Date post: | 01-Nov-2014 |
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Technology |
Upload: | gerard-b-hawkins |
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Gerard B. HawkinsManaging Director, CEO
C2PT Catalyst Process Technology
Role :- To advise and recommend on all aspects pertaining to Catalyst Process Technology (C2PT) selection and implementation.
NOT TO MANAGE THE COMMISSIONING
Share experience gained from observations of commissioning process
Client Enquiry
Licensed Contractor• Paid Study
• Flowsheet Heat & Mass Bal• Layout• Heat Integration
• Sanction Grade Estimate• Project Guarantees
• Production Guarantee• Efficiency
• Energy• Feedstock• Utility Consumption
GBH Enterprises, Ltd.• Catalyst Volume• Process Conditions• Production Guarantee
Licensed Contractor◦ Design◦ Guarentees
Client Enquiry
GBH Enterprises, Ltd.
• Catalyst Volume• Process Conditions• Production Guarantee
Licensed Contractor◦ Paid Study Flowsheet Heat & Mass Bal
Layout Heat Integration
Sanction Grade Estimate Project Guarantees
Production Guarantee Efficiency Energy Feedstock Utility Consumption
Detailed Engineering / Design◦ Pipe work, vessels, layout etc◦ Subcontract Procurement Materials, pumps, instruments Compressors, (10 - 15 M), vessels
Construction Commissioning◦ Team on site Pre-commissioning Initial start up with client
Licensed Contractor◦ Paid Study
·Equipment Selectiono Pumps - All types and sizes from fractional to 10,000hpo Gas Turbineso Steam Turbine Generatorso Cooling Towerso Air Compressors from 100 to 10,000 scfmo Boilers - Gas, Oil, and Coal-Firedo Process Equipment - Heat Exchangers, Water Treatmento Scrubbers, Precipitators, Baghouse Chillers
· Equipment Layouts
Licensed Contractor◦ Paid Study
Piping Design and Layout
o Flow - Pressure – Temperatureo Stresses and Forceso Flexibilityo Supports/Hanger Designo Material Selectiono Joining Methodso Valve Selectiono Insulation
Piping Isometrics
Licensed Contractor◦ Paid Study
Process Design
o Skidso Thermodynamic Cycles (steam-gas turbine-diesel)o Heating, Ventilating and Air Conditioningo Cooling Systemso Water Treatmento Wastewater Treatment
Licensed Contractor◦ Paid Study
System Designo Steam - Water and Hot Gas Systems in support of Steam and Gas Power Cycleso Combustion Air and Flue (Exhaust) Gaso Fuels - Natural Gas - Light and Heavy Oil - Coal – Ligniteo Fire Protectiono Water Distributiono Wastewater Sewerageo Chemical Processeso Lube Oilo Gasses
Licensed Contractor◦ Paid Study
Material Handling Design
o Bulk Solids (coal, limestone, and dry chemicals)o Wet Conveying of Solids (slurries)o Air Conveying of Solids (vacuum and pressurized)o Rail Loading and Off-Loading Facilities
Licensed Contractor◦ Paid Study
Electrical Engineering Services
o Specification and Design of Complete Electric Systems
o Electrical Generating Plants - Steam, Diesel, Combustion Turbine
o Transmission Systems - 69 to 345 kVo Substations – Power Generation, Stepdown,
Transmissiono Electrical Distributiono Switching & Power Station Distribution Facilities
and Systemso Emergency Electrical Power
Licensed Contractor◦ Paid Study
Electrical Engineering Services
o Emergency Electrical Powero Supervisory Control and Data Acquisitiono AC and DC Auxiliary Systemso Load Flow Analysiso Fault and Short Circuit Studieso Motor Starting Studieso Lightning Protectiono Protective Relay Selection - Application –
Coordinationo Circuit Breaker / Fuse Trip Setting – Coordinationo Hazardous and Non-Hazardous Area Design
Licensed Contractor◦ Paid Study
Electrical Engineering Services
o Lighting Systemso Communication Systemso Fire Detection Systemso Alarm Systemso Energy Analysiso Feasibility Studieso Rate Studies
Licensed Contractor◦ Paid Study
Instrumentation & Control Engineering
Instrument Systems Design
o Flow Meter Engineeringo Control Valve Selection and Sizingo Instrument Specification and Procuremento Burner and Boiler Controlso Process Control Systemso Materials Handling Systemso Analytical Instrumentation and Sampling Systems
Licensed Contractor◦ Paid Study
Instrumentation & Control Engineering
Control Panel & Cabinet Designo Microstation, Intergraph, and AutoCad capableo Panel & Cabinet Layoutso Wiring Diagramso Termination Layoutso Interconnect Diagrams
Instrument Installationo Loop Sheetso Instrument Location Drawingso Cable Scheduleso Installation Details & Practices
Licensed Contractor◦ Paid Study
Instrumentation & Control Engineering
Control Systems Engineeringo Batch Programming per ISA S88o Continuous Process Controlo Logic Diagramso Logic Narrativeso SAMA Diagrams
DCS Systems Design and Implementation PLC Systems Design and Programming HMI System Design and Programming Checkout, Startup, & Tuning Services Available
Licensed Contractor◦ Paid Study
Civil / Structural / Architectural
Industrial Steel Design Foundation Design Site Development Architectural Building Development Geotechnical Review Piling Design Machinery Foundation Vibration Analysis Reinforced Concrete Design Subgrade and Pavement Design
Licensed Contractor◦ Paid Study
Civil / Structural / Architectural
Lime and Cement Stabilization Design Structural Design Structural Frame Analysis Site Selection Studies Railroad Route Selection and Design Hydrological Studies Culvert and Drainage Analysis and Design Pipeline Routing and Design Concrete and Steel Tank Design Sanitary Sewer and Storm Sewer Design
Licensed Contractor◦ Paid Study
Chemical Engineering
Water and Wastewater Treatment
o Clarificationo Lime and Lime/Soda Softeningo Filtrationo Reverse Osmosis and Ultrafiltrationo Ion Exchangeo Sedimentationo Flow Equalization
Licensed Contractor◦ Paid Study
Chemical Engineering
Water and Wastewater Treatment
o Chemicalo Conditioning Heavy Metal Removalo Piping systems, piperack, underground, steel, stainless, nonmetallico Pump selection and systemso System controlso Tankso Ponds, Lagoons
Licensed Contractor◦ Paid Study
Chemical Engineering
Water and Wastewater Treatment
Particulate Removal Sulfur Dioxide Reduction Solid Waste Disposal Environmental Monitoring
Licensed Contractor◦ Paid Study
Project Development & Controls
Feasibility Study P & ID Development General Facility Layout Project Schedule Budget Estimate Project Scope