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Thomas A. DanjczekPresidentSteel Manufacturers AssociationMarch 1, 2010
2010 International Zinc Conference
From the Steelmaker’s Perspective
Outline
•SMA
•Today’s Concerns
•Today’s Deterioration – US Steel Production
(U.S. Construction, Automotive, Service Center)
•China, China, China
•Scrap
•Energy
•Climate Change
•Infrastructure
•Trade Issue
•Is Enough Being Done?
•What does the U.S. need to do?
•Conclusion
2010 International Zinc Conference:From the Steelmaker’s Perspective
• The Steel Manufacturers Association (SMA)– 34 North American companies:
29 U.S., 3 Canadian, and 2 Mexican
– 128 Associate members:
Suppliers of goods and services to the steel industry
• SMA member companies– Operate 125 steel recycling plants in North America
– Electric Arc Furnace (EAF) steelmakers using recycled steel
SMA2010 International Zinc Conference:From the Steelmaker’s Perspective
• Production capability– EAF steel producers accounted for 60% of U.S. production in 2008– 62% first half 2009– SMA represents over 70% of all U.S. steel production
• Recycling– SMA members are the largest recyclers in the U.S.– EAF steel producers are the largest recyclers in the world– Last year, the U.S. recycled over 75 million tons of steel
• Growth of SMA member companies– Highly efficient users of labor, energy, and materials – Modern plants producing world class quality products
SMA2010 International Zinc Conference:From the Steelmaker’s Perspective
Steel Executive- 2009
The Obvious Concerns
-Our Jobs
-US Recession and financial meltdown
-Infrastructure Spending
-Value of the RMB
-Energy shortfalls and pricing
-China, China, China
-Global Steel Overcapacity
-Subsidies and other trade distortions
-US Legislation (111th Congress and the 44th President)
2010 International Zinc Conference:From the Steelmaker’s Perspective
US Steel Production (All in Million Net Tons)
(Numbers are Approximate)
PAST – From 1986 through 2008, U.S. steel production has been around 100 m tons – up & down 10%
PRESENT – 2009 1st Half 25m (45% utilization)2nd Half 36m (62% utilization) (First 6 weeks 2010-68%) Year 63m (Minimills at 64% of production)
FUTURE – 2010 World Steel 78m (up 19% over 2009), optimistic
Peter Marcus 68m (Back to 75m in 2012)US Poll 69m (up 10% over 2009)
Set the Stage2010 International Zinc Conference:From the Steelmaker’s Perspective
U.S.Raw Steel Production - 2008 & 2009
3
4
5
6
7
8
9
10
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
2008 2009
2008-2009 Monthly
Mil
lion
Ton
s
Production Tons
2010 International Zinc Conference:From the Steelmaker’s Perspective
U.S. Raw Steel Capability Utilization - 2008 & 2009
30
40
50
60
70
80
90
100
JAN FEB M AR APR M AY JUN JUL AUG SEP OCT NOV DEC JAN FEB M AR APR M AY JUN JUL AUG SEP OCT NOV DEC
2008 2009
2008-2009 Monthly
Util
izat
in P
erce
ntag
e
Monthly Utilization Percentage
2010 International Zinc Conference:From the Steelmaker’s Perspective
2009 in a long term contextUS steel industry production changes
Source: AISI, First River
Year Decline
1 1921 -53%
2 1932 -47%
3 1938 -44%
4 1908 -40%
5 1982 -38%
6 1931 -36%
7 2009F -30%
8 1930 -28%
9 1914 -25%
10 1958 -24%
11 1919 -22%
12 1954 -21%
13 1975 -20%
14 1980 -18%
15 1946 -16%
Globalization and Consolidation Developments Have Dramatically Changed the NAFTA Steel Landscape
Acquiring Company Acquiring Company Acquiring CompanyAcquired Company Acquired Company Acquired Company
Arcelor Mittal Nucor Duferco/NLMKArcelor Connecticut Steel Winner Steel
Dofasco TricoMittal Birmingham Evraz
Ispat Inland Corus Tuscaloosa Oregon SteelISG Worthington-Decatur Claymont Steel
LTV Marion Ipsco CanadaUS Steel Plate
WeirtonNelson SteelHarris Steel Severstal
Acme-Riverdale Auburn Steel Arcelor Mittal-Sp. Pt.North Star Arizona Rouge
WCI
Georgetown American Iron ReductionSicartsaBayou
LMP Steel & Wire
CSNHeartland
US Steel Gerdau AmeristeelLone Star Sheffield
EssarNational Chaparral AlgomaLTV Tin Co-SteelMinnesota SteelISG IH#2 Pkl. North Star
Stelco Sidetul Tultitlan Quanex Macsteel
BlueScope CorsaIMSA Steelscape
OAO TMKSSAB
Ipsco Tubular (U.S.)ICH/Grupo Simec Ipsco Plate (U.S.)Republic
Steel DynamicsTernium GalvPro-Jeffersonville
Hylsa The TechsIMSA Roanoke Steel
Steel of West Virginia
TenarisMaverick Tube (U.S.) Prudential Canada Hydril Company
Wheeling Pitt
1/1/09
Bethlehem
The David J. Joseph Co. (Scrap)
Omnisource (Scrap)
2010 International Zinc Conference: From the Steelmaker’s Perspective
N. America: -45.1Canada: -51.9U.S.: -47.0Mexico: -29.5
S. America: -30.3Brazil: -31.4
EU27: -39.3Turkey: -13.5Russia: -26.8Ukraine: -31.9
Asia: -2.2Japan: -34.0S. Korea: -14.9China: +7.5India : +1.6
Global Production: -16.4Excluding China: -30.9
NAFTA Production Declines More Than Other World RegionsGlobal Output Sharply Down, With Few Exceptions
Global Crude Steel Production2009 YTD vs. 2008 % Change
Source: Worldsteel
• The residential housing market has bottomed in the past 6 months – to 40-year lows.
• Home foreclosures are continuing to rise.
Government incentives (e.g., a tax credit for first-time buyers)
are helping, but limited. Tighter credit standards are
reducing the pool of available new buyers.
• An uptick in the non-residential, commercial market is not expected until late next
year.
Source: U.S. Department of Commerce.
The U.S. Construction Market Is Still Weak
0
750
1500
2250
3000
2009 YTD 2008 YTD
Detroit 3 Production Jan-September 2009 vs. 2008
Chrysler
Ford
GM
While the “cash for clunkers” program has helped increase production and sales, “Detroit 3”
production has declined by over 50% YTD vs. 2008.
With the end of this incentive program and with unemployment likely to stay high for several years, automotive production and sales are unlikely to return to pre-crisis levels for the
medium term.Source: Ward’s Automotive. * 2009 Annualized based on September year-to-date.
The NAFTA Automotive Production Remains Deeply Depressed
MSCI Average Daily Shipments & InventoryFor U.S. & Canada Metric Tonnes (000)
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
2006JAN
JUL 2007JAN
JUL 2008JAN
JUL 2009JAN
JUL
Da
ily S
hip
pin
g R
ate
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
Inven
tory
Daily Shipping Rate Inventory
Source: Metals Service Center Institute
NAFTA Service Center Inventories At Multi-Year Lows, But Reduced Demand Delaying Restocking
• Service center demand has fallen in line with overall steel demand.
• NAFTA service center shipments are off 30% vs. 1 year ago.
• As of October 2009, U.S. and Canadian service center inventories (2.3 months each) are at 5-year lows, but a lack of consumer confidence and low end-use demand are preventing restocking.
World Crude Steel Capacity 2000-2011
1,062 1,062 1,0951,170
1,245
1,3561,453
1,583
1,8161,917
1,997
1,654
588
677
740783
804
0
250
500
750
1,000
1,250
1,500
1,750
2,000
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Wor
ld S
teel
Cap
acity
/Dem
and
(thou
sand
met
ric to
nnes
)
0
100
200
300
400
500
600
700
800
900
Chin
ese
Capa
city
(tho
usan
d m
etric
tons
)
World Crude Steel CapacityFinished steel useChinese Capacity
…While World Capacity Continues to Grow
Source: Worldsteel Association
Source: US Department of Commerce and World Trade Atlas
NAFTA Exports During Crisis Period
NAFTA Exports 2008 & 2009 - Monthly
-
200,000
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
1,800,000
2,000,000
JAN2008
FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN2009
FEB MAR APR MAY JUN JUL AUG
Met
ric
Tonn
es
NAFTA External Exports NAFTA Internal Exports • NAFTA producers send only a small portion of steel produced outside the region.
• During 4Q ‘08, intra-NAFTA steel trade declined sharply, more or less in line with the steep decline in market demand.
China’s Trade Surplus with the U.S.
Year China’s Trade Surplus
2001 $22 billion(year China joined WTO)
2006 $177 billion
2007 $262 billion (up 47.7%)
2008 $290 billon
The U.S. has lost 3.3 million manufacturing jobs since The U.S. has lost 3.3 million manufacturing jobs since 2000… imbalances cannot go on forever.2000… imbalances cannot go on forever.
2010 International Zinc Conference:From the Steelmaker’s Perspective
0
10
20
30
40
50
60
70
80
90
2000 2001 2002 2003 2004 2005 2006 2007 2008
Milli
on T
ons
Exports
U.S. Consumption
U.S. Scrap Consumption and Exports
2010 International Zinc Conference:From the Steelmaker’s Perspective
RMDASTM Ferrous Scrap Price IndexEffective 12/20/09
2010 International Zinc Conference:From the Steelmaker’s Perspective
2010 International Zinc Conference:From the Steelmaker’s Perspective
Other Issues - Energy
U.S. needs to address energy needs, availability, reliability, and competitive costs
Energy Summary
• US power generation industry is at a critical juncture, with social pressures and pending legislation demanding massive changes.
•Competing demands for reliable, low-cost energy and climate change mitigation appear incongruent.
•Our Nation’s liquid fuel dependence on foreign resources continue to grow.
•Uncertainty of regulatory outcomes and rising costs impact industry’s willingness to commit capital investments, endangering near-term production capacity.
• The United States must foster new processes that address conflicting energy objectives simultaneously.
Other Issues - Energy
2010 International Zinc Conference:From the Steelmaker’s Perspective
The Increasing Cost of Generating Capacity
Generation Technology Historic cost ($-kw.)Current Estimates
($-kw.)
Natural Gas Combined Cycle 500 500-600
Pulverized Coal 1,000 1,500- 2,000
Advanced Coal Gasification n/a 2,500- 3,000
Nuclear 2,000- 4,000 3,500-5,500
Generation Sources: Energy
Forecast of Electricity Source in the U.S.Electric Power Sector Generation
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
2010 2015 2020 2025 2030
Gig
awat
thou
rs in
Tho
usan
ds
Coal Natural Gas Nuclear Power Renewable Sources
Source: EEI Statistical Yearbook of the Electric Power Industry, 2006 & 2007 Data
Other Issues - GHG2010 International Zinc Conference:
From the Steelmaker’s Perspective
JapanRussiaAustraliaGermanyMexicoCanadaUnited States
• US aging infrastructure is functionally obsolete and structurally deficient
• FHWA estimates $78.8 billion per year for the next 20 years to maintain infrastructure, $131.7 billion to improve
• Gas tax at 18.54/gallon generates app. $40 billion
• Current gas tax woefully insufficient, only half of maintenance
2010 International Zinc Conference:From the Steelmaker’s Perspective
American Recovery and Reinvestment Act - 2009
• Passed by Congress – February 2009• $787 Billion to
– Create and save jobs– Fix our crumbling infrastructure– Modernize the transportation system– Promote long-term economic growth– Improve public transportation– Reduce energy dependence– Cut greenhouse gas emissions– Head off additional sprawl– Reduce commute times and congestion
ARRA: Overall Breakdown
{ Infrastructure Investment $81B (10.2% of ARRA)
Tax Relief $288
State Local Fiscal Relief 144
Infrastructure & Science 111
Protecting the Vulnerable 81
Health Care 59
Education & Training 53
Energy 43
Other 8
Total $787
Only $51.2 billion or 6.2% devoted to Core Investments (roads, bridges, railways, sewers, other transportation)
Infrastructure Spending at a Slow Pace
• Only 7% of projects completed
• 4 out of 5 projects are less than 50% complete or have not started
Award Progress
Source: recovery.org
Infrastructure Award Progress
More than 50% Completed
9%
Less than 50% Completed
46%
Not started38%
Completed7%
Chinese Stimulus: Overall Breakdown• Approved in November 2008
• 4 trillion yuan = US $586 Billion
Infrastructure $220
Rural Civilian Projects 54
Civilian Projects 59
Post Earthquake Reconstruction 146
Technology Adv. & Industry Restructuring 54
Stainable Environment 31
Social Welfare 22
Total $586
$ 479 Billion – 82% - Devoted to Core Investments
Bottom Line
China did it better!– Approved stimulus funds faster– Committed 9 times more dollars to core
infrastructure projects– Committing funds faster– Created jobs and got people back to work– Got their steel mills operating at efficient rates– Building infrastructure for long-term economic
growth
Is Enough Being Done?
Raw Materials
Energy
China
Trade
No
No
No
No
Barriers continue
Lack of policy continues
Currency manipulation, Subsidies, Not playing by the rules
Distortions continue, Who’s the protectionist
No long term structural policy changes are being proposed in Washington for taxes, trade imbalance, and energy.
2010 International Zinc Conference:From the Steelmaker’s Perspective
What does the US need to do
• Assume a Pro-Manufacturing Agenda– Business Tax Reform– Currency Adjustments– Energy– Reasonable regulatory measures (Environment/Labor)– Climate for investments
• Solve the structural problems that caused the recession- Real Foundation– Bad loans and securities on bank balance sheets– Huge trade deficits
• Policy incrementalism is not sufficient
Conclusion
U.S. Steel Industry in Better Position Today to Manage the Down Cycle (but what a down cycle!)
― Improved Economics From Consolidations, i.e. “Reacted Quicker”;― Improved Control of Variable Costs― Scrap-Based Metallics (In 2009, U.S. will be nearly 2/3 EAF-based― Energy Costs― Transportation Costs― Labor Efficiency (U.S. at Below 2MH/Ton; Minimills Often Below 1MH/Ton)― Improved Inventory Control (Inbound Materials, Steel, and Customer Products). NOT THE OLD INVENTORY OVERHANG!― Concerns with Scrap, Climate Change, Energy, U.S. Debt, Taxes, Currency, but especially Climate for Investment
― Still Challenging – But Reasons for Meaningful Long-Term Optimism!
2010 International Zinc Conference:From the Steelmaker’s Perspective