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The GBHE Project Experience

Date post: 01-Nov-2014
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Project Management Experience EPC
24
Gerard B. Hawkins Managing Director, CEO C 2 PT Catalyst Process Technology
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Page 1: The GBHE Project Experience

Gerard B. HawkinsManaging Director, CEO

C2PT Catalyst Process Technology

Page 2: The GBHE Project Experience

Role :- To advise and recommend on all aspects pertaining to Catalyst Process Technology (C2PT) selection and implementation.

NOT TO MANAGE THE COMMISSIONING

Share experience gained from observations of commissioning process

Page 3: The GBHE Project Experience

Client Enquiry

Licensed Contractor• Paid Study

• Flowsheet Heat & Mass Bal• Layout• Heat Integration

• Sanction Grade Estimate• Project Guarantees

• Production Guarantee• Efficiency

• Energy• Feedstock• Utility Consumption

GBH Enterprises, Ltd.• Catalyst Volume• Process Conditions• Production Guarantee

Page 4: The GBHE Project Experience

Licensed Contractor◦ Design◦ Guarentees

Client Enquiry

GBH Enterprises, Ltd.

• Catalyst Volume• Process Conditions• Production Guarantee

Page 5: The GBHE Project Experience

Licensed Contractor◦ Paid Study Flowsheet Heat & Mass Bal

Layout Heat Integration

Sanction Grade Estimate Project Guarantees

Production Guarantee Efficiency Energy Feedstock Utility Consumption

Page 6: The GBHE Project Experience

Detailed Engineering / Design◦ Pipe work, vessels, layout etc◦ Subcontract Procurement Materials, pumps, instruments Compressors, (10 - 15 M), vessels

Construction Commissioning◦ Team on site Pre-commissioning Initial start up with client

Page 7: The GBHE Project Experience

Licensed Contractor◦ Paid Study

·Equipment Selectiono Pumps - All types and sizes from fractional to 10,000hpo Gas Turbineso Steam Turbine Generatorso Cooling Towerso Air Compressors from 100 to 10,000 scfmo Boilers - Gas, Oil, and Coal-Firedo Process Equipment - Heat Exchangers, Water Treatmento Scrubbers, Precipitators, Baghouse Chillers

· Equipment Layouts

Page 8: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Piping Design and Layout

o Flow - Pressure – Temperatureo Stresses and Forceso Flexibilityo Supports/Hanger Designo Material Selectiono Joining Methodso Valve Selectiono Insulation

Piping Isometrics

Page 9: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Process Design

o Skidso Thermodynamic Cycles (steam-gas turbine-diesel)o Heating, Ventilating and Air Conditioningo Cooling Systemso Water Treatmento Wastewater Treatment

Page 10: The GBHE Project Experience

Licensed Contractor◦ Paid Study

System Designo Steam - Water and Hot Gas Systems in support of Steam and Gas Power Cycleso Combustion Air and Flue (Exhaust) Gaso Fuels - Natural Gas - Light and Heavy Oil - Coal – Ligniteo Fire Protectiono Water Distributiono Wastewater Sewerageo Chemical Processeso Lube Oilo Gasses

Page 11: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Material Handling Design

o Bulk Solids (coal, limestone, and dry chemicals)o Wet Conveying of Solids (slurries)o Air Conveying of Solids (vacuum and pressurized)o Rail Loading and Off-Loading Facilities

Page 12: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Electrical Engineering Services

o Specification and Design of Complete Electric Systems

o Electrical Generating Plants - Steam, Diesel, Combustion Turbine

o Transmission Systems - 69 to 345 kVo Substations – Power Generation, Stepdown,

Transmissiono Electrical Distributiono Switching & Power Station Distribution Facilities

and Systemso Emergency Electrical Power

Page 13: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Electrical Engineering Services

o Emergency Electrical Powero Supervisory Control and Data Acquisitiono AC and DC Auxiliary Systemso Load Flow Analysiso Fault and Short Circuit Studieso Motor Starting Studieso Lightning Protectiono Protective Relay Selection - Application –

Coordinationo Circuit Breaker / Fuse Trip Setting – Coordinationo Hazardous and Non-Hazardous Area Design

Page 14: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Electrical Engineering Services

o Lighting Systemso Communication Systemso Fire Detection Systemso Alarm Systemso Energy Analysiso Feasibility Studieso Rate Studies

Page 15: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Instrumentation & Control Engineering

Instrument Systems Design

o Flow Meter Engineeringo Control Valve Selection and Sizingo Instrument Specification and Procuremento Burner and Boiler Controlso Process Control Systemso Materials Handling Systemso Analytical Instrumentation and Sampling Systems

Page 16: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Instrumentation & Control Engineering

Control Panel & Cabinet Designo Microstation, Intergraph, and AutoCad capableo Panel & Cabinet Layoutso Wiring Diagramso Termination Layoutso Interconnect Diagrams

Instrument Installationo Loop Sheetso Instrument Location Drawingso Cable Scheduleso Installation Details & Practices

Page 17: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Instrumentation & Control Engineering

Control Systems Engineeringo Batch Programming per ISA S88o Continuous Process Controlo Logic Diagramso Logic Narrativeso SAMA Diagrams

DCS Systems Design and Implementation PLC Systems Design and Programming HMI System Design and Programming Checkout, Startup, & Tuning Services Available

Page 18: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Civil / Structural / Architectural

Industrial Steel Design Foundation Design Site Development Architectural Building Development Geotechnical Review Piling Design Machinery Foundation Vibration Analysis Reinforced Concrete Design Subgrade and Pavement Design

Page 19: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Civil / Structural / Architectural

Lime and Cement Stabilization Design Structural Design Structural Frame Analysis Site Selection Studies Railroad Route Selection and Design Hydrological Studies Culvert and Drainage Analysis and Design Pipeline Routing and Design Concrete and Steel Tank Design Sanitary Sewer and Storm Sewer Design

Page 20: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Chemical Engineering

Water and Wastewater Treatment

o Clarificationo Lime and Lime/Soda Softeningo Filtrationo Reverse Osmosis and Ultrafiltrationo Ion Exchangeo Sedimentationo Flow Equalization

Page 21: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Chemical Engineering

Water and Wastewater Treatment

o Chemicalo Conditioning Heavy Metal Removalo Piping systems, piperack, underground, steel, stainless, nonmetallico Pump selection and systemso System controlso Tankso Ponds, Lagoons

Page 22: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Chemical Engineering

Water and Wastewater Treatment

Particulate Removal Sulfur Dioxide Reduction Solid Waste Disposal Environmental Monitoring

Page 23: The GBHE Project Experience

Licensed Contractor◦ Paid Study

Project Development & Controls

Feasibility Study P & ID Development General Facility Layout Project Schedule Budget Estimate Project Scope

Page 24: The GBHE Project Experience

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