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THE FCS PACKAGING ADVANTAGE Fluid Cooling Systems Flint, Michigan We Deliver Solutions.
THE FCS PACKAGING ADVANTAGE
Fluid Cooling Systems
Flint, Michigan
We Deliver Solutions.
Integrated Packaged Solutions
FCS is an 11-year-old, ISO-9001 Certified Manufacturer in Flint, MI
INTEGRATED PACKAGED SOLUTIONS
We Deliver Solutions.
HVAC Applications
• Modular Chiller & Boiler Plants
• Pumping Stations
• Heat Recovery Systems
• Integrated Optimized Controls
PROCESS Applications
• Process Cooling and Heating
• Energy Recovery and Transfer
• Industrial Fluid Handling
• Stringent Specifications
• Co-Gen Balance of Plant
Applications & Markets
We Deliver Solutions.
Design-Build Systems
Applied HVAC Systems
Data-Centers, Crypto
Process Cooling
Food Processors
Power, Oil and Gas
Chem and Pharma
Metals and Plastics
OFF-SITE MANUFACTURING
We Deliver Solutions.
"Off-site is one of the strategies available to us to
demonstrate competency of the holistic lean narrative.”
“When applied correctly, this equates to high quality, reduced overall
project costs and improved schedules."
"Mastery of the off-site narrative is achieved when we become aware of
our fragmented ways, understand how to alter our delivery models, realize
how collaborative optimization can be structured and demonstrate that
we can provide better experiences for clients.”
ASHRAE President Charles E. Gulledge III, P.E., HBDP, Fellow
VALUE CREATION OFF-SITE
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We Deliver Solutions.
MONEY• Factory Modules Cost Less than Site
• Compressed Time-Use-Of-Money
• Risks and Charge-Backs Eliminated
TIME• Parallel Assures Rapid Projects
• Commissioning and Turn Over Simple
• Coordination is Greatly Simplified
EFFICIENCY• Engineering Intent Becomes Reality
• Pressure, Temp, Velocity, Flow
• Hydronic Fundamentals are Assured
TCO VALUE• Modules Perform Better, Save OPEX
• Tax benefit – Item vs square feet
• Enhances Tenant Property Valuations
Parallel Manufacturing in a Controlled Environment
Products and Technologies
MODULAR MECHANICAL ROOMS
HEAT TRANSFER SYSTEMS
PUMPING SYSTEMS
ENGINEERED SYSTEMS
AI and MACHINE LEARNING
What’s in R&D?
We Deliver Solutions.
Modular ConstructionAdvantages
• Chillers, boilers, pumps, heat exchangers, cooling towers, drives and valves piped and wired, under a single DDC or PLC control system.
• Disciplines are together under one roof in a controlled environment. Systems are engineered and built by professionals who do only this type of work with people they know well. Quality, safety and ultimate efficiency start as a team.
• FCS is flexible to use customer preferred components.
• Frees expensive interior mechanical room space. Modules can be installed on pads or rooftops. Cooling towers can be installed directly above the mechanical room.
• Structural steel welded base, foam-in-place double-wall steel wall panels. Colors and materials can be specified.
We Deliver Solutions.
MMR SeriesModular Mechanical Rooms
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We Deliver Solutions.
MMR SeriesBuilt For Solutions
Process Cooling - Metals
Three-Cell Cooling Towers
Three PHE Heat Transfer Skids
Duplex Primary Pump Skid
Duplex Emergency Pumps with Heaters
We Deliver Solutions.
MMR Series
MMR Configuration
MMR Series
Sample ProjectFord Motor Company – 5,200 ton, Seven Outdoor Modules for Process Chilled and Condenser Water System
Design-Build Project with Seven (7) modular mechanical rooms Motor control center, all controls and instrumentation
Chilled water system• Four Centrifugal Chillers – Total 5,200 tons• Three (3) pumps, 2 operation, 1 stand-by• 18” welded steel piping, insulated• Duplex basket strainer
• Condenser water system• Four (4) cell cooling tower system• Three (3) pumps, 2 in operation, 1 stand-by• 24” welded steel piping• Spirex Centrifugal Separator for full flow filtration• Chemical treatment system
•Meet Ford Motor Company specs. Most cannot.
MMR SeriesArcelor-Mittal – Cooling of Induction Furnaces
Dual Loop design• Modular mechanical room houses open loop pump station
and supports the open loop cooling tower• Open loop duplex pump station• 6” welded pipe• Spirex Centrifugal Separator for full flow filtration• 1500-gallon tank• Chemical feed system
Stainless-Steel Closed Loop Duplex Pump Station• Stainless steel construction• 6” welded stainless steel pipe• Plate and frame heat exchanger• 1000-gallon tank• NEMA 12 control panel
BOILERS & HOT WATER
We Deliver Solutions.
Pumping Solutions
Pumping and Heat Recovery
We Deliver Solutions.
Pumping SolutionsMoving Energy and Heat Recovery
Multiple pumps per stationUp to 350HP per pumpChilled or Condenser/Plant WaterVariable or Constant FlowVariable-primary and primary/secondaryIntegrated Centrifugal Spirex SeparatorsFiltration Systems, Bag and SandPlate Heat Exchanger with manual or automatic valves.Specialty pumps for industrial fluids requiring special materials at varying temperature and pressures.
We Deliver Solutions.
Hyper-Speed Computing
Precision Cooling for Crypro Miners
• Liquid Immersed ASIC Servers
• Modular Parallel Pumping Systems
• Engineered Fluids without Flashing
• Higher Thermal Conductivity
• Compatible Material Assurance
• Separate Process and Utility pumps across Stainless Steel PHE, Optional
• Engineered Mixing Valve and VSD Process Pump Drives
• Heat rejection to dry-coolers with VSD fans.
HEAT TRANSFERRecovering & Rejecting Energy
We Deliver Solutions.
Air-Cooled Process Coolingwith Free Cooling
We Deliver Solutions.
Four Air Cooled Chillers
Trim Series Free-Cooling Dry Coolers
Four PHE Skids
Primary and Standby Pumping
FREE-COOLINGSample HVAC Applications
We Deliver Solutions.
COOLING TOWER FREE COOLING
Consists of a close-approach plate and frame heat
exchanger, pumping and controls. The system
allows the cooling tower to provide chilled water.
CONDENSER WATER HEAT RECOVERY
The PHE is piped in the hot chiller condenser water
line to provide pre-cooling for boilers used for
processes or HVAC reheat.
HOT WATER PRODUCTION
Hot water systems use shell and tube or welded
and semi-welded PHE. Packages are compact and
designed for the duty. Heat from cogeneration and
diesel generators are viable.
PRESSURE CONTROL
Heat Transfer Stations can be installed to reset the
pressure in elevated applications.
Pumping Solutions
Pumping and Heat Recovery
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We Deliver Solutions.
MULTIPLE PUMPS
CLOSED or OPEN LOOP
CHILLED or TOWER WATER
EXPANSION & BUFFER TANKS
FILTRATION, AIR & DIRT SYSTEMS
SPIREX CENTRIFUGAL SEPARATOR
CHEMICAL-FEED
CONTROLS
Pump StationConfiguration
MMR Series
Heat Rejection and RecoveryCooling towers, condensers, dry-coolers, adiabatic systems.
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We Deliver Solutions.
We Manufacture All Tower Structures
Cooling Tower Systems and Structures
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We Deliver Solutions.
Engineered to Duty and Site Requirements
Heat Rejection and Energy Recovery
At the site of a well-known truck manufacturer, FCS designed a fully redundant pumping and heat recovery system. FCS is known for meeting stringent specs.
We Deliver Solutions.
Process Cooling and Heat Rejection
Plant floor system includes integrated chillers, buffer tanks, centrifugal separators, heat exchangers and PLC based process controls.
We Deliver Solutions.
Process Cooling Systems
FCS designs and builds highly specified process cooling and heat recovery systems using steel and all stainless-steel liquid-path.
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We Deliver Solutions.
Critical-Duty Hot Quenching System
SPIREX™Centrifugal Separators
We Deliver Solutions.
A clean water system preserves equipment
SPIREX™Separators
• 1” to 20” flanged pipe size
• Flow rates to 6,700 GPM
• Patented Design using CFD
• Preserves equipment life
• Maximum particle removal
• Minimum Pressure Loss
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We Deliver Solutions.
High-Efficiency & Sustainability
OIL-FREE Variable-Speed Chiller Plants
Engineers have unprecedented opportunities to provide critical cooling while realizing significant energy savings with sustainable operation.
• Oil-Free delivers sustainable heat-transfer
• Variable-speed centrifugal. Magnetic bearings
• Extremely energy-efficient at part load
• LOW noise. Magnetic high-speed DC drive
• Multiple compressors share evaporator
• Optimized chiller plant controls are mature
• Chillers designed for elevated ChW temperature
• Plants with evaporative-condensers
• Chillers and plants with integrated FREE-cooling
• Refrigerant economizers and injection
• Low GWP Refrigerants, R1234ze
We Deliver Solutions.
Danfoss Turbocor Compressor
We Deliver Solutions.
We Deliver Solutions.
AIOS™ - AI and Machine Learning for the Built Environment
“Data-Analytics will make smart hydronics the core technology of building efficiency.”
Ricardo SchneiderPresident of Danfoss Turbocor
FCS OverviewPhysical Space & Technologies
Scalable Business Processes
• Enterprise-Class Online Functions
• CRM, Quotes, Orders, Service…
• Decision & Management Tools
• Product Configuration Systems
• Web Portals for Reps & Engineers
• Scalable. Extendable. Manageable.
• Equipped for Growth
• 2D and 3D AutoCAD and SOLIDWORKS
• Manufacturing of small to large structures
• Structural engineering in house
• AWS D1.1-Certified welders, MIG, TIG and ARC
• Fully equipped welding and fabrication
• Carbon steel, stainless-steel and aluminum
• Full machining and sheet-metal capabilities
• Hy-Definition Plasma cutting to 2-1/2”
• OMAX Waterjet cutting system
• Tube bender, 12’ brakes and shears
Two Locations, FCS and Lee
What Makes FCS Different? Problem Solving Across Diverse Disciplines
Precision Engineering Yields Reliable Performance
We Are Design-Build Champions
Quality Manufacturing Culture, ISO-9001
Basis-of-Design Leverages FCS Strengths
Diverse PROCESS and HVAC Expertise
Highest Build Quality. Attention to Detail
Rugged Industrial PLC and DDC Controls
Standardized and Highly Custom Designs
Competes Very Effectively in our Target Market
Known For Ease of Doing Business
Complexity Made Easy. We Deliver Solutions
