M2-5AX Total Solution
5-Axis Universal Machining Center
HS-M272-R8.12-20120925
HWACHEON TOTAL SOLUTION
MEETS MACHINING EXELLENCE
Hwacheon's universal 5-axis center gives you the total machining solution everything from tool selection to final product.
Also, the Machining Optimization system configures itself to fit your machining condition and application to give you the best product result.
The 2-axis rotary table at ø500 lets you create a product either by 5-axis or 3+2 axis processing method. M2-5AX is built from 3D FEM
analysis, and the software components specially created in-house by Hwacheon will increase the machine's productivity and process speed.
The machine comes with many functional options that will make your production more efficient.
※Main Features
1. Integration of Multiplex Process (Hybrid MC)
Advanced Tilting Rotary Table (MMK)
Complex shape can be cut by 5-axes simultaneous control
2. High-Performance Spindle
Various Spindle: 20,000rpm(Std.), 32,000rpm(Opt.)
Built-in Spindle Motor: 22/18.5kW (30/25HP)
Oil-jet lubrication with Special Hi-YUN oil
3. High-Accuracy Axes
Linear scale (X/Y/Z) & Rotary encoder (A/C): Std.
High-Rigid Roller LM guide for every axes
4. High-Rigidity Structure
1 piece casting with Bed and Column Frame
Optimized Structure for Stable Moving
5. Unique Technology
Hwacheon Original Function - Std.: HAI(600block)/HECC/HTLD/OPTIMA/HTDC(HFDC+HSDC)
- Opt.: HAI(1000block)/HRCC
Find out what we mean by machining optimization
HS-M272-R8.12-20120925
M2-5AX
Tilting Rotary Table
M2-5AX 32,000rpm
Tool storage capacity 30ea
Oil-Jet Lub. + Jacket Cooling
32,000rpm 20,000rpm M2-5AX 20,000rpm
BT-40 (Std.) BBT-40(Opt.) CAT-40(Opt.)
HSK-E40
◀ Hi-YUN Oil
Machine Line-up 【M2-5AX】 HS-M272-R6.8-20120925
ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm
Travel X-axis Stroke (longitudinal movement of Spindle) mm(inch) 750 (29.53”)
Y-axis Stroke (Cross movement of Spindle) mm(inch) 650 (25.29”)
Z-axis Stroke (Vertical movement of Spindle) mm(inch) 500 (19.69”)
A-axis Stroke (Tilting)/C-axis Stroke (Rotary) deg. +30 ~ -120 / 360
Distance from table surface to spindle gauge plane(Long nose type) mm(inch) 75~575 (2.95”~22.64”)
Distance between columns to spindle Center mm(inch) 120 (4.72”)
Distance between columns mm(inch) 1,480 (58.27”)
Table Working surface mm(inch) Ø 500 (Ø19.69”)
Table loading capacity kg(lb) 300 (661.39)
Table surface configuration (T slots WxP –No. of slots) mm(inch) 14x80 (0.55x3.15)-5ea
Spindle
Max. spindle speed rpm 20,000 32,000
Spindle Motor kW(HP) 22/18.5 (30/25) 18.5/13 (25/18)
Type of spindle taper hole - ISO#40, 7/24 Taper (BT-40) HSK-E40
Spindle bearing inner diameter mm(inch) Ø 70 (Ø2.76”) Ø 45 (Ø1.77”)
Method of Spindle lubrication & cooling - Oil-Jet Lub. + Jacket Cooling
Feedrate
Rapid Speed (X/Y/Z) m/min(ipm) 50/50/50 (1,969/1,969/1,969)
Rapid Speed (A/C) rpm 8.3/33.3
Feedrate (X/Y/Z) mm/min(ipm) 1~24,000 (0.04~945)
Motor Feed motor (X/Y/Z) kW(HP) 4.0/7.0/4.0 (5.5/9.5/5.5)
Feed motor (A/C) kW(HP) 4.0/4.0 (5.5/5.5)
Coolant motor (Spindle/chip flushing) kW(HP) 0.4 (0.55) / 0.9 (1.2)
Spindle cooler (50/60Hz) – Inverter type kW(HP) 5.0/5.6 (7/7.5)
Machine Specification 【M2-5AX】 HS-M272-R6.8-20120925
ITEM M2-5AX 20,000rpm M2-5AX 32,000rpm
ATC
Type of tool shank - BT-40 (Opt.: BBT-40, Cat-40) HSK-E40
Type of pull stud - MAS P40T-1 (45˚) -
Tool storage capacity ea 30
Max. tool diameter [without adjacent tools] mm(inch) Ø 80(Ø 3.15)/Ø 170(Ø 6.69) Ø 60(Ø 2.36)/Ø 90(Ø 3.54)
Max. tool length mm(inch) 300 (11.81“) 250 (9.84“)
Max. tool weight kg(lb) 8 (17.64) 3 (6.61)
Method of tool selection - Technical memory random
Method of operation (Magazine/Swing arm) - Servo / Servo
Tool changing time (Tool to Tool/Chip to Chip) sec 1.5 / 4 2.5 / 5
Power Source
Electric power supply kVA 65
Compressed air supply (Pressure x Consumption) - 0.5~0.7MPa x 690Nℓ/min
Tank capacity
Spindle cooling / Hydraulic/ Lubrication ℓ(gal) 60 / 20 / 12 (15.85 / 5.28 / 3.17)
Coolant ℓ(gal) 400 (105.67)
Machine size
Height mm(inch) 3,090 (121.65”)
Floor space (length × width) mm(inch) 3,025x3,695 (119.1”x145.47”)
Weight kg(lb) 11,000 (24,251)
NC controller Fanuc 31i-A5
Machine Specification 【M2-5AX】 HS-M272-R6.8-20120925
Item Specification
Controlled Axis Controlled axis (Cs axis) 5-axes S
Simultaneously controlled axes 5-axes S
Least input increment 0.001mm, 0.001deg, 0.0001inch S
Least input increment 1/10 0.0001mm, 0.0001deg, 0.00001inch O
inch/metric conversion G20, G21 S
Stored stroke check 1 S
Stored stroke check 2 S
Mirror Image S
Stored pitch error compensation S
Backlash compensation S
Operation Automatic & MDI operation S
DNC operation by memory card PCMCIA card is required S
Program number search S
Sequence number search S
Dry run, single block S
Manual handle feed 1unit S
Manual handle feed rate x1, x10, x100 S
Handle interruption S
Interpolation Function Positioning G00 S
Linear interpolation G01 S
Circular interpolation G02, G03 S
Dwell (Per seconds) G04 S
Cylindrical interpolation 4-axis interface option is required S
Helical interpolation Circular interpolation plus max.2axes linear interpolation S
Nano smoothing O
Reference position return check G27 S
Reference position return G28, G29 S
2nd reference position return G30 S
Skip G31 S
NURBS interpolation O
Item Specification Feed Function Rapid traverse override F0, F25, F50, F100 S
Feedrate (mm/min) S
Feedrate override 0-150% S
Jog feed override 0-4,000 mm/min S
Override cancel M48, M49 S
Program Input Tape code EIA RS244/ ISO840 S
Optional block skip 1ea S
Program number O4-digits S
Sequence number N8-digits S
Decimal point programming S
Coordinate system setting G92 S
Workpiece coordinate system G54-G59 S
Workpiece coordinate system preset O
Additional workpiece coordinate pairs 48ea S
Additional workpiece coordinate pairs 300ea O
Extend program edit function Copy/move/.. S
Manual absolute on and off S
Chamfering / corner R S
Programmable data input G10 S
Sub program call 10 folds nested S
Custom macro B S
Addition of custom macro common variables #100-#199, #500-#999 O
Canned cycles for drilling S
Small-hole peck drilling cycle O
Automatic corner override O
Feedrate clamp based on arc radius S
Scaling O
Coordinate system rotation S
Programmable mirror image O
Tape format for Fanuc series 15 O
※ ㅡ : Not available S: Standard O: Option
NC Specification 【Fanuc 31i-A5】 HS-M272-R5.7-20120925
※ ㅡ : Not available S: Standard O: Option
Item Specification
Data input/output
Reader/Puncher interface CH1 RS232C S
Reader/Puncher interface CH2 RS232C S
Data server 256MB S
Data server 1,024MB O
Ethernet interface Embedded Ethernet S
Memory card interface S
Auto data backup SRAM + Part program S
Others
Display unit 8.4" color LCD S
HWACHEON Machining Software
High-speed HRV3 function S
Hwacheon AI Nano Contour Control System (HAI): 600 Block (AI contour control Ⅱ+ High speed processing)
S
Hwacheon AI Nano Contour Control System (HAI): 1000 Block (AI contour control Ⅱ + High speed processing +Lock-ahead blocks are up to 1000 blocks)
O
HECC (Hwacheon Efficient Contour Control System) S
HTLD (Hwacheon Tool Load Detect) S
OPTIMA (Cutting Feed Optimization System) S
HTDC (Hwacheon Thermal Displacement System) - HSDC (Hwacheon Spindle Displacement Control System) + - HFDC (Hwacheon Frame Displacement Control System)
S
5Axis Intelligence
Smooth Tool Center point control S
Tilted working plane command with guidance for 5 axis S
Work piece setting error compensation for 5 axis S
Tool radius compensation for 5 axis O
Item Specification
Spindle Speed Function Spindle serial output S
Spindle override 50-120% S
Spindle orientation S
Rigid tapping S
Tool function / Compensation Tool function T4-digits S
Tool offset pairs ±6 digits, 200ea S
Tool offset pairs ±6 digits, 400ea, 999ea O
Tool offset memory C S
Tool length compensation S
Cutter compensation C S
Tool life management O
Tool length measurement S
Editing Operation
Part program storage length/ Number of register able programs
128kb/250ea S
Part program storage length Number of register able programs
256kb/500ea, 512kb/1000ea, 1MB/1000ea, 2MB/1000ea O
Background editing S
Extended part program editing S
Play back O
Setting and Display Clock function S
Self-diagnosis function S
Alarm history display S
Help function S
Run hour and parts count display S
Graphic function S
Multi-language display (English, German, French, Italian, Chinese, Spanish, Korean, Portuguese, Polish, Hungarian, Swedish)
S
NC Specification 【Fanuc 31i-A5】 HS-M272-R5.7-20120925
NC Instruction 【Fanuc 31i-A5】
Item Explanation
Control axes 3 Axes (X,Y,Z), 4axis/5axis(M2-5AX)
Increment system Least input increment X, Y, Z-Axes : 0.0001 mm
Least command increment X, Y, Z-Axes : 0.0001 mm
Maximum command value ± 9999.9999 mm
Program memory capacity 128kB(250ea), Opt.(256kB/500ea, 512kB/1,000ea,
1MB/1,000ea, 2MB/1,000ea)
Part program edit Part program editing as follows is possible by MDI
operation.
1) Insert, Alter, Delete of word.
2) Delete of block or until the block designated.
3) Register, delete of program.
Input format
Block, word, address, format, can be altered (inch
format)
N4 G90 G2 X4.3 R4.3
Decimal point edit The following addresses can be used with a decimal
point: X,Y,Z,R,C,I,J,K,A,B
Cutting federate Feed per minute and feed per spindle revolution is
possible.
G94 : Feed per minute. (mm/min)
G95 : Feed per revolution. (mm/rev)
Feed rate range (Feed override 0 - 150% every 10%)
Feed per minute 0 - 1,260 (mm/min)
Auto acceleration
/deceleration
Rapid Feed : Linear type acceleration/deceleration
Cutting Feed : Exponential acceleration/deceleration
Coordinate system setting By means of this command, a certain position of the
tool for example, a coordinate system whereby the tip
of the cutting edge becomes (X,Y,Z) of the coordinate
system. This coordinate is called as work coordinates.
Command method G90: Absolute command
G91: Incremental command
Work coordinate system shift When the coordinate system actually set by the G92
command or the automatic coordinate system setting
deviate from the programmed work coordinate system,
the set coordinate system can be shifted
Item Explanation Reference point return 1) Manual reference point return.
2) Automatic reference point return (G27, G28).
Positioning Each axis can independently feed rapidly and
position by G00 command
Interpolation function Linear interpolation : Done by G01 command at
feed rate code designated.
Circular interpolation : Any circular arc is
interpolated by G02 or G03, at feed rate F code
designated. G02 : ClockWise.
G03 : Counter ClockWise.
When circular radius is command as R, any circular
arc of 0°- 180°is interpolated, and when circular
radius is command as address I, K., any circular
interpolation of 0°- 360°can be command
Dwell Dwell is executed by the P, X commands. Setting
Range 0 - 999.999 sec. Decimal point be used with
P address
Back lash compensation This function compensations for lost motion of the
machine.
Compensation value (0-2,550 mm) is set by
parameter, for each axis (by least command
increment).
MDI & LCD All kinds of data information is input and displayed
such as LCD character display, program alarm,
diagnosis program, etc.,
Program No. search Program number of 4 digit continuous to 0 is
searched by MDI & LCD Panel
Miscellaneous function
(M function)
By the command of 3 digit figure after the address
M, ON/OFF control from the machine is possible.
Only one M code can be command per block
Spindle function (S function) Spindle speed is commanded by the 4-digit figure to
address S.
Tool function (T function) Tool position can be selected by the command of 4
digits after the address T
HS-M272-R3.3-20120925
Item Explanation Tool offset The Tool length & diameter compensation offset are
operated by G code. Each function has 200 pairs.
G40: Cutter compensation cancel
G41: Cutter compensation Left
G41: Cutter compensation Right
G49: Tool length compensation cancel
G43: Tool length compensation “+” direction
G44: Tool length compensation “-” direction
Dry run Feed rate becomes jog speed (for both cutting feed
and for rapid moves).
Single block Program can be executed one step at a time
Optional block skip Turning on the optional block skip switch ignores
the block including "/" code at the beginning.
Machine lock When the switch is set to the Machine Lock position,
move command pulses are suppressed.
Consequently the display is updated as specified by
the program, but the tool does not move. The M, S,
T and 2nd auxiliary function are executed. This
function is used to check a program
Feed hold Temporally, machine can stop during the operation
by Feed hold S/W.
Canned Cycle G73: Pack Drilling Cycle
G74: Counter Tapping Cycle
G76: Fine Boring
G80: Canned cycle cancel
G81: Drill cycle
G82: Counter Boring cycle
G83: Pack Drilling cycle
G84: Tapping cycle
G85,G86: Boring cycle
G87: Pack Boring cycle
G88,G89: Boring cycle
Item Explanation
Run hour display 2 items, moving time and the number of parts are
displays on the position screen.
Part counter : The total number of parts are
displayed . . . counted by either M02, M30.
Run hour : Accumulated running to hour display . . .
accumulated running to hour of automatic
operation.
Cycle time : Cycle time display . . . Running hour
display of one automatic cycle.
Plane Selection G17 : XY Plane
G18 : XZ Plane
G19 : YZ Plane
Portable tape reader Program, Parameter and etc., are used for reading
out of NC
Diagnostic function Input/Output of alarm display can be signaled by
pressing alarm, DGNOS key of MDI panel
Stored stroke limit 1 An area inside the area set by parameter is deemed
as prohibited area, when stroke is commanded into
this area, this function makes the axis decelerate
and stop than OT alarm displayed
inch / Metric conversion inch system and Metric system are selected to input
by G code cutting
G20 : inch input. G21 : Metric input
Changing of tool offset
amount Offset value can be set program command (G10).
Custom macro Having registered macro commands as sub
program, in memory.
This function is able to recall at anytime the NC
command program by this simple procedure
External tool compensation This is the function to offset the tool offset value
from out side the CNC. Offset value is automatically
added to the input data of NC
Additional tool offset This number of tool offsets compensation is
400/900 pairs available.
NC Instruction 【Fanuc 31i-A5】 HS-M272-R3.3-20120925
Accessories 【M2-5AX】
Standard Accessories
1) Addition of Jig and Fixture Hydraulic Grooving for Rotary Table (4 / 6part)
2) Air Gun
3) Auto Door
4) CNC-Integrated 3-Dimensional Interference Check System
5) Coolant Gun
6) Data Server (1,024MB)
7) Data Server Interface
8) Lift up Chip Conveyor (Hinge type, Scraper type)
9) Mist Collector
10) NC Cooler
11) NURBS Interpolation
12) Nano Smoothing Interpolation
13) Oil Mist(Semi Dry Cutting System, Eco booster)
14) Oil Skimmer
15) Signal Lamp (R/G/Y, 3Colors)
16) Spindle Through Coolant (30 bar, 70 bar)
17) Tool Life Management
18) Tool Measuring System – Renishaw / Blum (Touch type, Laser type)
19) Tool Radius Compensation for 5 axis
20) Workpiece measuring system-Renishaw / Blum (Touch type)
21) Transformer
22) Hwacheon AI Nano Contour Control System (HAI): 1000 Block
23) Hwacheon Rotation Center Calibration System (HRCC) - Include work measuring system-Renishaw (touch type)
1) Adjust Bolt, Block & Plate
2) Air Dryer
3) Air Blower
4) Coolant System
5) Cutting Diameter Correction for 5-axis Tools
6) Door Interlock
7) Data Server (256MB)
8) Hydraulic System
9) Lubrication System
10) MPG Handle (1ea)
11) Operation Manual & Parts List
12) Pneumatics System
13) Rigid Tapping
14) Scale (X / Y / Z / B / C)
15) Signal Lamp (R/G, 2Colors)
16) Slant Control for 5-axis Guidance Installation
17) Spindle Cooler
18) Tool Kit & Box
19) Work Light
20) Workpiece Coordinate System 48 Pairs
21) Workpiece Setting Error Compensation for 5 axis
22) 5-axis Tool Cutting Point Control
23) 8.4” LCD Color Screen
24) Cutting Feed Optimization System (OPTIMA)
25) Hwacheon AI Nano Contour Control System (HAI): 600 Block
26) Hwacheon Efficient Contour Control system (HECC)
27) Hwacheon Tool Load Detect system (HTLD)
28) Hwacheon Thermal Displacement Control system (HTDC) - Hwacheon Spindle Displacement Control system (HSDC)+
- Hwacheon Frame Displacement Control system (HFDC)
Optional Accessories
HS-M272-R5.7-20120925
※ Unit: mm(inch)
Wid
th: 3,6
95 (
145.4
7”)
445 (17.52”)
1,300 (51.18”) 2,580 (101.58”)
820
(32.2
8”)
Length: 3,025 (119.1”)
2,5
90
(101.9
7”)
In
ca
se
of m
oto
r re
mo
va
l o
f Z
axis
Heig
ht: 3
,090 (
121.6
5”)
1,6
70
(65.7
5”)
T
o s
cre
en c
ente
r
2,3
55 (
92.7
2”)
Door Open: 945 (37.21”)
【Top View】
【Front View】 【Side View】
Machine Size 【M2-5AX】 HS-M272-R3.3-20120925
Floor Space (LxW)
3,025 x 3,695 mm
Height (H)
3,090 mm
Weight
11,000 kg
Electric Power
65 kVA / 52 kW
Requirement Air pressure
0.5~0.7 MPa
Size of power cable
38 SQ
1,060 (41.73”)
530 (20.87”)
1,950 (76.77”)
630 (24.8”)
360 (
14.1
7”)
360 (
14.1
7”)
1,5
60 (
61.4
2”)
1,1
10 (
43.7
”)
1,2
00 (
47.2
4”)
Table Center
Front
50 (2”)
270 (
10.6
3”)
※ Unit: mm(inch)
Foundation【M2-5AX】 HS-M272-R3.3-20120925
※ Unit: mm(inch)
80
8
0
55
8
0
80
5
5
21
5 (
8.4
7”)
2
15
(8.4
7”)
43
0 (
16
.93
”)
Ø4
00
(15
.75
”)
18 (0.71”)
48 (1.89”)
Max. Loading capacity
300 kg (661lb)
Ø4
30
(1
6.9
3”)
-X
+X
+Y -Y
+Z
-Z
±C
±A
23
9
+1
0
14 +0.018 0
30 +1 0
Table Dimension【M2-5AX】 HS-M272-R2.2-20120925
※ Unit: mm(inch)
ATC Door ATC Door
【Top View】
Moving Range【ATC Interference】 HS-M272-R2.2-20120925
※ Unit: mm
Flat Nose Type (Opt.) Long Nose Type (Std.)
(Sw
ing M
ovin
g R
ange)
(Sw
ing M
ovin
g R
ange)
Front
Door
Front
Door
【Side View】
Moving Range【ATC Interference】
※ 별도 요청이 없을시 Long nose 주축(표준)으로 출하
HS-M272-R2.2-20120925
Moving Range【Moving Direction & Stroke 】
500
(19.7
")
(360˚)
(+30˚)
(-120˚)
X
Y
Z
C A
※ Unit: mm(inch)
HS-M272-R2.2-20120925
【Front View】
Long nose Type (Std.)
【Side View】
Long nose
+30˚
-120˚
Front
Door
ATC
Door
Moving Range【Internal Interference】
※ Unit: mm
HS-M272-R2.2-20120925
【Front View】
Flat nose type (Opt.)
【Side View】
+30˚
-120˚
Flat nose Front
Door
ATC
Door
Moving Range【Internal Interference】
※ Unit: mm
HS-M272-R2.2-20120925
Tooling【M2-5AX】
BT-40【Std.】 BBT-40【Opt.】 CAT-40【Opt.】
└ Dual contact tool └ USA specification
※ BBT-40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.
1 26 BBT-40
2 25 BT-40
“Y” “X”
HS-M272-R4.4-20120925
※ HSK-E40 applied to 32,000 rpm
HSK-E40【Opt.】
└ Dual contact tool
Tooling【M2-5AX】 HS-M272-R4.4-20120925
Power : 22/18.5kW (30/25HP)
Max. Spindle speed : 20,000 rpm
Motor : αB112L/20000i
Type of spindle : Built-in
Type of tool shank : BT-40(Std.)
BBT-40, CAT-40(Opt.)
The integral spindle demonstrates outstanding performance in high precision and machining with the
reduction of noise, vibration, heat
Acceleration/Deceleration time is reduced as a result of compact integral spindle.
Advantage of Built in motor spindle
Torque Diagram 【Standard】 HS-M272-R4.4-20120925
(Electric conversion)
Power : 18.5/13kW (25/17.5HP)
Max. Spindle speed : 32,000 rpm
Motor : αB80S/40000i
Type of Spindle : Built-in
Type of tool shank : HSK-E40
The integral spindle demonstrates outstanding performance in high precision and machining with the
reduction of noise, vibration, heat
Acceleration/Deceleration time is reduced as a result of compact integral spindle.
Advantage of Built in motor spindle
Torque Diagram 【Option】 HS-M272-R4.4-20120925
X axis
• Stable slant angle structure
Z-axis
Saddle (2ea LM guide, 6ea LM block)
Y-axis
• 4ea LM guide, 6LM block
High-Torque worm shifting for tilting rotary table with OTT style
Produced together with MMK in Japan
"High-Rigidity & High-Precision"
Machine Structure HS-M272-R6.8-20120925
Unique manufacturing technology and original lubrication system
Original Technology
“Made by HWACHEON”
Built-in Motor : High power motor is assembled on the spindle
shaft directly without any parts for transmission
• Minimizing Vibration and Noise in High speed rotation
• Minimizing power loss
• Maximizing cutting efficiency
Bearing Cooling & Lubrication: Oil-Jet system
Stabilize within short time
• Direct oil-jet system to the bearing
Cooling Method : Bearing by Oil-Jet
Motor & Frame by Jacket circuit
Frame temperature synchronizing control:
• Excellent surface finish
• Minimizing effect of outer temperature
Max spindle speed 20,000rpm 32,000rpm
Tool Shank(Opt.) BT-40
(CAT-40, BBT-40) HSK-E40
Spindle Power (HP) 22/18.5 kW (30/25 HP)
18.5/13 kW (25/17.5 HP)
Bearing Inner Dia.(DmN) Ø 70 (1,800,000) Ø 45 (2,400,000)
High-Performance Spindle HS-M272-R6.8-20120925
Hwacheon’s spindle shows outstanding performance for high accuracy and high machining by minimizing
displacement with unique manufacturing technology and original lubrication system (Oil-Jet)
Real-time temperature control: Providing for optimal machining condition by maintaining spindle temperature of
±0.1℃ in interior machine temperature of through thermal sensor installed at each element, not based on
the room temperature.
Filter
Suction
Pump
Oil Tank
Oil Cooler
Flow S/W Flow V/V
Jacket Cooling & Suction
Oil-Jet Cooling & Suction
Rear Bearing
Front Bearing
Built-in
Motor
High-Sensitive
Temperature Sensor
※ On the Machine
Body
Spindle Cooling system【Oil-Jet】 HS-M272-R6.8-20120925
Spindle thermal distortion is significantly reduced and lubrication is increased by injecting cooled oil directly to the spindle bearing. (Oil-Jet Cooling)
This is cooling system to circulate oil to the circumference of the frame supporting motor and housing supporting each bearing. (Jacket Cooling)
Preventing heating element slight heat of bearing after Oil-Jet Cooling, and exterior thermal element such as heated chip. (Jacket Cooling)
Built-in Motor Spindle
Oil-Jet cooling
(Into the rear bearing)
Jacket cooling
(Into the housing of bearing)
Oil-Jet
Return
Oil-Jet cooling
(Into the front bearing)
Housing Jacket
cooling
Jacket cooling
(Into the motor frame)
Spindle Cooling system【Oil-Jet】 HS-M272-R6.8-20120925
Type of tool: MAS-403 BT-40 (Std.)
• 20,000rpm Opt.: BBT-40,CAT-40
• 32,000rpm Opt.: HSK-E40
Tool storage capacity: 30 ea
Max. tool diameter : Ø 80 (with adjacent tools) Ø 170 (without adjacent tools)
Max. tool length : 300 mm
Max. tool weight : 8 kg
Tool changing time : 1.5 sec (Tool to Tool) 4.0 sec (Chip to Chip)
Tool Change Type : Swing Arm
Method of tool selection: Technical memory random
Drive Type : Servo Motor
Ø 80 (with adjacent tools) Ø 170
300
(without adjacent tools)
Compact & protected ATC well placed built-in machine main body.
ATC is separated from working area, providing clean tools & manual operation easily.
Automatic Tool Changer HS-M272-R6.8-20120925
Driven type
Guide way
• Low Friction Roller Linear guide
for fast & stable moving
• Automatic Oil Supply for Lubrication
Linear guide & Ballscrew
Specification
• Servo motor Power (X/Y/Z): 4 / 7 / 4 kW
• Rapid Speed (X/Y/Z) : 50 / 50 / 50 m/min
• Directly Connected to drive
Servo motor is connected to ballscrew directly by coupling
without any transmission parts.
Maximize efficiency & minimize backlash in moving.
• Ball screw Pretension
Ball screw is assembled with pretension by double ball bearing,
then the ball screw can minimize thermal deformation for long
time moving.
• High-Accuracy axes
The Glass Linear scale applied for whole axes by standard
High Precision Axes 【X/Y/Z】 HS-M272-R6.8-20120925
• Worm Gear Transmission type
For high torque machining in rotating continuously, OTT worm
gear is applied in rotary & tilting table.
• Rotary Encoder (Scale) applied standard
High precise machining is available in rotating continuously
& in positioning.
• High Power Brake system
For heavy cutting in fixed angle, high power hydraulic brake
system is operated. (A/C-axis)
• Servo motor Power (A/C): 4 / 4 kW
• Rapid feedrate (A/C) : 8.3 / 33.3 rpm
• Table size : Ø 500 mm
• Max. Loading weight : 300 kg
• Least input unit : 0.001˚
• Advanced optional function Fluid line added for fixture: 4 / 6 port
Driven type Specification
Max. Loading capacity
300 kg (661lb)
Ø 600 (23.62”)
Ø4
30
(16
.93
”)
※ Produced together with MMK in Japan
High precision Axes 【A/C】 HS-M272-R6.8-20120925
Process Integration
• Reduction of process
• Minimizing of jig & fixture
• Reduction of setting time
Function for 5-Axis machining
• Tool radius compensation
• Tool center point control
• Tilted working plane command
Efficient multiple machining
• Under-cut machining
• Minimizing special tool
• Reduction of quantity of cutting tool
Minimizing of EDM process
Extension of tool life
• Limiting zero cutting speed
• Minimizing of tool length
Merit of 5-Axis Machining HS-M272-R6.8-20120925
Lubrication method
• Lubrication Oil
3-axes guide way & ball screws are lubricated by oil.
• Automatic Oil Supply system
Oil pump supplies lubrication oil to each parts automatically.
Stable accuracy for 3-axes
Life of parts is increase
• Alert for refill
Display message when oil is empty
Specification
• Type of Oil : ISO VG 68
• Tank capacity : 12 ℓ
• Discharge rate : 150 cc/min
• Pressure : 17 bar
• Power : 57 W
Lubrication system HS-M272-R6.8-20120925
Through coolant (Option)
Cool-Jet
• External Tank
External coolant tank is installed in the front of machine
Easy to exchange coolant, clean tank and maintain pump
• Separate Chip Bucket
Movable Chip bucket is adapted on the tank
User can remove the chips conveniently
• Variable Options on the tank
Lift-up chip conveyor : Hinge, Scraper type
High pressure coolant (Opt.): 30 bar, 70 bar
Oil skimmer
Specification
• Type of Oil : ISO VG 32
• Tank capacity : 400 ℓ (105.67gal)
• Pump power : 0.4 kW (Spindle)
0.9 kW (Chip flushing)
Coolant supplier
Coolant Equipment HS-M272-R6.8-20120925
Compressed air supplier
• Air Requirement
- Protect spindle bearing against dust
- Blow off dirt & chip in spindle taper while tool is
changed automatically
- Air blower
- Open/Close ATC door
• Using Option Parts
- Air gun
- Oil Mist (Semi dry cutting system)
- Tool measuring system
Specification
• Required pressure : 0.5~0.7MPa
• Inlet hose : Ø 12
• Max. consumption rate : 690 Nℓ/min
Pneumatic System HS-M272-R6.8-20120925
The operator panel is mounted on the right
hand side and it rotates to 90˚ for easy viewing
and accessibility during set-up and operation.
The layout and location of the panel is
ergonomically designed to be efficient and
convenient for the operator.
“Customization Design ”
Convenient OP panel HS-M272-R6.8-20120925
Tool Measuring & Compensation 【Option】
Model : NC4 F145
Type : Laser
Repeatability : ± 1 ㎛
Min. Tool Diameter for Measure : 0.08 mm
Model : TS27R
Type : Touch Probe
Repeatability : ± 1 ㎛
Model : LASER NT
Type : Laser
Repeatability : ± 0.2 ㎛
Min. Tool Diameter for Measure : 0.03 mm
Model : Z-3D
Type : Touch Probe
Repeatability : ± 1 ㎛
HS-M272-R6.8-20120925
Workpiece Measuring System【Option】
Model : TC50
Type : Touch Probe
Repeatability : ±1㎛
Operation : 360˚, 6 m
Transmission Type : Optical Type (Infra red)
Model : OMP60
Type : Touch Probe
Repeatability : ±1㎛
Operation : 360˚, 6 m
Transmission Type : Optical Type (Infra red)
HS-M272-R6.8-20120925
Easy Programming 【Option】
Easy Programming Based on ISO-code program
format, complex machining
motions can be created
easily by menu form
Intuitive Menu Selecting Menu can be selected easily and
intuitively by soft-key with icon
Good Affinity with CAD/CAM Most popular ISO-code program format
on CAD/CAM can be dealt as it is
Machine Status Window Machine status such as actual
position, feed rate and load meter
are displayed always
Realistic Machining Simulation 3-D solid model machining
simulation is available
CAD/CAM
(Communication Programming ☞ Manual Guide i)
All-in-one Screen Only one screen concentrated
all operations
HS-M272-R6.8-20120925
공구 마모에 대한 부하 변화
Cutting Length (Ad=0.3 Rd=20.0 1times=800mm)
6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)
What is HTLD?
Measurement of tool load in real time for safe machining
Prevention against any accident by breakage of tool
About tool attrition load change
Protection of deterioration according to abrasion of tool
Protection of machine trouble according to tool damage
▶ When tool attrition growth up, the cutting load increase in a crack.
Tool attrition
Machining Software 【Standard】 HS-M272-R6.8-20120925
With smoothing interpolation, “the elapsed time for CAM-Data creation and mapping reduced”
With the function of overload automatic detection, “safe unattended process achieved and machine operation ratio improved ”
Choice Cycle time or Accuracy as each purpose Maximization of machining efficiency
Programmable by NC program easily (G-code)
What is the HECC?
By choosing a process mode fit to
the purpose sharply, “shorten the time for rough, medium,
or precision cutting”
Cutting time Fast (1.5~3 times) Slow
Surface No Good Good
Process Rough Finish
Tool Life Good No Good
Control of cutting speed & accuracy Control of smoothing interpolation
Level selection for Hwacheon M/C characteristic
R1.0 ~ R9.0 Automatic calculation with 90 level parameters
Level selection according to production purpose
R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
Level (R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level (R) *.*1 *.*2 ~ *.*8 *.*9
Precise contour control Soft contour control
What is the HECC?
Machining Software 【Standard】 HS-M272-R6.8-20120925
With one method of adaptive control, the HTLD OPTIMA
control the feed velocity to keep the cutting load regularity.
The method of existing, the NC-DATA optimized the NC-
DATA From the PC was the method which it change to the
feed command (F) in NC-Code.
Graphic display with Load and Feedrate
Convenient operation with simple G code
Various data control according to Tool & Process
Combined with HTLD function
What is the OPTIMA?
Providing function with OPTIMA
Tool Path
Work Piece
Removal Amount
Feed : Constant
Load : Variation
OPTIMA ON
OPTIMA OFF
Reduce the cycle time
Advantage of tool break detect
High-Productivity
Reduction of cycle time because of a change
the machining environment inclusive of tool
state reacts immediately
Machining Software 【Standard】 HS-M272-R6.8-20120925
Tool Clamp
Expended spindle taper
by centrifugal force
Rotation with high speed
Indraft of tool Holder into Spindle Taper
Compensation of spindle displacement in real time for high precision machining
Compensation
Measurement
Temperature Sensor
HSDC Board (Real time compensation)
Compensation of Dynamic deformation Compensation of Thermal Deformation
-10
0
10
20
30
40
0 5 10 15 20 25 30 35 40
Time(sec.)
Z A
xis
Displacement(μm) Not Compensation Compensation
Compensation of deformation according to the centrifugal force
Before compensation After compensation
Machining Software 【Standard】 HS-M272-R6.8-20120925
What is the HFDC?
According to the movement of axes continuously, the heat occurs on the frame from the each integral part of the machine and
gets up the expansion or a bending of the frame as below picture.
Therefore, this displacement makes trouble which is accuracy and surface problem while processing.
The Hwacheon Frame Displacement Control system (HFDC) compensate the error according to the temperature automatically.
The high sensitivity temperature sensors are installed at integral elements and real-time perceives while processing. It is an
artificial intelligence system of next generation.
dZ dX
Error of X/Z axis
T1
T2
※The thermal deformation value of Y axis is almost 0 because symmetrical structure. So
machine hasn’t the function for Y-axis.
※ The above picture shows the displacement value excessively
for easy understanding.
X
axis
Z
axis
After compensation
Before compensation
After compensation
Before compensation
Machining Software 【Standard】 HS-M272-R6.8-20120925
Compensation
Measurement
Temperature
Sensor
dZ dX
Error of X&Z axis
T1
T2
[Spindle Displacement Control] [Frame Displacement Control]
0 100 200 300 400 500 600 700-30
-20
-10
0
10
20
time (min)
X-a
xis
ther
mal
drif
t (m
)
0 100 200 300 400 500 600 700-25
-20
-15
-10
-5
0
5
time (min)
Z-ax
is th
erm
al d
rift (m
)
sim
exp
err
sim
exp
err
X
axis
Z
axis
After compensation
Before compensation
Before compensation
After compensation
Best
Solution
Temperature
Sensor
Machining Software 【Standard】 HS-M272-R6.8-20120925
What is the HRCC?
Process
P2
R
Rotation Center
P1 P3
P4
P5
Probing
Optimization
Apply
Method
HS-M265X-R1.1-20100520
The HRCC (Hwacheon Rotation Center Calibration system) is used to calibrate and optimize the rotation center of 5-axis
machining equipment. By optimizing the rotation center, then managing and loading the relevant data, you can minimize the
possibility of errors during 5-axis machining.
These errors can occur most commonly from thermal effects – as a result of machining or temperature change – or movement
of the object being machined.
Machining Software 【Option】 HS-M272-R6.8-20120925
※ Recommand Workpiece measuring system: Renishaw(OMP-60)
Tool : Face mill (Ø 100 x 5 teeth)
Material : SM45C
Cutting Speed : 200m/min
Spindle Speed : 640 rpm
Cutting Width(Rd): 100 mm
Spindle Load : 100%
0
1
2
3
4
5
0 500 1000 1500 2000
Feed (mm/min)
Ax
ial
de
pth
(m
m) .
. .
Cutting Ability 【Heavy Cutting 1】 HS-M272-R2.2-20120925
Tool : Face mill (Ø 60 x 5 teeth)
Material : SM45C
Cutting Speed : 300m/min
Spindle Speed : 1,600 rpm
Cutting Width(Rd): 40 mm
Spindle Load : 45%
0
1
2
3
4
5
0 500 1000 1500 2000 2500 3000
Feed (mm/min)
Ax
ial
de
pth
(m
m) . .
.
Cutting Ability 【Heavy Cutting 2】 HS-M272-R2.2-20120925
Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time
Center R0.1 Ball 18000 0.05 F100 2H 24min
Drill Φ0.2 x 2.5 18000 2.2 F30 124H
TOTAL TIME (Number of Hole: 9216 EA) 126H 24min
• Machining completely without breakage of micro tool because machine has stable high speed and
HSDC (Hwacheon Spindle Displacement Control) function
Tool : Ø 0.2 Drill
Material : A6065 (Aluminum)
Work Size : 130 x 130 x 60(mm)
Spindle Speed : 18,000 rpm
Cutting Depth : 2.2 mm
Cutting Fluid : Water Flushing
“ Machining to 9,216 holes by a Ø 0.2 Tool ”
Cutting Ability 【Micro Drilling】 HS-M272-R2.2-20120925
Cutting Process Tool (Maker: Union) N (rpm) Ad (mm) F (mm/min) Time
Center R0.1 Ball 18000 0.05 F100 2H 24min
Drill Φ0.3 x 5 18000 4.7 F100 110H
TOTAL TIME (Number of Hole: 9216 EA) 112H 24min
Tool : Ø 0.3 Drill
Material : A6065 (Aluminum)
Work Size : 130 x 130 x 60(mm)
Spindle Speed : 18,000 rpm
Cutting Depth : 4.7 mm
Cutting Fluid : Water Flushing
“ Machining to 9,216 holes by a Ø 0.3 Tool ”
• Machining completely without breakage of micro tool because machine has stable high speed and
HSDC (Hwacheon Spindle Displacement Control) function
Cutting Ability 【Micro Drilling】 HS-M272-R2.2-20120925
Machine : M2-5AX
Material : SCM440
Workpiece size : Ø 387x50 (mm)
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Time
Rough R6.0 Ball 4,000 3,600 12H
Semi Finish R5.0 Ball 2,500 1,600 2H 5min
Finish R5.0 Ball 4,500 2,400 8H 10min
Total 22H15min
Conner R5.0
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : NAK80 (HRC 42)
Work piece size : 420 x 358 x 70 (mm)
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Time
Rough D50,R8 E/M 12,000 1,600 2H 5min
R5.0 Ball 6,000 3,600 45min
Semi Finish
R5.0 Ball 6,000 3,600 50min
R3.0 Ball 12,000 3,600 40min
R1.5 Ball 15,500 2,400 1H 11min
R2.0 Ball 16,000 2,400 30min
R1.0 Ball 16,000 1,200 1H 52min
Finish
R5.0 Ball 17,000 2,400 6H 50min
R3.0 Ball 17,000 2,400 4H 20min
R1.5 Ball 16,000 2,400 5H 50min
R1.0 Ball 17,000 2,400 1H 30min
R0.5 Ball 17,000 1,200 1H 28min
Total 27H 59min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : NAK80 (HRC 42)
Workpiece size : 205 x 225 x 75 (mm)
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Time
Rough D50,R8 E/M 12,000 1,600 50 min
R3.0 Ball 10,000 3,600 1H 30min
Semi Finish R2.0 Ball 15,000 3,600 56min
Finish
R1.5 Ball 15,000 2,400 7H 20min
R0.75 Ball 15,000 1,200 45min
D2,R0.2 E/M 15,000 800 16min
R0.5 Ball 17,000 800 30min
D50,R8 E/M 1,500 300 5min
D16 E/M 3,000 600 5min
Total 12H 17min
Application HS-M272-R2.3-20120925
• Stable high speed with compensation system of
thermal deformation
• High precision machining with Hwacheon
Efficiency Contour Control System
Machine : M2-5AX
Material : KP4M (HRC 32)
Work piece size : 109x101x182 (mm)
Cutting Fluid : Oil Mist
Process Tool N
(rpm) F
(mm/min) V
(m/min) fZ
(mm/tooth) Ad
(mm) Rd
(mm) HECC Time (min)
Rough R5.0 9000 4300 282.7 0.24 0.5 5.0 R3.0 231 min
Finish R5.0 12000 3000 377.0 0.13 0.2 0.2 R7.0 100 min
Finish (Side) D6R0.5 8000 1500 150.8 0.09 0.08 6.0 R9.0 50 min
Finish R1.0 18000 1000 113.1 0.03 0.05 0.05 R8.0 80 min
Finish R0.5 18000 800 56.5 0.02 0.05 0.05 R8.0 53 min
Total 514 min
Application HS-M272-R2.3-20120925
• The merit of short tools are Reduced the
cycle time, Extension of tool life, Improved
the surface, Etc.
Machine : M2-5AX
Material : STAVAX(HRC 52)
Work piece size : 35X50X45 (mm)
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Time
Rough R1.0 Ball 18,000 2000 5min10s
Semi-Finish R0.6 Ball 18,000 1600 7min
Finish
R0.6 Ball 18,000 1200 22min
R0.3 Ball 18,000 800 6min
R1.0 Ball 18,000 2000 4min
Total 44min10s
Application HS-M272-R2.3-20120925
Process Tool N (rpm) F (mm/min) Time
Rough & Finish R2.0 Ball 16,000 1,200 27H30min
Total 27H30min
(*) G105 R5.0 사용 핀 상면 직경 0.12mm 높이 25mm
• Stable high speed with compensation system of
thermal deformation
• High precision machining with Hwacheon
Efficiency Contour Control System
Machine : M2-5AX
Material : NAK80 (HRC 42)
Work piece size : 68 x 33 x 40 (mm)
Cutting Fluid : Oil Mist
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : KP4M (HRC 32)
Work piece size : 250x218x220 (mm)
Cutting Fluid : Oil Mist
Process Tool N
(rpm) F
(mm/min) V
(m/min) fZ
(mm/tooth) Ad
(mm) Rd
(mm) Time (min)
Rough D32R2 1800 2400 181.0 0.67 0.7 25.000 352 min
R5.0 8000 3600 251.3 0.23 0.3 3.000 130 min
Finish
R5.0 10000 3600 314.2 0.18 0.35 0.350 300 min
D12R2 2400 1000 90.5 0.21 0.2 6.000 120 min
R1.5 18000 2000 169.6 0.06 0.06 0.060 104 min
R2.0 18000 1800 226.2 0.05 0.1 0.100 120 min
R3.0 16000 2400 301.6 0.15 0.150 59 min
Total 19H 45 min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : KP4M (HRC 32)
Work piece size : 150x58x62 (mm)
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) V (m/min) Time
Rough
D32,R2 2500 2400 251.3 26 min
D32,R2 2000 2000 201.1 4 min
D12,R2 4000 1800 150.8 6 min
Finish
D12,R2 7200 2400 271.4 20 min
D32,R2 3000 2000 301.6 6 min
D4,R0.3 15000 2400 188.5 8 min
D4,R2 18000 3000 226.2 20 min
TOTAL 1H 30min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : AL7075
Work piece size : 110x110x300 mm
Cutting Fluid : Oil Mist
Process Tool N
(rpm) F
(mm/min) V
(m/min) fZ
(mm/tooth) Ad
(mm) Rd
(mm) Time (min)
Rough Flat D12 8000 3600 301.6 0.23 2 6.000 35 min
Flat D12 8000 3600 301.6 0.23 2 6.000 28 min
Semi-Finish
R4.0 12000 4200 301.6 0.18 0.4 0.400 3 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 3 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 4 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 25 min
R4.0 12000 4200 301.6 0.18 0.4 0.400 2 min
Finish
Flat D12 10000 2400 377.0 0.12 0.2 0.200 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
Flat D12 10000 2400 377.0 0.12 0.2 8.000 2 min
R4.0 18000 4200 452.4 0.12 0.15 0.150 38 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 5 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 5 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 2 min
R4.0 15000 4200 377.0 0.14 0.15 0.150 2 min
Total 2H 48 min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : KP4M (HRC 32)
Work piece size : 191x183x220 mm
Cutting Fluid : Oil Mist
Process Tool N
(rpm) F
(mm/min) V
(m/min) fZ
(mm/tooth) Ad
(mm) Rd
(mm) Time (min)
Rough D12R2 5200 3600 196.0 0.35 0.5 6.000 293 min
Semi-Finish R3.0 12000 4000 226.2 0.17 0.3 0.300 208 min
Finish R3.0 15000 2400 282.7 0.08 0.1 0.100 700 min
R1.0 18000 1200 113.1 0.03 0.05 0.100 45 min
Total 20H 46 min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : NAK80 (HRC 42)
Work piece size : 130x130x60 mm
Cutting Fluid : Oil Mist
Process Tool N
(rpm) F
(mm/min) fZ
(mm/tooth) Ad
(mm) Rd
(mm) Time (min)
Rough R5.0 4000 2400 0.67 0.5 5.0 50 min
Semi-Finish
R5.0 6000 3600 0.23 0.6 15 min
R3.0 12000 4500 0.18 0.6 7.5 min
R2.0 15000 4500 0.21 0.6 7.5 min
Finish R3.0 12000 4500 0.06 0.1 65 min
R1.5 18000 4500 0.05 0.2 65 min
Total 3H 30 min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : NAK80 (HRC 42)
Work piece size : 50x100x120 mm
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Ad Rd Time
Rough D32, R10 1500 2800 1.0 16 44 min
Semi-Finish R4.0 Ball 8000 3600 0.6 - 15 min
Finish
R3.0 Ball 12000 4500 0.15 - 90 min
R2.0 Ball 13000 4000 0.15 - 15 min
R1.0 Ball 15000 2000 0.1 - 15 min
R0.5 Ball 20000 1500 0.1 - 20 min
Total 3H 19min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : SM45C
Work piece size : Ø 295.3 x 390 mm
Cutting Fluid : Air & Coolant
Process Tool N (rpm) F (mm/min) Ad (mm) Rd (mm) Time (min)
Rough
3+2 Roughing D50R8 Cutter 1,600 1800 1.5 32.5 125Min
Top Roughing D25R1 Cutter 3,600 3000 1 20 30Min
5X Swarf D50R8 Cutter 1,600 1800 2 - 23Min
Semi-Finish
3+2 Bottom D16R8 BEM 5,000 2400 4 2 15Min
Side Face D12 FEM 4,000 1200 2 - 2Min
Side Face D25 FEM 2,000 400 40 - 23Min
Finish
Out Facing D50R8 Cutter 1,800 600 2 - 7Min
Out Facing D60 Cutter 800 400 3 - 6Min
Facing(Tip) D20 FEM 1,500 200 5 - 6Min
Facing(Tip) D25 FEM 2,000 400 20 - 4Min
Angled Face R5 BEM 12,000 3600 0.5 - 18Min
Bottom Face D10R2 Endmill 8,000 3000 2 - 12Min
Top Rest D12 FEM 4,000 1200 5 - 1Min
Side Face D25 FEM 1600 400 75 - 11Min
Hole
cutting
D8 DR D8 FEM 4,000 200 6 - 6Min
D12.1 DR D12 FEM 3,000 200 8 - 3Min
D13.8 DR D14 FEM 2,500 200 6.5 - 1Min
D19.3 DR TOP D20 FEM 1,500 100 14.1 - 2Min
D19.3 DR SIDE D20 U-DR 1,500 100 14.1 - 6Min
D30.3 DR D30 U-DR 1,200 80 40 - 3Min
D26 DR D26 U-DR 1,500 80 45 - 4Min
Total 5H 8 min
Application HS-M272-R2.3-20120925
Machine : M2-5AX
Material : Titanium ELI64V
Work piece size : Ø 39 x 30 mm
Cutting Fluid : Oil Mist
Process Tool N (rpm) F (mm/min) Ad (mm) Time
Rough R3.0 Ball 8000 2400 0.3 29 min
R2.0 Ball 12000 2400 0.1 6 min
Finish R1.5 Ball 12000 2400 0.1 20.5 min
R1.5 Ball 8000 2400 0.1 0.5 min
Total 56 min
Application HS-M272-R2.3-20120925