Copyright
by
Luis Ruben Polanco
2017
The Thesis Committee for Luis Ruben Polanco Certifies that this is the approved version of the following thesis:
Metal Oxide Support Effects on the Hydrogenation of Cyclohexene and Crotonaldehyde using Microwave Synthesized Rhodium and Iridium
Nanoparticles
APPROVED BY SUPERVISING COMMITTEE:
Simon M. Humphrey
Richard A. Jones
Supervisor:
Metal Oxide Support Effects on the Hydrogenation of Cyclohexene and Crotonaldehyde using Microwave Synthesized Rhodium and Iridium
Nanoparticles
by
Luis Ruben Polanco
Thesis
Presented to the Faculty of the Graduate School of
The University of Texas at Austin
in Partial Fulfillment
of the Requirements
for the Degree of
Master of Arts
The University of Texas at Austin August 2017
iv
Abstract
Metal Oxide Support Effects on the Hydrogenation of Cyclohexene and Crotonaldehyde using Microwave Synthesized Rhodium and Iridium
Nanoparticles
Luis Ruben Polanco, M.A.
The University of Texas at Austin, 2017
Supervisor: Simon M. Humphrey
Nanoparticles (NPs) are an exciting new class of materials with unique physical
and chemical properties, which have been studied for applications in semiconductors, drug
delivery, heavy metal sequestration, and heterogeneous catalysis. The last decade has seen
an exponential growth in noble metal NP catalysis research. The scarcity and price of these
metals has created a need for more highly efficient catalysts and the surface-area-to-volume
ratio of NPs can alleviate that demand. Highly selective catalysis is still dominated by
homogeneous catalysts, but their lack of recyclability makes them unusable for industrial
settings where durability is the top priority. The Humphrey group has pioneered the
synthesis of monometallic, core-shell, and alloyed noble metal NPs of different sizes and
morphologies, facilitated by microwave heating. However, support media effects have not
been studied in the group, as strong metal-support interactions (SMSI) and hydrogen
spillover have been shown to alter the observed catalytic activities.
v
Herein, mono metallic Rh NPs (~5nm) have been immobilized on amorphous metal
oxides (SiO2, Al2O3, TiO2, Nb2O5, and Ta2O5) to study the effects these supports play in the
hydrogenation of alkenes and the chemoselectivity hydrogenation of α,β-unsaturated
aldehydes. Cyclohexene was utilized as a model alkene to assess the reactivities of said
catalysts.
In addition, controlled growth of Ir NPs in aqueous media is in development.
Computational and experimental data has shown higher selectivity towards unsaturated
alcohol products from the hydrogenation of α,β-unsaturated aldehydes and ketones.
Unfortunately, not much research has been done Ir NPs due to their small particles sizes.
Viscous solvents are typically used in NP synthesis to avoid particle agglomeration, but Ir
since NPs don’t typically grow past 2 nm, other solvents can be used during synthesis. This
allows the use of less viscous, greener solvents, such as water. Herein, the synthesis of Ir
NPs in water is explored and the largest free-standing Ir NPs (2.98 nm) are presented. Also,
2.71 nm Ir NPs can be achieved after 1 minute, making them desirable for large sacel
synthesis of these materials.
vi
Table of Contents
List of Tables ....................................................................................................... viii
List of Figures ........................................................................................................ ix
Chapter 1: Introduction ...........................................................................................11.1 Nanoparticle Formation ............................................................................11.2 Noble Metal Nanoparticle Catalysts .........................................................2
1.2.1 Examples of Nanoparticle Catalysis .............................................31.2.2 Hydrogenation on Nanoparticle Surfaces .....................................41.2.3 Selective Heterogeneous Hydrogenation ......................................5
1.3 Microwave Synthesis of Noble Metal Nanoparticles ...............................6References .....................................................................................................10
Chapter 2: Metal Oxide Support Effects on the Hydrogenation of Crotonaldehyde using Microwave Synthesized Rhodium Nanoparticles ...............................142.1 Introduction .............................................................................................142.2 Synthesis of Amorphous Metal Oxide Supported Rhodium Nanoparticles
..............................................................................................................162.3 Results and Discussion ...........................................................................172.3 Conclusion ..............................................................................................222.4 Experimental Section ..............................................................................23
2.4.1 Materials .....................................................................................232.4.2 Methods.......................................................................................232.4.3 Characterization ..........................................................................242.4.4 Synthesis of Rh NPs.32 ................................................................242.4.5 Synthesis of polystyrene beads28 .................................................252.4.6 Synthesis of macroporous/mesoporous Al2O3 and SiO2
28 ...........262.4.7 Synthesis of mesoporous Ta2O5 and TiO2 ...................................262.4.8 Synthesis of amorphous Al2O3, Nb2O5, Ta2O5, and TiO2 ............26
References .....................................................................................................27
vii
Chapter 3: Synthesis of Microwave Irradiated Iridium Nanoparticles in Aqueous Media ............................................................................................................293.1 Introduction .............................................................................................293.2 Microwave Synthesis of Iridium Nanoparticles .....................................303.3 Conclusion ..............................................................................................343.4 Experimental Section ..............................................................................35
3.4.1 Materials .....................................................................................353.4.2 Methods.......................................................................................353.4.3 Characterization ..........................................................................353.4.4 Synthesis of Ir NPs7 ....................................................................36
References .....................................................................................................38
Bibliography ..........................................................................................................39Chapter 1 .......................................................................................................39Chapter 2 .......................................................................................................42Chapter 3 .......................................................................................................44
viii
List of Tables
Table 2.1: Activation energies and Rh loading percentages for metal oxide supported
Rh catalysts. ......................................................................................17
Table 2.2: Comparative table between the initial and steady state TOFs of each Rh
catalyst. .............................................................................................20
ix
List of Figures
Figure 1.1: Gibb free energy changes in NPs formation. ........................................2
Figure 1.2: Mechanism for the homogeneous Heck coupling reaction.31 ...............4
Figure 1.3: Ethylene hydrogenation mechanism on clean Pt surface. ....................5
Figure 1.4: Comparative catalysis between pure Au NPs (yellow), pure Rh NPs (red),
thin-Rh shell NPs (blue) and thick-Rh shell NPs (green) for cyclohexene
hydrogenation. ....................................................................................8
Figure 1.5: Cyclohexene hydrogenation of (a) RhAg and (b) RhAu) alloy NPs of
different compositions. .......................................................................9
Figure 2.1: PXRD pattern (left) and TEM image (right) of RhNPs. Inset on right
shows the size distribution and average particle size with standard
deviation. ...........................................................................................16
Figure 2.2: Comparative TOF data for the hydrogenation of cyclohexene to
cyclohexane: yellow = Rh/Ta2O5; purple = Rh/Nb2O5; red = Rh/SiO2;
green = Rh/Al2O3. .............................................................................19
Figure 2.3: TEM images of Rh NP catalysts before (blue) and after (red) cyclohexene
hydrogenation. ..................................................................................20
Figure 2.4: Comparative catalysis data for the hydrogenation of crotonaldehyde to
butyraldehyde: blue = Rh/Ta2O5; green = Rh/TiO2; yellow = Rh/Al2O3;
black = Rh/SiO2; red = Rh/Nb2O5. ....................................................22
Figure 3.1: PXRD pattern (left) and TEM image (right) of Ir NPs synthesized
following previously reported Rh NP procedure. Inset on right shows the
size distribution and average particle size with standard deviation. .30
x
Figure 3.2: PXRD patterns (left) of Ir NPs synthesized following previously reported
Rh NP procedure (black), addition of NaBH4 (purple), using 100 mg of
PVP (pink), 120 °C reaction temperature (blue), water as solvent at 100
°C (orange) and 80 °C (green). TEM image of Ir NPs using water as the
solvent at 80 °C (right). .....................................................................31
Figure 3.3: PXRD patterns of the attempted nucleation reactions for Ir NPs. ......32
Figure 3.4: TEM images of Ir NP nucleation at different reaction times. ............33
Figure 3.5: TEM images of Ir NPs after initial nucleation and second injection (20
ml/hr) at different reaction times. .....................................................34
1
Chapter 1: Introduction
1.1 NANOPARTICLE FORMATION
Nanoparticles (NPs) are an exciting class of materials that has gathered an
increased amount of interest in the last 20 years. This interest is primarily due to their
increased surface-area-to-volume ratios and quantum confinement effects.1,2 Perhaps the
most well-known example of particle size effects is the modulation of the plasmon
resonance in Au NPs.3–5 The effect was first observed by Michael Faraday in 1857, when
an aqueous solution of chloroaurate was reduced with phosphorus to produce a red
solution.5 The advent of electron microscopy allowed more in-depth studies of NPs and the
effects of size and shape on their physical properties. NPs are typically synthesized by one
of two general methods: 1) Top-down approaches, in which bulk scale materials are
mechanically milled or ground down to the desired nanoscale6,7, or 2) bottom-up methods
based on the reduction of molecular metal precursors in solution.2 Top-down methods are
advantageous due to the relative ease of use and minimal synthetic changes in the
production of materials. The downsides to this procedure are the poor size distribution and
lack of control in particle shape.6,7
The interest in NP shape and size control has increased efforts towards solution-
based reduction bottom-up processes, so a basic understanding in the nucleation
mechanism is important.8 Although mechanism for NP formation is still debated, the most
commonly accepted, and perhaps simplest, theory is based on homogeneous atom
clustering for electronic stabilization. Upon reduction, dissolved metal atoms will begin to
cluster to lower their free energies. At smaller particle radii, the newly created surface is
too high in energy and the particle will re-dissolve. If a particle forms with a large enough
size to a point where the cluster interactions can compensate for the high surface
2
Figure 1.1: Gibb free energy changes in NPs formation.
energy, the particle will remain and can then begin a growth phase by adding more atoms
to its surface (Fig. 1.1).
These relatively stable NP surfaces are still highly energetic and must be passivated
with capping agents or immobilized on support media. The simplest of these methods is
the reduction of a metal precursor of interest in the presence of a solid support. These
supports are typically metal oxides9–11 or carbon based materials, such as graphite12,13 or
carbon nanotubes14,15. Synthesis of free particles can be achieved with the addition of a
capping agent to avoid particle sintering. Common types of capping agents include small
anions, bulky organic molecules, ionic liquids (which also serve as solvents) and polymers.
These capping agents not only help prevent particle sintering, but also play a significant
role in shaping NPs.8 Although any solvent capable of dissolving the metal precursors can
be used in NP synthesis, polyols have often been employed due to their high viscosity
(slowing particle sintering), ability to dissolve a wide array of metal precursors, and
capacity to act as a reducing agent.
1.2 NOBLE METAL NANOPARTICLE CATALYSTS
Noble metals can be used as homogeneous or heterogeneous catalysts for a wide
range of reactions. Industrial-scale catalysis typically uses heterogeneous catalysts due to
3
their high reactivities and ease of recyclability, which originates from their enhanced
stability at high temperatures and pressures. Unfortunately, noble metals tend to be
expensive and low in abundance. For example, three-way catalysts (TWCs) were
implemented in the United States in the 1970’s to lower the toxic emissions of vehicles
(e.g., CO, NOx and unburned hydrocarbons) and minimize the negative impact of
automobiles on the environment.16 The steep price of these TWCs, however, makes them
inaccessible to developing countries and makes these catalysts less helpful to the global
environment. Since heterogeneous catalysis is surface mediated, increasing the proportion
of the noble metal available on the surface leads to a catalyst that can achieve the same
reactivity with less metal and therefore at lower costs. This is where the high surface-area-
to-volume ratios of NPs can be exploited.
1.2.1 Examples of Nanoparticle Catalysis
One of the first examples catalytic activity in NPs was the hydrogenation of
nitrobenzene using Pd and Pt NPs.17 These particles were reduced with H2 in aqueous
solutions of polyvinyl alcohol (PVA) and used directly as catalysts by adding the substrate
to the mixture. Although no recyclability studies were performed, it is highly unlikely these
particles would have retained their activities without immobilization to prevent
aggregation. A wide range of reactions have been studied using NPs as catalysts since then.
Hydrogenation17–23, oxidation10,13,24,25, C-C coupling26,27 and isomerization28,29 reactions are
just some examples of the types of reactions examined by some sort of NP catalyst. One of
the important breakthroughs in NP catalysis came in 1987 in the form of Au NPs supported
on oxides of Fe, Co and Ni.24 These Au NPs were used in the oxidation of CO in the
presence of O2 at low temperatures. This reaction is important because it opened the door
4
for NPs to be used in the removal of CO from petroleum based products, as this is a typical
side-product in these reactions.
Another instrumental study was the formation of C-C bonds using Pd NPs.30 In this
case, styrene was coupled to several halogenated benzene compounds to form a series of
stilbene derivatives through a Heck style cross-coupling (Fig. 1.2). This was one of the first
examples of fine chemical production in NPs, and showed that NP catalysts could
potentially be used in more than simple molecule activations.
Figure 1.2: Mechanism for the homogeneous Heck coupling reaction.31
1.2.2 Hydrogenation on Nanoparticle Surfaces
The seminal work on nitrobenzene hydrogenation17 paved the way for in depth
exploration of NP hydrogenation catalysts. Mechanistic studies of hydrogenation on a
Pt(111) surface using ethylene as a model substrate determined that the ethylene molecule
undergoes the following steps at room temperature: i) the ethylene molecule physisorbs
5
with the C=C bond parallel to the surface, ii) the ethylene chemisorbs to the surface by
breaking its p-bond to form two sigma bonds with a three-fold surface site, iii) sequential
hydrogenation through adsorbed hydrogen atoms and release of the newly formed ethane
molecule (Fig. 1.3).18 Although real heterogeneous hydrogenation is more complicated,
this mechanism has provided a handle for the process that can be applied to more complex
molecules. NPs have now been introduced as potential catalysts for numerous substrates,
such as alkenes18,32–34, alkynes35–38 and aromatic19,20,39–41 compounds. Recent studies on
hydrogenation are focused on increasing catalyst efficiencies and selectivities.
Figure 1.3: Ethylene hydrogenation mechanism on clean Pt surface.
1.2.3 Selective Heterogeneous Hydrogenation
Heterogeneous catalysts lack the defined active sites that their homogeneous
counterparts have, making modification and fine-tuning less intuitive. This results in the
formation of unwanted chemicals that must be separated, increasing costs and lowering the
total yield of the desired product. This leaves fine chemical-producing industries, like
pharmaceutical and cosmetics companies, with few options other than to rely on the
increased selectivity and tunability of homogeneous catalysts. Unfortunately, multi-step
syntheses of directing ligands, as well as the necessity to separate the catalyst from
products, still make the utilization of homogeneous catalysts an expensive endeavor. For
this reason, selective heterogeneous catalysts are a major goal in the field. Great progress
6
has been made in regio-, chemo-, stereo- and enantioselective heterogeneous
hydrogenation reactions. The Somorjai group published studies on the hydrogenation of
benzene where cubic Pt NPs only yielded cyclohexane, while cuboctahedral Pt NPs
produced both cyclohexene and cyclohexane. 19,20 Formation of cyclohexane, unlike the
formation of cyclohexene, is not sensitive to NP structure and is formed in both NP types.
Production of fine chemicals usually requires more involved methods. Catalyst
modification can be achieved by the addition of surfactants that promote preferential
binding by the desired part of the molecule or by using different support media to finely
tune the electronics of the NPs. The undefined active site in NPs makes the former approach
more common in stereo- and enantioselective catalysis by attaching chiral surfactants to
the catalyst surface.42 NP chemoselective hydrogenation typically revolves around two
types of compounds, nitroaromatics and a,b-unsaturated aldehydes and ketones.
Unsaturated alcohols are the desired product in the hydrogenation of a,b-unsaturated
aldehyde and ketones, but most catalysts preferentially hydrogenate the alkene moiety to
form saturated aldehydes or ketones. Most of the work on carbonyl hydrogenation has been
performed on cinnamaldeyde, likely due to the bulky aromatic group attached to the C=C
bond that can hinder alkene hydrogenation.
1.3 MICROWAVE SYNTHESIS OF NOBLE METAL NANOPARTICLES
Research in solution-based reduction of metal precursors for the formation of
NPs has explored many different conditions to obtain better control the reaction kinetics of
NP syntheses. The Humphrey group has pioneered the synthesis of monometallic (e.g., Rh,
Pt, Pd)32, core-shell (e.g., Au@Rh)21 and alloyed (e.g., RhAu, RhAg, PdAu, RhPd)22 noble
metal NPs of different sizes and shapes, facilitated by microwave heating (MwH). At first
glance, this minor change might not seem like a worthy endeavor, but the MwH method
7
works very differently from conventional heating (CvH). CvH relies on thermal conduction
between the hot-plate and the reaction flask, usually through some sort of heating bath, to
achieve the desired temperature. On the other hand, MwH works by rotationally exciting
molecules in solution through the oscillating electric field implemented by the microwaves.
The larger the dipole moment in the molecule, the bigger the excitation by the microwaves.
The energy released, through friction and breaking of intermolecular interactions that
occur, as the molecules rotate to align with the fast oscillating electric field produces heat.
The concentrated energy, known as “hot spots”, then disperse to heat the bulk solution. The
desired temperature can be tuned by changing the power and/or frequency of the
microwaves. Studies have shown that these “hot spots” can be much hotter than the
temperature of the bulk.43–45
Coupled with MwH, controlled precursor addition rate (using programmable
syringe pumps) during NP synthesis also leads to finer structural control. Although
syntheses for monometallic noble metal NPs using CvH exist, MwH yields more highly
crystalline NPs with a narrower size distribution.32 Microwave-heated NPs also
incorporated less capping agent, allowing higher reactivity without the need to pretreat the
catalyst through calcination. Such procedures can cause unwanted NP sintering and
carbonation of catalytically active surfaces. The fine control of this method also allowed
the synthesis of core-shell NPs of different shell thickness.21 From an economic standpoint,
core-shell NPs can increase atom efficiency when they are composed of an inexpensive
sacrificial core and a thin shell of the active metal. In this case, Au acted as the sacrificial
core and a thin shell (2-4 monolayers) of Rh was added onto the Au core NPs. The lattice
mismatch present at the interface of the two metals also seems to impart unusual reactivity
and likely becomes less pronounced as the shell becomes thicker (Fig. 1.4).
8
Interestingly, MwH also permitted the synthesis of classically immiscible alloys
(RhAu and RhAg NPs).22 In the bulk, these metals are only miscible when melted, and
begin to segregate upon cooling. Microwave irradiated RhxAu1-x and RhxAg1-x alloy NPs of
different compositions were then tested as cyclohexene hydrogenation catalysts, where
they performed with higher efficiency than monometallic Rh NPs despite Au and Ag being
inert toward hydrogenation under the tested conditions (Fig. 1.5). The ability to form these
alloys proves that the different heating method involved in MwH can lead to particles with
vastly different characteristics.
Figure 1.4: Comparative catalysis between pure Au NPs (yellow), pure Rh NPs (red), thin-Rh shell NPs (blue) and thick-Rh shell NPs (green) for cyclohexene hydrogenation.
9
Figure 1.5: Cyclohexene hydrogenation of (a) RhAg and (b) RhAu) alloy NPs of different compositions.
10
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(44) Glaspell, G.; Fuoco, L.; El-Shall, M. S. Microwave Synthesis of Supported Au and Pd Nanoparticle Catalysts for CO Oxidation. J. Phys. Chem. B 2005, 109, 17350–17355.
(45) Tsuji, M.; Hashimoto, M.; Nishizawa, Y.; Kubokawa, M.; Tsuji, T. Microwave-Assisted Synthesis of Metallic Nanostructures in Solution. Chem. - Eur. J. 2005, 11, 440–452.
14
Chapter 2: Metal Oxide Support Effects on the Hydrogenation of Crotonaldehyde using Microwave Synthesized Rhodium Nanoparticles
2.1 INTRODUCTION
Selectivity has been an issue for heterogeneous catalysts because modulation of
these materials is less intuitive on the nanoscale.34,46 The disadvantage of surfactant
incorporation to catalyst surfaces is the inherent loss of activity caused by the blockage of
a percentage of the materials’ active sites. High efficiencies are especially important in
hydrogenation catalysis because the active species is almost always scarce noble metals.
The ideal way to improve catalytic activity in these materials is by altering the electronics
of the particle. Metal oxides of different compositions have different oxygen vacancies,
oxidation states, and d-orbital energies that result in electronic changes in the NPs
supported on them, known as strong metal-support interactions (SMSI).47,48 Along with
SMSI, varying interactions with the substrate and the ability of these oxides to store
hydrides on their surfaces (hydrogen spillover) have been shown to alter the observed
catalytic activities and selectivities of noble metal NPs.29,49–51 Reducible supports have been
shown to have greater SMSI and hydrogen spill over, although defects on the surface of
supports with non-stoichiometric amounts of oxygen can allow them to also exhibit these
effects. The presence of hydrides at surfaces of the support could allow catalysis to occur
at the oxide surface. The oxophilicity of these materials, coming from the high oxidation
state of the metal centers, could allow preferential hydrogenations by orienting the polar
carbonyl bond of α,β-unsaturated aldehydes and ketones towards the surfaces.
As opposed to adsorbed surfactants, alteration of NP electronics through SMSI and
hydrogen spillover can lead to higher or lower overall catalytic activities. Computational
studies on the RhAg and RhAu alloy NPs, formed by the Humphrey group, showed a
synergistic effect between the two metals.22 Rh is the only active metal in each NP; Ag and
15
Au only serve to dilute the Rh, especially at the core. The presence of these non-active
metals though, attenuates the hydrogen binding energy of the Rh sites to reach a ‘happy
medium’. If the binding energy is too high, hydrogen is easily bound, but is sluggishly
released and turnover is slow. On the other hand, low binding energies means hydrogen
cannot bind and catalysis does not occur. Although supports may not have an effect as
extreme as in the alloy case, supports with different properties can play an important role
in catalysis. SiO2, Al2O3, Ta2O5, Nb2O5, and TiO2 were chosen based on their physical
properties and previous reports on their about their impacts on catalytic activity.28 SiO2 is
the most common support used, including the studies done by the Humphrey group, and
will serve as our control. SiO2 has stoichiometric amounts of oxygen and is a non-reducible
support while Al2O3 is a non-reducible support with non-stoichiometric amounts of
oxygen. Ta2O5, Nb2O5, and TiO2 are all reducible, with Ta2O5 and Nb2O5 being non-
stoichiometric and TiO2 their stoichiometric counterpart.
To test the supports’ effect on hydrogenation activity, Rh NPs were supported on
these materials and tested in the hydrogenation of cyclohexene and crotonaldehyde.
Cyclohexene is used as a model substrate to compare activities of each catalysts without
introducing the complexities of molecules with more than one functional group. Deciding
on a substrate for chemoselective hydrogenation is not a simple matter. Many studies have
been done using cinnamaldehyde, likely due to the steric hindrance the phenyl ring imposes
on the internal alkene. Steric hindrance can play a big role in the orientation of the molecule
when it makes contact to the surface. The phenyl group in cinnamaldehyde likely imparts,
at least in some part, the selectivity observed in some reports. Our catalytic setup is based
on vapor flow of the desired substrate via a carrier gas (in our case He/H2 mixture).
cinnamaldehyde has a very low vapor pressure even at elevated temperatures, so we must
resort to a smaller, more volatile aldehyde. For these reasons, crotonaldehyde was
16
introduced as the model α,β-unsaturated aldehyde to test the support effects on
chemoselective hydrogenation. The alkene moiety in crotonaldehyde is less sterically
hindered than the one present in cinnamaldehyde, which can make the monohydrogenated
crotyl alcohol more difficult, but will allow us to better ascertain the selective properties
of the supports.
2.2 SYNTHESIS OF AMORPHOUS METAL OXIDE SUPPORTED RHODIUM NANOPARTICLES
RhNPs (5.7 ± 1.2 nm) were synthesized via microwave assisted heating and
controlled precursor addition, following the previously reported procedure for RhNP
seeding (see experimental section 2.4.4).32 Powder X-ray diffraction (PXRD) confirmed
the presence of crystalline FCC Rh metal (Fig. 2.1 left) and the size of these particles was
confirmed through transmission electron microscopy (TEM, Fig. 2.1 right). These particles
were then loaded onto amorphous SiO2, Al2O3, Nb2O5, and Ta2O5 (synthesis in experimental
section) via incipient wetness impregnation.
Figure 2.1: PXRD pattern (left) and TEM image (right) of RhNPs. Inset on right shows the size distribution and average particle size with standard deviation.
17
2.3 RESULTS AND DISCUSSION
The Rh concentration of each catalyst was determined by inductively coupled
plasma optical emission spectroscopy (ICP-OES) and loadings summarized in Table 2.1.
Catalyst Activation Energy (kJ/mol) Rh loading (%, ICP-OES)
Rh/SiO2 25.29 1.07
Rh/Nb2O5 49.57 1.71
Rh/Ta2O5 38.56 3.20
Rh/Al2O3 54.37 0.44
Table 2.1: Activation energies and Rh loading percentages for metal oxide supported Rh catalysts.
Differences in loading percentages stem from the varying interactions between PVP and
the different metal oxides. Partial incorporation is most evident in the impregnation of
Al2O3 as the solution remained significantly dark after stirring overnight, indicating the
presence of NPs still in solution.
To assess the catalytic effects the different metal oxides have on the overall
hydrogenation activity of Rh NPs, milligram quantities of the Rh/support catalyst materials
were then studied in the vapor-phase hydrogenation of cyclohexene with H2 gas, using a
single-pass flow reactor. Analysis of flow stream was performed by gas chromatography
18
(GC) sampling of the exit mixture at 3.4-minute intervals. All reactions were studied at 25
°C without any pretreatment to remove the PVP capping agent (e.g., high-temperature
calcination). Previous studies of cyclohexene hydrogenation using Rh NPs in the
Humphrey group showed high activity without the need of high temperature
pretreatment.21,32,52–55 Although the presence of PVP could limit the interactions between
NP and support, calcination can lead to sintering and carbonation of particle surfaces and
loss of activity. Upon exposure to the reactant stream, each catalyst underwent a short
initial induction period, which was followed by a sharp increase in turnover frequency
(TOF) for the hydrogenation of cyclohexene to cyclohexane. Each catalyst was tested in
triplicate and the kinetic data was averaged to give the data shown in Fig. 2.2. The catalytic
data shown in Fig. 2.2 shows that even without catalyst pretreatment, the support changed
the activity of the Rh NPs. The Rh/Al2O3 and Rh/SiO2 catalyst had the highest activity at
steady state, followed by Rh/ Nb2O5 and Rh/ Ta2O5. Interestingly, despite having very
similar steady state activities, the Rh/Al2O3 catalyst had a significantly higher initial
activity compared to Rh/SiO2. In fact, all catalysts show a higher percent change between
their initial and steady state TOFs (Table 2.2). TEM images, before and after catalysis,
show no major difference in the sizes of Rh NPs attached to the different supports (Fig.
2.3), which likely means the changes in reactivities stems from the interactions between
the NPs and the support.
19
Figure 2.2: Comparative TOF data for the hydrogenation of cyclohexene to cyclohexane: yellow = Rh/Ta2O5; purple = Rh/Nb2O5; red = Rh/SiO2; green = Rh/Al2O3.
Catalyst Initial TOF Steady State TOF TOF Change (%)
Rh/SiO2 20.89 10.29 50.7
Rh/Nb2O5 10.98 3.89 64.6
Rh/Ta2O5 2.37 0.63 73.4
Rh/Al2O3 28.85 10.47 63.7
Table 2.2: continued next page.
20
Table 2.2: Comparative table between the initial and steady state TOFs of each Rh catalyst.
We initially hypothesized that the higher activities observed in the NPs supported
on SiO2 and Al2O3 were due to lower activation energies for the reaction. To test this,
temperature dependent catalytic studies were performed (Table 2.1). Significant
differences can be observed in the activation energies although no real correlation can be
made to the TOFs or the change in TOF over time.
Figure 2.3: TEM images of Rh NP catalysts before (blue) and after (red) cyclohexene hydrogenation.
We hypothesized that the difference in activation energies could help in selectively
hydrogenating the carbonyl double bond of the aldehyde moiety present in crotonaldehyde
over the carbon-carbon double bond. The flow reactor was then adapted for the
vaporization of crotonaldehyde. Unfortunately, no direct comparison could be drawn
between the cyclohexene and crotonaldehyde systems because no activity was observed
without pretreatment of the catalysts. The polar nature of crotonaldehyde could cause it to
21
interact more strongly with the PVP, preventing much of the substrate from reaching the
surface of the NPs. The catalysts were heated at 300 °C under a H2/He mixture for 3 hours
prior to the introduction of crotonaldehyde. The reaction temperature also had to be
adjusted from 25 °C to 100 °C, due to the higher boiling point of crotonaldehyde (104 °C
vs. 83 °C) and its lower vapor pressure (19 mmHg vs. 67 mmHg at 20 °C). Running the
reaction at 25 °C would most likely condense crotonaldehyde in the catalyst bed and alter
reaction kinetics.
The Rh/Nb2O5 catalyst was used to tailor the reaction parameters. At first, the
amount of catalyst used was similar to the amounts used in the cyclohexene reactions (~5
mg), but the activities were very low (<1% crotonaldehyde conversion). Increasing the
amount of catalyst did not improve the conversions significantly, which alluded to a
problem in the setup of the reactor or the activation of the particles. The low activities could
also be attributed to Rh/Nb2O5 having low activity in general for this system. The remaining
catalysts were then tested for this reaction, but none showed preferential hydrogenation of
carbonyl bonds over carbon-carbon double bonds. The activities for all catalysts were still
very low and the most prominent product (1.6-15%) was the singly hydrogenated carbon-
carbon bond, butyraldehyde (Fig. 2.4). It is likely that the high temperature pretreatment
inhibited the catalytic activity given that all systems were able to hydrogenate cyclohexene
in good yields without pretreatment. This reduction in activity is likely caused by
carbonation of the surfaces, or changes in NP structure, is facilitated by heat and an
alternate pretreatment should be considered moving forward.
22
Figure 2.4: Comparative catalysis data for the hydrogenation of crotonaldehyde to butyraldehyde: blue = Rh/Ta2O5; green = Rh/TiO2; yellow = Rh/Al2O3; black = Rh/SiO2; red = Rh/Nb2O5.
2.3 CONCLUSION
In conclusion, 5.7 nm Rh NPs were synthesized and supported on a series of metal
oxides to be used as hydrogenation catalysts and activation energies determined via
temperature dependent studies. Rh/Al2O3 catalyst showed the highest initial activity for the
conversion of cyclohexene to cyclohexane, although its steady state activity was very close
to that of Rh/SiO2.
Crotonaldehyde was then used as test reaction for chemoselective hydrogenation.
Unfortunately, no catalyst showed significant hydrogenation activity and no selectivity
23
towards the unsaturated alcohol product. This low conversion and selectivity could arise
from the high temperature catalyst pretreatment. Future work will involve activation of
catalysts through different methods to ensure higher performance as well as the use of
porous supports to improve support effects on the NPs.
2.4 EXPERIMENTAL SECTION
2.4.1 Materials
Rhodium(III) chloride hydrate (RhCl3�xH2O, 98%; Johnson Matthey), styrene
(C8H8,), divinylbenzene (C10H10,), aluminum isopropoxide (Al(OiPr)3, >98%, Sigma-
Aldrich), tetraethyl orthosilicate (Si(OCH2CH3)4,), titanium isopropoxide (Ti(OiPr)4,),
tantalum(V) chloride (TaCl5,), niobium(V) chloride (NbCl5,), poly(vinylpyrrolidone)
(PVP, Mw = 55 000; Sigma Aldrich), ethylene glycol ((CH2OH)2, 99.8%; Fisher
Scientific), and anhydrous cyclohexene (Alfa Aesar, g99%) were used as received. All
gases (Praxair) used in catalytic studies were 99.9995+% purity. All other reagents and
solvents (analytical grade) were employed without further purification unless stated
otherwise. TEM grids (200 mesh Cu/Formvar; Ted Pella, Inc.) were prepared by drop-
casting ethanol suspensions of materials that were evaporated to dryness in air.
2.4.2 Methods
Syntheses of metal oxides were performed under a N2 atmosphere using standard
Schlenk line techniques unless otherwise stated. A MARS 5 (CEM Corp.) microwave
system with a maximum power of 1600 W (2.45 GHz) was used to perform all microwave-
based reactions. Throughout the course of the experiment, the reaction temperature was
finely controlled by power modulation via a RTP-300þ fiber-optic temperature sensor,
located in a beaker of solvent identical to that employed in the reaction. A 50 mL round-
bottomed flask fitted with water-cooled reflux condenser was placed in the center of the
24
microwave cavity. The solvent and reactants were magnetically stirred, and Rh precursor
was then added directly into the stirred solvent through a disposable, fine-bore Teflon tube.
The rate of Rh precursor addition was controlled using an Aladdin programmable syringe
pump (WPI, Inc.) that was directly attached to the Teflon tubing. Prior to each new
reaction, glassware was thoroughly cleaned in base bath (3 M NaOH in i-PrOH/H2O,
overnight), followed by oven drying at 110 °C.
2.4.3 Characterization
Transmission electron microscopy (TEM) images were obtained from a FEI
Tecnai microscope operating at 80 kV. The samples were prepared by drop-casting a single
aliquot of nanoparticles dispersed in ethanol onto 200 mesh copper Formvar grids (Ted
Pella Inc.) and allowing for subsequent evaporation in air. Nanoparticle sizes and standard
deviations were derived by measuring a minimum of 400 individual particles per
experiment and by averaging multiple images from samples obtained from at least two
separate syntheses. Individual particles were measured using Image-J
(http://rsbweb.nih.gov/ij), which finds the area of each nanoparticle by pixel counting.
Powder X-ray diffraction patterns were recorded with a Rigaku R-Axis Spider
diffractometer with a curved image plate using a Cu Kα source (1.5418 Å) operated at 40
kV and 40 mA; spectra were collected using a scan speed of 10° min-1 with a step width of
0.02 (2θ).
2.4.4 Synthesis of Rh NPs.32
A solution of PVP (200 mg, 1.8 mmol) in ethylene glycol (15.0 mL) was prepared
directly in the reaction vessel and brought to 150 °C with stirring. A second solution of
RhCl3�xH2O (20.0 mg, 0.095 mmol) was prepared in the same solvent (2.5 mL) and loaded
into a fresh 10 mL disposable syringe. The precursor solution was injected into the hot
25
stirred PVP solution at a rate of 11.5 mmol h-1. The color of the solution rapidly became
black. The mixture was stirred for 30 min. at 150 °C and was then cooled rapidly by
transferring the reactor vessel to an ice/water bath. The Rh NPs were precipitated by adding
acetone (60 mL) to give a black suspension. The precipitate was then isolated by
centrifugation (5500 rpm, 5 min.), and the clear supernatant was decanted away to leave a
black solid. This was further purified to remove excess PVP and ethylene glycol by 3 cycles
of dissolution in ethanol (15 mL) followed by precipitation with hexanes (75 mL) and
isolation by centrifugation (5500 rpm for 5 minutes). The final products were dried in
vacuum desiccator overnight and stored at room temperature.
2.4.5 Synthesis of polystyrene beads28
The polystyrene beads were synthesized through emulsifier-free emulsion
polymerization. 650 mL of water were added to a 1L round bottomed reaction flask fitted
with a mechanical stirrer and N2 was bubbled through the water for ~2 hours while heating
at 70 °C. 70 g (0.67 mol) of styrene monomer and 3.5 g (26.9 mmol) of divinylbenzene as
a crosslinker were washed with 0.1 M NaOH solution and then with DI water to remove
inhibitors, in which each washing was repeated for 4 times. N2 was then bubbled through
the mixture of styrene and divinylbenzene for 20 minutes, and the mixture was then added
to the reaction flask. The mixture was allowed to equilibrate for 20 min., then potassium
persulfate (150 mg, 0.55 mmo,l dissolved in 30 mL of water) was added as an initiator for
the polymerization. After heating at 70 °C for 12 hours, the polystyrene beads were cooled
to -15 °C for 1 hour. Once thawed, the solution was filtered through glass wool to remove
any coagulated material and diluted with methanol. The solid was then collected through
centrifugation (8000 rpm, 3 hours) and dried in an oven at 60 °C overnight to yield a white
solid.
26
2.4.6 Synthesis of macroporous/mesoporous Al2O3 and SiO228
Macroporous/mesoporous oxides were prepared by using polystyrene beads. For
the preparation of macroporous/mesoporous alumina and silica, 4.0 g of Pluronic P123
((EO)20(PO)70(EO)20 triblock copolymer, EO = ethylene oxide, PO = propylene oxide,
Mw = ~ 5,800) was dissolved in 40 mL of ethanol for 4 hours under ambient conditions.
Separately, 8.16 g (40 mmol) of Al(OiPr)3 or 8.3 mL (37.5 mmol) of TEOS was dissolved
in 6.4 mL of 68-70 wt% nitric acid (12 M HCl for SiO2) and 20 mL of ethanol under
vigorous stirring. After the solids are dissolved completely, the precursor solution was
added dropwise into the P123 solution. The combined solution was stirred for 5 h and 4 g
of the dried polystyrene beads were added. The solvent of the mixture was evaporated at
60 °C for 48 h. The resulting flakes were calcined in a furnace at 700 °C for 6 hours (SiO2)
or 900 °C for 10 hours (Al2O3) in air yielding white solids.
2.4.7 Synthesis of mesoporous Ta2O5 and TiO2
For mesoporous Ta2O5, 10.74 g (30 mmol) of TaCl5 in 30 mL anhydrous ethanol
was added dropwise to 3 g of P123 dissolved in 30 mL of anhydrous ethanol. For
mesoporous TiO2, 1.5 mL (5.1 mmol) of titanium isopropoxide was added dropwise to 1g
of P123 dissolved in 5 ml ethanol and 1.6 mL of 12 M HCl. The combined solution was
stirred for 5 h. The solvent of the mixture was evaporated at 60 °C for 48 h. The resulting
flakes were calcined in a furnace at 700 °C for 6 h in air. After calcinations, solids of TiO2
and Ta2O5 were obtained.
2.4.8 Synthesis of amorphous Al2O3, Nb2O5, Ta2O5, and TiO2
Synthesis of amorphous metal oxides follows the synthesis of the porous versions
without the addition of P123 or polystyrene.
27
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(3) Gross, E.; Somorjai, G. A. The Impact of Electronic Charge on Catalytic Reactivity and Selectivity of Metal-Oxide Supported Metallic Nanoparticles. Top. Catal. 2013, 56, 1049–1058.
(4) Matte, L. P.; Kilian, A. S.; Luza, L.; Alves, M. C. M.; Morais, J.; Baptista, D. L.; Dupont, J.; Bernardi, F. Influence of the CeO 2 Support on the Reduction Properties of Cu/CeO 2 and Ni/CeO 2 Nanoparticles. J. Phys. Chem. C 2015, 119, 26459–26470.
(5) Bhowmick, R.; Rajasekaran, S.; Friebel, D.; Beasley, C.; Jiao, L.; Ogasawara, H.; Dai, H.; Clemens, B.; Nilsson, A. Hydrogen Spillover in Pt-Single-Walled Carbon Nanotube Composites: Formation of Stable C−H Bonds. J. Am. Chem. Soc. 2011, 133, 5580–5586.
(6) Ploense, L.; Salazar, M.; Gurau, B.; Smotkin, E. S. Proton Spillover Promoted Isomerization of n -Butylenes on Pd-Black Cathodes/Nafion 117. J. Am. Chem. Soc. 1997, 119, 11550–11551.
(7) Prins, R.; Palfi, V. K.; Reiher, M. Hydrogen Spillover to Nonreducible Supports. J. Phys. Chem. C 2012, 116, 14274–14283.
(8) Sata, S.; Awad, M. I.; El-Deab, M. S.; Okajima, T.; Ohsaka, T. Hydrogen Spillover Phenomenon: Enhanced Reversible Hydrogen Adsorption/desorption at Ta2O5-Coated Pt Electrode in Acidic Media. Electrochimica Acta 2010, 55, 3528–3536.
(9) García, S.; Zhang, L.; Piburn, G. W.; Henkelman, G.; Humphrey, S. M. Microwave Synthesis of Classically Immiscible Rhodium–Silver and Rhodium–Gold Alloy Nanoparticles: Highly Active Hydrogenation Catalysts. ACS Nano 2014, 8, 11512–11521.
(10) An, K.; Alayoglu, S.; Musselwhite, N.; Na, K.; Somorjai, G. A. Designed Catalysts from Pt Nanoparticles Supported on Macroporous Oxides for Selective Isomerization of n -Hexane. J. Am. Chem. Soc. 2014, 136, 6830–6833.
(11) Dahal, N.; García, S.; Zhou, J.; Humphrey, S. M. Beneficial Effects of Microwave-Assisted Heating versus Conventional Heating in Noble Metal Nanoparticle Synthesis. ACS Nano 2012, 6, 9433–9446.
(12) García, S.; Anderson, R. M.; Celio, H.; Dahal, N.; Dolocan, A.; Zhou, J.; Humphrey, S. M. Microwave Synthesis of Au–Rh Core–shell Nanoparticles and Implications
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of the Shell Thickness in Hydrogenation Catalysis. Chem. Commun. 2013, 49, 4241.
(13) Kunal, P.; Li, H.; Dewing, B. L.; Zhang, L.; Jarvis, K.; Henkelman, G.; Humphrey, S. M. Microwave-Assisted Synthesis of Pd x Au 100– x Alloy Nanoparticles: A Combined Experimental and Theoretical Assessment of Synthetic and Compositional Effects upon Catalytic Reactivity. ACS Catal. 2016, 6, 4882–4893.
(14) Kunal, P.; Roberts, E. J.; Riche, C. T.; Jarvis, K.; Malmstadt, N.; Brutchey, R. L.; Humphrey, S. M. Continuous Flow Synthesis of Rh and RhAg Alloy Nanoparticle Catalysts Enables Scalable Production and Improved Morphological Control. Chem. Mater. 2017, 29, 4341–4350.
(15) Piburn, G. W.; Li, H.; Kunal, P.; Henkelman, G.; Humphrey, S. M. Rapid Synthesis of RhPd Alloy Nanocatalysts. ChemCatChem 2017.
(16) Seraj, S.; Kunal, P.; Li, H.; Henkelman, G.; Humphrey, S. M.; Werth, C. J. PdAu Alloy Nanoparticle Catalysts: Effective Candidates for Nitrite Reduction in Water. ACS Catal. 2017, 7, 3268–3276.
29
Chapter 3: Synthesis of Microwave Irradiated Iridium Nanoparticles in Aqueous Media
3.1 INTRODUCTION
Ir NPs have shown increased selectivity toward unsaturated alcohol products in the
hydrogenation of α,β-unsaturated aldehydes and ketones, due to the expansion of the Ir d-
band spacing.1 Limited examples of free (non-immobilized) Ir NPs exist in literature, likely
derived from the minimal growth of these NPs (2 nm).2–4 Direct reduction of Ir precursors
on metal oxide supports does yield bigger particles, at the expense of particle shape and
size control.5 Typical NP syntheses utilize viscous solvents (e.g. ethylene glycol) and
capping agents (e.g. poly(vinylpyrrolidone)) in order to minimize particle agglomeration.
For NPs that have minimal growth, the use of less viscous, ‘green’ solvents, such as water,
can be employed.
Microwave irradiation has shown to produce larger Rh, Pd, and Pt NPs, likely due
to more efficient nucleation. Microwave heating would be an interesting way to develop a
systematic scheme for the growth of Ir NPs in water for chemoselective hydrogenation of
α,β-unsaturated aldehydes and ketones. The potential economic and environmental
benefits of using water as the reaction solvent, along with its ability to allow better Ir NP
growth, make these particles great candidates as catalysts. In addition to the potential
improvements Ir NPs can have on selective hydrogenation, studies have shown that Co3O4
can also yield more crotyl alcohol in the hydrogenation of crotonaldehyde.6 Combining
both Ir NPs along with mesoporous Co3O4 as a support, our aim to make an industrially
applicable catalyst with higher selectivity towards unsaturated alcohol products.
30
3.2 MICROWAVE SYNTHESIS OF IRIDIUM NANOPARTICLES
Initially, Ir NPs were synthesized following the general procedure for the synthesis
of MwH Rh NPs developed in our group.7 This procedure consisted of an initial seeding
stage that yielded NPs with an average size of 5.3 ± 1.2 nm, followed by an overgrowth
step that increased the average size to 5.8 ± 1.5 nm. The PXRD pattern for the Ir NPs (Fig.
3.1 left) showed a wide FCC {1,1,1} peak that potentially masked the {2,0,0} reflection,
alluding to very small particles. Transmission Electron Microscopy (TEM) confirmed an
Figure 3.1: PXRD pattern (left) and TEM image (right) of Ir NPs synthesized following previously reported Rh NP procedure. Inset on right shows the size distribution and average particle size with standard deviation.
average size of 1.6 ± 0.4 nm. This lack of growth could mean that the Ir precursor is difficult
to reduce or that the surfaces are sufficiently low in energy at small sizes. Adding a stronger
reducing agent, namely sodium borohydride (NaBH4), could help reduce the Ir precursor,
thus encouraging growth. No real change in the PXRD pattern was observed when adding
NaBH4, so the surfaces are likely passivated at small diameters enough to inhibit growth.
Lower concentrations of PVP could lead to more exposed surfaces, potentially aiding
growth, but again no change in the PXRD spectrum was observed. Higher temperatures
31
tend to promote more nucleation, so lower temperatures were then attempted in the hopes
of allowing NP growth over seeding. Unfortunately, no FCC peaks were seen below 100
°C, and only a very small {1,1,1} reflection was observed at 120 °C. Solvent viscosity
plays a role in particle growth by slowing diffusion. For this reason, the viscosity of the
reaction was lowered by moving from ethylene glycol to water as the solvent. Water is also
a ‘greener’ solvent that could reduce waste and lower costs when scaling the synthesis to
an industrial scale. Although water served well as a solvent, it does not have the reducing
ability of ethylene glycol. Instead, NaBH4 was added to the reaction as a reducing agent,
which could also help in the nucleation step since these reactions could not be heated past
100 °C due to the boiling point of water. The PXRD pattern for the solid recovered from
the reaction heated to 100 °C did not show much improvement, but when heated to 80 °C,
the higher order FCC reflections were more visible than previous experiments (Fig. 3.2
left). TEM images showed an increase in the average particle size to 2.2 ± 0.6 nm (Fig. 3.2
right). When the reaction temperature was lowered to 60 °C, no precipitation was observed.
Figure 3.2: PXRD patterns (left) of Ir NPs synthesized following previously reported Rh NP procedure (black), addition of NaBH4 (purple), using 100 mg of PVP (pink), 120 °C reaction temperature (blue), water as solvent at 100 °C (orange) and 80 °C (green). TEM image of Ir NPs using water as the solvent at 80 °C (right).
32
Figure 3.3: PXRD patterns of the attempted nucleation reactions for Ir NPs.
Even though there was evidence of growth from the changes made, it was clear that
better nucleation conditions needed to be defined before an overgrowth step was attempted.
The biggest change in PXRD pattern, aside from the exchange of EG to water, was seen
when halving the concentration of PVP. To better explore this change, the amount of PVP
used was lowered from 200 mg to 150, 100 and 50 mg (Fig. 3.3). A reaction was performed
in the absence of any capping agent, but powder was likely bulk Ir as it was not soluble in
ethanol and no characterization on this material was performed. The reaction with 50 mg
of PVP revealed improvements in the PXRD patterns, although still not ideal. NaBH4 is a
strong reducing agent, so it is possible that the IrCl3 is completely reduced at the beginning
of the reaction and no growth can occur after the initial seeding. Reducing agents with less
reducing abilities than NaBH4 were implemented by dissolving the Ir precursor in EG or
33
ethanol to be the sacrificial reductants. PVP could be inhibiting growth by binding too
strongly to the seed surfaces, so a copolymer of PVP and polyvinyl acetate (PVAc) was
used with no luck. The addition rate was also modified between 300-75 ml/hr (150 ml/hr
for optimal reaction). Overtime, NP ripening can help growth so the reaction time was also
changed. Even after 3 hours, no major improvements were seen. In the end, the best
conditions were determined to be 0.2 mmol of IrCl3 in 2.5 ml of H2O dispensed into a flask
with 50 mg of PVP and 6 eq. (40 mg) of NaBH4 at a rate of 150 ml/hr for 30 minutes. We
wanted to better understand the nucleation mechanism, so we decided to take aliquots of
the reaction at different time intervals. After 1 minute, the particles already seem well
formed and are an average size of 2.71 ± 0.64 nm. Strangely, after 5 minutes, the particle
size decreased to 1.67 ± 0.38 nm and at 15 minutes they have only grown back to 1.77 ±
0.40 nm. At 30 minutes, the particles are 2.2 nm ± 0.55 nm, smaller than the initial 2.71
nm (Fig. 3.4). It seems that the NPs go through an initial nucleation burst that forms
Figure 3.4: TEM images of Ir NP nucleation at different reaction times.
kinetically stable particles that over time decrease to their ideal size. A second injection of
IrCl3 at 20 ml/hr was added and 1 minute after the end of the addition (38.5 minutes total),
5 minutes (42.5 minutes total), 15 minutes (52.5 minutes total), and 30 minutes (67.5
minutes) the respective sizes were 2.98 ± 0.73 nm, 1.84 ± 0.44 nm, 2.56 ± 1.10 nm, 2.12 ±
0.53 nm (Fig. 3.5). To the best of our knowledge, free standing Ir NPs with a size of 2.98
34
nm do not exist. Larger Ir NPs have been observed by direct reduction of an Ir precursor
on metal oxides, but they exhibit a wide distribution of sizes. This result is specially
exciting since the reduction of Ir is performed in under an hour, while most Ir NP syntheses
tend to require long reaction times (3 hours-days).
Figure 3.5: TEM images of Ir NPs after initial nucleation and second injection (20 ml/hr) at different reaction times.
3.3 CONCLUSION
The facile synthesis of Ir NPs in aqueous media was explored. Optimal conditions
were found to yield particle with an average size of 2.71 nm with a short reaction time. If
the reaction was allowed to continue for 30 minutes, the size of the particles actually
diminishes to 2.2 nm. A subsequent Ir precursor injection yielded 2.98 nm particles, that
over time decreased in size to 2.12 nm, which indicated a kinetic NP growth that returns to
2 nm Ir NPs regardless of precursor addition. The facile synthesis of 2.7 nm particles in 1
minute could be beneficial for industrial applications, where a continuous-flow reactor
could be implemented to produce the desired amount of Ir NPs. Further stability tests on
these Ir NPs will include cyclohexene and crotonaldehyde to gain insight on the effect of
catalytic conditions on the NPs. Coupling Ir NPs with Co3O4, a support known for
enhancing hydrogenation selectivity, will also be studied in the near future.
35
3.4 EXPERIMENTAL SECTION
3.4.1 Materials
Iridium(III) chloride hydrate (IrCl3�xH2O, 98%; Johnson Matthey), Tetraethyl
orthosilicate (Si(OCH2CH3)4, Sigma Aldrich), poly(vinylpyrrolidone) (PVP, Mw = 55 000;
Sigma Aldrich), ethylene glycol ((CH2OH)2, 99.8%; Fisher Scientific), sodium
borohydride (NaBH4, Alfa Aesar) and anhydrous cyclohexene (Alfa Aesar, g99%) were
used as received. All gases used in catalytic studies were 99.9995+% (Praxair) purity. All
other reagents and solvents were employed without further purification unless stated
otherwise. TEM grids (200 mesh Cu/Formvar; Ted Pella, Inc.) were prepared by drop-
casting water or ethanol suspensions of materials that were evaporated to dryness in air.
3.4.2 Methods
A MARS 5 (CEM Corp.) microwave system with a maximum power of 1600 W
(2.45 GHz) was used to perform all microwave-based reactions. Throughout the course of
the experiment, the reaction temperature was finely controlled by power modulation via a
RTP-300þ fiber-optic temperature sensor, located in a beaker of solvent identical to that
employed in the reaction. A 50 mL round-bottomed flask fitted with a water-cooled reflux
condenser was placed in the center of the microwave cavity. The solvent and capping
agents were magnetically stirred, and Ir precursor was then added directly into the stirred
solvent through a disposable, fine-bore Teflon tube. The rate of Ir precursor addition was
controlled using an Aladdin programmable syringe pump (WPI, Inc.) that was directly
attached to the Teflon tubing.
3.4.3 Characterization
Transmission electron microscopy (TEM) images were obtained from a FEI
Tecnai microscope operating at 80 kV. The samples were prepared by drop-casting a single
36
aliquot of nanoparticles dispersed in water or ethanol onto 200 mesh copper Formvar grids
(Ted Pella Inc.) and allowing for subsequent evaporation in air. Nanoparticle sizes and
standard deviations were derived by measuring a minimum of 400 individual particles per
experiment and by averaging multiple images from samples obtained from at least three
separate syntheses. Individual particles were measured using Image-J
(http://rsbweb.nih.gov/ij), which finds the area of each nanoparticle by pixel counting.
Powder X-ray diffraction patterns were recorded with a Rigaku R-Axis Spider
diffractometer with a curved image plate using a Cu Kα source (1.5418 Å) operated at 40
kV and 40 mA; spectra were collected using a scan speed of 1° min-1 with a step width of
0.02 (2θ).
3.4.4 Synthesis of Ir NPs7
A solution of PVP (50-200 mg, 0.5-1.8 mmol) in ethylene glycol or water (15.0 ml)
was prepared directly in the reaction vessel and brought to desired temperature (60-197
°C) with stirring. NaBH4 (10-80 mg, 0.2-1.2 mmol) was added to serve as a reducing agent
in all water based reactions and in specified EG based reactions. A second solution of
IrCl3�xH2O (60.0 mg, 0.2 mmol) was prepared in the same solvent (2.5 ml) and loaded into
a fresh 10 ml disposable syringe. For the nucleation phase of the reaction, the Ir precursor
solution was injected into the hot stirred PVP solution at a rate of 12 mmol h-1. The color
of the solution rapidly became brown/black. The mixture was stirred for 1-180 min at the
desired temperature and was then cooled rapidly by transferring the reactor vessel to an
ice/water bath. The Ir NPs were precipitated by adding acetone (ca. 60 ml) to give a black
suspension. The precipitate was then isolated by ultracentrifugation (5500 rpm, 5 min), and
the clear supernatant was decanted away to leave a black solid. The PVP capped
nanoparticles using higher equivalences of PVP (>50 mg) were further purified to remove
37
excess PVP by 2-3 cycles of dissolution in ethanol (15 ml) followed by precipitation with
hexanes (75 ml) and isolation by centrifugation. The final products were dried in vacuum
desiccator overnight and stored at room temperature.
38
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44
CHAPTER 3 (1) Gallezot, P.; Richard, D. Selective Hydrogenation of α,β-Unsaturated Aldehydes.
Catal. Rev. 1998, 40, 81–126. (2) Hernández-Cristóbal, O.; Díaz, G.; Gómez-Cortés, A. Effect of the Reduction
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(3) Yu, J.; He, H.; Song, L.; Qiu, W.; Zhang, G. Preparation of Ir@Pt Core–Shell Nanoparticles and Application in Three-Way Catalysts. Catal. Lett. 2015, 145, 1514–1520.
(4) Fonseca, G. S.; Machado, G.; Teixeira, S. R.; Fecher, G. H.; Morais, J.; Alves, M. C. M.; Dupont, J. Synthesis and Characterization of Catalytic Iridium Nanoparticles in Imidazolium Ionic Liquids. J. Colloid Interface Sci. 2006, 301, 193–204.
(5) Okumura, M.; Masuyama, N.; Konishi, E.; Ichikawa, S.; Akita, T. CO Oxidation below Room Temperature over Ir/TiO2 Catalyst Prepared by Deposition Precipitation Method. J. Catal. 2002, 208, 485–489.
(6) Kennedy, G.; Melaet, G.; Han, H.-L.; Ralston, W. T.; Somorjai, G. A. In Situ Spectroscopic Investigation into the Active Sites for Crotonaldehyde Hydrogenation at the Pt Nanoparticle–Co 3 O 4 Interface. ACS Catal. 2016, 6, 7140–7147.
(7) Dahal, N.; García, S.; Zhou, J.; Humphrey, S. M. Beneficial Effects of Microwave-Assisted Heating versus Conventional Heating in Noble Metal Nanoparticle Synthesis. ACS Nano 2012, 6, 9433–9446.