TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 1 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
TOYODA FA-800 40 HP Direct Drive 447 Ft Lbs Horizontal Machining Center
Fanuc 31i-MB Control 6,000 RPM High Power Direct Drive Spindle (15 ~ 6,000 RPM, 40 -HP NC 4th Axis 360,000 Position Rotary Indexing Table Coolant Thru Spindle System 300psi Sixty (60) tool automatic tool changer Tooling Diameter & Length 15.75” X 31.5” All Box Ways Construction X, Y and Z Ethernet (RJ45) Interface Machine Apron at Pallet Change with Chip Wash Gun External Large Capacity Coolant Thru Spindle Double Filtration System 50-Taper Spindle with Coolant Ring around Spindle nose for better Flushing Chip Augers on both sides of Table with Hinged Type Chip Conveyor Fully Enclosure Included with Roof Enclosure and Splash Guarding Spindle Oil Chiller unit
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 2 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
Toyoda Machinery USA - JTEKT Group
316 W. University Drive
Arlington Heights, IL 60004
Toll Free: 800-257-2985 Main: 847-253-0340 Fax: 847-253-0540 Website: www.toyoda.com
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 3 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
FA800 MACHINE SPECIFICATIONS
Pallet Size 31.5" x 31.5" (800 x 800 mm)
Rotary Table Index Increments 1 Degree
Work Table Travel (X Axis) 53.1” (1,350 mm)
Spindle Head Vertical Travel (Y Axis) 45.2” (1,150 mm)
Column Cross Travel (Z Axis) 45.2” (1,150 mm)
Rapid Traverses (X, Y and Z Axes) 944 ipm (24 M / min)
Pallet Height from Floor 51.2" (1,300 mm)
Spindle Gauge Line to Rotary Table Center 7.9" ~ 53.1" (200 ~ 1,350 mm)
Spindle Center to Top Face of Pallet 2.0" - 47.2" (50 ~ 1,200 mm)
Maximum Work Envelope Ø63.0" x 51.2" ( Ø1,600 x 1,300 mm)
Maximum Work Height 51.2" (1,300 mm)
Cutting Feedrate (X, Y and Z Axes) .04 ~ 944 ipm (1 ~ 24 M / min)
Spindle Speed (Infinitely Variable) 35 ~ 6,000 RPM
Spindle Diameter (Front Bearing ID / 6,000 RPM Spindle) 4.33" (110 mm)
Spindle Nose Taper ISO R297 #50
Type of Tool Stored Holder: CAT #50 Taper / Pullstud: MAS Type I P50T
Standard Tool Storage Capacity Sixty (60)
Maximum Tool Size (Diameter x Length) Ø10.63" Cylindrical / 15.75" Boring Tool x 31.5" ( Ø270 / 400 x 800 mm)
Maximum Tool Weight 77 lbs. (35 kg)
Table Indexing Time 90º / 5 sec; 180º / 7.2 sec.
Tool to Tool Change Cycle Time 2.0 sec. (33 lbs / 15 kg)
Tool Selection Random; 3 Poc / Sec.
Spindle Drive Motor (6,000 RPM Spindle) AC 40 HP (30 kW) for 30 min. / AC 30 HP (22 kW) cont.
Spindle Torque 440 ft-lb (61 kgm) / 35 ~ 350 rpm
Standard Floor Space 191" X 301" (4,856 x 7,652 mm)
Pallet Change Time 37 sec.
Machine Weight 61,100 lbs. (27,713 kg.)
Oil (6,000 RPM Spindle):
● Hydraulic Oil: Mobil DTE Oil Light 16.6 gal. (63 liter)
● Slideway Lubrication: Mobil Vacuoline 1405 1.5 gal. (5.5 liter)
● Spindle Bearing Lubrication: Mobil Velocite #6 .76 gal. (2.9 liter)
● Spindle Cooling: Mobil Velocite #3 9.2 gal. (35 liter)
● Table Lubrication: Mobil Vacuoline 1405 1.1 gal. (4 liter)
Air Source 56 ~ 70 psi (4 ~ 5 kgf / cm²)
Power Capacity (Machine Wired: 208V - Transformer Not Included) 79 kVA
Linear Position Accuracy ± .00012" (± 0.003 mm) full stroke
Linear Repeatability ± .00006" (± 0.0015 mm)
Rotary Table Index Accuracy ± 3 arc seconds
Maximum Work Load on the Pallet 5,500 lbs. (2,500 kg)
Allowable Thrust Load (6,000 RPM Spindle) 3,303 lbs. (1,500 kg)
FA800 BASE PRICE $775,000.00
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 4 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
1) Automatic Air Blow Spindle Nose Cleaner
2) Automatic Centralized Lubricator
3) Automatic Power Shut Off
4) Automatic Pallet Changer with Two (2) T-Slotted Pallets
5) Automatic Spindle Orientation
6) Chip Wash Coolant
7) Coolant / Rejected Oil Separator
8) Cycle Lamp (Red, Yellow, Green)
9) FANUC 31i MA CNC Control
10) Hand Held Splash Gun
11) Hydraulic Power Unit
12)
In Machine Auger which Removes Chips to Automatic Lift-Up Type Front Discharge Chip Conveyor with 50" Discharge Height
13) Installation Accessories
14)
Isolated Re-Circulating Coolant Supply Unit, Including 279 Gallon Coolant Reservoir with (2) Pumps for Flood Coolant and Chip Wash. The System Includes a Take Up Type Hinged Belt Chip Conveyor Suitable for Steel, Cast-Iron and Some Non- Ferrous Material Applications, Front Discharge is Standard. Note: When the Coolant Thru Spindle Option is Purchased, a Third Pump (300 PSI Capacity) and a 25 Micron Bag Filter is Added To The System.
15) Parts Counter (LCD Display)
16) Run Hour Display (LCD Display)
17) Shipping Bracket
18) Spindle and Axis Load Meter (LCD Display)
19) Spindle Oil Cooling Unit
20) Spindle RPM Meter (LCD Display)
21) Splash Guard
22) Work Area Lamp
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 5 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
10.4 ” Color LCD / MDI Unit
PC 64KB Ladder Display
Control Axis: 3 Axes Simultaneously Controllable
Interpolation: Linear and Circular
Dimensioning Data Input: Incremental and / or Absolute (G90, G91)
Minimum Programmable Value: 0.001 mm (0.0001 inch)
Maximum Programmable Value: ± 9,999.999 mm (999.9999 inch)
Tape Code: EIA or ISO (8-Channel Black Paper Tape)
Spindle Drive Motor: AC Variable Frequency
Axis Drive Motors: AC Servo
Position Feedback: Absolute Pulse Encoders
Cutting Feedrate Function: F 4.1, Direct Command
Spindle Speed Override: 0 - 120% in 10% Increments
Spindle Speed Functions: S-Coded, 5-Digit Direct Command
Miscellaneous Functions: M-Coded, 2-Digit
Tool Functions: T-Coded, 3-Digit (Socket Number Commands)
Other Functions: G, H, D, etc
Manual Pulse Generator
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 6 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
1) 160m / 64k (Memory)
2) 2nd Reference Position Return
3) 63 Registerable Programs
4) Absolute / Incremental Programming
5) Actual Cutting Feedrate Display
6) Alarm Display
7) Automatic Acceleration / Deceleration , Rapid Traverse : Linear , Cutting Feed : Exponential
8) Automatic Coordinate System Setting
9) Automatic Operation (Memory)
10) Automatic Tape Code EIA / ISO Recognition
11) Auxiliary Function Lock
12) Axes Names (X, Y, Z, U, V, W, A, B, C)
13) Backlash Compensation
14) Backlash Compensation for Each Rapid Traverse and Cutting Feed
15) Basic Function
16) Buffer Register
17) Circular Interpolation
18) Circular Interpolation by R Programming
19) Clock Function
20) Control In / Control Out
21) Coordinate System Setting
22) Current position Display.
23) Cutting Feedrate Clamp
24) Cutting Mode
25) Data Protection Key
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 7 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
26) Decimal Point Programming / Pocket Calculator Type Decimal Point Programming
27) Diameter / Radius Programming
28) Digital Servo Function
29) Display of Hardware and Software Configuration
30) DNC Operation by Memory Card
31) Dry Run
32) Dwell
33) Emergency Stop
34) Erase CRT Screen Display
35) Exact Stop
36) Exact Stop Mode
37) Expanded Axes Name
38) Extended Part Program Editing
39) External Key Input
40) External Work Piece Number Search
41) Failure Diagnosis
42) Feed for Reference Position Setting
43) Feed Per Minute
44) Feedrate Override
45) Flexible Feed Gear
46) Follow-Up
47) Help Function
48) High Speed M / S / T Interface
49) HRV Control
50) Incremental Feed
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 8 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
51) Input Unit 10 Time Multiply
52) Integrated Ethernet
53) Interlock
54) Jog Feed
55) Jog Override
56) Label Skip
57) Least Input Increment
58) Linear Acceleration / Deceleration after Cutting Feeding Interpolation
59) Linear Interpolation
60) Machine Condition Selection Function (Selection 1-10 of High Speed Precision Settings)
61) Machine Lock
62) Maintenance Information Screen
63) Manual Absolute On and Off
64) Manual Intervention and Return
65) Manual Reference Position Return
66) Maximum Programmable Dimension (+/- 9 digit, R, J, K: +/- 12 digit)
67) MDI Operation
68) MDI Unit
69) Memory Card Input / Output
70) Multiple Command of Auxiliary Function
71) Operating Monitor Display
72) Operation History Display
73) Optional Block Skip 1
74) Over Travel
75) Override Cancel
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 9 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
76) Parameter Setting and Display
77) Parameter Setting Support Display
78) Parity Check
79) Part Program Editing
80) Periodic Maintenance Screen
81) Plane Selection
82) PMC Function
83) Positioning
84) Program Display
85) Program File Name (32 letters)
86) Program Number Search
87) Program Protect
88) Programmable Data Input
89) Programmable Parameter Input
90) Rapid Traverse Override
91) Rapid Traverse Rate (Least Input Increment B)
92) Reference Position Return (G28)
93) Reference Position Return Check (G27)
94) Reference Position Setting without Dog
95) Reference Position Shift
96) Rotary Axis Designation
97) Rotary Axis Roll-over
98) Screen Hard Copy
99) Self-diagnosis Function
100) Semi Automatic Tool Length Measurement
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 10 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
101) Sequence Number
102) Sequence Number Search
103) Servo Information Display
104) Servo Off / Mechanical Handle Feed
105) Servo Waveform Display
106) Servo Waveform Display
107) Single Block
108) Spindle Speed Function
109) Status Display
110) Status Output Signal
111) Stored Stroke Check 1
112) Sub Program Call
113) Tangential Speed Constant Control
114) Tool Function (T8- digit): Limited to Max. Pocket # without Additional Options
115) Tool Length Compensation
116) Torque Limit Skip
117) Touch Panel Control
118) Waiting Function
119) Wrong Operation Prevention Function
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 10 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
Toyoda Additional Package (Standard)
1) 10.4” Color LCD with Touch Panel
2) 250 Registerable Programs
3) 3rd / 4th Reference Position Return
4) 99 Tool Offsets
5) Addition of Custom Macro Common Variables (#100 – #199, #500 – #900)
6) AI Contour control I
7) Automatic Corner Deceleration
8) Bell-Shaped Acceleration / Deceleration After Cutting Feed Interpolation
9) Bell-Shaped Acceleration / Deceleration Look Ahead Interpolation
10) Bidirectional Pitch Error Compensation
11) Bi-directional Pitch Error Compensation
12) C Language Executer Additional SRAM
13) C Language Executor
14) Canned Cycle For Drilling
15) Control Axis Detach
16) Controlled Axes Expansion
17) Coordinate System Rotation
18) Custom Macro
19) Custom Software Capacity 2MB
20) Direct Input of Work Piece Origin Offset Value Measured
21) External Data Input
22) Feedrate Clamp Based on Arc Radius
23) Helical Interpolation
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 11 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
STANDARD EQUIPMENT SUPPLIED WITH MACHINE
STANDARD FEATURES SUPPLIED WITH FANUC 31i MA CONTROL
Toyoda Additional Package (Standard)
24) High-speed HRV Function
25) Inch / Metric Conversion
26) Manual Handle Feed
27) Multi-Language Display (English)
28) Part Program Storage Capacity (total of all paths) 128 Kbyte
29) Position Switch
30) Power-mate CNC Manager
31) PROFIBUS
32) Program Restart
33) Reader / Puncher Interface
34) Rigid Tapping
35) Run Hour and Parts Count Display
36) Simultaneously Controlled Axes Expansion
37) Spindle Orientation
38) Spindle Output Switching Function
39) Spindle Serial Output
40) Stored Pitch Error Compensation
41) Stroke Limit Check Before Move
42) Tandem Control
43) Tape Format for FS 15
44) Tool Offset Memory C
45) Work Piece Coordinate System (G52 – G59)
46) Work Piece Coordinate System Preset
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 12 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
STANDARD TRAINING SUPPLIED WITH MACHINE
TRAINING FURNISHED WITH EACH MACHINE
AT TOYODA MACHINERY USA
ARLINGTON HEIGHTS, ILLINOIS
1. Basic Programmer Training
Basic Programming Training Class which is intended for the first time programmer with basic machining knowledge. Teaching of the machine axes, all codes, block format and program composition are covered by writing sample programs.
Per Machine: Two (2) Persons Included per Machine
Class Length: Five (5) Days / Eight (8) Hours per Day
2. Maintenance Training
Toyoda Maintenance Training Classes offer the maintenance man intensive instruction of theory of operation, troubleshooting, and preventive maintenance.
Per Machine: Two (2) Persons Included per Machine
Class Length: Four (4) Days / Eight (8) Hours per Day
3. Special Options Training
Toyoda Options Class offering specific instruction on OP Supporter, Adaptive Control, Auto Tool Length Measurement, Rigid Tap and 8-Digit Tool Code.
Per Machine: Two (2) Persons Included per Machine
Class Length: One (1) to Two (2) Days / Eight (8) Hours per Day
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 13 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
STANDARD TECHNICAL DOCUMENTATION
SUPPLIED WITH MACHINING CENTER
MANUAL NAME MEDIA QTY
Maintenance TMU - CD 1 Programming TMU - CD 1 Tooling TMU - CD 1 Operation TMU - CD 1 Hydraulic / Pneumatic TMU - CD 1 Parts TMU - CD 1 Touch Sensor (If Option Purchased) TMU - CD 1 Fanuc Operation and Programming GE INFOLINK - CD 1 Parameters GE INFOLINK - CD 1 Spindle Manual GE INFOLINK - CD 1 Digital AC Servo Maintenance GE INFOLINK - CD 1 Conveyor Operation TMU - CD 1 Electrical Drawings TMU - CD & Hard Copy 1 31i Ladder TMU - CD & Hard Copy 1
NOTE: Above listed manuals, on two Compact Discs, are provided with the machine.
Additional quantities of specific manuals can be provided at additional cost.
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 14 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
FANUC 31i MA CNC CONTROL OPTIONS
Part Program Storage Options
CPPS31I.01 1) Part Program Storage Capacity 256 Kbyte (640m) $ 340
In Lieu of 320M (1,049 ft.) Includes 500 Registerable Programs
CPPS31I.02 2) Part Program Storage Capacity 512 Kbyte (1,280m) $ 680 In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs
CPPS31I.03 3) Part Program Storage Capacity 1,024 Kbyte (2,560m) $ 1,020 In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs
CPPS31I.04 4) Part Program Storage Capacity 2,048 Kbyte (5,120m) $ 1,360 In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs
CPPS31I.05 5) Part Program Storage Capacity 4,096 Kbyte (10,240m) $ 1,700 In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs
CPPS31I.06 6) Part Program Storage Capacity 8,192 Kbyte (20,480m) $ 3,355 In Lieu of 320M (1,049 ft.) Includes 1,000 Registerable Programs
CPPS31I.07 7) Registered Program Number Expansion Only available @ 2,560m and above $ 680 2,560m (1 Meg) = 2,000 / 5,120m (2 Meg), 10,240m (4 Meg) and 20,480m (8 Meg) = 4,000
Tool Offsets and Management
CTM31I.01 8) Tool Offset Pairs (200) In Lieu of 99 Sets $ 340 CTM31I.02 9) Tool Offset Pairs (400) In Lieu of 99 Sets $ 680 CTM31I.03 10) Tool Offset (499), In Lieu of 99 Sets $ 1,020 CTM31I.04 11) Tool Offset Pairs (999), In Lieu of 99 Sets $ 1,695 CTM31I.05 12) Tool Offset Pairs (2,000), In Lieu of 99 Sets $ 2,375 CTM31I.14 13) Tool Life Management - 128 Sets $ 1,020 CTM31I.15 14) Tool Life Management - 512 Sets $ 2,375 CTM31I.09 15) 3-Dimensional Tool Compensation $ 2,035 CTM31I.10 16) Operation Supporter – OP20P (See OP Supporter Supplement for Additional Options) $ 4,065 CTM31I.11 17) Operation Supporter – OP20T (See OP Supporter Supplement for Additional Options) $ 5,700 CTM31I.12 18) Operation Supporter – OP20A (See OP Supporter Supplement for Additional Options) $ 11,255
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 15 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
FANUC 31i MA CNC CONTROL OPTIONS
High Speed High Accuracy Functions
CHS31I.01 19) AI Precision Control II (Reduces Block Processing Time to 2 ms, Increases Buffer to 200 blocks). $ 4,075 CHS31I.02
20) High Speed Processor (Reduces Block Processing Time to .4 ms, Increases Buffer to 600 blocks). Requires the Additional Purchase of AI Precision Control II.
$ 4,400
CHS31I.03 21) 1,000 Block Look-Ahead (Requires AI Precision Contour Control II with High Speed Processor) $ 2,035 CHS31I.05 22) Nano Smoothing $ 1,695 CHS31I.06 23) Smooth Interpolation $ 3,390 CHS31I.07 24) NURBS Interpolation $ 3,390
I/O Devices
CIO31I.01 25) 1,024 Meg (1 Gig) Data Server $ 3,315 CIO31I.02 26) Data Server Buffer Mode (Requires Data Server) $ 680 CIO31I.03 27) High Speed Serial Bus (Requires Customer Supplied PC) Requires Quote CIO31I.04 28) High Speed Serial Bus (Includes PC and Industrial Enclosure) Requires Quote CIO31I.05 29) Remote Buffer with Serial Board $ 680 CIO31I.07 31) External Reader/ Puncher Connection / 25 Pin RS232 Port $ 1,350
Interpolation Options
CINT31I.01 32) Cylindrical Interpolation $ 1,020 CINT31I.02 33) Involute Interpolation $ 1,695 CINT31I.03 34) Conical / Spiral Interpolation $ 3,390 CINT31I.04 35) Polar Coordinate Interpolation $ 1,020 CINT31I.05 36) Hypothetical Axis Interpolation $ 2,715
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 16 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
FANUC 31i MA CNC CONTROL OPTIONS
Workpiece Coordinate Systems
CWC31I.01 37) Rotary Dynamic Fixture Offsets $ 2,035 CWC31I.02 38) Workpiece Coordinate System – 48 Sets $ 1,020 CWC31I.03 39) Workpiece Coordinate System – 300 Sets $ 1,695
Operation Support Functions
COSF31I.01 40) Manual Handle Interruption $ 680 COSF31I.02 41) Machining Time Stamp $ 680 COSF31I.03 42) Optional Block Skip Addition by Push Button Switch (2 - 9 by Push Button) $ 850 COSF31I.04 43) Sequence Number Comparison and Stop $ 340 COSF31I.05 44) Graphic Display $ 1,695
Programming Support Functions
CPSF31I.13 45) Multi Step Skip Function (Required when more than one of the following; Toyoda Conductive System, Spindle Probe, Tool Measure System Installations is Ordered). $ 1,020
CPSF31I.01 46) Automatic Corner Override $ 1,360 CPSF31I.02 47) Chamfering Corner R $ 680 CPSF31I.03 48) Polar Coordinate Command $ 1,020 CPSF31I.04 49) Programmable Mirror Image $ 850 CPSF31I.05 50) F1 - Digit Feedrate $ 2,035 CPSF31I.06 51) Scaling Via G50 / G51 $ 1,695 CPSF31I.07 52) Single Direction Positioning $ 680 CPSF31I.08 53) Inverse Time Feed $ 1,020 CPSF31I.09 54) Inclination Compensation $ 2,715 CPSF31I.10 55) Adaptive Control Function (Macro, not a Function of OP Supporter) $ 2,290 CPSF31I.11 56) Adaptive Control Function (Requires OP20T or OP20A) $ 840 CPSF31I.12 57) Adaptive Control Function with Condition Management (Requires OP20T or OP20A) $ 1,680
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 17 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
MACHINE OPTIONS
Table Options
MTO800.31I.01 1) NC 4th Axis 360,000 Position Rotary Indexing Table $ 23,665
Tool Storage and Retrieval
MTS800.31I.01 2) One Hundred Twenty (120) Chain Type Tool Storage Magazine, In Lieu of Sixty (60) Tool Storage Magazine
$ 60,440
MTS800.31I.02 3)
One Hundred Ninety (190) Chain Type Tool Storage Magazine, In Lieu of Sixty (60) Tool Storage Magazine
$ 131,050
MTS800.31I.03 4) Two Hundred Forty (240) Chain Type Tool Storage Magazine (120 Tool Storage x 2 Magazines), In Lieu of Sixty (60) Tool Storage Magazine
$ 189,160
MTS800.31I.05 5) HSK A-100 Tool Pot Modification for Chain Magazine (Per Tool) $ 350
MTS800.31I.04 6)
MTS800.31I.06 7)
Three Hundred Eight Eighty-Four (384) Tool Storage Double Matrix Magazine. Includes 256 Kbyte (640m) Part Program Storage Capacity (CPPS311.01), In Lieu of Sixty (6) Tool Storage Magazine
Tool ID System with Read / Write Head (Requires OP20T and OP20T Options. Expired Tool Magazine Index, Tool Status Updating and Tool ID Function are not Included and must be Purchased Separately).
$ 335,190
$ TBD
Coolant Systems / Options
MCS800.31I.14 8) Coolant-Thru-Spindle System Includes: 300 PSI Pump, Large Bag Filter, Pressure Differential Switch to Provide Control Alarm, An Additional Float Switch, Solenoid Valve,
$ 15,010
and an Additional Coolant Pump (9 GPM @ 300 PSI). Includes all Machine Side Components (Drawbar, Rotary Coupling, and Various Valves, Piping Arrangements, Lines and Related Components. MCS800.31I.11 9) High Pressure Coolant-Thru-Spindle (Up To 1,000 PSI) 8.5 Gpm Pump with Relief Valve
Calibrated for 500 ~ 1,000 PSI, In Lieu of 300 PSI Pump (Must purchase CTS Spindle Option) $ 11,850
Manually Adjustable. A Relief Valve for 200 - 500 PSI is Available Upon Request at Time of Order. The System Includes High Pressure Coolant Lines, Fittings and a Nitrogen Charged Pulsation Suppressor to Dampen Vibration (Must Purchase CTS Spindle Option).
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 18 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
MACHINE OPTIONS
Coolant Systems / Options
MCS800.31I.06 10) 25μm Bag Filter for Coolant Thru the Spindle on Barnes and Mayfran Coolant Systems $ 3,225
MCS800.31I.09
11) Magnetic Chip Conveyor, Rear Discharge for Basic Coolant System (Refer to Standard Equipment, Item 14).
$ 15,810 MCS800.31I.10 12) Overhead Coolant Shower $ 2,640 MCS800.31I.13 13) CTS Flow and Pressure Monitor $ 3,480
Spindle Options
MSO800.31I.01 14) 6,000 RPM High Power Gear Head Spindle (15 ~ 6,000 RPM 60 / 50 HP), In Lieu of 6,000 RPM Spindle $ 70,850
MSO800.31I.07 15) 8,000 RPM High Torque Spindle, In Lieu of 6,000 RPM Spindle $ 41,485 MSO800.31I.02 16) 15,000 RPM High Speed Spindle (50 ~ 15,000 RPM 30 / 25 HP),
In Lieu of 6,000 RPM Spindle $ 17,725
MSO800.31I.03 17) 15,000 RPM High Speed Spindle (50 ~ 15,000 RPM 40 / 35 HP), In Lieu of 6,000 RPM Spindle $ 26,670
MSO800.31I.05 18) HSK A-100 Spindle Modification for All Series Spindles $ 13,410 MSO800.31I.06 19) Spindle Run Hour Meter $ 380 MSO800.31I.08 20) Big Plus Modification for All Series Spindles $ 5,735
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 19 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
MACHINE OPTIONS
Probing Options
MPO800.31I.01 21) OMP60 (Optical) Includes: $ 13,840
(Consumes approximately 65KB (160m) of memory)
• OMP60 Hardware Kit, OMP60 Probe Head and Styli
• Inspection Plus Software
› Single Surface Measurement X, Y, Z
› Web / Pocket Measure
› Find Internal / External Corners
› 3 Point Boss / Bore Measure
› Angled Surface Measure
› 4th Axis X or Y Measurement
› Stock Allowance (Measures Min. / Max Stock Condition of a Surface)
› All Measure Cycles have Print Data (memory card)
• Includes Easyset Software
This Software Allows the Machine Operator to Easily Pick Up Fixture or Part Surfaces and Establish Offsets.
Multi Step Skip Function Required When Combining Conductive System, Spindle Probe, Tool Measurement System or Broken Tool Detection Installations
MPO800.31I.08 22) RMP60 (Radio Transmission) Includes: $ 16,760
(Consumes approximately 65KB (160m) of memory)
• RMP60 Hardware Kit, RMPP60 Head and Styli
• Inspection Plus Software
› Single Surface Measurement X, Y, Z
› Web / Pocket Measure
› Find Internal / External Corners
› 3 Point Boss / Bore Measure
› Angled Surface Measure
› 4th Axis X or Y Measurement
› Stock Allowance (Measures Min. / Max Stock Condition of a Surface)
› All Measure Cycles have Print Data (Memory Card)
• Includes Easyset Software
This Software allows the Machine Operator to Easily Pick Up Fixture or Part Surfaces and Establish Offsets.
Multi Step Skip Function Required When Combining Conductive System, Spindle Probe, Tool Measurement System or Broken Tool Detection Installations
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 20 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control 12-27-2013
MACHINE OPTIONS
Probing Options
MPO800.31I.07 23) TRS2 Laser Broken Tool Detection $ 9,205
(Consumes approximately 40KB (100m) of memory)
Multi Step Skip Function Required When Combining Conductive System, Spindle Probe, Tool Measurement System or Broken Tool Detection Installations
MPO800.31I.05 24) Toyoda Touch Sensor Conductivity System $ 8,420
• Part Identification by Tool Contact
• Surface Identification by Tool Contact for Depth Control
• Auto Gap Elimination
• Broken Tool Detection
• Tool Length Compensation
Multi Step Skip Function Required When Combining Conductive System, Spindle Probe, Tool Measurement System or Broken Tool Detection Installations
MPO800.31I.06 25) Laser Tool Measurement System $ 18,425
(Consumes approximately 40KB (100m) of memory)
Automatic Measurement of Tool Length, Diameter, and Broken Tool Detection Probe Head Mounted in the Lower Right Hand Corner of Work Envelope. Some Axis Stroke is Effected with this Option. There is a Work Envelope Restriction or Loss of (75 mm) 2.953” and on X-Negative (Control Side) Restriction or Loss of X = (50 mm) 1.969".
High Accuracy Options
MHA800.31I.01 26) Linear Scale Feedback for X, Y and Z Axes $ 23,665 MHA800.31I.02 27) Rotary Scale Feedback for B Axis $ 28,885
Miscellaneous Options
MMO800.31I.01 28) Cycle End Alarm $ 745 MMO800.31I.02 29) Parts Counter $ 380 MMO800.31I.05 30) Cooling for Ball Screw Center $ 19,720 MMO800.31I.03 31) High Volume Chip Removal System that is “Customized” to Your Parts, Material, Fixtures, $ 6,560 Application and Program. A Toyoda Service Engineer Will Evaluate Your Unique Chip Concerns and Provide Additional Piping, Hoses, Special Augers (if needed), Nozzles, Shower Intervals (if Overhead Shower is Purchased), and Extra Coolant Guns. Price Includes Engineer’s On-Site Visit, Parts Labor and Training. MMO800.31I.04
32) Hydraulic Oil Cooling Unit (3,000 Kcal) $ 12,100
MMO800.31I.06
33) Cooling for Column $ 21,000
MMO800.31I.07 34) Automatic Lift-Up Type Rear Discharging Chip Conveyor with 50" Height Beside the Magazine (All $ 1,875 Types Except Magnetic) MMO800.31I.08 35) Air Blow by Flood Nozzle - Provides Compressed Air Blast (or Coolant) by Separate M-Code $ 2,140 Through the Coolant Nozzles in the Spindle Face. This Option has a 125 PSI Limit.
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 21 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control
MACHINE OPTIONS
Miscellaneous Options
MMO800.31I.10 36) Transformer: 480V to 208V, 75 KVA, 60 Hz $ 4,835 MMO800.31I.11 37) Twenty (20) Hour Dry Run Option. This Option provides a Twenty (20) Hour Dry Run at TMU and $ TBD at the Customer’s Facility. Runoff Criteria will be Reviewed and Quoted as Required. MMO800.31I.13
38) One (1) Paint Color other than Toyoda Standard
$ 10,505 Canadian & Ontario Electrical & Safety Codes ( ESA & PHSR) Inspection and Compliance Toyoda will schedule a licensed Professional Engineering firm to inspect the equipment and MMO800.08V.11 39) submit a report defining any and all issues of regulatory non-compliance. Based on these $ 10,000 findings, Toyoda Machinery USA will resolve all issues for full compliance to both ESA & PHSR regulations. (Per machine/model/ site visit. Horizontal Product line only)
Local Municipality Electrical Code Preparation Inspection Only Toyoda will schedule a licensed Professional Engineering firm to inspect the equipment and MMO800.08V.12 40) submit a report defining any and all issues of regulatory non-compliance. Based on these
findings, Toyoda Machinery USA will review all issues and submit a quotation for full compliance $ 4,000 to the MEC. The customer has the option of contracting TMU (additional PO required), using a 3rd party electrical contractor or performing the work themselves.
* Customers opting not to purchase this service from Toyoda assume the responsibility of inspection & compliance to any Federal, State, Provincial or Local Electrical and Safety regulations.
Pallet Options
MMH800.31I.01 41) One (1) T-Slotted Pallet Specification, In Lieu of Bolt Hole Pattern $ 13,525
Documentation
DOC800.31I.01 42) Additional Electrical Prints (Per Set) $ 550 DOC800.31I.02 43) Additional Sets of Toyoda Manuals Provided on CD’s (Per Set) $ 550 DOC800.31I.03 • Operator $ 220 DOC800.31I.04 • Maintenance $ 220 DOC800.31I.05 • Tooling $ 220 DOC800.31I.06 • Programming $ 220 DOC800.31I.07 • Parts $ 220 DOC800.31I.08 • Chip Conveyor $ 220 DOC800.31I.09 • Lubrication Unit $ 220 DOC800.31I.10 44) Additional RGV, VPP or HPP Manuals Provided on CD’s (Per Set) $ 550 • Toyopuc Manuals $ 220 • Servo Drive Manuals $ 220 • Instruction Manual for the RGV, VPP or HPP $ 220 45) Additional Cell Controller Manuals Provided on CD’s (Per Set) $ 550 DOC800.31I.11 • Level I $ 220 DOC800.31I.12 • Level II $ 220 DOC800.31I.13 • Level III $ 220
Seller is (or would be) prepared
to make shipment, conduct run-offs, et
TOYODA MACHINERY USA CORPORATION
FA800 HORIZONTAL MACHINING CENTER
WITH FANUC 31i MA COMPUTER NUMERICAL CONTROL
MACHINE AND OPTIONS PRICING
Page 22 NOTE: Equipment and Speci f i cat i ons are Subject to Change Wi thout Not i ce. FA800 with 31i Control