Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Intern / © Siemens AG 2015. Alle Rechte vorbehalten. Automation Days 2015
SIMATIC Controller
TIA Portal Workshop
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine
� ... has a large installed base of SIMATIC S7-300/400 in his machine/plant
� ... has a maintenance team , with deep knowledge in the CLASSIC World
� ... has notebooks / Field PGs for maintenance, which are some years old
The end customer of today …
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
� ... has notebooks / Field PGs for maintenance, which are some years old
� ... is no t mentioning any noteworthy deficits in our CLASSIC solution
� ... carries out extensions / changes in his projects only sporadically
� ... does no t receive pressure from his potential suppliers in direction of TIA Portal
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine
� ... has libraries for STEP 7 and WinCC Classic, grown in years
� ... has a team of engineers with deep knowledge in the CLASSIC World
� ... has notebooks / Field PGs , which are some years old
The machine builder today …
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
� ... has notebooks / Field PGs , which are some years old
� ... is no t mentioning any noteworthy deficits in our CLASSIC solution
� ... does no t receive pressure from his end customer in direction of TIA Portal
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine
Now, the end customer plans to build a new production line …
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
build a new production line …
Why should he use the new
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
use the new Controllers in the TIA Portal?
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine
minimize downtime
secure investmentimprove cyber security
reduce spare part handlingbe innovation leader
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
minimize service efforts
Streamline software landscape
be innovation leader
reduce engineering time
Automation Days 2015 – TIA Portal & SIMATIC Controller Innovations account for technological changes
Tech
nolo
gial
prog
ress Time X:
Change of platform
• At the point in time of X, possibilities of up to now technologies are maxed out
• A change over becomes more difficult, the more
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
time
Tech
nolo
gial
V10.5 Today
more difficult, the more new technologies accelerate in development
• Those who adopt the new technologies earlier win an innovation head start
Voorsprong
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Automation Days 2015 – TIA Portal & SIMATIC Controller Innovations account for technological changes
Efforts for the customer …
New investment: PC/PG HW + software and licenses
Adjust standards and libraries.
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Accommodate way of programming or adapt projects
Train personal
Automation Days 2015 – TIA Portal & SIMATIC ControllerUse technical progress
„ Do not wait until the conditions are perfect to
begin. Beginning makes the conditions perfect .“-Alan Cohen
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Integration of PLC, HMI, Drives and Communication in one platform
Reduce complexity … many tasks and steps are done automatically or in the back ground
Automation Days 2015 – TIA Portal & SIMATIC ControllerReference: Particle board manufacturing
Challenges Customer benefits
Realize a new plant for a new particle boards facility.Fast time-to-market
through “accelerated start-up“
Project information
Used Products/Tools
1
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
S7-1500 Scalability/
Performance reserve
One controller family for small and large projects
Allow machine extensions
Improve process quality
Before Now
S7-400 S7-1500 CPU 1516
ET 200S ET 200SP
Competitor WinCC Professional
SINAMICS S120 SINAMICS S120
SITOP Modular 40 SITOP PSU 100S
PROFIBUS PROFINET
Trace: SPS Analyser Integrated Trace
2
3System diagnosis
and Trace function
Reduce production waste…localize errors precisely and optimize process values at runtime
Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements: Do we have answers?
Less engineering effort
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
What’s all behind?
High performance / shorter cycle times
Reduced downtime
Advanced ControllerSIMATIC S7-1500 Software Controller
SIMATIC S7-1500
Automation Days 2015 – TIA Portal & SIMATIC ControllerAlways the right controller with common functionali ty!
Sys
tem
per
form
ance
Engineered with TIA Portal
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Application complexity
Distributed ControllerSIMATIC ET 200SP CPU
Basic ControllerSIMATIC S7-1200
Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements and our answers!
Added Values
Less engineering effort
Efficient engineering!… reduce the engineering effort up to the minimum!
Scalable controller portfolio… comprehensive functionalities for maximum efficiency from Basic to Advanced Control
Efficient engineering!… reduce the engineering effort up to the minimum!
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
High performance / shorter cycle times
Reduced downtime
Safety & Security directely to the Controller… Secure your investment, Protect your know-how and for a safe machine operation
Best performance in each class… for each of your automation tasks
Service made easy!… Minimize downtime and increase your productivity
Best performance in each class… for each of your automation tasks
Service made easy!… Minimize downtime and increase your productivity
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of fill ing station
Less engineering effort
“Reuse Know- How” Migration of existing
S7-300 Project
1
Extending the Program using Library concept
2
More flexibility and modularity with “option
handling”
Configuration and commissioning of the
complete plant
43
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
High performance / shorter cycle times
Reduced downtime
1. Reuse Know- How: a. Migration
Efficient Engineering with SIMATIC Controller in TI A Portalfewer clicks to the finish
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Live Demo
TIA Portal and SIMATIC ControllerSales approach and customer selection
Broad Marketing• Active generation change for existing
SIMATIC customers• New Customers
(conversion from competitors)
Focus Customers only• New plant automation / extensions• New Customers
New customers(wins from competitors)
Broad Marketing
Generation change of
Broad Marketing• Start generation change for existing
SIMATIC S7-300 customers• New Customers
(conversion from competitors)
V14
Restricted / © Siemens AG 2014. All Rights Reserved.
Page 17
V12Migration ofComfort Panels
Selective Marketing"new projects at SIMATIC customers"
• Check complex applications with hardware and engineering portfolio
Selective Marketing
V13BeyondCPU 317 / 414
V13Generation change ofCPU up to 317 / 414
Generationswechselvon S7-300/400
Automation Days 2015 – TIA Portal & SIMATIC Controller Strategy – PLC (S7-300 ���� S7-1500)
Migrate• Application with small and upper mid-sized machines
(round about: up to S7-317 and 414) incl. Safety• New functions which creates added value
(e.g. system diagnostic, security, Trace, …) • Team-Engineering (Project synchronization) / Shared PLC• First “Openness” interface• Competitor customer :
Which can be addressed with an efficient, seamless engineering framework platform and
Satisfied TIA Portal customers
and sustainable success
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Which can be addressed with an efficient, seamless engineering framework platform and extended functional portfolio
Do not migrate• Semi-automatic engineering via “Openness” interface• Process automation Recommendation:
Use "Classic"
Automation Days 2015 – TIA Portal & SIMATIC Controller Strategy S7-400 in discrete automation applications
Migrate selectively• Migrate S7-400 customer / projects (incl. F) up to CPU 414
(where portfolio fits with high end applications )
• Migrate HMI classic panels to Comfort panels with TIA Portal (WinCC V13).Recommended: Leave PLC project (S7-400 incl. H) at STEP 7 V5.5 by using PLC proxy.
Satisfied TIA Portal customers
and sustainable success
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Do not migrate• S7-400H systems (S7-1500 limitation)• Multiuser engineering and commissioning (TIA Portal limitation)• Engineering „Openness“ interface necessary (TIA Portal limitation)• Big projects with high quantity structure in a single TIA Portal project
Recommendation:Use "Classic"
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of fill ing station
SIMATIC S7-1200 Controller
Higher level control
SIMATIC S7-1500 Controller
Less engineering effort
“Reuse Know- How” Migration of existing
S7-300 Project
1
Extending the Program using Library concept
2
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Conveyer SIMATIC S7-1500 SW Controller
SIMATIC ET 200SP CPU SIMATIC S7-1500 Controller
High performance / shorter cycle times
Reduced downtime
1. Reuse know-how: a. Migrationb. Library concept
Efficient Engineering with SIMATIC Controller in TI A Portalfewer clicks to the finish
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Live Demo
Automation Days 2015 – TIA Portal & SIMATIC ControllerReduce the engineering effort to a minimum
Re-use know-how with libraryconcept!
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
SIMATIC Manager TIA Portal
Contents Only S7 programs Everything!Single blocks, HW Konfig, groups, peripheral stations, HW+program…
Versioning Not integrated! (only via external programs)
Fully integrated!(directly in the library)
Company standards Not possible! Company library!(centrally defined, which library is used automatically)
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of fill ing station
SIMATIC S7-1200 Controller
Higher level control
SIMATIC S7-1500 Controller
Less engineering effort
“Reuse Know- How” Migration of existing
S7-300 Project
1
Extending the Program using Library concept
2
More flexibility and modularity with “option
handling”
3
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Conveyer SIMATIC S7-1500 SW Controller
SIMATIC ET 200SP CPU SIMATIC S7-1500 Controller
High performance / shorter cycle times
Reduced downtime
1. Reuse knowhow: a. Migrationb. Library conceptc. Option handling
Efficient Engineering with SIMATIC Controller in TI A Portalfewer clicks to the finish
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
c. Option handling
Live Demo
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduce the engineering effort to a minimum
�Option handling: Central, de-central and possible f or the whole plant
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
machineMaximal HW configuration
the machineplant
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduce the engineering effort to a minimum
�Option handling: one Project for all machine options
Customer A
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Different machine options One project
Customer B
Customer C
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduce the engineering effort to a minimum
�Option handling: Options can be activated through H MI and Webserver or the program
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
WebserverHMI Engineering
Automation Days 2015 – TIA Portal & SIMATIC Controller Best practice: H&F Industry GmbH ; sewage plant with t he new generation
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Universality saves effort, Webserver makes maintenanc e easier…“The sewage treatment plants, we equip are highly standardized and differ significantly in the expansion size , that is, the number of tanks , pumps , agitators and level measurements . We still always use the same program , just disable the function groups that are not needed."
Mario Zechlau , H & F Industry GmbH
Automation Days 2015 – TIA Portal & SIMATIC Controller Reduced engineering effort shown at example of filling sta tion
SIMATIC S7-1200 Controller
Higher level control
SIMATIC S7-1500 Controller
Less engineeringeffort
“Reuse Know- How” Migration of existing
S7-300 Project
1
Extending the Programusing Library concept
2
More flexibility andmodularity with “option
handling”
Configuration andcommissioning of the
complete plant
43
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Conveyer SIMATIC S7-1500 SW Controller
SIMATIC ET 200SP CPU SIMATIC S7-1500 Controller
High performance / shorter cycle times
Reduced downtime
1. Reuse knowhow: a. Migrationb. Library conceptc. Option handling
Efficient Engineering with SIMATIC Controller in TI A Portalfewer clicks to the finish
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
c. Option handlingd. Faster IP address allocation
Live Demo
Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements: Do we have answers?
SIMATIC S7-1200 Controller
Less engineering effort
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
High performance / shorter cycle times
Reduced downtime
VS.
Automation Days 2015 – TIA Portal & SIMATIC Controller Performance – Use Case : CPU 317 vs. CPU 1516
Not optimized
���� Shorter cycle times thanks to more performant hardware
Optimized
���� Even shorter cycle times thanks to more performant memory concept
Upload & Optimize
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
����
Automation Days 2015 – TIA Portal & SIMATIC Controller Increase productivity and save costsThe new controller generation saves hardware and increases the output at the same time
Increase performance by at least five times
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
„ … the main benefit of the new controller 1518 is that the cycle time decreases extremely, from formerly 20 ms to 2 ms.This allows to integrate additionalprocesses into one CPU…”
Automation Days 2015 – TIA Portal & SIMATIC Controller Typical customer requirements: Do we have answers?
SIMATIC S7-1200 Controller
Less engineering effort
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
High performance / shorter cycle times
Reduced downtime
VS.
Automation Days 2015 – TIA Portal & SIMATIC Controller Quick error localization with SIMATIC: S7-300 vs. S 7-1500
Localization of a short cut
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Setting Must be activated Active per default
Realization Via program blocks Firmware of the CPU
Availability of diagnostic information
CPU – mode “RUN” CPU – mode “RUN”CPU – mode “STOP”
Influence on performance Part of the program� cycle time No influence
Item in the diagnostic buffer
General text Exact message
Automation Days 2015 – TIA Portal & SIMATIC Controller Quick error localization with SIMATIC: BECKHOFF vs. S7-1500
Localization of a short cut
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Localization of errors Only in the process data of the moduleIf diagnostics module and only at the module itself
In the TIA Portal, on the Display, LEDs, Diagnostics buffer and Webserver
Clear text diagnostics None. Only one bit in the process data Generated automatically
Realization Programmable with effort Firmware of the CPU
Entry in the diagnostics buffer
No entry of sporadic channel errors in the event viewer
All entries are stored in the diagnostics buffer
Plant diagnostics via webserver
None / Webserver must be programmed Topology, Diagnostics buffer, Device Information, etc…..
Automation Days 2015 – TIA Portal & SIMATIC Controller Avoid downtimes effectively
„… in 90% of all cases we find and correct errors faster … thanks to integrated system diagnosis andPROFINET.
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
PROFINET.
This saves up to 50% time in start-up or service activity“
Ulf Könnekamp Ulf Könekamp,Technical director, Company Dieffenbacher, Eppingen
Automation Days 2015 Workshop Controller : Das Herzstück jeder Maschine
minimize downtime
secure investmentimprove cyber security
reduce spare part handlingbe innovation leader
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
minimize service efforts
streamline engineering software
be innovation leader
reduce engineering time
Automation Days 2015 – TIA Portal & SIMATIC Controll er
MerciGrazie Obrigado xiexie
Vandane Paladies Mamnuun
Intern / © Siemens AG 2015. Alle Rechte vorbehalten.
Controller Team
Merci
arigato Thank youGraciasSpasiboDziekuje Danke
Vandane Paladies Mamnuun