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Thinking Outside of the Sifter Box

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Thinking Outside of the Sifter Box IAOM WESTERN DISTRICT JEFF SEEGER
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Page 1: Thinking Outside of the Sifter Box

Thinking Outside of the Sifter Box

IAOM WESTERN DISTRICT

JEFF SEEGER

Page 2: Thinking Outside of the Sifter Box

Great Western has an extensive history of product innovation.

Introduction to Great Western & our history. 1858 – Founded as Great

Western Foundry & Machine Shop

1880’s – Acquires designs for milling

equipment

1886 – Becomes Great Western Manufacturing

1945 – WWII ends with decreased Demand for milling

equipment

Page 3: Thinking Outside of the Sifter Box

1947 – The HS Free Swinging Sifter is developed

1960 – The Box Type Tru-Balance Sifter is

developed

1971 – The Workstation Sampl-Sifter is developed

1984 – The Stainless-Steel Gravity Flow Sifter, The Tru-Balance Modular Sifter, & the GW Original Agitator are

developed

1992 – The In-Line Tru-Balance Sifter is developed

1995 – Pneumatic Sieve Compression modernizes GW

sifters

Page 4: Thinking Outside of the Sifter Box

2002 – The GyroSifter is developed

2005 – The QA Series In-Line Sifter is developed

2009 – The QA Series Gravity Flow Sifter is developed

2001 – The NOVA sieve is developed predominately to

increase mill capacity

2012 – The QA Series Mobile Sifter provides portable quality

control

2019 – The Summit Sieve is developed to improve sifting performance

Page 5: Thinking Outside of the Sifter Box

2019 – Great Western & Gazel Makina Alliance provides metal

frame free swinging sifters to the Americas

2021 – Great Western & Uğur Makina Alliance expands product offering to include milling machinery

Mission Statement: We will lead as the premier manufacturer of commercial equipment for dry sifting applications in food processing & custom industrial applications.

2019 – The EB Series Agitator/Blender is developed

Page 6: Thinking Outside of the Sifter Box

Our current focus is to provide expanded solutions along the whole production line.

Page 7: Thinking Outside of the Sifter Box

The Summit Sieve is the new evolution in sanitation. • Constructed from food-grade plastic & stainless steel.

• Interlocking design eliminates the need for gasket seals.

• Lightweight aluminum trays nest into sieves for increased seal.

• Increased net screen area increases sifting capacity.

• Vertical sieve columns create strength & prevent downward deflections.

• Minimal fasteners strategically positioned away from product zone improve sanitation.

• Modifications developed from Customer Feedback to make it easier to maintain during maintenance.

Page 8: Thinking Outside of the Sifter Box

The Summit Sieve is improving mill operations in many ways.

“I believe that the sieves are very well built and put together very good. These sieves press together

very well, closing that gap and potential for sieves to leak. I look forward to seeing the future of how

these sieves will grow and continue to be used in many mills to come.”

- Stephen Banks, Head Miller

Grain Craft - Barnesville, GA

“We have installed Great Western Summit Sieves at three Ardent Mills locations. The millers like the

sturdy sieve construction and the secure manner that the tray fits into the body of the sieve. Replacing

the sieve-to-sieve felt seal between traditional sieves with the Summit’s mechanical interlocking design

reduces time required for replacing/refastening felt, as well as removing a possible source of

contamination from the felt.

At one location, the conventional sieves that we replaced were prone to leaking oversized material into

the flour. We tried a number of times to re-felt the sieves but could not resolve the issue with specky

flour. We thought that this would be a good opportunity to test the Summit sieve and we were pleased

that the new Summit stack resolved the issue. I’m looking forward to seeing more Summit Sieves in our

mills."

- Scott Martin, Senior Director of Technical Milling

- Ardent Mills, Denver, CO

“We have been using plastic sieves in all of our sifters for 5+ years and have had mixed results. We

have specific granulations we need to meet and the gasket seals between tray-to-sieve along with

sieve-to-sieve felt seals have failed quite frequently, resulting in a lot of downtime and frustration. The

new Summit Sieves, with zero felt and interlocking sieves/inserts, have eliminated these issues all

together. The felt free design is much cleaner and user friendly. This interlocking Summit Sieve design

has proven itself so far and should keep us running with a lot less downtime and frustration, but most

importantly allowing us to maintain the product separations we need for our customers.”

- Joel Younger, Plant Manager

Bay State Milling Company, Woodland, CA

Page 9: Thinking Outside of the Sifter Box

The EB Series is an Agitator/Blender for increased sanitation and functionality. • Single & double-pass arrangements

ensure thorough product exposure. • Food-grade powder-coated PVC rotor

increases service lifespan. • Viton™ Rubber Sealing improves housing

seal.

• 𝑹𝟑- (Rapid Rotor Replacement) technology increases efficiency of maintenance & inspection.

• Teflon™ Hercules Seal technology ensure pressure preservation.

Page 10: Thinking Outside of the Sifter Box

Improving our agitator/blender design reduced equipment wear and failures.

Page 11: Thinking Outside of the Sifter Box

Metal frame free swinging sifters provide durable, insulated paneling. • Available in four standard European and

US sizes.

• 640mm • 740mm

• 24 11 16 ” • 28 3 4 "

• Multiple designs available to fit every application.

• Two to twelve section constructions. • Each section can house twelve to thirty

sieves per vertical stack.

Page 12: Thinking Outside of the Sifter Box
Page 13: Thinking Outside of the Sifter Box

Uğur Promilling equipment means new mill line solutions in the Americas. • Designed & manufactured in Çorum, Turkery

• Tested, supported & shipped from Leavenworth, Kansas

• Thunderoll Roller Mill

• Purifier

• Dry Stoner & Classifier

Page 14: Thinking Outside of the Sifter Box

The Thunderoll Roller Mill is a high-

capacity machine focused on sanitation. • Increased stability of design facilitates silent

running. • High sanitation in fully stainless-steel product

zones. • KESTAMID® gear system provides improved

durability. • Accommodates fast and simple roll changes. • Flexible capacity in four customizable single and

double deck models. • Single RTS251 with Ø250 cap & 600-1500 mm

rolls.

• Double RTS252 with Ø250 cap & 1000-1500

mm rolls.

• Single RTS301 Ø300 cap & 1000-1250 mm

rolls.

• Double RTS302 Ø300 cap & 1000-1500 mm

rolls.

Page 15: Thinking Outside of the Sifter Box
Page 16: Thinking Outside of the Sifter Box

Uğur Purifiers provide precise product cleaning.

• Adjustable flow distribution for process uniformity.

• Air duct and air regulating valves create an equal vacuum effect upon screen surfaces.

• Low energy consumption with high-capacity performance, runs silently.

• Stainless-steel product zones increase sanitation.

• Model PSVS5051 with 5.1m2 screening area.

• Model PSVS6051 with 6.12m2 screening area.

Page 17: Thinking Outside of the Sifter Box

Uğur Dry Stoners and Classifiers efficiently clean dense contaminants from grain. Ultrator Dry Stoner • Multifunctional cleaning machine to

separate stones and heavy materials while classifying product.

• Classifies strong vs weak grain while separating coarse stalk & fodder.

• Model SDULS130 with a 10-12 ton/Hr.

capacity. • Model SDULS150 with a 14-16 ton/Hr.

capacity.

Double Deck Dry Stoner • Separates stones and materials with a

higher density than product & uniformly transfers materials to a receiving sieve.

• Internal aspiration system allows the removal of dense foreign materials as product is sieved.

• Requires no additional aspiration or cyclone.

• Model UMUFLE130 with a 16 ton/Hr.

capacity.

Page 18: Thinking Outside of the Sifter Box

Our line of stainless-steel gravity spouting is expanding!

Page 19: Thinking Outside of the Sifter Box

We are invested in learning how we can help with any challenges you face.

What questions do you have for us?

Page 20: Thinking Outside of the Sifter Box

Thank you!

913-682-2291 [email protected]


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