TIA Portal Workshop SIMATIC Controller Manager TIA Portal Contents Only S7 programs Everything!...

Intern / © Siemens AG 2015. Alle Rechte vorbehalten.

Controller Team

Intern / © Siemens AG 2015. Alle Rechte vorbehalten. Automation Days 2015

SIMATIC Controller

TIA Portal Workshop

Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine

� ... has a large installed base of SIMATIC S7-300/400 in his machine/plant

� ... has a maintenance team , with deep knowledge in the CLASSIC World

� ... has notebooks / Field PGs for maintenance, which are some years old

The end customer of today …


Controller Team

� ... has notebooks / Field PGs for maintenance, which are some years old

� ... is no t mentioning any noteworthy deficits in our CLASSIC solution

� ... carries out extensions / changes in his projects only sporadically

� ... does no t receive pressure from his potential suppliers in direction of TIA Portal


� ... has libraries for STEP 7 and WinCC Classic, grown in years

� ... has a team of engineers with deep knowledge in the CLASSIC World

� ... has notebooks / Field PGs , which are some years old

The machine builder today …


Controller Team

� ... has notebooks / Field PGs , which are some years old

� ... is no t mentioning any noteworthy deficits in our CLASSIC solution

� ... does no t receive pressure from his end customer in direction of TIA Portal


Now, the end customer plans to build a new production line …


Controller Team

build a new production line …

Why should he use the new


Controller Team

use the new Controllers in the TIA Portal?


minimize downtime

secure investmentimprove cyber security

reduce spare part handlingbe innovation leader


Controller Team

minimize service efforts

Streamline software landscape

be innovation leader

reduce engineering time

Automation Days 2015 – TIA Portal & SIMATIC Controller Innovations account for technological changes

Tech

nolo

gial

prog

ress Time X:

Change of platform

• At the point in time of X, possibilities of up to now technologies are maxed out

• A change over becomes more difficult, the more


Controller Team

time

Tech

nolo

gial

V10.5 Today

more difficult, the more new technologies accelerate in development

• Those who adopt the new technologies earlier win an innovation head start

Voorsprong


Controller Team

Automation Days 2015 – TIA Portal & SIMATIC Controller Innovations account for technological changes

Efforts for the customer …

New investment: PC/PG HW + software and licenses

Adjust standards and libraries.


Controller Team

Accommodate way of programming or adapt projects

Train personal

Automation Days 2015 – TIA Portal & SIMATIC ControllerUse technical progress

„ Do not wait until the conditions are perfect to

begin. Beginning makes the conditions perfect .“-Alan Cohen


Controller Team

Integration of PLC, HMI, Drives and Communication in one platform

Reduce complexity … many tasks and steps are done automatically or in the back ground

Automation Days 2015 – TIA Portal & SIMATIC ControllerReference: Particle board manufacturing

Challenges Customer benefits

Realize a new plant for a new particle boards facility.Fast time-to-market

through “accelerated start-up“

Project information

Used Products/Tools

1


Controller Team

S7-1500 Scalability/

Performance reserve

One controller family for small and large projects

Allow machine extensions

Improve process quality

Before Now

S7-400 S7-1500 CPU 1516

ET 200S ET 200SP

Competitor WinCC Professional

SINAMICS S120 SINAMICS S120

SITOP Modular 40 SITOP PSU 100S

PROFIBUS PROFINET

Trace: SPS Analyser Integrated Trace

2

3System diagnosis

and Trace function

Reduce production waste…localize errors precisely and optimize process values at runtime

Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements: Do we have answers?

Less engineering effort


Controller Team

What’s all behind?

High performance / shorter cycle times

Reduced downtime

Advanced ControllerSIMATIC S7-1500 Software Controller

SIMATIC S7-1500

Automation Days 2015 – TIA Portal & SIMATIC ControllerAlways the right controller with common functionali ty!

Sys

tem

per

form

ance

Engineered with TIA Portal


Controller Team

Application complexity

Distributed ControllerSIMATIC ET 200SP CPU

Basic ControllerSIMATIC S7-1200

Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements and our answers!

Added Values


Efficient engineering!… reduce the engineering effort up to the minimum!

Scalable controller portfolio… comprehensive functionalities for maximum efficiency from Basic to Advanced Control

Efficient engineering!… reduce the engineering effort up to the minimum!


Controller Team


Reduced downtime

Safety & Security directely to the Controller… Secure your investment, Protect your know-how and for a safe machine operation

Best performance in each class… for each of your automation tasks

Service made easy!… Minimize downtime and increase your productivity

Best performance in each class… for each of your automation tasks

Service made easy!… Minimize downtime and increase your productivity

Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of fill ing station


“Reuse Know- How” Migration of existing

S7-300 Project

1

Extending the Program using Library concept

2

More flexibility and modularity with “option

handling”

Configuration and commissioning of the

complete plant

43


Controller Team


Reduced downtime

1. Reuse Know- How: a. Migration

Efficient Engineering with SIMATIC Controller in TI A Portalfewer clicks to the finish


Controller Team

Live Demo

TIA Portal and SIMATIC ControllerSales approach and customer selection

Broad Marketing• Active generation change for existing

SIMATIC customers• New Customers

(conversion from competitors)

Focus Customers only• New plant automation / extensions• New Customers

New customers(wins from competitors)

Broad Marketing

Generation change of

Broad Marketing• Start generation change for existing

SIMATIC S7-300 customers• New Customers

(conversion from competitors)

V14

Restricted / © Siemens AG 2014. All Rights Reserved.

Page 17

V12Migration ofComfort Panels

Selective Marketing"new projects at SIMATIC customers"

• Check complex applications with hardware and engineering portfolio

Selective Marketing

V13BeyondCPU 317 / 414

V13Generation change ofCPU up to 317 / 414

Generationswechselvon S7-300/400

Automation Days 2015 – TIA Portal & SIMATIC Controller Strategy – PLC (S7-300 �� S7-1500)

Migrate• Application with small and upper mid-sized machines

(round about: up to S7-317 and 414) incl. Safety• New functions which creates added value

(e.g. system diagnostic, security, Trace, …) • Team-Engineering (Project synchronization) / Shared PLC• First “Openness” interface• Competitor customer :

Which can be addressed with an efficient, seamless engineering framework platform and

Satisfied TIA Portal customers

and sustainable success


Controller Team

Which can be addressed with an efficient, seamless engineering framework platform and extended functional portfolio

Do not migrate• Semi-automatic engineering via “Openness” interface• Process automation Recommendation:

Use "Classic"

Automation Days 2015 – TIA Portal & SIMATIC Controller Strategy S7-400 in discrete automation applications

Migrate selectively• Migrate S7-400 customer / projects (incl. F) up to CPU 414

(where portfolio fits with high end applications )

• Migrate HMI classic panels to Comfort panels with TIA Portal (WinCC V13).Recommended: Leave PLC project (S7-400 incl. H) at STEP 7 V5.5 by using PLC proxy.

Satisfied TIA Portal customers

and sustainable success


Controller Team

Do not migrate• S7-400H systems (S7-1500 limitation)• Multiuser engineering and commissioning (TIA Portal limitation)• Engineering „Openness“ interface necessary (TIA Portal limitation)• Big projects with high quantity structure in a single TIA Portal project

Recommendation:Use "Classic"


SIMATIC S7-1200 Controller

Higher level control




S7-300 Project

1


2


Controller Team

Conveyer SIMATIC S7-1500 SW Controller

SIMATIC ET 200SP CPU SIMATIC S7-1500 Controller


Reduced downtime

1. Reuse know-how: a. Migrationb. Library concept



Controller Team

Live Demo

Automation Days 2015 – TIA Portal & SIMATIC ControllerReduce the engineering effort to a minimum

Re-use know-how with libraryconcept!


Controller Team

SIMATIC Manager TIA Portal

Contents Only S7 programs Everything!Single blocks, HW Konfig, groups, peripheral stations, HW+program…

Versioning Not integrated! (only via external programs)

Fully integrated!(directly in the library)

Company standards Not possible! Company library!(centrally defined, which library is used automatically)







S7-300 Project

1


2

More flexibility and modularity with “option

handling”

3


Controller Team




Reduced downtime

1. Reuse knowhow: a. Migrationb. Library conceptc. Option handling



Controller Team

c. Option handling

Live Demo

Automation Days 2015 – TIA Portal & SIMATIC Controller Reduce the engineering effort to a minimum

�Option handling: Central, de-central and possible f or the whole plant


Controller Team

machineMaximal HW configuration

the machineplant


�Option handling: one Project for all machine options

Customer A


Controller Team

Different machine options One project

Customer B

Customer C


�Option handling: Options can be activated through H MI and Webserver or the program


Controller Team

WebserverHMI Engineering

Automation Days 2015 – TIA Portal & SIMATIC Controller Best practice: H&F Industry GmbH ; sewage plant with t he new generation


Controller Team

Universality saves effort, Webserver makes maintenanc e easier…“The sewage treatment plants, we equip are highly standardized and differ significantly in the expansion size , that is, the number of tanks , pumps , agitators and level measurements . We still always use the same program , just disable the function groups that are not needed."

Mario Zechlau , H & F Industry GmbH

Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of filling sta tion




Less engineeringeffort


S7-300 Project

1

Extending the Programusing Library concept

2

More flexibility andmodularity with “option

handling”

Configuration andcommissioning of the

complete plant

43


Controller Team




Reduced downtime

1. Reuse knowhow: a. Migrationb. Library conceptc. Option handling



Controller Team

c. Option handlingd. Faster IP address allocation

Live Demo





Controller Team


Reduced downtime

VS.

Automation Days 2015 – TIA Portal & SIMATIC Controller Performance – Use Case : CPU 317 vs. CPU 1516

Not optimized

�� Shorter cycle times thanks to more performant hardware

Optimized

�� Even shorter cycle times thanks to more performant memory concept

Upload & Optimize


Controller Team

��

Automation Days 2015 – TIA Portal & SIMATIC Controller Increase productivity and save costsThe new controller generation saves hardware and increases the output at the same time

Increase performance by at least five times


Controller Team

„ … the main benefit of the new controller 1518 is that the cycle time decreases extremely, from formerly 20 ms to 2 ms.This allows to integrate additionalprocesses into one CPU…”





Controller Team


Reduced downtime

VS.

Automation Days 2015 – TIA Portal & SIMATIC Controller Quick error localization with SIMATIC: S7-300 vs. S 7-1500

Localization of a short cut


Controller Team

Setting Must be activated Active per default

Realization Via program blocks Firmware of the CPU

Availability of diagnostic information

CPU – mode “RUN” CPU – mode “RUN”CPU – mode “STOP”

Influence on performance Part of the program� cycle time No influence

Item in the diagnostic buffer

General text Exact message

Automation Days 2015 – TIA Portal & SIMATIC Controller Quick error localization with SIMATIC: BECKHOFF vs. S7-1500

Localization of a short cut


Controller Team

Localization of errors Only in the process data of the moduleIf diagnostics module and only at the module itself

In the TIA Portal, on the Display, LEDs, Diagnostics buffer and Webserver

Clear text diagnostics None. Only one bit in the process data Generated automatically

Realization Programmable with effort Firmware of the CPU

Entry in the diagnostics buffer

No entry of sporadic channel errors in the event viewer

All entries are stored in the diagnostics buffer

Plant diagnostics via webserver

None / Webserver must be programmed Topology, Diagnostics buffer, Device Information, etc…..

Automation Days 2015 – TIA Portal & SIMATIC Controller Avoid downtimes effectively

„… in 90% of all cases we find and correct errors faster … thanks to integrated system diagnosis andPROFINET.


Controller Team

PROFINET.

This saves up to 50% time in start-up or service activity“

Ulf Könnekamp Ulf Könekamp,Technical director, Company Dieffenbacher, Eppingen


minimize downtime

secure investmentimprove cyber security

reduce spare part handlingbe innovation leader


Controller Team

minimize service efforts

streamline engineering software

be innovation leader

reduce engineering time

Automation Days 2015 – TIA Portal & SIMATIC Controll er

MerciGrazie Obrigado xiexie

Vandane Paladies Mamnuun


Controller Team

Merci

arigato Thank youGraciasSpasiboDziekuje Danke

Vandane Paladies Mamnuun

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