The use of Quantum Cascade Lasers for Gas Detection provides high
accuracy measurement and lower HS&E risk.
Aaron SwansonJoe Schwab
Gas measurement in Deepwater
Sources of Gas
4
Gas from Drilling:Liberated from the crushed cylinder of formation produced by the drilling process.
Produced Gas (incursion):From formations with a higher pressure.From formations with aeromechanic instability
Contamination:Petroleum products in the mud, or from mud additives.
Recycled Gas:Hydrocarbon gas still entrained in the mud stream. • Liberated Gas
• Produced Gas• Recycled Gas• Contamination
Gas
Mercer SPWLA FIFTEENTH ANNUAL LOGGING SYMPOSIUM, JUNE 2-5, 1974
Sources of Gas
5
• Gas from the well• Pit room• Shakers• Confined area• Helipad
• Fumes from tanks• Fumes from chemicals
Gas Detection - Types• Total Gas
o FIDo Infra-Redo Thermo couple (Hot wire)o QCL – Quantum Cascade Laser
• Gas Compositiono FIDo Infra Redo Thermo couple (Hot wire)o Mass Spectrometerso Wide spectrum chromatographyo QCL – Quantum Cascade Laser
6
• Isotopeso IRMS Isotope Ratio Mass Spectrometero Cavity Ring-Down Spectroscopy (CRDS)o QCL – Quantum Cascade Laser
• Catalytic – Hot WireMeasures the change in voltage when gas passes over a heated wire
• FID – Flame Ionization DetectorDetects ions formed duringcombustion of organic compounds in a hydrogen flame
• IR – Infrared Absorption of infrared radiation at specific wavelengths as it passes through the gas
• TCD – Thermal Conductivity DetectorSenses changes in the thermal conductivity
• QCL – Quantum Cascade Laser Solid State device operating throughout the MID IR, real time, multicomponent analysis
The Gas Detection Chain –Extraction/Detection
7
Mud Logging Principals and Interpretations - 1985
© 2017 Diversified Well Logging LLC. Company Confidential Information
Whittaker, Alun, 1991, Mud Logging Handbook
Gas Measurement– lots of flavors
Why do we need another one?
8
Limitations and Hazards
A: Transit Time and DistanceB: Cycle TimeC: Calibration GasD: Area of Detection
A
B
C
Impact of ROP and Cycle Time on Depth Resolution
10
5 4 3 2 1 0.5 0.17 0.08Cycle Times in Minutes
500 41.67 26.67 20.00 16.67 8.33 4.17 1.39 0.06400 33.33 26.67 20.00 13.33 6.67 3.33 1.11 0.05300 25.00 20.00 15.00 10.00 5.00 2.50 0.83 0.03200 16.67 13.33 10.00 6.67 3.33 1.67 0.56 0.02100 8.33 6.67 5.00 3.33 1.67 0.83 0.28 0.0160 5.00 4.00 3.00 2.00 1.00 0.50 0.28 0.01
-
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
Dept
h Re
solu
tion
FT
ROP FT / HR
500 400 300 200 100 60
With higher cycle times and ROP the depth resolution is reduced. This can lead to by passed pay zones,poor identification of thin beds, difficulty identifying gas/oil/water contacts and limited information on reservoir connectivity and compartmentalization.
5 Sec10 Sec
Little device: Big Change
Laser Gas Measurement
• No Wellsite Maintenance– No moving parts– No heat from igniting gas
• No Calibration Gas at Wellsite– Reduced logistics– Reduction of flammable gases
• No Carrier gas used to measure– No hydrogen in logging unit
• Can be placed near trap to reduce sample distance
– Faster detection time for gases– Improved detection of gas inflow from
kicks• No Column: No Cycle time
– Greater resolution of measurement
8/3/2017 12
• QCL was invented by Federico Capasso and Jérôme Faist– Concept proposed in 1971 by Kazarinov and Suris
QCL History
13
Receiving1998 IEEE William StreiferScientific Achievement Award
1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
LT pulsed
RT pulsed
DFB
RT CW
CW W-level
AlpesBroadband
Heterogeneouscascade
RT 27% WPE
Freq. combs
2014
THz
PICsArrays
Process Laser Advancements
14
© 2016 Block Engineering, LLC. All Rights Reserved.
TDLNIR (Near Infra-Red) Open Process Applications to LaserSimple molecules (H2O, O2)Narrow tuning, limited wavelengthsOne laser per analyte / wavelength
Early DFB QCLsMid IR (Infra-Red)Complex moleculesNarrow tuning limits (3 wavenumbers)applicationsRequires multiple analyzers for multicomponent analysis
Block Widely Tunable QCLsMid IRComplex moleculesWidely tunable laser (350 wavenumbers), full spectrum availableOne analyzer, multi-component analysisRobust calibrationGreat flexibility
TDL: Tunable Diode LaserQCL: Quantum Cascade Laser
June 2016
What is Mid-Infrared Spectroscopy?Incident
Infrared Light • Light is absorbed though vibrational modes of molecules
• Very strong absorption• High sensitivity
• Highly specific signature• “spectral fingerprint”
Example Transmission Spectrum – Mid-Infrared Radiation (3-20 μm)
The 3-14 μm spectral region is the most desired region by spectroscopists
Feature-Rich “Fingerprint” Range
(5 – 12 microns)
• Miniaturized external-cavity QCL • Extremely compact: ~ 2 x 2 x 5 cm• Very broad tuning: typically 250 cm-1 (for some modules up to 400 cm-1)• High-speed tuning: ~100 Hz• Custom-designed electronics for spectroscopy capability
Broadly Tunable QCL
16
Mini-QCLTM
900 1000 1100 1200 1300 14000
1
Nor
mal
ized
Inte
nsity
Wavenumbers [cm-1]
Quantum Cascade Lasers (QCLs)
17
~50 nm
Light Emitted
Cross Section of QCL Facet
Source: Prof. Jerome Faist, ETH-Zurich
Light is emitted as electrons “cascade”
through multiple quantum wells
InP or GaAsSemiconductor Devices
© 2016 Block Engineering, LLC. All Rights Reserved.
QCLChip
External Cavity LensBack-extraction Lens
Laser CavityWavelength
Selection
RotatingDiffraction
Grating
Laser Output
QCLs are reliable devices manufactured today using standard, well-validatedsemiconductor fabrication processes
Quantify concentrations in seconds
Hydrocarbon Detection
19
Wavenumber, cm -1
800 1000 1200 1400 1600 1800
Tran
smitt
ance
0
0.2
0.4
0.6
0.8
1
1.2Pure Component Spectra
methane
ethane
propane
n-butane
iso-butane
n-pentane
iso-pentane
Wavenumber, cm -1
800 1000 1200 1400 1600 1800
Tran
smitt
ance
0
0.2
0.4
0.6
0.8
1
1.2Mixture Spectra
mixture
Measured Conc.
C1:23.5%
C2: 9.1%
C3 = 8.4%
nC4 = 1.1%
iC4 =0.9%
nC5 = 0.8%
iC5 = 1.2%
SECOND ROUND FIELD TRIALSThe use of Quantum Cascade Lasers
Total GasExcellent agreement between GC FID and QCL
MethaneExcellent agreement between GC FID and QCL,
over wide dynamic range
Ethane: < 0.3 %Even at these lower concentrations the speed of QCL captures dynamics and
profiles “muted” by slower GC
Propane: < 0.3 %Even at these lower concentrations the speed of QCL captures dynamics and
profiles more responsively than the “muted” response of slower GC
Butane, < 500 ppmFeatures map well
ADDITIONAL APPLICATIONSThe use of Quantum Cascade Lasers
MIR QCL is Widely ApplicablePartial list of analytes
EPA Method 325 Gas List
28Wavenumbers
600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400
1,1-Dichloroethene
Allyl chloride
Freon-113
1,1-Dichloroethane
1,2-Dichloroethane
1,1,1-Trichloroethane
Benzene
Carbon tetrachloride
1,2-Dichloropropane
Trichloroethylene
1,1,2-Trichloroethane
Toluene
Tetrachloroethylene
Chlorobenzene
Ethyl benzene
m-Xylene
p-Xylene
Styrene (monomer)
o-Xylene
1,4-Dichlorobenzene
Wavelength
16 14 12 11 10 9 8 7 6 5 4 3
LWIR
Example QCL for Perimeter Monitoring
Released toxic or flammable chemical cloud detected as soon as it crosses the eye-safe
laser beams
• Fixed installation, 24/7 unattended monitoring
• 100s of chemicals can be monitored with single unit
• >1 km perimeter can be covered by single unit
• No consumables• No special housing
30
The GCIR2 Instrument on the trailerSize (2’x2.5’x2) 25lbs
The GCIR2 Instrument onsite in a Barnett Shale well.
Summary of advantages from Quantum Cascade Lasers for Gas Detection
• No Wellsite Maintenance– No moving parts– No heat from igniting gas
• No Calibration Gas at Wellsite– Reduced logistics– Reduction of flammable gases
• No Carrier gas used to measure– No hydrogen in logging unit
• Can be placed near trap to reduce sample distance.
– Faster detection time for gases– Improved detection of gas inflow from
kicks• No Column: No Cycle time
– Greater resolution of measurement
8/3/2017 31
• Multiple applications– Total Gas– Gas Composition– LEL– Volatile Gases– Carbon Isotope analysis– Perimeter Monitoring
• Wide range of gas measurements– Not limited to hydrocarbon detection– Hundreds of gases can be measured
• Improved HS&E– Reduction of flammable gases at the well
site– Reduction of flammable gases in the work
area– Faster detection time – Wider detection area
The use of Quantum Cascade Lasers for Gas Detection provides high
accuracy measurement and lower HS&E risk.
Aaron SwansonJoe Schwab