valve, a shunt pump, both pre-wired andoperated by the control panel, and a shunt pipe arrangement with connections forconstant temperature circuits

The pressurised Oil or Gas burner has; aluminum body, motorised fan air supply, oilor gas valve with controlled rate of opening, ignition transformer, air/oil or air/gasmixing, combustion head, differential pressure switch, control box with ionisationflame protection, balanced flue pressure switch controls. Burners are supplied withmodulating, high/low or on/off operation.

The flue gas fan, in each boiler bank, contains; Aerodynamic polypropylenehousing, vibration free mountings, minimum pressure loss inlet & outlet, totallyenclosed synchronous motor, maintenance free, dust & water proof bearings,infinitely adjustable fan motor speed regulator. The fan on models up to 90kW ismounted within the boiler casing.

� Pre-wired panel with control to three circuits or equivalent� Easy maintenance of boiler, burner and controls� Built in shunt pump and header� Direct connection to any circuit, any temperature

R150

R500

4 way valve, variabletemperature circuit

Constanttemperature circuit,flow and return

Boiler shunt pump

Flue gas extractor

R Series BoilerIsometric

View of burner, pre-heated combustion air tube and control panel

R150 with acoustic hood over the burner R300 in restricted roof void space two R150 boilers installed with minimum, yet sufficient access

SECRMA

Page 5: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

Heating CircuitsINSTALLATION & CONTROL ARRANGEMENT

Each boiler has its own header with in-built shunt pump. This guaranteesminimum water flow and temperatureprotection. Each boiler has in-built controlfor three systems, for example weathercompensated radiators, under-floor heatingand domestic hot water.

Group boiler installations can use abalancing vessel as a neutral heatoutlet. Here 3 boilers serve abalancing vessel. Two space heatingsystems and one DHW calorifier arethen served from the vessel.

Overall, the group boilers can controltheir own cascade, the two spaceheating systems and the DHWcalorifier.

ABOVE: Three 530kW R Series Boilers: Each burner with pre-heated air for combustion

Three 530kW R Series Boilers: Each boiler with bank of flue gasextract fans and neat arrangement of flow/return headers

Const Tempto DHW

Const Tempto AHU

Var Tempto HTG Const Temp

to DHWConst Temp

to AHUVar Temp

to HTG

R150Right: R150 rear view of 4-port control valve, shuntpump and flue gas extractor

SIMPLE REPLACEMENT OF WORN-OUT or IN-EFFICIENT BOILERS by R SERIES

Existing installation with New Generation Condensing Boilers.Simple connection to existing valves.Improved efficiency and circulation

Existing installation with old inefficient boiler plant

R SeriesNEW

GENERATION CONDENSING BOILERS

S!

Page 6: TECHNICAL DATA SHEET 50501 · 2016. 6. 21. · 50501 ATLANTIC BOILERS was formed in 1980 to promote highly efficient boilerplant and within 2 years had supplied the first commercial

f

a

FlueARRANGEMENTS

Atlantic 2000 Box 11, Ashton Under Lyne, Lancashire, OL6 7TRTel: 0161 621 5960 or: 020 7237 4912 Fax: 0161 621 5966 E-mail: [email protected]: www.atlanticboilers.com

CALL ATLANTIC FOR FREE QUOTATION ALL PART OF THE SERVICE.... FREE DESIGN SERVICE

FREE COMPUTER GENERATED DIAGRAMS

FREE EQUIPMENT SIZING AND SELECTION

bg

a

f

Boilers can have either balanced or conventional flues forboth oil and gas. The ATLANTIC R Series boiler fluerequirements are economic - often cutting the materialand labour costs when compared to other boilers. As theflue gas exit temperature is always low, the volume ofthe gases is always greatly reduced throughout the year.

In addition, the ATLANTIC R Series boiler has a bank ofvariable speed flue gas extract fans which operatecomfortably at the low temperatures. The fans permitextensive vertical and horizontal flue ducts in lower cost,carefully chosen plastic materials. In addition, the fanvariable speed control minimises the energyconsumption in expelling the flue gases.

Standard through the wall balanced flue

Vertical balanced fluethrough a chimney

Vertical balanced fluethrough a flat or pitched roof

MINIMUM DIMENSIONS in accordance with BS5440 (GAS) and BS5410 (OIL)

a = 10mm, b = 150mm, f = 150mm, g = 300mm


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