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Purdue University Purdue e-Pubs Publications of the Ray W. Herrick Laboratories School of Mechanical Engineering 6-28-2017 e Application of Microperforated Panels in Duct Systems Seungkyu Lee 3M Company, [email protected] omas P. Hanschen 3M Company, [email protected] J Stuart Bolton Purdue University, [email protected] Follow this and additional works at: hp://docs.lib.purdue.edu/herrick is document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact [email protected] for additional information. Lee, Seungkyu; Hanschen, omas P.; and Bolton, J Stuart, "e Application of Microperforated Panels in Duct Systems" (2017). Publications of the Ray W. Herrick Laboratories. Paper 153. hp://docs.lib.purdue.edu/herrick/153
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Page 1: The Application of Microperforated Panels in Duct Systems

Purdue UniversityPurdue e-Pubs

Publications of the Ray W. Herrick Laboratories School of Mechanical Engineering

6-28-2017

The Application of Microperforated Panels in DuctSystemsSeungkyu Lee3M Company, [email protected]

Thomas P. Hanschen3M Company, [email protected]

J Stuart BoltonPurdue University, [email protected]

Follow this and additional works at: http://docs.lib.purdue.edu/herrick

This document has been made available through Purdue e-Pubs, a service of the Purdue University Libraries. Please contact [email protected] foradditional information.

Lee, Seungkyu; Hanschen, Thomas P.; and Bolton, J Stuart, "The Application of Microperforated Panels in Duct Systems" (2017).Publications of the Ray W. Herrick Laboratories. Paper 153.http://docs.lib.purdue.edu/herrick/153

Page 2: The Application of Microperforated Panels in Duct Systems

The Application of Microperforated Panels (MPP) in Duct Systems

Seungkyu Lee

Thomas P. Hanschen

J. Stuart Bolton

Acoustics ‘17 Boston MA 25-29 June 2017

6/28/2017

Page 3: The Application of Microperforated Panels in Duct Systems

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Why do we care?Objective

Ref: http://exo-s.com/en/products-services/automative/

https://grabcad.com/requests/i-am-looking-for-a-hvac-duct-system-of-automobile

Automotive HVACBuilding HVAC system

Industrial Duct Applications

HVAC noise is one of the key noise sources in building interiors (office areas, etc.).

Average SPL = 57 - 60 dBA

Office space example:

Room Types Recommended

NC or RC

Residences,Apartments, Condominiu

ms

Living areas 30

Bathrooms, kitchens, utility rooms35

Hotels/motels

Individual rooms or suites 30

Meeting/banquet rooms 30

Office buildings

Executive and private offices 30

Conference rooms 30

Teleconference rooms 25

Open-plan offices 40

Schools Classrooms and lecture rooms 25-30

Room Noise Criterion. (ASHRAE Handbook)

Meets the spec but not desirable!!

Page 4: The Application of Microperforated Panels in Duct Systems

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Efforts to resolve problems.Objective

✓ Modification to the fan

✓ Diffuser design

✓ Duct designs

silencers

HVAC noise sources for different frequency bands.

Reference: http://www.csemag.com/single-article/noise-and-vibration-control-in-building-design/d28e9267a7b3f8aa49f83d504d038a9e.html

Design an acoustic silencer targeting frequency below 4000 Hz

Page 5: The Application of Microperforated Panels in Duct Systems

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Key design point

MPP

0 500 1000 1500 2000 2500 3000 3500 4000 4500 50000

10

20

30

40

50

60

Frequency [Hz]

TL [

dB

]

Transmission Loss of Single Muffler

Single Chamber FEM

Single Chamber EXP

Single w/ MPP454 FEM

Single w/ MPP454 EXP

NO MPP

ASTM E2611 Experiment FEM analysis

MPP

JCA equivalent fluid model

2

0 0

2 2 2

0

4( ) 1 1cs j j

0

12

0

2

0

/( )

'8( 1) 1 1

' 16

p

p

PK

Cj j

C

Silencer with MPP liner

Seungkyu Lee, J. Stuart Bolton and Paul A. Martinson, “Design of multi-chamber cylindrical silencers with

microperforated elements,” Noise Control Engineering Journal, 64(5), 2016.

Page 6: The Application of Microperforated Panels in Duct Systems

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Silencer with MPP liningKey design point

To reduce undesirable pressure drop from expansion muffler.

170 180 190 200 210 220 230 240 2500

2

4

6

8

10

12

14

16

18

20Single Chamber Muffler Pressrue Drop

Flow Rate [STD LPM]

Pre

ssru

e D

rop

[Pa]

Impermeable Lining

MPP 549 Lining

MPP 454 Lining

MPP 273 Lining

Single Chamber Muffler No lining

Single chamber Muffler with a MPP lining

Page 7: The Application of Microperforated Panels in Duct Systems

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Design modification

NO MPP MPP

MPP

NO MPP

0 500 1000 1500 2000 2500 3000 3500 4000 4500 50000

10

20

30

40

50

60

70

80

90

100

Frequency [Hz]

TL [d

B]

Transmission Loss of Double Expansion Muffler

Double Chamber FEM

Double Chamber EXP

Double w/ MPP454 FEM

Double w/ MPP454 EXP

NO MPP

0 500 1000 1500 2000 2500 3000 3500 4000 4500 50000

10

20

30

40

50

60

70

80

90

100

Frequency [Hz]

TL [d

B]

Transmission Loss of Single and Double Expansion Muffler

Single Chamber FEM

Single Chamber EXP

Single w/ MPP454 FEM

Single w/ MPP454 EXP

Double Chamber FEM

Double Chamber EXP

Wider TL coverage with dual chamber design Bring up the TL minimum using MPP lining

Dual chamber silencer with MPP liner

Page 8: The Application of Microperforated Panels in Duct Systems

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0 500 1000 1500 2000 2500 3000 3500 4000 4500 50000

10

20

30

40

50

60Transmission Loss for Single-Expansion Chamber Muffler

Frequency

TL

No MPP linings EXP

No MPP linings FEM

Single MPP454 lining EXP

Single MPP454 lining FEM

Double-layer MPP454 Lining EXP

Double-layer MPP454 Lining FEM

Silencer with multiple MPP linersDesign modification

MPP linings location

0 500 1000 1500 2000 2500 3000 3500 4000 4500 50000

10

20

30

40

50

60

70

80

90

100

Frequency [Hz]TL

[dB

]

TL for Double layered MPP linings of Double Expansion Muffler

Double Chamber FEM

Double Chamber EXP

Double w/ MPP454 FEM

Double w/ MPP454 EXP

Double-layered MPP454 Linings FEM

Double-layered MPP454 Linings EXP

Improve the minima using double lining treatment Achieve TL above 10 dB 5000 Hz with limited space and design of

muffler

Page 9: The Application of Microperforated Panels in Duct Systems

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Differences in sound?Results

Page 10: The Application of Microperforated Panels in Duct Systems

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ASTM E2611 Measurement preparationMPP under flow condition

1 34 34 412 12 11 12

1 34 34 412 12 21 22

,/

a a

a a a

p A B pA B T T

v C D p ZC D T T

11 12 0 0 21 22

2

/

jkd

a

eT

T T c cT T

10

120log

a

TLT

4 – Microphone and 2 – load Method

Transfer Matrix Calculation*

Transmission Loss0

cos sin

( / )sin cosc c cjMk l

c cz z l

k l jY k lp pe

j Y k l k lv v

0

2

( )

1c

k j Mk

M

0

0 0

( ) ( )1

M MY Y j

k k

* M. L. Munjal, Acoustics of Ducts and Mufflers, WILEY (2014)

Differentiate end terminations

Page 11: The Application of Microperforated Panels in Duct Systems

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Prediction model considering mean flow effectMPP under flow condition

Square cross-section standing wave tube model

2

0 0

2

0

1 1( ) ( )

1( ) 0

vv v v

n vv n v =

V

S

jp I p p p p p pp dV

c K

jp I p p dS

c

Variational form, Helmholtz Equation

Sound Pressure along the duct

1 1

jkx jkx

M Mp Ae Be

Anechoic Termination

2(1 ) nanechoic

j iM p Mp p

c Z

0anechoicZ c

Page 12: The Application of Microperforated Panels in Duct Systems

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MPP modelingMPP under flow condition

MPP modeling

Equivalent fluid – JCA model 1,2

▪ Complex Density and Bulk Modulus were modeled using following equations▪ Calculated properties were implemented in the finite element model of the MPP▪ Rigid inclusions to make the MPP locally reacting. *

2

0 0

2 2 2

0

4( ) 1 1cs j j

0

12

0

2

0

/( )

'8( 1) 1 1

' 16

p

p

PK

Cj j

C

1) Champoux Y. and Allard J.-F., Dynamic tortuosity and bulk modulus in air-saturated porous media, J. Appl. Phys. 70, 1991, pp. 1975-1979

2) L. Jaouen and F.-X. Be´cot, “Acoustical characterization of perforated facings”, J. Acoust. Soc. Am. 129 (3), March 2011* S. Lee, J. S. Bolton and P. A. Martinson, “Design of multi-chamber silencers with microperforated elements,” NoiseCon14 Conference Proceedings, Fort Lauderdale, Florida, USA (2014)

Complex Density :

Complex Bulk Modulus :

φ: Perforation rate

α: Dynamic Tortuosity

σ: Flow resistivity

η: Dynamic viscosity of air

Λ: Viscous characteristic length

Λ‘: Thermal characteristic length

Λ = Λ ‘ = r (radius of perforation)

k: Thermal conductivity

γ: Specific heat ratio of air

Po: Atmospheric pressure

Cp: Specific heat of air at const. pressure

MPP Properties

MPP

Page 13: The Application of Microperforated Panels in Duct Systems

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MPP lining with flow effectMPP design - Modeling

0 500 1000 1500 2000 25000

1

2

3

4

5

6

7

8

9

Frequency [Hz]

(a)

TL [

dB

]

0 500 1000 1500 2000 25000

1

2

3

4

5

6

7

8

9

Frequency [Hz]

(b)

TL [

dB

]

No MPP without mean flow (Measurement)

No MPP with mean flow, 8.5 m/s (Measurement)

No MPP without mean flow (Prediction)

No MPP with mean flow, 8.5 m/s (Prediction)

0 500 1000 1500 2000 25000

1

2

3

4

5

6

7

8

9

Frequency [Hz]

(a)

TL [

dB

]

0 500 1000 1500 2000 25000

1

2

3

4

5

6

7

8

9

Frequency [Hz]

(b)

TL [

dB

]

MPP549 without no flow fem (Prediction)

MPP549 with mean flow, 8.5 m/s (Prediction)

MPP 549 without mean flow (Measurement)

MPP 549 with mean flow, 8.5 m/s (Measurement)

Measurement Prediction

Mean Flow

P1 P2 P3 P4

No Mean Flow

P1 P2 P3 P4

MPP lining attached

Mean Flow

P1 P2 P3P4

No Mean Flow

P1 P2 P3 P4

No MPP lining

8.5 m/s

8.5 m/s

Low speed flows have very little effect on MPP performance. Good prediction results.

Page 14: The Application of Microperforated Panels in Duct Systems

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Measurements and predictions comparisons.MPP design - Modeling

0 1000 2000 3000 4000 5000 60000

5

10

15

20

25

30

35

40

45

50

Frequency [Hz]

TL [

dB

]

Transmission Coefficient

Single chamber, No lining, EXP, Flow velocity: 20m/s

Single chamber, No lining, FEM, Flow velocity: 20m/s

Mean Flow

0 1000 2000 3000 4000 5000 60000

5

10

15

20

25

30

35

40

45

50Transmition Loss

Frequency

TL

Single, MPP454 lining, FEM, Flow velocity 20 m/s

Single, MPP454 lining, EXP, Flow velocity 20 m/s

mpp454

0 1000 2000 3000 4000 5000 60000

10

20

30

40

50

60

Frequency [Hz]

TL [

dB

]

Transmission loss

C Type, FEM, flow velocity: 20m/s

C Type, EXP, flow velocity: 20m/s

mpp454

Different muffler design is possible. MPP can help to improve TL when there is spatial limitation.

Page 15: The Application of Microperforated Panels in Duct Systems

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Use of a silencer with Microperforated Panel (MPP) lining in HVAC duct noise control was studied

Reliable modeling techniques to design a silencer with MPP linings were suggested

In-line MPP treatment inside a silencer helps in minimizing the pressure-drop as well as improving noise

attenuation

More practical studies will be made in the future.

✓ Building and vehicle applications.

Conclusion and Plans

Page 16: The Application of Microperforated Panels in Duct Systems

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THANK YOU


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