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ENGINEERING
Our products are manufactured using Hastings developed proprietary equipment in concert with specialty equipment acquired from industry leaders in the manufacturing of piston rings.
FOUNDRY
After years of operating our own on-site foundry using the shell-molding process, we have perfected castings to maintain volume flow rates, minimize costs, and provide superior quality.
COST, QUALITY AND DELIVERY
TS-16949 and ISO 14001 Registered
Lowest Delivered Cost Supplier of Quality Products and Services
Delivered on Time, First Time, Every Timeto Meet or Exceed the Needs, Wants and Expectations of our Customers
ORIGINAL EQUIPMENT MANUFACTURER
Hastings designs and manufactures piston rings for OEM worldwide. Our engineering team can recommend existing Hastings ring designs, built to your specifications, or design a unique product for your application.
Piston Ring Set Contents..............................................2 Metric-Decimal Equivalents...........................................3 Fractions of Inch to Decimal Equivalents......................4 Piston Ring Types......................................................... 5 Engine Rebuilding and Ring Installation Tips................6 Bore Finish.................................................................7-9 Checking Compression Ring Gaps.............................10 Alphabetical Listing Piston Rings.........................11-218
INDEX
Numerical Set Listing......................................... 219-334 Diametrical Set Listing........................................335-382 Competitive Piston Ring Cross Reference.........383-408 Piston to Piston Ring Cross Reference..............409-424 Plastigage.......................................................425 Groove Lock Spacers.....426 Piston Ring Installer...................................................426 Racing Piston Rings...........................................427-432
Contenu des jeux de segments de piston.....................2 Equivalents mtriques...................................................3 Equivalents fractions/dcimales de pouce....................4 Types de segments de piston....................................... 5 Conseils pour linstallation du moteur et de Reconstruction Anneau.................................................6 Bore Fini.....................................................................7-9 Ouverture des segments de compression...................10 Liste alphabtique Segments de piston................11-218
INDEX
Numerical Set Listing......................................... 219-334 Diametrical Set Listing....................................... 335-382 Renvoi aux segments de piston de la concurrence...............................383-408 Renvoi de piston segment de piston...............409-424 Plastigage..................................................................425 Entretoise gorge de blocage...................................426 Installateur Danneau de piston.................................426 Segments de piston comptition........................ 427-432
Contenidos del anillo de pistn.....................................2 Equivalentes de decimales en el sistema mtrico.............................................................3 Fracciones de pulgada equivalentes en decimales.................................................................4 Tipos de anillo de pistn............................................... 5 Consejos para la rectificacin de motores y la instalacin de anillos..............................................6 Terminado de cmara................................................7-9 Separaciones de anillo de compresin.......................10 Listado Alfabtico Anillos de pistn......................11-218
INDICE
Numerical Set Listing.........................................219-334 Diametrical Set Listing........................................335-382 Referencia recproca competitiva de anillos de pistn.............................................383-408 Referencia recproca de anillo de pistn a pistn...............................................409-424 Plastigage..................................................................425 Espaciadores de cierre de ranura..............................426 Instalador de anillos...................................................426 Anillos de pistn para carreras...........................427-432
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1
CALL 269-945-2491 800-776-1088
No Prefix.............Cast Iron Compression Rings Cast Iron or Chrome Oil Rings
PISTON RING SET CONTENTS PASSENGER CAR & LIGHT TRUCK SETS
2C Prefix.............Chrome Top Compression Rings Chrome Oil Rings
2M Prefix.............Moly Top Compression Rings Chrome Oil Rings
Hastings Engineering Department Reserves the Right to Change Set Contents Between Catalog Publications
Pas de prfixe ....Segments de compression en fonte Segments racleurs en fonte ou au chrome Prfixe 2C...........Segments de compression suprieurs au chrome Segments racleurs au chrome
CONTENU DES JEUX DE SEGMENTS DE PISTON JEUX POUR VOITURES PARTICULIRES ET PETITS CAMIONS
Prfixe 2M..........Segments de compression suprieurs au molybdne Segments racleurs au chrome Le service de dveloppemant dHastings se rserve le droitde changer le contenu de jeux entre les publications des catalogues.
Sin prefijo...........Anillos de compresin de hierro fundido Anillos de aceite de hierro fun dido o de cromo
CONTENIDOS DEL JUEGO DE ANILLO DE PISTON JUEGOS PARA CARROS DE PASAJEROS Y CAMIONES LIVIANOS
Prefijo 2M............Anillos de compresin superiores de Molibdenum Anillos de aceite de cromo
Prefijo 2C........... Anillos de compresin superiores de cromo Anillos de aceite de cromo
El departamento de ingeniera de Hastings se reserva el derecho de cambiar los contenidos del juego entre las publicaciones de los catlogos.
CALL 269-945-2491 800-776-1088
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2
METRIC-DECIMAL EQUIVALENTSMILLIMETERS FRACTIONS
.2
.1
1/64 .5 .7 .6 .4
.3
.0078 .0118
.0039
INCH DECIMAL
MILLIMETERS FRACTIONS
11/64 3/16 13/64 7/32 6. 5.5 5. 4.5
4.
.1575 .1719 .1875 .1772
INCH DECIMAL
MILLIMETERS FRACTIONS
25/64 13/32 27/64 7/16 29/64 15/32 31/64 12.5 13. 1/2 12. 11.5 11. 10.5 10.
3/8
.3750
INCH DECIMAL
MILLIMETERS FRACTIONS
.3906 .3937
19/32 15.5 16. 5/8
39/64
.5938
INCH DECIMAL
MILLIMETERS FRACTIONS
.0197 .0276 .0236
.0157
.0156
.2031 .2188 .2165
.1969
1/32 .8 .9 3/64 1/16 2. 1.5 1.
.0315 .0354 .0469 .0625 .0394
.0313
15/64 1/4 17/64 9/32 19/64 5/16 8. 7.5 7. 6.5
.2362 .2500 .2656 .2813 .2756 .2559
.2344
.4531 .4724 .4688
.4528
.4375
.4331
.4219
.4134
.4063
41/64 21/32 43/64 11/16 17.5 18. 17. 16.5
.6299 .6496 .6406
.6250
.6102
.6094
13/16 21.
.8125
INCH DECIMAL
27/32 55/64 7/8 22. 21.5
53/64
.8465 .8661 .8594
.8438
.8281
.8268
.6693 .6719 .6890 .7087 .7031 .6875
.6563
57/64 29/32 59/64 15/16 61/64 31/32 63/64 1" 25. 24.5 24. 23.5 23.
22.5
.8858 .8906 .9063 .9252 .9219 .9055
.8750
.0591
5/64 3/32 7/64 1/8 9/64 3.5 3. 2.5
.1094 .1250 .1406 .1378 .1181
.0984
.0938
.0787
.0781
.2969 .3150 .3125
.2953
.5000 .5156 .5315 .5313 .5118
.4921
.4844
45/64 23/32 47/64 3/4 19. 18.5
33/64 17/32 35/64 9/16 14. 13.5
.7283 .7480 .7344
.7188
.9449 .9531 .9688 .9844 .9843 .9646
.9375
21/64 11/32 23/64 9.5 9. 8.5
.3281
5/32
.1563
.3740
.3594
.3543
.3438
.3346
.5469 .5625 .5512
49/64 25/32 51/64 20.5 20. 19.5
.7500 .7677 .7874 .8071 .7813 .7656
37/64 15.
14.5
.5709 .5906 .5781
1.0000
.7969
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3
CALL 269-945-2491 800-776-1088
MULTIPLY Millimeters Inches
FRACTIONS OF INCH TO DECIMAL EQUIVALENTS25.4 BY TO OBTAIN Millimeters Inches Cubic Inches Liters MULTIPLY 16.38716 61.023 BY
.03937
Cubic Centimeters Cubic Inches
TO OBTAIN
DECIMAL INCHES .003 .002 .001
COMMON INCH OVER/UNDERSIZES CONVERTED TO MILLIMETERSMILLIMETERS 0.0762 0.0508 0.0254 DECIMAL INCHES .040 .030 .020 MILLIMETERS 1.0160 0.7620 0.5080
COMMON MILLIMETER OVER/UNDERSIZES CONVERTED TO INCHESMILLIMETERS 0.0250 0.0500 0.2500 0.3000 0.5000 0.7500 DECIMAL INCHES .0010 .0118 .0020 .0098 .0295 .0197 MILLIMETERS 0.8000 1.0000 1.2500 1.5000 2.0000
DECIMAL INCHES .0315 .0394 .0492 .0591 .0787
.010
.005
0.2540
0.1270
.060
.050
1.5240
1.2700
RING WIDTH CONVERSION CHARTDECIMAL .0390 .0469 .0570 .0590 .0625 .0690 .0710 .0770 .0781 .0787 .0880 .0890 .0900 .0937 .0950 .0980 .1100 .1180 .1210 .1230 .1250 .1280 .1350 .1380 .1406 .1560 .1570 .1575 .1770 .1875 .1970 .2187 .2190 .2360 .2500 .2560 .3125 .3750 1.00 1.20 1.45 1.50 1.59 1.75 1.80 1.95 1.98 2.00 2.20 2.25 2.30 2.38 2.40 2.50 2.80 3.00 3.07 3.12 3.18 3.25 3.43 3.50 3.57 3.97 3.98 4.00 4.50 4.75 5.00 5.50 5.56 6.00 6.35 6.50 7.94 9.53 MM FRACTION 3/64" 1/16" 5/64"
3/32"
1/8" 9/64" 5/32" 3/16" 7/32" 5/16" 3/8" 1/4"
CALL 269-945-2491 800-776-1088
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4
POPULAR PISTON RING TYPES
Type 032
Barrel Face
Type 126, 610
Reverse Torsional Taper Face
Type 165 Type 170 Type 180
Keystone Torsional (10 ) (15 ) (20 )
Type 401
Scraper/Wiper
Type 102
Torsional
Type 345 Type 335/336 Type 395
Torsional Plasma Moly Torsional Plasma Moly Hi-Tensile Ductile Iron Torsional Moly (Steel)
Type 327 Type 334
Barrel Face Moly Barrel Face Moly Hi-Tensile Iron
Type 362
Barrel Face Triple Chrome Compression
Type 363
Barrel Face Chrome
Type 372
Keystone Torsional Chrome Hi-Tensile Iron (15 )
Type 381
Keystone Torsional Chrome Hi-Tensile Iron (20)
Type 398 Type 397
Chrome (Steel) Barrel Face Moly (Steel) Barrel Face
Steel-Vent Type 710 Type 716 Type 825
Spacer Rail Oil Inner Spring
Chrome-Vent Type 710 Spacer Type 732 Chrome Rail Type 825 Oil Inner Spring
Mini Flex-Vent Type 732 Chrome Rail Type 872 Low-Tension Spacer
Flex-Vent Type 732 Type 860
Chrome Rail Oil Ring Spacer
Chrome Conformatic Type 565 Chromed Cast & Iron Oil Type 881 Coiled Spring
Type 501
Cast Iron Oil
Type 501 Type 825
Cast Iron Oil Inner Spring
Keystone Chrome Conformatic Type 579 Keystone Chrome & Cast Iron Oil Type 881 Coiled Spring
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5
CALL 269-945-2491 800-776-1088
1. Lack of engine cleanliness 2. Rough/Imperfect bore entrance chamfers 3. Burr on bottom of bore 4. Poor cylinder bore finish 5. Spiraling rings manually onto piston 6. Excessive spreading rings manually onto piston 7. Not using / improper use of ring compressor 8. Piston damage dents, groove damage Many things NOT rebuilders fault Computers (bad calibration) Sensors (bad sensor) EGR Valve (too much exhaust) Intake Manifold (debris, leakage, run hot)
8 DO NOTs OF REBUILDING
1. Insert rings squarely into the bore and measure end gap with feeler gauge 3. Use ring expander tool to install rings on piston, so as not to deform ringdo not spiral on rings 2. Adjust gap if needed by filing both sides of gap equally
10 DOs OF PISTON RING INSTALLATION
4. Install directional rings with the dot up (otherwise oil pumping may occur)
5. Install 2.0mm 3-piece oil ring with expander points up to avoid catching in drain-back hole/slot in oil groove bottom. 6. Stagger location of end gaps on each ring 180 degrees apart 7. Clean bores with hot soapy water & scrub brush, wipe with clean white rag to check for any residue 8. Lightly oil cylinder walls and rings with regular non-synthetic motor oil
10. Typical engine break-in: use conventional motor oilchange oil after first 3,000 miles / 4,828 kilometers. Use only synthetic motor oil if originally specified by manufacturer.
9. Properly tighten ring compressor so rings dont catch on edge of cylinder or pop out in bore (dont force piston if it is hung up)
CALL 269-945-2491 800-776-1088
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6
Rpk, Rk and Rvk have replaced Ra as the most important baselines of measuring bore finish. These present a much more defined description of the actual bore finish surface.
BORE FINISH
Bearing Ratio Curve (% of material contact of cylinder wall to ring)
Reduced Valley Depth (Rvk) The oil retaining capability of the deep troughs which have been machined into the surface
Core Roughness Depth (Rk) The long term running surface which will influence the performance and life of the cylinder
Reduced Peak Height (Rpk) The top portion of the surface which will quickly be worn away when the engines begins to run
Industry RecommendationsGeneral Applications: Good Performance with Good Life Rpk: 8-12 micro-inch (