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Thermal and crystallization kinetics of yttrium andlanthanum calcium silicate glass sealants for solidoxide fuel cells
Vishal Kumar, Rupali, O.P. Pandey, K. Singh*
School of Physics and Materials Science, Thapar University, Patiala, 147 004, India
a r t i c l e i n f o
Article history:
Received 2 April 2011
Accepted 21 May 2011
Available online 20 July 2011
Keywords:
Glass
Transition temperature
Differential thermal analysis
* Corresponding author. Tel.: þ91 1752393130E-mail address: [email protected] (K.
0360-3199/$ e see front matter Copyright ªdoi:10.1016/j.ijhydene.2011.05.124
a b s t r a c t
The crystallization kinetics of glass sealants is an essential parameter to check the suit-
ability of glass as a sealant. The crystallization kinetic behavior of calcium borosilicate
glasses were studied by Differential thermal analysis (DTA), X-ray diffraction (XRD) and
Fourier transform infrared spectroscopy (FTIR). These glasses were exposed for different
heat treatment durations in oxidizing atmosphere at 800 and 900 �C. XRD results indicate
the presence of La2SiO5 crystalline phase which increases the thermal expansion of the
glasses. However, yttria doped calcium borosilicate glass (CaY) sample could not form any
crystalline phase even after 10 h heat treatment at 900 �C. Moreover, the thermal expan-
sion coefficient (TEC), viscosity values and fragility index of the glasses indicate that
lanthanum doped calcium borosilicate glass (CaLa) might be a better glass sealant for solid
oxide fuel cell as compared to CaY glass.
Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
1. Introduction viscosity and good adherence to all the components of SOFC to
Solid oxide fuel cell offers green energy with higher efficiency
which highlights the importance of this technology [1,2].
Based on design, solid oxide fuel cell (SOFC) can be categorized
into two main categories, namely tubular and planar design.
Planar design is better than tubular design due to its higher
current density with simple processing [2e7]. However, the
planar design of SOFC requires proper sealing at the edges of
the cells to prevent fuel leakage and air mixing during cell
operation [8,9]. Due to high temperature operation of SOFC
(800e1000 C) and different environments (oxidizing, reducing
and humid) in the stack, its sealing is a challengeable task. The
sealant material has to fulfill stringent requirements
including gas tightness, electrically insulating along with
stability of other cell components. It should have matching
thermal expansion coefficient with other components of
SOFC. The sealing glass should also possess a suitable
; fax: þ91 1752393005.Singh).2011, Hydrogen Energy P
encounter different TEC values of the components during
working of SOFC [10]. In order to satisfy above criteria the
sealant used in SOFC should have resistivity greater than
2 kU cm and also the viscosity value at joining temperature
should be 105 Pa s. The small thermal expansion mismatch
with respect to SOFC components (typically in the range of
10� 10�6 to 13� 10�6 K�1) and leak rate of the joining (less
than 10�7 mbar l s�1 cm�1 joined length) is the basic require-
ment of seal.
The glass and glass ceramics are considered as most suit-
able materials for sealant as compared to the conventional
sealing materials due to their compatibility with other
components of SOFC at high temperature (800e1000 �C) [11].The principal advantage of glass seals is that the glass
composition can be tailored to optimize physical properties
[12]. Apart from compatibility criteria, it should also have good
chemical stability in reducing, oxidizing and humid
ublications, LLC. Published by Elsevier Ltd. All rights reserved.
i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 1 4 9 7 1e1 4 9 7 614972
atmosphere. Additionally, sealant should be flexible to with-
stand compression and expansion which occur in different
part of the stacks during operation of the fuel cell.
Many studies have been performed on glass and glass
ceramics to achieve above mentioned properties which can
make them suitable as a sealant material for SOFC [13,14].
However, each category of glasses has its own limitations
such as mismatching of thermal expansion due to formation
of various crystalline phases during the operation of SOFC.
Additionally, interaction among the various components of
SOFC may also lead to formation of undesirable crystalline
phases. Some of these phases are very detrimental due to
their low thermal expansion as compared to other compo-
nents of SOFC. Therefore, based on earlier studies [15e17]
a glass composition CaOeSiO2eB2O3eA2O3 (A ¼ Y, La) was
selected for the present study. Effect of intermediate cations
and their field strength on the crystallization kinetics has been
studied. The structural and thermal properties of these
glasses have been characterized using X-ray diffraction,
Differential thermal analysis (DTA), Thermo gravimetric
analysis, and Fourier Transform Infrared Spectroscopy (FTIR).
2. Experimental
Glasses of composition 30CaOe40SiO2e20B2O3e10A2O3 (A¼Y,
La) (mol %) designated as CaY and CaLa for yttria and
lanthanum doping respectively were prepared by conven-
tional melting followed by splat quenching of the molten
glass. The purity of the constituent oxides were >99.9%.
Initially, these oxides were ball milled for 2 h in acetone
medium. The ball milled powders were kept in recrystallized
alumina crucible for melting in air. The melt was held at this
temperature for 1 h to ensure complete mixing and homoge-
nization of the melt. Finally, the melt was splat-quenched
using thick copper plates. The glassy nature of the samples
was confirmed by XRD analysis. The DTA/TGAmeasurements
were performed with Diamond Pyris TG/DTA (Perkin Elmer)
using Al2O3 powder as reference material in oxygen atmo-
sphere. The DTA curves of all the glasses were taken with
different heating rates of (10, 20, 30, 40 �C min�1) to calculate
the activation energy for transition. During DTA/TGA
measurements the temperature and weight loss detection
limit were �1 �C and 0.001 mg respectively. Furthermore, the
X-ray diffraction (XRD) study was also done on heat treated
samples for various durations to identify the formed crystal-
line phases. The XRD were performed using Rigaku model
Geiger diffractogramwith CuKa radiation (l ¼ 1.54 A) obtained
from copper target using an in built Ni filter. The scan speed
was 5� min�1. The dilatometer study was performed using
Netzsch DIL 402 PC in the temperature range 100e650 �C to
determine the thermal expansion coefficient (TEC) of glasses
and glass ceramics to study the effect of crystalline phase
formation on TEC. Fourier transform infrared (FTIR) spectra
were recorded in the range 2250 cm�1 to 400 cm�1 using
a Perkin Elmer- Spectrum BX with a spectral resolution of
1 cm�1 2mg of each test samplewasmixedwith 200mg of KBr
in an agate mortar and then pressed into 13 mm diameter
pellets. The FTIR spectrum was recorded for these pellets.
3. Results and discussion
3.1. Calculation of viscosity of glasses from dilatometerdata
Mott and Gurney [18] proposed a simple liquid theory which
established a relationship between pseudo-critical tempera-
ture (Tk) and the absolute melting point (Tm):
Tk
Tm¼ 2
3(1)
Later on Beaman [19] proposed that eqn (1) can also be used
for glasses and polymers. The modified equation can be
written as [20]:
Tg
Tl¼ 2
3(2)
The softening temperature (Ts) and glass transition
temperature (Tg) are obtained from the curve plotted between
thermal expansion and temperature during dilatometer
analysis. The value of Ts obtained from dilatometer curve is
725 �C and 740 �C for CaLa and CaY glass respectively when
thermal expansion reaches a maximum value. By fitting the
two linear parts of thermal expansion curve, the glass tran-
sition temperature (Tg) can be obtained, and its value is 710 �C
and 725 �C for CaLa and CaY glass respectively. The viscosity
values of glasses are fixed and independent of materials [21].
These values are given in equation (3).
Tg/hg¼1013:6dPas;Ts/hs¼1011:3dPas;Tm/hm¼106dPas (3)
AccordingtotheVogeleFulchereTamman(VFT)equation [22]:
logh ¼ Aþ BT� To
(4)
where A, B and T0 are constants. Using Eq. (3), these constants
can be obtained by resolving coupled equations for the
investigated glasses. The values of thermal expansion coeffi-
cient (TEC), transition temperature (Tg), softening temperature
(Ts) and viscosity (h) are obtained from dilatometer data.
These values are used to calculate the viscosity of CaLa and
CaY glasses using VFT equation.
logh ¼ 4:18þ 1020:11T� 935
(5)
logh ¼ 4:42þ 1015T� 832:29
(6)
Fig. 1 shows viscosity versus temperature curves of CaLa
and CaY glass using Eq. (5) and (6) respectively. The calculated
viscosity values of CaLa and CaY glasses are 107.9 dPa s and
109.6 dPa s respectively. The viscosity value of CaLa glass is
well within the required viscosity value of sealing material
[21,22].
The thermal expansion coefficients (TEC) of the glasses and
glass ceramics obtained from dilatometer data in the
temperature range 200e650 �C is given in Table 1. From the
slope of the linear part of thermal expansion curve (i.e.
200e650 �C), the thermal expansion coefficient (TEC) for CaY
and CaLa glasses are around (8 � 10�6 K�1).
Fig. 1 e Variation of viscosity with temperature for CaLa
and CaY gla.
a
b
y = 35.003x - 24.935y = 74.812x - 63.156
9.810
10.210.410.610.8
1111.211.411.611.8
0.976 0.986 0.996 1.006 1.016 1.026 1.036
ln(T
g2 /)
1000/Tg
Fig. 2 e (a) DTA plot of CaY and CaLa glasses. (b) Kissinger
plot of CaY and CaLa glasses.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 1 4 9 7 1e1 4 9 7 6 14973
3.2. Differential thermal analysis
Fig. 2(a) showstheDTAcurve forCaYandCaLaglassesatheating
rate of 10C min�1. The transition, crystallization and melting
temperature of all the glasses are given in Table 2. The crystal-
lizationpeakswere observed to shift towardhigher temperature
with respect to the increasing heating rate in both the glasses
which is because of delay in attaining thermal equilibrium [16].
The activation energy of all the glasses were calculated
using Kissinger equation [23,24]
ln�T2p=b
�¼ �
Ep=RTp
�þ constant (7)
where b is heating rate and R is gas constant. From the
experimental data a graph between ln (Tp2/b) versus (1000/Tp)
was plotted as shown in Fig. 2 (b). The slope of this graph gives
the activation energy (A.E) of transition. The A.E of transition
for CaY glass is very high as compared to CaLa glass (Table 1).
Rayet.al [25]. have reported that Tg is related to the density of
covalent cross linking, number and strength of co-ordinate
links formed between oxygen atoms and the cations and the
oxygen density of network. Higher values of these factors
correspond to higher Tg. In case of CaY glass, Y3þ might be
acting as the network former where it may have higher
number of covalent cross linking. The non-bridging oxygen
due to modification of glass network by Ca2þ might be bonded
by Y3þ cations which lead to higher Tg of this particular glass
as compared to CaLa glass. Thermal data obtained from DTA
measurement of these glasses was used to calculate the
fragility index and activation energy for transition.
Table 1 e TEC for linear part of the curve (200e650 �C).
SampleName
TEC(10�6/K) Glass
TEC(10�6/K) Glass
ceramic 800 �C 10 h
T(10�6/K
ceramic 80
CaY 7.94 8.22 8.
CaLa 8.06 8.43 8.
3.3. Fragility index (F)
Generally, strong glass formers show Arrhenius type behavior
in viscosity versus temperature curve. On the other hand non
Arrhenius behavior is manifestation of fragile glass former
[25]. Moreover, fragile glass exhibits weak interatomic/inter-
molecular bonding. For the present glasses, the fragility index
value is calculated using the following relation [26,27]
F ¼ Et
RTgln10(8)
Where Et is the activation energy for glass transition.
It is reported that fragility index for strong and fragile glass
former varies from F ¼ 16 to F ¼ 20 respectively [28,29]. On the
basis of calculations CaLa and CaY are strong glass forming
liquids. However, CaLa (F ¼ 19.1) is stronger glass former than
CaY (F ¼ 32) glass.
EC) Glass0 �C 100 h
TEC(10�6/K) Glass
ceramic 900 �C 1 h
TEC(10�6/K) Glass ceramic
900 �C 10 h
21 8.06 8.05
42 8.39 8.11
Table 2 e Transition, crystallization, melting temperature, T G A, activation energy and fragility index of glasses.
SampleName
Composition Tg (�C)Dilatometer
Tg (�C)(DTA)
Tc
(�C)Tm
(�C)% Wt. loss
50e1000 (�C)A.E
(kJmol�1)FragilityIndex
CaY 30CaOe40SiO2e20B2O3e10Y203 724 738 e 902 2.7 621 19.1
CaLa 30CaOe40SiO2e20B2O3e10La203 710 718 760 882 0.2 291 33.2
i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 1 4 9 7 1e1 4 9 7 614974
3.4. Thermal expansion coefficient (TEC)
The thermal expansion coefficient of the splat-quenched and
annealed glass is given in Table 1. The transition point (Tg) and
the softening point (Ts) of the investigated glass was calcu-
lated from the dilatometric curve. From the slope of the linear
part of thermal expansion curve (i.e. 200e650 �C) as shown in
Fig. 3, the thermal expansion coefficients (TEC) of the glass
and glass ceramics (GCs) was calculated. The thermal
expansion of parent glasses and glass ceramics lies in the
range (7.9e8.4 � 10�6 K�1).
The CaLa glass exhibited higher TEC value than CaY glass.
The higher TEC in this glass as compared to other glasses can
be associated with the higher ionic radii of La3þ. After heat
treatment when it turns into glass ceramic the TEC value
increases. This is due to the formation of crystalline phases
which improve the TEC of this glass. The CaLa glass and glass
ceramics have higher TEC value compared to CaY samples. It
is important to note that highest TEC value is observed in case
of glass ceramics which were heat treated at 800 �C for 10 and
100 h as shown in Table 1. Thismeans thatmaximum value of
TEC lies in the crystallization range i.e. z800 �C where glass
matrix undergoes maximum structural rearrangement. For
the glass ceramics heat treated at 900 �C (near melting point)
for 1 and 10 h the value of TEC decreases.
3.5. X-ray diffraction for crystallization study
Glass ceramics, as-prepared by controlled crystallization of
glasses, exhibit superior mechanical properties than glasses
0 100 200 300 400 500 600 700
0.0
0.1
0.2
0.3
0.4
0.5
0.6
dL/L
o (%
)
Temperature (oC)
CaY-1hCaY-10h
Fig. 3 e Thermal expansion curve of CaY glass ceramic
heat treated for 1 and 10 h at 900 �C.
which depend upon nature of nucleated phases. These exhibit
variations in TEC values depending on the type of nucleated
crystalline phases and their volume fraction in the glass
matrix. Glass ceramics also show higher chemical stability
than glasses, especially, under SOFC operating conditions.
The present glasses were subjected to different heat treat-
ment, namely 10e100 h at 800 �C and 1e10 h at 900 �C. The as-
prepared glasses were found to be amorphous and exhibited
two broad halos in the X-ray diffractogram. It is possible that
Y2O3 is associated with B2O3 and SiO2 network simulta-
neously. The two humps as shown in Fig. 4 are due to silicate
and borate network which are trying to grow simultaneously
in the matrix. The CaY glass has the higher glass transition
temperature because of higher cross link density and higher
field strength of Y3þcation. The intentional addition of inter-
mediate oxide might lead to phase separation in glass
network. Phase separation is common phenomenon in alka-
line borosilicate glasses [30]. This glass could not form any
crystalline phase even after heat treatment at 900 �C for 10 h.
As shown in Table 2, this glass exhibits very high activation
energy (605 KJmol�1). In our earlier reports [15e17] it is
observed that the addition of Y2O3 in any glass composition
increases the stability of the glasses without forming any
detrimental crystalline phase during heat treatment.
Conclusively the addition of Y2O3 prevents crystallization.
The CaY glass has the higher glass transition temperature
because of higher cross link density and higher field strength
Fig. 4 e XRD pattern of CaY heat treated at (a) 800 �C for 10 h
(b) 800 �C 100 h (c) 900 �C for 1 h (d) 900 �C 10 h.
2000 1500 1000 50098
100
102
104
106
108
Tra
nsm
issi
on(a
rb. u
nits
)
1/cm
CaLa CaLa-1h CaLa-10h
Fig. 6 e FTIR transmission spectra of CaL glass and glass
ceramic heat treated for 1 h and 10 h at 900 �C.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 1 4 9 7 1e1 4 9 7 6 14975
of Y3þcation. It is possible that Y2O3 is associated with B2O3
and SiO2 network simultaneously, the two humps as shown in
Fig. 4 are due to silicate and borate networkwhich are trying to
grow simultaneously in the matrix. The high field strength of
Y3þ compared to B2O3 and SiO4 pulls the borate and silicate
network thus producing a strain in thematrix. However, when
heat treatment is given to glasses it provides sufficient energy
(which further depends on duration of heat treatment) to
cations for movement in the glass matrix. As the time dura-
tion of heat treatment increases the stress relaxation in the
matrix takes place.
The XRD patterns of CaLa glass are shown in Fig. 5. Most
likely La2O3 is modifying the silicate network which leads to
formation of monoclinic La2SiO5 crystalline phase after heat
treatment. Even after 100 h heat treatment at 800 �C (Fig. 5(b))
no new phase has formed. However, the full width at half
maxima (FWHM) of peaks decreased with increase in time
duration of heat treatment. Fig. 5(a) and (c) show small humps
in XRD pattern which indicate that the amorphous content in
glass is still present. This amorphous content is consumed by
crystalline phase La2SiO5 as shown in Fig. 5(b) and (c) due to
increase in time duration of heat treatment.
3.6. FTIR investigation
FTIR transmittance spectra of heat treated glass ceramics
show the structural rearrangement as compared to glasses as
shown in Figs. 6 and 7. All the spectra exhibit three broad
transmittance bands at 300e600 cm�1, 600e800 cm�1 and
1300e1500 cm�1.
Fig. 5 e XRD pattern of CaL heat treated at (a) 800 �C for 10 h
(b) 800 �C for 100 h (c) 900 �C for 1 h (d) 900 �C for 10 h.
These diffused bands are indicative of the general disorder
in the silicate network which is mainly due to a wide distri-
bution of Qn units (polymerization in the glass structure,
where n denotes the number of bridging oxygen) occurring in
these glasses. The bands in the 300e600 cm�1 region are due
to bending vibrations of SieOeSi linkages. The transmittance
band in the 650e800 cm�1 region in the glasses is attributed to
the bending vibrations of bridging oxygen between trigonal
boron atoms and is also related to the stretching vibrations of
the AeO bonds with A3þ ions in four-fold coordination (A ¼ Y,
La) [31]. The band in the region 1350e1500 cm�1 corresponds
to BeO vibrations in BO3 triangle. Borate glasses show two
characteristic bands derived from the BeO bonds in the BO3
triangles which appears at 1300e1500 cm�1 and the BO4
tetrahedra at 1000 cm�1 [32]. The broad band in the
800e1300 cm_1 is assigned to the stretching vibrations of the
2000 1500 1000 50094
96
98
100
102
104
106
108
110
112
114
Tran
smis
sion
(arb
. uni
ts)
1/cm
CaY CaY-1h CaY-10h
Fig. 7 e FTIR transmission spectra of CaY glass and glass
ceramic heat treated for 1 h and 10 h at 900 �C.
i n t e rn a t i o n a l j o u r n a l o f h y d r o g e n en e r g y 3 6 ( 2 0 1 1 ) 1 4 9 7 1e1 4 9 7 614976
SiO4 tetrahedron with different number of bridging oxygen
atoms [33,34]. These bands get shifted under the influence of
surrounding cations, the extent and the direction of this shift
depends on the type of cation present in the glass matrix.
The bands become little broader in glass ceramic sample
which indicate some rearrangement in glass matrix. Apart
from some common bands in FTIR spectra of CaLa glass as
shown in Fig. 6 a special band centered at 1120e1320 cm�1
appears which is due to boroxol rings and borate stretching
[35]. This band might be attributed to BO4 stretching which
shifts to lower wave number and the intensity decreases as
time duration for heat treatment increases. Similarly a trans-
mission band observed at 1450e1500 cm�1 correspond to BeO
vibrations of various borate groups and intensity of this peak
decreases as the time duration of heat treatment increases.
No additional transmission band formation takes place after
increasing time duration of heat treatment. However, after
10 h heat treatment the transmission peaks shift toward lower
wave number.
The transmission spectra of CaY (Fig. 7) glass shows band
in the frequency range of 638e726 cm�1 due to the vibrations
of oxygen bridge between trigonal boron atoms. Another band
is observed at 814e982 cm�1. It is due to SieO� stretching with
two non-bridging oxygens [35]. The transmission band at
1150e1240 cm�1 and the peak at 1328 cm�1 are due to the
presence of borate groups (tri, tetra, pentaborate groups).
Furthermore, a transmission band at 1450e1500 cm�1 is
ascribed to BeO vibrations of various borate groups.
CaY could not show any appreciable change in the FTIR
spectra of glass (amorphous) and heat treated (1hr & 10 h)
glass ceramic. On the other hand CaLa sample shows
remarkable difference in glass and glass ceramic due to
regrouping in SieOeSi and BO4 structure. Additionally, the
shift of the bands at lower wave number in glass ceramic also
indicates that these systems have more stability than their
glass counterpart. The peaks centered at 1300 cm�1 and
1500 cm�1 are more intense for amorphous glass showing
coexistence of borate and silicate network in glass matrix
which has also been indicated in XRD. However, after heat
treatment for 1 and 10 h these bands get diffused.
4. Conclusions
CaLa glass ismore stable than CaY glasses. Addition of Y2O3 as
an intermediate prevents the crystallization and enhances the
thermal properties of the glasses. No detrimental phase was
formed after heat treatment of the glasses. FT-IR spectra could
not show any appreciable change in amorphous glass and
heat treated glass except little change in band intensity and
shift in peak position. The TEC value of CaY, CaLa heat treated
glass was observed to be higher than their glass counterparts.
Apart from this, the heat treated glasses show maximum
values of TEC near crystallization region which is also the
working temperature of SOFC. The viscosity, fragility index
and TEC values indicate that CaLa can be a better glass sealant
for SOFC at operating temperature of 800 �C.
Acknowledgment
The financial support provided by Department of Science and
Technology (DST), Govt of India, under the scheme SR/S2/
CMP-48/2004 is greatly acknowledged. One of the authors
(Vishal Kumar) would also like to acknowledge CSIR for their
financial assistance.
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