54
Test assembly 01
Test assembly 01
A
A B
B
2 : 12
MATERIAL: C109
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
25.0224.98mm
10.00 mm7.00 mm
Ø 14.00
TOLERANCES UNLESS STATED: ± 0.1
Ø28.00 Ø16.00
T E S T A S S E M B L Y 0 1 / S M A A D A P T E R / B O D Y
3 : 11
MATERIAL: C109
SURFACE FINISH:
0
T E S T A S S E M B L Y 0 1 / S M A A D A P T E R / B O D Y
3 : 13
MATERIAL: C109
SURFACE FINISH:
0
3.00 mm Ø4.50 mm
5.00 mm
TAP 5/32-64 NS THRO'
TOLERANCES UNLESS STATED: ± 0.1
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL C0RNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
T E S T A S S E M B L Y 0 1 / S M A A D A P T E R / B O D Y
R7.027.00
R5.00
R4.1604.140
R2.3102.290
R2.0502.040
3 : 14
MATERIAL: C109
SURFACE FINISH:
0
4 DRILL Ø2.8 THRO'EQUISPACED ON 20.70 PCD
4 TAP M2.5 EQUISPACED ON 12.20 PCD
5.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL C0RNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
1.40
11.0210.98
0.05
TOLERANCES UNLESS STATED: ± 0.1
0.05
10.029.98
25.0224.98
T E S T A S S E M B L Y 0 1 / S M A A D A P T E R / B O D Y
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / S H A P A L M V E R S I O N
3 : 11
MATERIAL: C109 / 6082
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
B
B
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / S H A P A L M V E R S I O N
2 : 12
MATERIAL: C109 / 6082
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.1
A
A
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / S H A P A L M V E R S I O N
3 : 13
MATERIAL: C109 / 6082
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
21.50
8.928.88
1.70
12.0211.98
15.00
Ø11.12 11.08
Ø14.04 14.00
TAP M16 x 16.5 DEEP
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED1.20
Ø13.9813.94
Ø8.32 8.28
Ø10.50
Ø30.00
CHAMFER 0.2 X 0.2
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / S H A P A L M V E R S I O N
3 : 14
MATERIAL: C109 / 6082
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
4 TAP M2.5 EQUISPACED ON 20.70 PCD
0.05
4 TAP M2.5 EQUISPACED ON 20.70 PCD
0.05
7.00 7.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
T E S T A S S E M B L Y 0 1 / T H R E A D E D I N S E R T / S H A P A L M
3 : 12
MATERIAL: C109
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.1
4 : 13
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / S H A P A L M
10.00
3.023.00
6.136.09
8.828.78
2.50 CHAMFER 0.2 x 0.2
CHAMFER 0.2 x 0.2
CHAMFER 0.2 x 0.2
Ø13.9813.94
Ø13.9813.94
Ø10.50
4 : 14
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / S H A P A L M
3.00
5.30
1.00 M16 x 1
Ø12.4412.40
Ø11.1211.08
Ø8.328.28
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / H B R V E R S I O N 0 1
4 : 11
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 /C E R A M I C D I S C / S H A P A L M V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
T E S T A S S E M B L Y 0 1 / C E R A M I C D I S C / S H A P A L M V E R S I O N
4 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.1
A A
3.002.96
Ø12.3812.34Ø1.74
1.70
T E S T A S S E M B L Y 0 1 /C E R A M I C D I S C / S H A P A L M V E R S I O N
6 : 13
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
3 DRILL Ø1.40 THRO'EQUISPACED ON 6.60 PCD
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
0.05
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / S H A P A L M V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 / T A P P E D S O C K E T / S H A P A L M V E R S I O N
6 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
A
A
B
B
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / S H A P A L M V E R S I O N
8 : 13
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ±0.05
0.50
3.20
4 SLOT EQUISPACED
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / S H A P A L M V E R S I O N
8 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ±0.05
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
Ø1.71 1.70
11.80
2.30
3.20
1.00
2.00
Ø3.613.59
Ø2.612.60
Ø3.673.65
Ø3.613.59 TAP M1.6 THRO'
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / S H A P A L M V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 / T H R E A D E D S O C K E T / S H A P A L M V E R S I O N
6 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
A
A B
B
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / S H A P A L M V E R S I O N
8 : 13
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ±0.05
0.50
3.20
4 SLOT EQUISPACED
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / S H A P A L M V E R S I O N
8 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ±0.05
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
13.80
3.20
1.00
2.00
Ø3.613.59
Ø2.612.60
Ø3.673.65
Ø3.613.59 THREAD M1.6
Ø1.691.68
3.80
5.60
6 : 11
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 /S M A A D A P T E R /C E N T R E C O N D U C T E R
6 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 /S M A A D A P T E R /C E N T R E C O N D U C T E R
A
A
T E S T A S S E M B L Y 0 1 /S M A A D A P T E R /C E N T R E C O N D U C T E R
8 : 13
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ±0.05
Ø1.2751.265
Ø2.011.99
18.40
3.40 5.00
1.30
Ø2.60 2.59
Ø3.613.59
3.00
3.50
1 DRILL Ø1.00 THRO'
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / H B R V E R S I O N
3 : 11
MATERIAL: C109 / 6082
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / H B R V E R S I O N
2 : 12
MATERIAL: C109 / 6082
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.1
A
A
B
B
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / H B R V E R S I O N
3 : 13
MATERIAL: C109 / 6063
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
21.50
11.3211.28
1.70
12.0211.98
15.00
Ø9.52 9.48
Ø14.04 14.00
TAP M16 x 16.5 DEEP
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED1.20
Ø13.9813.94
Ø8.32 8.28
Ø10.50
Ø30.00
CHAMFER 0.2 X 0.2
T E S T A S S E M B L Y 0 1 / C E N T R A L B O D Y / H B R V E R S I O N
3 : 14
MATERIAL: C109 / 6063
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
4 TAP M2.5 EQUISPACED ON 20.70 PCD
0.05
4 TAP M2.5 EQUISPACED ON 20.70 PCD
0.05
7.00 7.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
T E S T A S S E M B L Y 0 1 /C E R A M I C D I S C / H B R V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
T E S T A S S E M B L Y 0 1 / C E R A M I C D I S C / H B R V E R S I O N
4 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.1
3.002.96
Ø12.3812.34Ø1.94
1.90
A A
T E S T A S S E M B L Y 0 1 /C E R A M I C D I S C / H B R V E R S I O N
6 : 13
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.1
3 DRILL Ø1.40 THRO'EQUISPACED ON 6.60 PCD
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
CHAMFER 0.2 X 0.2
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
0.05
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / H B R V E R S I O N 0 1
4 : 11
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 / T H R E A D E D I N S E R T / H B R V E R S I O N 0 1
3 : 12
MATERIAL: C109
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
A
A
B B
4 : 13
MATERIAL: C109
SURFACE FINISH:
0
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / H B R V E R S I O N 0 1
3.00
5.30
1.00 M16 x 1
12.4412.40
9.529.48
8.328.28
TOLERANCES UNLESS STATED: ± 0.05
4 : 14
MATERIAL: C109
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
T E S T A S S E M B L Y 0 1 /T H R E A D E D I N S E R T / H B R V E R S I O N 0 1
10.00
3.023.00
3.723.68
8.828.78
2.50 CHAMFER 0.2 x 0.2
CHAMFER 0.2 x 0.2
CHAMFER 0.2 x 0.2
Ø13.9813.94
Ø13.9813.94
10.50
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / H B R V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 / T H R E A D E D S O C K E T / H B R V E R S I O N
6 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
A
A
B
B
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / H B R V E R S I O N
8 : 13
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ±0.05
0.50
3.20
4 SLOT EQUISPACED
T E S T A S S E M B L Y 0 1 /T H R E A D E D S O C K E T / H B R V E R S I O N
8 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ±0.05
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
13.80
3.20
1.00
2.00
Ø3.613.59
Ø2.612.60
Ø3.673.65
Ø3.613.59 THREAD M1.6
Ø1.891.88
3.80
5.60
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / H B R V E R S I O N
6 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
T E S T A S S E M B L Y 0 1 / T A P P E D S O C K E T / H B R V E R S I O N
6 : 12
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ± 0.05
A
A
B
B
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / H B R V E R S I O N
8 : 13
MATERIAL:
SURFACE FINISH:
0
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
TOLERANCES UNLESS STATED: ±0.05
0.50
3.20
4 SLOT EQUISPACED
T E S T A S S E M B L Y 0 1 /T A P P E D S O C K E T / H B R V E R S I O N
8 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ±0.05
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
Ø1.91 1.90
11.80
2.20
3.20
1.00
2.00
Ø3.613.59
Ø2.612.60
Ø3.673.65
Ø3.613.59 TAP M1.6 THRO'
Selection of coaxial and strip-line dielectric support material
AL2O
3AlN Shapal
MMACOR BN
(HBR)Vespel PEEK
Dielectric constant
(1 MHz)
9.4-9.9 8.7 6.9 5.9 4.1 3.55 3.3
Loss Tangent (1 MHz) < 1 e-3 5 e-4 1 e-3 5 e-3 < 5 e-4 3 e-3 3 e-3
Thermal conductivity
(W/m oC)
25 - 30 170 96 1.5 33 - 55 0.35 0.25
Flexural Strength MPa ~ 400 ~ 400 ~ 250 ~ 100 ~ 50 ~ 100 ~ 150
Service temperature
(In vacuum)
1500 1000 1500 800 1000 350 300
Metallise-able Y Y* Y* ? N ? ?
Machine-able Diamond Diamond Y Y Y Y Y
Selection of coaxial and strip-line conducting material (metals)
Strip-line (0.5 x 14 mm):Al. alloy 1020A H/HCopper 101 H/HBeCu (Brush-Wellman - low Be) Al.alloy 5000 series
Strip-line body: Alcoa MIC 6 cast tooling plate (7000 series alloy - Zn)
TeCu alloy C109 – OK for helical Al. alloy 6000 series ?
Coaxial body: TeCu alloy C109 - low Te or MIC 6
Coaxialcentre conductor: BeCu or TeCu
Manufacture of prototypes:
John Spencer: MMT precision mechanical workshop
Precision manufacturing using specialised manual and NC machine tools – on site expertise
Also provides on site specialist electroplating facilities
Materials order placed with PR metals (C109 and MIC 6)Sample of BeCu strip received from Brush Wellman UK
0 1 2 3 4-0.20
-0.18
-0.16
-0.14
-0.12
-0.10
-0.08
-0.06
-0.04
-0.02
0.00
Test assembly 01 / S21 / Simulation & Measurement
S2
1 a
mp
litu
de
(d
b)
Frequency (GHz)
BN-HBR (MWS simulation) Shapal-M (MWS simulation) BN-HBR Shapal-M
0 1 2 3 4-80
-75
-70
-65
-60
-55
-50
-45
-40
-35
-30
-25
-20
-15
-10
-5
0S
11 a
mplit
ude
(db)
Frequency (GHz)
BN (HBR) Shapal-M BN (MWS simulation) Shapal-M (MWS simulation)
Test assembly 01 / S11 / Simulation & Measurement
0.3 0.4 0.5 0.6 0.7
44
46
48
50
52
54
Chara
cte
ristic Im
pedance (
Ohm
s)
Time (ns)
Positional error of 0.15 mm in z plane Error corrected
Assembly 01 / Shapal-M / TDR @ 12.5 GHz / 1 cutout
0.3 0.4 0.5 0.6 0.7
44
46
48
50
52
54C
hara
cte
ristic Im
pedance (
Ohm
s)
Time (ns)
1 Cut-out 2 Cut-outs
Assembly 01 / Shapal-M / TDR @ 12.5 GHz / 2 Cut-outs
0.3 0.4 0.5 0.6 0.7
44
46
48
50
52
54C
ha
racte
ristic Im
pe
da
nce
(O
hm
s)
Time (ns)
A0T A2T A3T A4T A5T&B5T
Assembly 01 / Shapal-M / TDR @ 12.5 GHz / 2 Cut-outs
0.3 0.4 0.5 0.6 0.7
44
46
48
50
52
54C
hara
cte
ristic Im
pedance (
Ohm
s)
Time (ns)
1 cut-out (Measured) 1 cut-out (MWS simulation) 2 cut-outs (MWS simulation) 2 cut-outs (Measured)
Assembly 01 / Shapal-M / TDR @ 2 GHz / 1 cutout
0.3 0.4 0.5 0.6 0.7
44
46
48
50
52
54C
hara
cte
ristic Im
pedance (
Ohm
s)
Time (ns)
Shapal-M @ 2 GHz BN-HBR @ 2 GHz Shapal-M & BN-HBR @ 0.5 GHz
Assembly 01 / F-Domain optimisation / TDR @ 2 GHz & 0.5 GHz
Test assembly 02
Helical structure B2 / Prototype
Helical structure B2 / Pre-prototype
Helical structure B2 / Pre-prototype
Coaxial interfaceadapter
Extended dielectricconnector (SMA)
Helical structure B2 / Pre-prototype
Helical structure B2 / Pre-prototype
Coaxial interfaceadapter
Helical structure B2 / Pre-prototype
Coaxial interfaceadapter
Helical structure B2 / Pre-prototype
T E S T A S S E M B L Y 0 2 /C E N T R A L B O D Y /
1 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
HELICAL 02B 07A
T E S T A S S E M B L Y 0 2 /C E N T R A L B O D Y /
1 : 12
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
A A
B
B
4 TAP M 2.5 / 7.0 DEEPEQUISPACED ON 20.7 PCD
2 POSITIONS
HELICAL 02B 07A
T E S T A S S E M B L Y 0 2 /C E N T R A L B O D Y /
1 : 13
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
22.0121.99
48.00
39.00
29.00
18.00
24.0223.98
22.00
14.00
13.00
27.00
17.00
R4.00 4 POSITIONS
R0.20 MAX.
CHAMFER 0.5 X 0.5 6 POSITIONS
TAP M 4.0 / 10.0 DEEP4 POSITIONS
21.50
TAP M 4.0 10.0 DEEP4 POSITIONS
R5.00 4 POSITIONS
R5.00 4 POSITIONS
7.00 9.018.99
33.00
21.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED HELICAL 02B 07A
T E S T A S S E M B L Y 0 2 /C E N T R A L B O D Y /
2 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
14.00 11.20 9.028.98
8.328.286.50
24.0223.98
14.0414.00
9.529.48
8.328.28
TAP M16.0 X 1.06.5 DEEP
2 POSITIONS
4.50
18.00
21.00
29.00
36.00
48.00
TAP 5/32-64 NS THRO'2 POSITIONS
17.00
27.00
R1.00
R1.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
HELICAL 02B 07A
Helical structure B2 / Pre-prototype
T E S T A S S E M B L Y 0 2 /C E N T R A L B O D Y /
2 : 15
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
9.018.99
14.00
22.00
11.20 13.00 14.00
17.50
27.00
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED HELICAL 02B 07A
T E S T A S S E M B L Y 0 2 /H A L F L I D ( N O T H A N D E D )
1 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
HELICAL 02B 07B
T E S T A S S E M B L Y 0 2 /H A L F L I D ( N O T H A N D E D )
1 : 12
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
15.00
48.00
9.00
21.90 15.00
21.80
8.00
13.50
15.00
Ø4.50 4 POSITIONS
Ø9.00 COUNTERBORE / 5.0 DEEP / 4 POSITIONS
R0.20 MAX.
CHAMFER 0.5 x 0.5 / 3 POSITIONS
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
8.00
HELICAL 02B 07B
T E S T A S S E M B L Y 0 2 /S T R I P L I N E
2 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
HELICAL 02B 07C
Helical structure B2 / Pre-prototype
T E S T A S S E M B L Y 0 2 /S T R I P L I N E
2 : 12
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
52.00 mm
10.00 mm
2.00 mm
1.731.71mm
2.20 mm
2.00 mm
R1.00 mm (8 POSITIONS)
14.0113.99mm
Ø1.731.71mm
7.0056.995mm
2.40 mm
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
EDGE RADIUS R0.10 mm(ELECTRO-POLISHED)
0.510.49mm
HELICAL 02B 07C
T E S T A S S E M B L Y 0 2 /S T R I P L I N E S U P P O R T P I L L A R
8 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
HELICAL 02B 07D
T E S T A S S E M B L Y 0 2 /S T R I P L I N E S U P P O R T P I L L A R
8 : 12
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
A A
HELICAL 02B 07D
T E S T A S S E M B L Y 0 2 /S T R I P L I N E S U P P O R T P I L L A R
1 2 : 13
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
8.218.19
3.613.59
1.731.71
1.921.90
1.70 1.70
TAP M1.6 THRO'
NOTE 1: 0.1 X 0.1 CHAMFER ON EXTERNAL CORNERS UNLESS STATED
NOTE 2: 0.1 RADII ON INTERNAL CORNERS UNLESS STATED
SECTIONAL VIEW AT A
HELICAL 02B 07D
Helical structure B2 / Pre-prototype
T E S T A S S E M B L Y 0 2 /M 1 . 6 S H O U L D E R S C R E W / B U T T O N H D H E X S O C K E T
1 0 : 11
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
HELICAL 02B 07E
T E S T A S S E M B L Y 0 2 /M 1 . 6 S H O U L D E R S C R E W / B U T T O N H D H E X S O C K E T
1 0 : 12
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
A
A
B B
HELICAL 02B 07E
T E S T A S S E M B L Y 0 2 /M 1 . 6 S H O U L D E R S C R E W / B U T T O N H D H E X S O C K E T
1 0 : 13
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
1.3
1.6
4.5
M1.6
1.27 AF HEX SKT
0.6
SECTIONAL VIEW ON A
HELICAL 02B 07E
T E S T A S S E M B L Y 0 2 /M 1 . 6 S H O U L D E R S C R E W / B U T T O N H D H E X S O C K E T
1 0 : 14
MATERIAL:
SURFACE FINISH:
0
TOLERANCES UNLESS STATED: ± 0.05
R0.8
0.5
Ø 3.5
Ø 1.69 1.68
SECTIONAL VIEW ON B
HELICAL 02B 07E
Test assembly 03
RAL Planar A2 / Prototype
RAL Planar A2 / Pre-prototype
RAL Planar A2 / Pre-prototype
Coaxialinterfaceadapter
Extendeddielectricconnector(SMA)
