24 www.precision-hayes.com Tools and Accessories Only Precision-Hayes International provides a complete line of tools and equipment to help you get your installation done quickly and safely. The Jack and Pump Systems provide a matched set guaranteeing correct performance. This includes a high quality stressing jack, an industry standard pump, hoses, gauge and fittings. The complete system is easy to order and ensures jack and pump compatibility. Customers can choose to shear the tendons with or without flame, in or out of the pocket. Precision-Hayes International offers both a hydraulic and a battery powered PocketShear ® , still the only in-pocket flameless cutting solutions. The Utility Shear and PLASMA Cutting Systems are also available. ▼ Full line of installation, maintenance, and troubleshooting tools and accessories are available to keep you up and running
Transcript
24 www.precision-hayes.com
Tools and Accessories
Only Precision-Hayes International provides a
complete line of tools and equipment to help you get
your installation done quickly and safely.
The Jack and Pump Systems provide a matched
set guaranteeing correct performance. This includes
a high quality stressing jack, an industry standard pump,
hoses, gauge and fi ttings. The complete system is easy
to order and ensures jack and pump compatibility.
Customers can choose to shear the tendons with or
without fl ame, in or out of the pocket. Precision-Hayes
International off ers both a hydraulic and a battery
powered PocketShear®, still the only in-pocket fl ameless
cutting solutions. The Utility Shear and PLASMA Cutting
Systems are also available.
▼ Full line of installation, maintenance, and troubleshooting tools and accessories are available to keep you up and running
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▼
Please follow the steps below to select your jack andpump system:
• Step 1: PUMP VOLTAGE SELECTION Our pumps work at either 115 v.a.c. or 220 v.a.c.
Please select based on your need.
Ex. Select "115" under "1. Pump Voltage" column
• Step 2: JACK SELECTION Please refer to page 18 and 19 to learn the wide
selection of stressing jacks we off er.
Ex. Select "SCJ" under "2. Jack" column
• Step 3: PUMP SELECTION We provide both ZU4 and PE55 Stressing Pumps.
Please select based on preference.
Ex. Select "ZU4" under "3. Pump" column
• Step 4: ORDER YOUR SYSTEM Based on your previous selections, please fi nd
the item number of the Jack and Pump System in the grey boxes of the Selection Chart. Use that item number to place your order. Note: Every Jack and Pump System comes with a hose, gauge and fi tting.
• Durable, field proven designs, with “soft-grip” ergonomic handles reduce operator fatigue
• Single-acting PTJ models, available with spring seating or power seating, are ideal for slab-on-grab applications.
• Double-acting DA models have an 8.5" stroke and are machined from a steel billet; feature standard power-seating and “gun-drilled” internal hydraulic passages
• All jacks include a standard 3'' nose assembly; longer nose assemblies are available as accessories for all models
• A full line of grippers are available to stress common strand diameters
• Complete offering of repair parts and soft kits allow quick and easy service
A B CModel No.
All advance and retract hydraulic ports are 0.375" NPTF.
• Available in battery and hydraulic versions and sizes to cut 0.50 inch or 0.60 inch strand sizes
• Reversible, hardened blades extend life
• Shear tendons inside the pocket, providing controlled tendon length without applying heat to the anchorage
• Battery models include two industrial 28 VDC battery packs and fast charger
• Battery models shipped in durable product case for protection and easy transport
• Eliminates the need for Hot Work Permits on the job when cutting tendon tails
• Provides quick and effortless tendon cutting with no risk of abrasive saw kick-back
PocketShear®
PSBF-05H
PSBF-06H
PSBR-05H
PSBR-06H
PSBF-05B
PSBF-06B
PSBR-05B
PSBR-06B
H008124
H008144
H008072
H008142
H008079
H008162
H008078
H008163
Additional Protection
After shearing the tendon,
the PocketCap® is the
perfect way to seal the
pocket and reduce the
chance for corrosion in
the anchorage zone.
Replacement Blades
Order the correct blades to
match your Shear from the
table shown below.
Fixed
Fixed
Rotating
Rotating
Fixed
Fixed
Rotating
Rotating
0.50
0.60
0.50
0.60
0.50
0.60
0.50
0.60
For PocketShear® Blade
Power
Type
Blade
TypeStrand
Size
(in)
Model
Number
Item
Number
Battery
Hydraulic
Cut PT Tendons in the Pocketwith Hydraulic or Battery Power
▼ The hydraulic PocketShear® makes quick and easy work of shearing tails on this elevated slab.
PocketShear® Pump
To power the hydraulic
PocketShear®,
the PocketShear
Pump H007684 is
the perfect choice.
31
✓
H008101
H008137
H008088
H008089
PSH05-O
PSH06-O
PSB05-TH
PSB06-TH
Only the PocketShear® can guarantee adequate
concrete cover, no heating of the tendon or
wedge set, and a clean cut end.
Cut-off saws cannot cut the tendon inside the
pocket, leaving the tendon end exposed to
moisture, creating the chance for corrosion.
Oxyacetylene torches heat the tendon and the
wedge when cut deep inside the pocket.
Even if the tendon is cut at the correct depth, the
tendon is still heated and the end is left jagged,
preventing re-gripping for possible future lift-off.
Without controls, there is little chance for
correct coverage of the tendon, leading to
future corrosion.
Throat
Style*
Operating
Pressure
(psi)
Length
A
(in)
Depth
B
(in)
Height
C
(in)
Nose
Depth
D
(in)
Clamp
Depth
E
(in)
Strand
Size
(in)
ItemNumber
ModelNumber
Power
Type
Weight
(lbs)
*May be special ordered with other throat styles.
A
B
E
D
C
Hydraulic Version
B
D E
C
A
Battery Version
Hydraulic
Hydraulic
Battery
Battery
Open
Open
Through
Through
▼ SELECTION CHART
PocketShear®
Strand Sizes:
0.50 and 0.60 inchPowered:
Hydraulic and BatteryMaximum Operating Pressure:
3,000 psi
PocketShear®
Open Throat Design
The Hydraulic PocketShear®
features an Open-Throat
design that allows easy
insertion of the strand into
the tool. This makes the
Shear easier to position and operate
on elevated applications.
3000
3000
n/a
n/a
22.60
28.60
4.25
5.75
9.80
10.70
17.99
18.10
8.80
10.20
12.12
13.50
2.51
3.02
4.03
4.13
3.50
3.50
2.17
2.13
27
35
29.1
37.7
0.50
0.60
0.50
0.60
32 www.precision-hayes.com
H010318*
H010319*
H010306
H010307
H010309
H010308
H010310
H010311
PLASMA Cutting System
Tool TypeStrand
Size
(in)
ItemNumber
Power Type
*Includes Power Unit, FlushCut™ Torch, Work-Lead and Starter Kit; **The pack is in a bulk of 25; FlushCut™ is a registered trade mark of Hypertherm® Inc.
Electric
Electric
Electric
n/a
n/a
n/a
n/a
n/a
PLASMA System 25'
PLASMA System 50'
Power Unit
FlushCut™** Head - 25'
FlushCut™ Head - 50'
Work Lead - 25'
Work Lead - 50'
Starter Kit
▼ SELECTION CHART – Component
Electrical Specifications
Voltage Current
(v.a.c.) (amps)
Weight
(lbs)
Torch Tip
• For applications or preferences that will not accept a PocketShear® or acetylene/oxygen torch
• Standard system requires external air and electrical supply
• Available with 25' or 50' cable packages
• Cut tendons quickly and eff ortlessly
• FlushCut™ tip cuts tendon near 90° and easily provides coverage for the grease cap and required concrete coverage
• System includes wedge-guard tool for 0.50" strand
FlushCut™ Tip and
Wedge-Guard
The wedge-
guard protects
the encapsulated
components, including
the wedge, during the cutting process.
0.50
0.50
0.50
0.50
0.50
n/a
n/a
n/a
200-480
200-480
200-480
n/a
n/a
n/a
n/a
n/a
52-22
52-22
52-22
n/a
n/a
n/a
n/a
n/a
64
70
57
7
13
3
6
1
FlushCut™
FlushCut™
n/a
FlushCut™
FlushCut™
n/a
n/a
n/a
Fast Tendon Cutting In or Out of the Pocket
FlushCut™ PLASMA
torch tip fi ts into
compact, symetrical,
oval shaped
pocket formers.
H010312
H010313
H010314
H010315
H010316
H010317
DescriptionItemNumber
Cap, FlushCut™ 65
Swirl Ring; FlushCut™ 65
Electrode; PLC65
Electrode Bulk Pack
Nozzle Assembly
Retaining Ring
▼ SELECTION CHART – Consumables
Strand Capacity:
0.50 to 0.60 inchVoltage:
200 to 480 v.a.c.Current Draw:
52 to 22 amps
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Utility Shear
• Cut strand in the shop or in the fi eld easily and safely
• Do not cut any material other than strand
• Low current draw will operate from 15 amp circuit
• Lightweight and portable; easy-load, open-throat for quick and eff ortless strand insertion
• One size cuts multiple strand sizes for increased fl exibility
• Simple operation: trigger switch to cut; lever to release
• Transparent guard protects against fl ying debris and allows easy monitoring of the cut
H007714
Throat
Style
Operating
Pressure
(psi)
Length
A
(in)
Depth
B
(in)
Height
C
(in)
Maximum
Strand Size*
(in)
ItemNumber
Power
Type
*Do not cut any material other than strand.
Elect/Hyd Open 8,400
Electrical Specifications
Voltage Current
(v.a.c.) (amps)
Weight
(lbs)
0.74 18.7 6.7 10.0 115 11.0 35
Cut Tendon Safely in the Shop or on your Site
Plant Production
Equipment
We provide a wide
array of fabrication,
extrusion and cut-off
lines for all of your PT
production requirements.
Strand Shearing Systems
PT strand is a very strong and
resilient material. This same
strength makes it very diffi cult to
cut safely with most portable cutting tools.
Cutting the tendon tails in the shop or on
a job site can be done quickly and safely
using a Utility Shear.
▼ SELECTION CHART
H010318
H010319
Replacement BladesItemNumber
Fixed Blade
Moveable Blade
BA
C
1.2
36-39 Pages:
Maximum Strand Capacity:
0.74 inchVoltage:
115 v.a.c.Current Draw:
11 amps
34 www.precision-hayes.com
Installation Tools and Accessories
8
20-23
6-7
Keeping You Up and Running
▲ The SRT - Sheath Removal Tool is easy and eff ective at removing sheathing inside the pocket.
SURE-LOCK® Anchors
The industry standard
SURE-LOCK® and
SURE-LOCK® II anchors
are eff ective, proven
cast anchors.
Pre-Stress Products
High quality, durable strand
chucks, splice chucks,
and anchor chucks are
available for the precast/
pre-stressed concrete industry.
Certifi cations and other
product information are
available online:
www.precision-hayes.com
SURE-LOCK®
Chucks and Wedges
Trusted and recognized,
SURE-LOCK® chucks
and wedges are available
for one time use applications.
Installation• Hand Wedge Setter provides a quick way to
pre-seat wedges for retention in anchor
• SRT - Sheath Removal Tool, cuts the sheathing from the strand in the anchor cavity so it can be removed, allowing wedges to seat properly in the anchor cavity after stressing
• Tendon Tail Gauge: visual tool to ensure proper fi nished tendon length to prevent grease cap damage
• Short Cable Tubes and Short Cable Noses are used with Pre-Tension Splice Chucks to facilitate stressing of short cables
• 12" and 18" Chairs are used with Pre-Tension Splice Chucks to facilitate stressing of short cables
• 45° Stress Spacers are used to allow a jack to make full contact with the anchor when 45° pocket formers are used
Maintenance & Inspection• Grease Cones are used with the Lubrication Fixture
to eff ectively release lubricants
• Lubrication Fixtures are used with reusable chuck bodies to properly lubricate for release
• Jaw and chuck body brushes make cleaning and inspection fast and eff ective
• Anchor Cleaning Tools remove residual concrete slag and debris from seating area, for improved seating performance
Trouble Shooting• Trouble Shoot Anchors are used to help free a jack
that will not release from a tensioned cable
Page:
Pages:
Pages:
35
Installation Tools and Accessories
It is critical that Chucks and Wedges are clean before use.
Build up from contaminants can result in hazards to users and potential damage to structures. Build up can also make it diffi cult to properly inspect chucks and wedges for damage, which can result in dangerous situations.
To assist in properly maintaining chucks and wedges, we off er a number of products for cleaning and lubrication including chuck and wedge brushes, pictured to the left.
