Technology, Organisation, People The perfect interplay of these main factors is essential in order to successfully put knowledge into practice at company. These factors lay the foundations for top performance and financial success. The Festo Competence Model combines social, logistical and technical skills to form a success-oriented model for initial and further training.
Enquiries and Booking:
Festo Didactic
Tel: 03-6286 8122 Fax: 03-6275 6412
H/P: 012-392 7441 (R.Paramasivam)
Email: [email protected] / [email protected]
A hands-on approach to learning
Trainings Courses, workshops, best-practice events and corporate strategy games
Public or in-house – the focus is Training content
always on hands-on experience
using actual products in learn- Technology
ing factories. – Pneumatics, hydraulics
–Manufacturing automation
Rapid implementation in daily – Control engineering
practice is a key quality crit- – PLC technology
erion, since individual learning – Robotics
success can be measured. – Sensors
Organisation
– Process optimisation
– Pull production
– Equipment efficiency and
setup optimisation
– Value-stream analysis
– Target engineering
– Customer centricity
People
– Problem-solution processes
– Moderating teams
– Efficient communication
– Intercultural competence
– Management skills
3
Table of contents
Pneumatic courses
P111: Introduction to Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
P121: Maintenance of Pneumatic Equipment and Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
P122: Design of Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electropneumatic courses
EP211: Introduction to Electro-Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IP211: Industrial Pneumatics and Electro-Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EP221: Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems . . . . . . . 12
EP222: Design and Construction of Electro-Pneumatic Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Programmable Logic Controllers Courses
E311: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E3110: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E322: Programmable Logic Controllers (PLC) – Advanced Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic Courses
H511: Introduction to Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EH611: Introduction to Electro-Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Industrial Electronic Courses
ED911: Introduction to Electrical Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ED912: Mastering the basics of Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
IE 1: Industrial Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Mechatronic Courses
M711: Introduction to Mechatronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Industrial Robotic Courses
R811: Introduction to Industrial Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Process Automation
Valves in process automation – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pneumatics for water and wastewater treatment – Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lean Production Course
LEAN: ‘Lean Production’ Business Game – Logistics and material flow design . . . . . . . . . . . . . . . . . . . . . . . . 27
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Seminar Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Training Courses
Technology, Organisation, People
Order Number
Course Code
Training Courses
Operators
Maintenance
Design/Engineering
Trainer
Managem
ent
Technology
559395 P111 Introduction to Pneumatics • • • •
559396 P121 Maintenance of Pneumatic Equipment and Systems • • •
561201 P122 Design of Pneumatic Controls • • • 566228 EP211 Introduction to Electro-Pneumatics • • • • 800020 IP211 Industrial Pneumatics and Electro-Pneumatic Controls • • • • 800030 EP221 Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems • • • 800040 EP222 Design and Construction of Electro-Pneumatic Controls • • •
559457 E311 Introduction to Programmable Logic Controllers (PLC) - FEC • • • 800070 E3110 Introduction to Programmable Logic Controllers (PLC) - OMRON • • • 800080 E322 Programmable Logic Controllers (PLC) – Advanced Level - OMRON • • •
559448 H511 Introduction to Hydraulics • • • • 566873 EH611 Introduction to Electro-Hydraulics • • • •
800110 M711 Introduction to Mechatronics • • • 800120 R811 Introduction to Industrial Robotics • • • 800130 IE 1 Industrial Electronics • • • •
800090 ED911 Introduction to Electrical Drives • • • 800100 ED912 Mastering the basics of Servo Drives • • •
565674 PA111 Valves in Process Automation – Introduction • • •
573629 PN331 Pneumatics for water and wastewater treatment - Introduction • • •
Organisation
LEAN Lean Production’ Business Game – Logistics and material flow design • • •
5
Technology Triple skills Experience
For over 40 years, we have been
providing support for all devel-
opment stages of automation
technology. Our seminars use the
latest technology.
Close collaboration with our
parent company ensures access
to the latest machines and sys-
tems, while our trainers have
first-hand expertise.
Innovation We place tough demands on our
training. At our seminars, you will
notice the difference compared to
other training providers. We
provide new answers to long-
standing questions that help you
to make decisive steps in your
company plans.
Vision Our trainers are active in their
trade, and know the areas of
work of your participants. This knowledge extends beyond
purely technical requirements to
questions concerning topics such
as Just-In-Time, TPM and Kanban.
6
Technology Pneumatic courses
Introduction to Pneumatics P111 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic pneumatic control system and equipment.
Target group Engineers, technicians and supervisors who are involved in the design, operation and maintenance of pneumatic control systems for industrial automation.
Contents • Physical principles of pneumatics
• Functions and use of pneumatic components
• Recognizing and drawing of pneumatic symbols
• Representing of motion sequences and operating status
• Drawing of pneumatic circuit diagrams according to standard
• Direct and indirect manual controls
• Direct and indirect stroke-dependent controls
• Logical AND/OR function of switch-on signals
• Time-dependent controls with Time Delay valve
• Trouble-shooting in simple pneumatic controls
• Safety regulations
Prerequisite General technical knowledge
Course Material • Textbook – Introduction to Pneumatics
• Folder with writing materials
• ISO 1219 Symbol Chart
• Exercise Sheets
Duration 3 days
Price RM 932
Follow-up Courses P121, P122, EP211
7
Pneumatic courses Technology
Maintenance of Pneumatic Equipment and Systems P121 Provide participants with the skills and knowledge to maintain and troubleshoot pneumatic control
systems and equipment.
Target group Industrial personnel in the installation and maintenance of pneumatic controls.
Contents • Function and construction of equipment
• Parts subject to wear-and-tear
• Reading circuit diagrams
• Practical construction of various controls
• Sequence controls
• Fault identification and location
• Preventive maintenance
• Practical exercises
Prerequisite General technical knowledge
Course Material • Textbook – Maintenance of Pneumatic Equipment and Systems
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses P122, EP211
8
Technology Pneumatic courses
Design of Pneumatic Controls P122 Provide participants with the skills and knowledge to design, assemble, commission, maintain and trou-
bleshoot advanced pneumatic control systems and equipment.
Target group Engineers, designers, supervisors and technicians who are involved in the design and operation of pneumatic controls systems and special machines
Contents • Design, assemble, test and commission pneumatic circuits with auxiliary machine conditions and modes of operation
• Stroke-dependent controls with various sensors
• Stroke-dependent controls with predetermining counters
• Controls with special commissioning conditions (for example, single cycle/continuous cycle)
• Controls with vacuum components
• Step diagrams/process-oriented sequence controls
• Program controls with stepper modules
• Trouble shooting in extensive pneumatic controls
• Safety regulations
Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.
Course Material • Textbook – Fundamental of Pneumatic control Engineering
• Folder with writing materials
• ISO 1219 Symbol Chart
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses EP211
9
Electropneumatic courses Technology
Introduction to Electro-Pneumatics EP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic
troubleshoot electropneumatic control systems and equipment.
Target group Engineers, technicians and supervisors who are involved in the design and operation and/or maintenance of electro-pneumatic control systems.
Contents • Physical principles of electrical systems and pneumatics
• Function and use of electro-pneumatic components
• Recognizing and drawing electro-pneumatic symbols
• Representation of motion sequences and operating status
• Drawing of pneumatic and electrical circuit diagrams
• Direct and indirect manual controls
• Direct and indirect stroke-dependent controls
• Logical AND/OR function of switch-on signals
• Time-dependent controls with the time delay relay
• Trouble-shooting in simple electro-pneumatic controls
Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.
Course Material • Textbook –Introduction to Electro-Pneumatics
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses EP222, E311
10
Technology Electropneumatic courses
Industrial Pneumatics and Electro-Pneumatic Control IP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic
troubleshoot pneumatics and electropneumatic control systems and equipment.
Target group Everyone who has to deal with pneumatic systems in their working environment.
Contents • Combination of electrical control section and pneumatic power section
• Basic principles of compressed air supply: Production, preparation, distribution
• Power section devices: Cylinder, semi-rotary drive, gripper, vacuum generator
• Use of directional control valve, flow control valve, shut-off valve, pressure limiting valve and sensors
• Structure and function of electrical switching devices and electro-pneumatic valves
• Basic logic functions, time and counter function
• Valve technology
• Symbolic representation of devices and standards
• Identifying and eliminating faults, including safety aspects
• Power section optimisation depending on load and speed
• Cutting installation costs: From single valve to valve terminal
Prerequisite Technical understanding
Course Material • Textbook – Pneumatics
• Folder with writing materials
• Exercise Sheets
Duration 4 days
Price RM 1500
Follow-up Courses EP222, E311
11
Electroneumatic courses Technology
Maintenance and Troubleshooting on Pneumatic and Electro-Pneumatic Systems
EP221 Extend your specialist knowledge of complex pneumatic and electro-pneumatic control systems and
improve your methodical skills. Practical exercises on training equipment for setting up, commissioning, troubleshooting and fault elimination make it easier to transfer knowledge to your day-to-day work.
Target group Maintenance personnel
Contents • Setting up and commissioning pneumatic and electropneumatic systems
• Analysis of control tasks using GRAFCET in accordance with DIN EN 60848
• Design and function of pneumatic and electro-pneumatic circuits
• Special pneumatic components (valve)
• Different types of valve terminal actuation
• Operating modes (AUT/MAN/EMERGENCY STOP)
• Electro-pneumatic and electronic control systems
• Most recent standards and regulations
• Practical exercises and systematic troubleshooting
Prerequisite Basic knowledge of pneumatics (for example from our course P111)
Course Material • Manual – Mainteneance of Pneumatics and Electro-Pneumatics
• Folder with writing materials
• Exercise Sheets
Duration 4 days
Price RM 1500
Follow-up Courses P121, EP222
12
Technology Electropneumatic courses
Design and Construction of Electro-Pneumatic Controls EP222 Provide participants with the skills and knowledge assemble, commission, maintain and troubleshoot
electropneumatic control systems and equipment.
Target group Engineers, technicians and supervisors who are involved in the design and assembly of electro- pneumatic controls.
Contents • Design, assemble, test and commission electropneumatic circuits with auxiliary machine conditions and modes of operation
• Function and use of electro-pneumatic components
• Stroke-dependent controls with sensors
• Stroke-dependent controls with predetermining counters
• Controls with peripheral conditions (i.e. single cycle/continuous cycle. emergency Stop)
• Step diagrams/process-oriented sequence controls
• Timing controls/time oriented sequence controls
• Programmed controls with permanent and erasable sequencer
• Trouble-shooting in comprehensive electro-pneumatic controls
Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.
Course Material • Manual – Design and Construction of Electro-Pneumatic Controls
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses E311
13
Programmable Logic Controllers courses Technology
Introduction to Programmable Logic Controllers (PLC) Festo FEC FC34
14
E311 Provide particiapants with the skills and knowledge to design, assemble, commission, maintain and troubleshoot a PLC based control system.
Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control systems.
Contents • Function of the system components of a PLC
• Commissioning of a PLC
• Criteria for the use of magnetic, optical, capacitive and inductive proximity sensors
• Circuit developments
• Circuit diagram design
• Communication between Personal Computers and PLCs
• Read and write simple programming according to IEC 1131-6 Standards
• Programming in Ladder Diagrams, Function Block Diagram, Instruction List and Structure Text
• Development of sequence and logic control system
• Defining appropriate control systems for a given control task
• Modification of programs by inserting or deleting control commands
• Documentation and software management
Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.
Course Material • Festo FEC FC34 and MULTIPROG wt software
• Textbook – Programmable Logic Controllers
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses E322
Technology Programmable Logic Controllers courses
Introduction to Programmable Logic Controllers (PLC) Omron Sysmac C200HE E311O To provide participants with a basic knowledge of the construction and principle operation of program-
mable logic controllers as well as to develop his ability to write simple programs and operate control system. It is also to acquaint the participants with the application possibilities of using PLC.
Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control systems.
Contents • Structure of a Programmable Logic Controllers – Components of a PLC – Program memory
• Familiarization with Omron PLC and Cx-Programmer – PLC addressing – Introduction to Omron Cx-programmer (software programming tool for Omron PLC)
• Function of a PLC
• Type of PLC System
• Commissioning of a PLC
• Criteria for the use of mechanical, magnetic, optical, capacitive and inductive proximity sensors
• Circuit developments and diagram design
• Programming in LADDER Diagrams
• Development of sequence and logic control systems
• Memory function: – operation of FLAG (IR, HR/AR etc.) – keep commands
• Timer and Counter Applications
• Procedure for selecting PLC systems
• Troubleshooting techniques
• Practical Exercises
Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.
Course Material • Textbook – Programmable Logic Controllers
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 998
Follow-up Courses E322
15
Programmable Logic Controllers courses Technology
Programmable Logic Controllers (PLC) Advanced Level Festo FEC FC34
E322 Provide participants with knowledge of the advanced capabilities of PLC and to utilize personal
computer and special functions for solving complex control tasks.
Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control systems.
Contents • Analyse control tasks
• Understand and utilise timers, counters, flags and registers
• Program manual and sequential operations
• Test and monitor PLC applications using PLC test systems
• Modify PLC programs
• Programming with the program section technique (multi-tasking)
• Multitasking with the PLC – Manual/Auto mode – Emergency stop, Single/Continuous cycle, Parallel programs
• Display and modification of the status of the functional components and error messages in PLC test system
• Programming in a dialogue-oriented user interface
• Design and development of logic and sequence controls in combination with display and output elements
• Programming of control task
• Logic functions, Sequence tasks, Timing sequence, Counting sequence
• Documentation and software management
• Trouble-shooting
Prerequisite E311
Course Material • Textbook – Programmable Logic Controllers – Advanced Level
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 1097
16
Technology Hydraulics courses
Introduction to Hydraulics H511 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic Hydraulic control systems and equipment.
Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of hydraulic control systems.
Contents • Design, assemble, and test basic hydraulic circuits
• Applications of hydraulics
• Physical principles, symbols and standards
• Types and properties of hydraulic fluids
• Design, function and characteristic data of pumps, power packs, flow and pressure valves, directional control valves, restrictors, orifices
• Measurement of cylinder times and pressures
• Calculation examples for force, speed and output
• Basic circuits with single and double-acting cylinders
• Positioning of cylinders
• Maintaining uniform pressure with pressure regulators
• Differential circuit with input flow control
Prerequisite General technical knowledge
Course Material • Textbook – Introduction to Hydraulics
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 1198
Follow-up Courses EH611
17
Hydraulics courses Technology
Introduction to Electro-Hydraulics EH611 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic Electro-Hydraulic control systems and equipment.
Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of electro-hydraulic control systems.
Contents • Design, assemble, and test basic electro-hydraulic circuits
• Function and use of electrical and electro-hydraulic components such as switches, push buttons and single solenoid valves
• Recognizing and reading of electrical and hydraulic symbols
• Development and reading of standard circuit diagrams
• Representation of control tasks in operation diagrams
• Direct and indirect control of actuators
• Manual and automatic operation
• Stroke and pressure-dependent controls
• Interlocking circuits
• Rapid traverse circuits
Prerequisite Successful completion of the Introduction to Hydraulics course or equivalent competencies
Course Material • Textbook – Introduction to Electro-hydraulics
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 1264
18
Technology Mechatronic course
Introduction to Mechatronics M711 Provide participants with the skills and knowledge to design, assemble, commission, maintain and
troubleshoot simple mechatronics control system.
Target group Engineers, supervisors and technicians who are involved in the development, operation and/or maintenance of electronically controlled machine/s mechanical systems.
Contents • Troubleshoot basic mechatronic control systems
• Assemble and test basic mechatronic circuits (pneumatic, electrical, and software)
• Install or replace, and commission pneumatic, electropneumatic, sensoric, electrical and PLC hardware components
• Use diagnostic software to assist troubleshooting
• Recognise and differentiate between the different types of programming used in industry
• Download a program and commission a simple PLC control system
• Identify and describe the operation of pneumatic, electropneumatic, sensoric, electrical and PLC components
• Interpret technical specifications and data relating to pneumatic, electropneuamtic, sensor, electrical and PLC components and systems
• Knows innovative development and current trends in automation products and their application
Prerequisite EP211, E311 or Equivalent and basic PC knowledge.
Course Material • Textbook – Introduction to Mechatronics
• Folder with writing materials
• Exercise Sheets
Duration 4 days
Price RM 1331
Follow-up Courses M722
19
Robotics course Technology
Introduction to Industrial Robotics R811 To provide participants with a basic knowledge of the construction and function of robot controller as
well as to develop his ability to write program and commission the robot according to guidelines, standards and regulations. It is also to acquaint the participants to select the right robot for a specific application.
Target group Engineers personal who are involved in the design, operation, maintenance and procurement of industrial robotics systems.
Contents • Fundamentals of handling
• Mechanical construction, kinematics and dynamics
• Coordinate systems of robots
• Drives and sensors
• Programming with the teach-in box and PC
• Point to point and continuous path control
• Positioning and travelling prescribed paths
• Safety in robot systems
• Robot and peripheral equipment
• I/O interfaces in robot controllers
• Faultfinding
• Practical exercises
Prerequisite General technical knowledge
Course Material • Textbook – Introduction to Industrial Robotics
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 1375
20
Technology Industrial Electronics courses
Introduction to Electrical Drives (Stepper Motor)
ED911 Provide participants with skills and knowledge to select, design, programe, commission and
troubleshoot technologies that will improve their productivity.
Target group Engineers, supervisors and technicians and any technical personnel who are involved in the design, operation and maintenance of electronically controlled drives.
Contents • Understand the fundamentals of Stepper and Servo Motors and their implications for applications
• Understand the fundamentals of Stepper and Servo Drives/Controllers and their implications for applications
• Understand the fundamentals of Linear Axes and their implications for applications
• Assemble and commission a Servo System using predefined parameters and use all key features
• Commission a Stepper System, carry out a reference move and set and call simple position profiles
• Understand the necessity for accurate documentation of applications and can document and describe the requirements of an application precisely, making use of his or her knowledge and the application checklist
• Identify the appropriate solution by applying the selection criteria for drive technologies to a complete checklist
Prerequisite General technical knowledge
Course Material • Manual – Introduction to Stepper Motors
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 1200
21
Industrial Electronics courses Technology
Mastering the basics of Servo Drives
ED912 The increasing use of these servo drives in industry has led to a skills gap that can have a negative
impact on productivity. If you are a user of conventional pneumatic drive technology, this course provides you with the knowledge and skills to master the basics of electrical servo drives.
Target group Maintenance, Design/Engineering, Trainer
Contents • Fundamentals of electrical drives
• Encoders (absolute, incremental, resolver)
• Motors (asynchronous, synchronous, AC servo, DC, stepper)
• Controllers, motion profiles, positioning drives
• Can differentiate controlling a stepper motor and a servo motor
• Knows the criteria for selecting a drive
• Can commission an E-drive system
• Knows the components required for an E-drive system and how to fulfil EMC requirements
• Can use the configuration software
• Can assemble, power up and configure a system
• Can select the most appropriate drive for a given application
• Can identify and eliminate faults and can interpret error messages
• Can work safely with an E-drive
Prerequisite Basic electrical and sensor understanding
Duration 2 days
Price RM 1800
22
Technology Industrial Electronics courses
Industrial Electronics
23
IE 1 Provide the participant with an understanding of basic electrical concept of voltage, current, resistance and power in DC and AC circuits. The operation and characteristics of semiconductor components and circuits. Also to understand the digital number systems, logic and digital electronic circuits.
Target group Engineers, Technicians and Supervisors who are involved in the design, operation and maintenance of electronic control systems.
Contents • Introduction to Basic Electricity
• Understanding of Direct Current and alternating current
• Characteristics and operation of Semiconductor devides: Diodes, Transistor, FET, UJT, SCR
• Basic Aplifier circuits, recrifiers and stabilizers circuitsv
• Introduction to number system, Basic Logic gates and Boolean Algebra
• Trigger circuits with IC’s flip-flop, RS flip-flop, Jk flip-flop and shift Register circuits
• Construct DC, AC and Digital Electronic circuits using schematic diagram and perform test and measurements with VOM, Oscilloscope and signal generator
Prerequisite General technical knowledge
Course Material • Textbook – Basic Electronics
• Folder with writing materials
• Exercise Sheets
Duration 3 days
Price RM 660
Process Automation courses Technology
Valves in Process Automation - Introduction
VALVE PA 1 This course gives you an overview of process valve technology and of selecting the right valve for the
right application with the economical drive system. It also provides an overview of international standards and an introduction to the basic streamline principles.
Target group Operators
Contents • Overview of design and function of process valves
• Material selection for media, process and process valve
• Testing and certification requirements of process valves (such as works test certificate)
• Basic principles of process valve actuating systems (manual, hydraulic, electric and pneumatic)
• Reading and interpreting basic process valve symbols
• Influence of international regulations on the process valve selection (AWWA; API etc.)
Outcomes The participant:
• Can select, assemble, and test basic process valve installations
• Can maintain and troubleshoot basic process valve installations
• Can identify and describe the construction, design features, and operation of the standard process valve types
• Can read technical specifications and identify graphical symbols for process valves
• Knows the role of process valve actuation – manual, hydraulic, electric and pneumatic
• Is aware of innovative developments and current trends in process valve automation products and their application
Prerequisite Basic technical understanding
Duration 1 day
Price RM 750
24
Technology Process Automation courses
Pneumatics for water and wastewater treatment - Introduction
26
PN331 This course provides you with insight into process valve technology, including valve/drive selection based on materials and standards, and taking cavitation into account. It also gives you an understanding of entire valve control systems.
Target group Operators, Maintenance, Design/Engineering, Trainer/Consultant
Contents • Overview of design and function of process valves, taking international standardisation into account
• Physical principles and material selection related to media and process valves
• Testing and certification requirements of process valves (such as works test certificate)
• Cavitation – what is cavitation, how to avoid cavitation damage with specially designed valve types
• Principles and selection of process valve actuation (manual, hydraulic, electric and pneumatic)
• Reading and interpreting process valve symbols
• Influence of international regulations on the process valve selection (AWWA; API etc.)
• SIL regulation (Safety Integrity Level), explosive safety and the influence on the process valves
Outcomes The participant:
• Can select, assemble, and test complex process valve installations
• Can maintain and troubleshoot complex process valve installations
• Can identify and describe the construction, design features, and operation of process valves
• Can interpret technical specifications and data relating to process valves and systems • Can identify and explain graphical symbols for process valves
• Can perform simple calculations of pressure, flow and force and
• Knows the role of process valve actuation – manual, hydraulic, electric and pneumatic
• Knows how to prevent cavitation damage
• Knows innovative development and current trends in process valve automation products and their application
Prerequisite Basic technical understanding
Duration 4 days
Price RM 1800
Organisation An excellent company We know what makes an
excellent company: a focus on customer satisfaction,
corporate and quality strategy,
employee satisfaction, efficient
processes, responsible and
target-oriented employee
management, job-oriented
qualification, positive business
results and a positive impact on
society.
We will prepare your entire
organisation for the new tasks
you will face.
Our consultants will advise your
employees on the development of
an independent and autonomous
working style. The aim of their
work is to enable companies to
efficiently structure work,
organisation and qualification
processes.
Organisation Lean Production
‘Lean Production’ Business game –
Logistics and material flow design LEAN The participants are confronted with an initial situation involving customer and business requirements.
The first round of the game reveals the deficiencies. Guided by the trainer, the players analyse the causes of delivery problems and low productivity, develop ideas for improvements and then implement these in the second round of the game. The results improve, but do not yet meet customer requirements. There is then a third round, sometimes a fourth.
Target group The business game is aimed at all managers and employees who are confronted with production control processes in an operation.
Contents • Inventory minimisation as an important basis for increased productivity
• The principle of "pull" production control
• Advantages compared to traditional production control methods
• Types and functioning of different pulling production control methods
• Applications of the methods
• The classic pull principle: KANBAN
• Practical implementation of a business game in a model production system
• CIP processes as part of the business game
Duration 4 days
Price RM 1800
Customised training If you are planning to introduce a pull production control method in your company, we recommend running this business game directly in the company.
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General Information
Inplant courses Kuala Lumpur Special features
Festo Sdn Berhad
Details and prices on appli- 10 Persiaran Industri Courses from Festo Didactic
cation. For enquiries, please Bandar Sri Damansara have specially been develop
contact: 52200 Kuala Lumpur to help technical personnel in
Tel: 03-62868122 industries automation to carry
Fax: 03-62756412 out their job responsibilities
these courses are periodically
Penang upgraded in accordance with
303-4-30, Krystal Point technological developments.
Jalan Sultan Azlan Shah
11900 Penang Intensive knowledge and indi-
Tel: 04-6430918 vidual guidance are provided by
Fax: 04-6443634 course leaders, who are experi-
enced in technical as well as
Johor Bahru Office didactic aspects.
18-1 (1st Floor) Jalan Molek 1/9
81100 Taman Molek, Course syllabus content gener-
Johor Bahru ally of 30% theory and 70%
Tel: 07-3523719 practical exercise (to be carried
Fax: 07-3523726 out in groups of 2 participants
each).
Malacca Office
1-14 A Block A6, Jalan Rahmat 1 For concentrated and effective
Taman Malim Jaya teaching, appropriate trans-
75250 Melaka parencies, and training equip-
Tel: 06-3351018 ment for exercise and demon-
Fax: 06-3351078 strations are used. This training
equipment has achieved inter-
Ipoh Office national recognition by receiving
33A, Medan Ipoh 6 a gold and as silver award from
Bandar Baru Medan Ipoh World-Didac, the World Organi-
31400 Ipoh sation of Training Equipment
Perak Darul Ridzuan Manufacturers.
Tel: 05-5481002
Fax: 05-5471050 To ensure learning success
for the participants a maximum
group of 18 participants is
accepted at any one course.
Festo Didactic presents every
participant with a textbook (in
DIN A4 format), which provides a
good overall picture of the sub-
ject matter.
Exercises for participants are
given a didactically thought-out
formats and adapted from actu-al
industrial practice.
Course in Bahasa Malaysia on
request.
All Festo Didactic courses
confirm to ISO 9001 Standard.
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How to register
Confirmation
PSMB Contributors Inhouse Training
Tel: 03-6286 8122, Fax: 03-62756412 to Didactic
Division to placea reservation
or
Post the registration form:
Festo Sdn Berhad 10 Persiaran Industri Bandar Sri Damansara 52200 Kuala Lumpur
You can enjoy attractive dis-count
up to 10% by sending 3 or more
participants for the same seminar.
So register early and register a
team to enjoy these special
discounts!
Confirmation letter will be sent to approving officer one week before the course.
Postponement
More than 3 weeks: No charges Between 1 and 3 weeks: RM 100,00 Less than 5 working days: Not allowed
Cancellation
More than 3 weeks:
Full refind Between 1 and 3 weeks:
50% Less than 5 working days:
No refund
Duration
08.30 – 17.15 (inclusive of tea break and
lunch)
Certificate
A certificate will be awarded
upon successful completion of
course.
If you want to use the PERLA
Scheme please send us the
following i) MPSM/PER/T2/06
Payment
Make out cheque with course
fees payable to Festo Sdn Berhad
due to before the course.
Confirmation subjected to
availability of vacancies. Festo
reserves the right to post-pone or
cancel any course.
PSMB Training Scheme
Festo is an approved training
provider offering Automation
course under the PERLA Scheme
and SBL Khas. The Perla Scheme
applies to companies who are
contributing to PSMB Fund. Any
company which is not contribut-
ing to the Fund will need to pay
the full fee to Festo. All courses
can obtain 100% financial assis-
tance from PSMB.
For our newly launched program – “Robotics, Mechatronics,
Electrical Drives, Industrial
Electronics Level 1” – ”Industrial Pneumatic and
Electro-Pneumatic Controls” – ”Maintenance and Trouble-
shooting on Pneumatics and
Electro-Pneumatics Systems” – “Effective Maintenance of
Pneumatic and Electro- Pneumatic controls
system”
are available under the SBL
Scheme (Apply directly to
PSMB).
If you have minimum 15 parti-
cipants, Festo can provide in-
house training programs which
will be specially modified and
customized to meet your organi-
zation’s needs. Available under
the SBL or SBL Khas Scheme.
(Apply directly to PSMB)
The following courses will be
conduct inhouse/inplant under
SBL Khas scheme: P111, P121, P122, EP211, EP222, E311 and H511
29
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Location Map
Festo Sdn Berhad 10 Persiaran Industri Bandar Sri Damansara 52200 Kuala Lumpur Tel: 03-62868122 Fax: 03-62756412