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Powered by: Platinum Sponsor: Silver Sponsor: The Three Engineers #imeswid2016 #ilovesw2016
Powered by: Platinum Sponsor: Silver Sponsor:
The Three Engineers #imeswid2016 #ilovesw2016
Industrial Equipment
Life Sciences - Medical Process and Plant Construction High Tech - Electronics
Consumer Products
Aerospace Automotive Engineering Services Alternative Energy Manufacturing
The Three Engineers Who we are
Industrial Equipment
Life Sciences - Medical Process and Plant Construction High Tech - Electronics
Consumer Products
Aerospace Automotive Engineering Services Alternative Energy Manufacturing
The Three Engineers Who we are
The Three Engineers
The Three Engineers
The Three Engineers
The Three Engineers
Agenda
Challenges in the industrial equipment Walkthrough SOLIDWORKS capabilities for the
entire design process Design Simulate Communicate Manage
Challenges in the Industrial Equipment
Modular Design
• Seamless access to model libraries is essential for modular design
• Create multiple versions of a derivative platform with configuration management
• Real-time access to engineering data is a critical success factor
Equipment must be easily upgradeable to new technology and new missions
Complex Products
• Large assembly designs require the ability to easily visualize and manage data
• Information such as Bill of Materials and drawing must be synchronized
• Product performance (Static and Dynamic) must be predictable for even the most complex assemblies
More sophisticated designs are needed to maintain competitive separation
Mechatronics
• Large or complex systems are hard to control without a control feedback system and understanding of the machine dynamics
• Drive systems and motor must be sized according to required forces
• Communication between Mechanical & Electrical
Mechatronics is the integration of mechanical, electrical and controls within a machine
Customization Developing and producing special purpose / custom machines requires agility and keen understanding of customer needs.
• Product development begins with customer requirements in the form of an RFA or RFQ
• Producing custom machines requires speed and agility and the ability to derive new designs from existing platforms
• Custom orders often entail bringing together a combination of production and custom built elements
Cost Reduction
• Design productivity and predictability are important tools for controlling costs
• Leveraging existing designs for new projects can dramatically help to keep costs at minimum during the design process
• Fluctuations in raw materials can have a significant impact on cost
Profit margins are tight due to global competition…savings are sought for new designs – as well as existing ones
Intuitive Solutions For Every Stage of Your Design
Design Simulate Communicate Manage
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Simple intuitive workflow • Easy to Learn and Use • Heads up user interface • Interactive design tools • Quick use of Standard Content
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Automatic view and dimension placement • Production quality detailed drawings • Avoid drawing errors
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Intelligent use of standard content • Simple placement and positioning • Innovative productivity tools
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Consistent workflow • Automatic Bill of Materials and item balloons • Comprehensive assembly views
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Easy to use assembly relationships • Dynamic assembly motion
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Simulation for designers and engineers • Interactive design and validation • Understand how to make a better design
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Easily create graphical content directly from your SolidWorks data
• Update documentation if the design changes • Create interactive experiences
Industrial Equipment Design R
esem
in B
olt
er
Part Design
Part Drawing
Kit Assembly
Kit Assembly Drawing
Main Boom Assembly
Simulate
Publish
Manage
• Seamless SolidWorks integration • Easy to implement and use • Built on Windows Explorer • Focus on design – Secure, Organize, Revision, Find
Spec. Purpose Mach.
ACPA
Packaging Machines
Bosch GmbH
Automation Machine
Karuda Engineering.
Agricultural Machinery
Mecanica Ceahlau
Crane
Thunder Crane
Forklist
Hyundai Heavy Ind.
Agricultural Machines
TPM Engineering
Package Maker
Robert Bosch GmBH
Oil & Gas Tank
Symphony Manufacturing
Automatic Conveyors
Legras
Spiral Pipe Mill Machine
Byard Spiral Mill
Carton Former
Bradman-Lake
Handling System
Malift
Conveyors
Montech AG
Crane
MHE Demag
Agricultural Machines
Herculano SA
Representative Industrial Equipment Clients in Action
Crane
Oil & Gas Tank
Spiral Pipe Mill
Agenda
Challenges in designing high tech products
How SOLIDWORKS helps in designing
Satellite Receiver
WIFI Modem Router
High tech industry players
Case study
Challenges in designing high tech products
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
Satellite Receiver Sa
telli
te R
ecei
ver
Collaboration with Electrical Department
Sheet Metal component
Design changes
Design details
2D Drawing
Full assembly
WIFI Modem Router W
IFI M
od
em
Ro
ute
r Collaboration with Electrical Department
Plastic cover
Aesthetic design
WIFI Modem Router W
IFI M
od
em
Ro
ute
r Collaboration with Electrical Department
Plastic cover
Aesthetic design
WIFI Modem Router W
IFI M
od
em
Ro
ute
r Collaboration with Electrical Department
Plastic cover
Aesthetic design
WIFI Modem Router W
IFI M
od
em
Ro
ute
r Collaboration with Electrical Department
Plastic cover
Aesthetic design
WIFI Modem Router W
IFI M
od
em
Ro
ute
r Collaboration with Electrical Department
Plastic cover
Aesthetic design
Challenges in designing hi-tech products
Do it right for the first time Save cost and save time Time to market = fast!
Combination of solid and surface modeling Less misunderstanding
Fast and quick update within single software
High tech industry players
Hardware casing products
Syntronic
KIOSK products
Xyreon
Industrial light products
Success Electronics & Transformer Manufacturer
Telecommunication products
Telekom Malaysia Berhad
Production Engineering
TPM Engineering
Case Study: Xyreon
Case Study: Xyreon
Case Study: Xyreon
Case Study: TPM Engineering
Case Study: TPM Engineering
Hand sketch 2D drawing 3D model in SolidWorks
Case Study: TPM Engineering
Location: Langkawi, Kedah Boat size: 19’ wooden boat Speed gained: 10 knot by GPS
1st design concept in SolidWorks
Case Study: TPM Engineering
Benefits
• User friendly - easy to master the software, can fully utilize it
• Good value - the expectation for the product were beyond what had paid for
Agenda
Challenges in the plant industry and capabilities needed
Provide ideas on how to use SOLIDWORKS for your structural design and plant layout needs
Techniques to work with existing 2D data How to work with imported data and large assemblies. How to extract information from your model
Challenges in the Plant Industry
Inflexibility of design Challenges:
Manually update the design with many effort needed
Solutions:
SOLIDWORKS have comprehensive library to reuse in future project.
Hard to visualize in 2D Challenges:
Hard to imagine the 3D model from the 2D design
Solutions:
SOLIDWORKS generate intensive 3D design for high clarity viewing
Difficulties in identify the design defect
Challenges:
Hard to foresee any possibilities of overlapping during design
Solutions:
SOLIDWORKS have evaluate tools in checking the interference as well as clearance verification
Manual retrieve technical data
Challenges:
Use a lot of manual hand calculation to calculate the size of the piping or quantity of beam in frame structure design
Solutions:
SOLIDWORKS can call out the cut list to automatically the process of calculation.
Imperfect in information linking
Challenges:
Design data is individual without link to each other. Repeating process is needed to changing the new design
Solutions:
SOLIDWORKS file synchronize in between part, drawing and assembly. Every design information is linked to each other
Plant Design Overview Water Pump Skid Cooling Tower
Water Storage Site
Storage Tank
Property Layout
Main Building
Plant Design Walkthrough
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Collaboration between native DWG file with SOLIDWORKS
Quickly create the 3D based on the imported 2D data
Apply appearance for realistic 3D presentation
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Easily create the structural design in accordance with the standard library
Automate the process with BOM update automatically in any design changes
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
SOLIDWORKS works with many solution partner, for instance, steelworks to collaborate the design data.
Simply bring in the source of file imported into SOLIDWORKS and drag and drop into the plant layout .
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Easily configure various of design by specifying the standard size in one single platform
Set the rule or control design variable to have several version of design options in one document
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Specify from various of standard size available and quickly drag and drop to apply piping and routing into the assembly
It is free to download from 3D SOLIDWORKS community website and customizable
Much flexible in verify the piping design in 3D environment
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Document the pipe needed automatically based on the piping design in SOLIDWORKS
List out the required length of each pipe to be manufactured
Plant Design P
lan
t D
esig
n
2D to 3D Data Manipulation
Structural 3D Design
Buildings Assembly
Storage Tank Configuration
Routing / Piping
Pipe Documentation
Walkthrough Animation
Create the walk through animation as if you moving inside the plant.
Video can be generated as AVI format and play by Windows Media Player
Intuitive Solution For Plant Industry Challenges
SW maximum flexibility with its parametric & relationship modelling method with comprehensive library
Use SW 3D design in maximizing visibility
to enhanced communication
SW clearance verification to check the gap between
equipment and interference detection
Automate the process of calculation in SW based on 3D
geometry
Design data associative and ability to leverage design data
from AutoCAD, Steelworks, Tekla,
Representative Process and Plant Clients in Action
Oil Field products
Kvaerner
Pumps
Weir Pumps
Water Treatment Plant
Techkem Sdn Bhd
Steam Gen. Equip.
Babcock & Wilcox
Steel Mills
Inteco, Austria
Heater
Boilermech Industries Sdn Bhd
EPC
Grenland Group
Pump & Heater BIH Heaters (M) Sdn. Bhd.
Processing Plants
Newpoint Gas
Drainage Products
ACO Technologies
Poultry Production BD Agriculture (M) Sdn. Bhd.T
Elec. Power Products
Homac Companies
Water Treatment
Watterson Sdn Bhd
Fuel Cell Systems
Nueva Fuel Cells
Boiler
Citech Industry
Poultry Farm
My C-Line Sdn Bhd
BIH
BD Agriculture
