Mass Flowmeter Based on theCoriolis Principle forSimultaneous Determintationof Mass, Density andTemperature
TRIO-MASS/TRU-MASS
D184S020U02 Rev. 02 / 05.2001
GeneralThe flow rate of all liquids, slurries and sludges as well as oils, fats, dyes, suspensions, chocolate, butter, bases, Tenside, two phase fluids etc. can be metered with the TRIO-MASS and TRU-MASS flowmeters independent of their electrical conductivity, density, pressure or temperature. The metering system measures the mass, density and temperature of the fluid simultaneously. The me-tering system consists of a flowmeter primary and a converter mounted in a field mount housing or a 19"-Insert.
The Modular ConceptThe basic concept was to effectively combine the flowmeter primary and converter. A wide range of meter sizes, a variety of flow loop materials and process connections as well as specializing on flow, density or batching operations results in optimal adaptation to existing process conditions.
Fig. 1 Mass Flowmeter TRIO-MASS, TRU-MASS
TRIO-MASS / TRU-MASS D184S020U02
Mass Flowmeter
The ABB-Mass Flowmeters TRU- and TRIO-MASS are character-ized by the following design features:
• The flow loop is formed from a single tube without any joints.• Straight through flow with minimal pressure drop.• Insensitive to pipe line vibrations and stresses.• Extended meter life is assured by minimizing tube stresses and
thick wall sections.• Good long term stability.• Special in- and outlet sections are not required (arbitrary
installation orientations). • Independent of flow profile.• Self draining when installed in vertical and horizontal
orientations.• 180 °C fluid temperature.• No electronic assemblies in the flowmeter primary.• Stainless steel flowmeter primary.• µP-controlled converter with keypad entry of process
parameters.• Backlit 2 line LCD display.• Current outputs user configurable for indication of mass, densi-
ty, volume or temperature.• Converter design (FILL-MASS) includes software for fast batch
operations.• Converter design (DENSI-MASS) for high accuracy density
measurements; concentration, calculation of solids content, Brix etc.
• Communication capable on serial data link or HART®-Protoco or Profibus DPl.
• Pulse output active or optocoupler, galvanically isolated• Ex-design: TÜV 99 ATEX 1388X
II 2G EEx em [ib] IIC T2 ... T6II 1/2G EEx emd [ib] IIC T2 ... T6
• Food industry design with sanitary coupling or Tri-Clamp con-nections.
• Maximum cable length between flowmeter primary and converter 300 m.
Principle of OperationWhen masses flow through a vibrating pipe, Coriolis forces are generated which bend and twist the pipe. These very small pipe de-formations are measured by optimally mounted sensors and elec-tronically evaluated. Because the measured phase shift of the sensor signals is proportional to the mass flowrate, the Coriolis Mass Flometer measures the mass flowrate in the flowmeter direct-ly. The metering principle is dependent of the density, temperature, viscosity, pressure and conductivity.
The metering tubes always vibrate at resonance. The resonant fre-quency during operation is a function of the meter tube geometry, the material characteristics of the flowmeter and the mass of the fluid in the metering tube which is also vibrating. It provides an ac-curate measure of the density of the fluid being metered. In sum-mary, it is possible to simultaneously measure the mass flowrate, fluid density and temperature with the Coriolis Mass Flowmeter.
= Angular velocity
= Mass velocitym = Mass
ω
v
= -2m
= Coriolis force
Fc ω v⋅( )
Fc
Movement of thetubes inward,kein Durchfluss
Direction of theCoriolisforces with flowrate andmovement of thetubes inward
Direction of theCoriolis forces withflowrate and movement of thetubes outward
Movement of thetubes outward,no flowrate
Fc
Fc
Fc
Fc
FcFc
Fc
Fc
Fig. 2 Simplified Representation of the Coriolis Forces
Page 2 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
System Design
TRIO-MASShe flowmeter primary consists of two one piece, formed meter tubes oriented in parallel. A twist and bend resistant mounting structure which connects the in- and outlet of the flowmeter is es-pecially designed to isolate the meter tube from external forces and moments.
The in- and outlet ends of the meter tube are welded to flow split-ters. Therefore there is no direct connection to the process connections. This approach minimizes the effects of external vibra-tions on the measurements.
Long life is assured by elimination of weld seams in the highly stressed areas and by hard silver soldering under vacuum the mounts for the meter tube , driver and sensor. Exceptional long term stability is assured by the vacuum stress relieving of the meter tubes.
Straightforward installations, wide flow ranges and a variety pro-cess connections and last but not least, the quick amortization of the costs make the TRIO-MASS an instrument which can be opti-mally applied in production processes.
TRU-MASSWith the TRU-MASS sensor two identically-formed screw-shaped measuring pipes are electromagnetically oscillated to their reso-nance frequency. The corolis forces that occur when flow takes place through the medium, cause a slight deviation in flow rate, which is linearly dependent on the measurement pipes to an oscil-lation axis (vertically standing) standing upright to the measure-ment axis that forces and overlays the pipe movement by the exciter. This movement is traced by two speed sensors and is then electronically evaluated.
Fig. 3 TRIO-MASS Parallel Meter Tube Design
Fig. 4 Double-tube flowmeter primary TRIO-MASS
Fig. 5 Metering LoopTRU-MASS
Page 3 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Assembly and Installation
InspectionBefore installing the flowmeter primary, check for mechanical dam-age due to possible improper handling during shipment. All claims for damage are to be made promptly to the shipper prior to install-ing the meter.Installation Requirements/Design InformationThe TRIO-MASS and TRU-MASS are suitable for in- or outdoor in-stallations. The standard instrument meets the requirements of Protection Class IP67. The flowmeter primaries are bidirectional and can be installed in any orientation (vertical or horizontal), as long as the meter tubes are always completely filled with fluid. The corrosion resistance of fluid wetted parts must be considered.
The following points are to be considered during installation:The preferred flow direction is indicated by the arrow on the flow-meter primary. Flow in this direction will be indicated as positive (a forward/reverse flow calibration is available as on option).
Installation Orientation• The TRIO-/TRU-MASS operates in all orientations. The optimal
installation orientation is vertical with the flow upwards.
Supports• In order the support the weight of the flowmeter primary and to
assure a correct measurement when external effects are present (e.g. vibrations) the flowmeter should be installed in a rigid pipeline. Two brackets or hangers should installed sym-metrically and stress free in close proximity to the process connections.
Shut Off Devices• For setting the system zero shut off devices in the pipeline are
required.- downstream for horizontal installations - upstream for vertical installations
• If possible, shut off devices should be installed up- and down-stream of the flowmeter primary.
Inlet Straight Sections• The Massmeter does not require any flow conditioning
inlet straight sections. Care should be exercised to assure that any valves, gates or sight glasses etc. do not cavitate and are not set into vibration by the flowmeter primary.
System Design Information• The presence of gas bubbles in the fluid can result in
erroneous measurements, particularly in the density measurement. Therefore the flowmeter primary should not be installed at the highest point in the system. Advantageous are installations in low pipeline sections, at the bottom of a u-section of pipeline.
• Long drop lines downstream from the flowmeter primary should be avoided to prevent the meter tube from draining.
• The connecting pipelines should be axially centered to assure a stress free installation
• The flowmeter primary should not come in contact with any other elements. Mounting the housing is not permissible.
• When the cross-section of the connecting pipeline is larger than the flowmeter primary size, suitable standard reducers can be installed.
• If strong vibrations exist in the pipeline they should be damped using elastic pipeline elements. The damping devices must be installed outside of the supported flowmeter section and outside of the section between the shut off devices. The direct connection of flexible elements to the flowmeter primary should be avoided.
• Care should be exercised to assure that any dissolved gases, which are present in many liquids, do not outgas. The minimum back pressure at the outlet should be at least 0.2 bar.
• Assure that operation below the vapor pressure cannot occur when a vacuum exists in the meter tube or for fluids that boil readily.
• The flowmeter primary should not be installed in the vicinity of strong electromagnetic fields, e.g. near motors, pumps, trans-formers etc.
• Multiple flowmeter primaries in the same pipeline or installed in interconnected pipelines should be located far from one another, or, the pipeline must be decoupled to prevent crosstalk.
Zero Adjustment• In order to adjust the zero under operating conditions it must be
possible to reduce the flowrate „ZERO“ while the meter tube is completely filled. A bypass line is optimal when the process cannot be shut down. It is important for accurate measure-ments that during the adjustment there be absolutely no gas bubbles present in the flowmeter primary. Additional advanta-geous conditions during the zero adjustment are that the oper-ating pressure and operating temperature exist in the meter tube.
Fig. 6 Zero Adjustment
Page 4 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Installation Information
Vertical InstallationsThe optimal installation orientation is a vertical installation with an upward flow following Fig. This has the advantage that any solids contained in the fluid will settle downward and gas bubbles will move upward out of the meter tube when the flowrate is zero.Additionally it is easy to drain the meter tube. Deposits can thereby be avoided.
Horizontal Installations
Self Draining Horizontal Installations
Installations in Drop LinesThe installation recommendation shown in following Fig. is only possible if a pipeline reduction or orifice with a smaller cross-sec-tion can be installed to prevent the flowmeter primary from draining during the measurements.
Fig. 7 Vertical Installation, Self Draining (upward flow)
Fig. 8 Horizontal Installation
α
Fig. 9 Self Draining Horizontal Installations, α 2 – 4°
Supply Reservoir
Flowmeter Primary
OrificePipe Reduction
Valve
Product Reservoir
Fig. 10 Installations in Drop Lines
Page 5 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Difficult Installation LocationsThe accumulation of air or gas bubbles in the meter tube can lead to increased inaccuracies. In following Fig. some difficult installations are shown.Installations at the highest point in the system (Figure A) can result in the formation of air pockets which can lead to appreciable inaccuracies.An additional difficult installation is immediately upstream of a free discharge (Figure B) in a drop line.
!Note
Check that the coordination between the flowmeter primary and the converter is correct. The instruments which are to be con-nected together have identical end numbers e.g. X001 and Y001 or X002 and Y002 on the Instrument Tags.
Pressure lossThe resulting pressure loss is a function of the medium character-istics and of the existing flow. For calculation of pressure loss please use the sizing program FLOWCALC.
Fig. A
Fig. B
Fig. 11 Difficult Installation Locations
Page 6 of 39 05.01
TRIO-MASS D184S020U02
Specifications: Flowmeter Primary TRIO.MASS
MaterialsFlow tube, flange: SS 1.4571 (316 Ti), SS 1.4404 (316 L),HC4 2.4610,Housing: Stainless steel 1.4301Connection box: Stainless steel 1.4571 (316 Ti)
Fluid TemperatureStandard: -50 to +180 °CEEx Design: -20 °C to +180 °C
Accuracy Flow±0.15 % of rate ±0.02 % of Qnom
Accuracy DensityStandard calibration: ± 0.005 kg/dm3
Special calibration: ± 0.001 kg/dm3 Reproducibility: ± 0.0001 kg/dm3
Measuring Range, Temperature-50 °C to +180 °C < 1.5 °C-20 °C to +100 °C ± 0.5 °C
Ex-ApprovalII2G EEx em [ib]IIC T2 ... T6 (DN 10 bis DN 40II 1/2G EEx em [ib] IIC T2 ... T6 (DN 50 bis DN 100)
The maximum allowable temperature in relationship to the am-bient temperature, the Temperature Class and the flowmeter size is listed in the following table:
Ambient Temperature-25 to +60 °C, (-20 °C to +60 °C EEx)
Protection ClassIP 67
Electrical ConnectionsScrew terminals Pg 13.5
Cable LengthStandard: max. 300 m; EEx: max. 120 m
Process ConnectionsFlanges (DIN/ANSI)Tri-ClampPipe coupling DIN 11851
Meter Sizes„C“ (DN 10; “D” (DN 15); “E” (DN 20); “F” (DN 25”; “G” (DN 40); “H” (DN 50); “I” (DN 65); “J” (DN 80); “K” (DN 100)
Measuring Range, Density0.5 kg/dm3 to 3.5 kg/dm3
Model Meter Size Tempera-ture Class
Maximum AmbientTemperature
40 °C 50 °C 60 °CMC16 DN 10 / 3/8“
DN 15 / 1/2“T2T3T4T5T6
150 °C140 °C
75 °C40 °C25 °C
150 °C140 °C
75 °C40 °C25 °C
–110 °C75 °C40 °C25 °C
DN 20 / 3/4“DN 25 / 1“DN 40 / 1,5“DN 50 / 2“DN 65 / 2,5“DN 80 / 3“DN 100 / 4“DN 150 / 6“
T2T3T4T5T6
180 °C165 °C100 °C
65 °C50 °C
–160 °C100 °C
65 °C50 °C
–110 °C100 °C
65 °C50 °C
Fig. 12 Flowmeter Primary TRIO-MASS
Page 7 of 39 05.01
TRIO-MASS D184S020U02
Measuring Ranges, Flow
Flow range 1:30Qnom is the flowrate for a pressure drop of approx. 0.5 bar for
water (20 °C)Qmeas for a pressure drop of approx. 2 bar
Meter Size Qmeas [kg/min]Max. Press. Drop 2 bar
Qnom [kg/min]Press. Drop 0.5bar
“C” DN 10 3/8“ 0 - 18 10“D” DN 15 1/2” 0 - 45 22“E” DN 20 3/4” 0 - 75 45“F” DN 25 1” 0 - 125 65“G” DN 40 1 1/2” 0 - 365 185“H” DN 50 2” 0 - 710 350“I” DN 65 2 1/2” 0 -
1450725
“J” DN 80 3” 0 -1890
945
“K” DN 100 4” 0 -3200
1600
0,001
0,01
0,1
1
1 3 10 30 100 300 1000 3000 10 000
DC E F G H I J K
Mass Flowrate [kg/min]
p [b
ar]
∆
Fig. 13 Pressure Drop Curves TRIO-MASS
Page 8 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, DIN/ANSI
FlangeDIN 2635ANSI B16.5ISO 7005
80
L
G
142
B
F
G
80
A
All dim’s in mm
LMeter Size Process Connection DIN 2635
PN 40ANSI150 lb
ANSI300 lb
G G(MC16)
F B A Weight[kg]
„C“ (10)DN 10 493
313 367 83 45 60 9DN 15 (1/2“) 578 593 603DN 10 653 11
„D“ (15) DN 15 (1/2“) 578 593 603 331 385 93 45 76 11DN 20 (3/4“) 683 703 713 13DN 15 (1/2“) 693 708 718 15
„E“ (20) DN 20 (3/4“) 598 618 628 358 412 114 60 89 15DN 25 (1/2“) 698 728 738 16DN 20 (3/4“) 758 778 788 16
„F“ (25) DN 25 (1/2“) 658 688 698 358 412 114 60 89 16DN 40 (1 1/2“) 808 838 893 19
∅
MC16 (EEx)
Fig. 14 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, DIN/ANSI
Page 9 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „L“, DIN/ANSI
LB
80 80G
G
F
142
FlangeDIN 2633DIN 2635ANSI B16.5ISO 7005
A
All dim’s in mm
LMeter Size Process Connection DIN 2633
PN 16DIN 2635
PN 40ANSI150 lb
ANSI300 lb
G G(MC16)
F B A Weight kg]
DN 25 (1“) 879 910 922 20„G“ (40) DN 40 (1 1/2“) 780 810 825 374 428 129 64 90 22
DN 50 (2“) 940 970 980 23DN 40 (1 1/2“) 1045 1075 1090 32
„H“ (50) DN 50 (2“) 940 970 980 403 457 148 80 110 34DN 65 (2 1/2“) 1100 1135 1145 38
„I“ (65)
DN 50 (2“) 1220 1250 1260
429 483 164 97 130
43DN 65 (2 1/2“) 1100 1135 1145 47DN 65(2.4610)
(2 1/2“) 1100 1220 1230 48
DN 80 (3“) 1220 1240 1260 50
„J“ (80)DN 65 (2 1/2“) 1330 1365 1375
456 510 186 108 14056
DN 80 (3“) 1220 1240 1260 58DN 100 (4“) 1450 1480 1500 1520 69
„K“ (100)DN 80 (3“) 1640 1660 1680
500 554 215 131 17084
DN 100 (4“) 1450 1480 1500 1520 91„L“ (150) DN 150 (6“) 1990 2030 2060 2080 613 667 285 190 250 190
MC16 (EEx)
Fig. 15 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “L”, DIN/ANSI
Page 10 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, Pipe Coupling DIN 11851
L
R
g
Threaded Connection
Threaded Connection
Pipe Coupling DIN 1185180
B
80
G
F
G
142
A
All dim’s in mm
MC16 (EEx)
Meter Size Process Connection L g G G(MC16)
F B A R Weight[kg]
„C“ (10)DN 10 Rd 28 x 1/8 475 4
313 367 87 45 6094
7DN 15 / 1/2“ Rd 34 x 1/8 555 4 132DN 10 Rd 28 x 1/8 635 4 138
„D“ (15) DN 15 / 1/2“ Rd 34 x 1/8 555 4 331 385 93 45 76 98 9DN 20 / 3/4“ Rd 44 x 1/6 655 6 148DN 15 / 1/2“ Rd 34 x 1/8 680 4 152
„E“ (20) DN 20 / 3/4“ Rd 44 x 1/6 580 6 371 425 127 66 89 102 13DN 25 / 1“ Rd 52 x 1/6 680 7 152DN 20 / 3/4“ Rd 44 x 1/6 740 6 162
„F“ (25) DN 25 / 1“ Rd 52 x 1/6 640 7 371 425 127 66 89 112 14DN 40 / 1 /2“ Rd 65 x 1/6 786 7 185
∅
Fig. 16 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, DIN 11851
Page 11 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „K“, Pipe Coupling DIN 11851
R
L
g
Threaded Connection
Threaded Connection
Pipe CouplingDIN 11851
80
B
80
G
F
G142
L
A
All dim’s in mm
MC16 (EEx)
Meter Size Process Connection L g G G(MC16)
F B A R Weight[kg]
DN 25 / (1“) Rd 52 x 1/6 860 7 218 16„G“ (40) DN 40 / (1 1/2“) Rd 65 x 1/6 758 7 374 428 129 64 90 164 18
DN 50 / (2“) Rd 78 x 1/6 910 7 241 19DN 40 / (1 1/2“) Rd 65 x 1/6 1025 7 233 28
„H“ (50) DN 50 / (2“) Rd 78 x 1/6 915 7 403 457 148 80 110 177 30DN 65 / (2 1/2“) Rd 95 x 1/6 1066 8 254 34DN 50 / (2“) Rd 78 x 1/6 1203 7 291 40
„I“ (65) DN 65 / (2 1/2“) Rd 95 x 1/6 1078 8 429 483 164 97 130 227 44DN 80 / (3“) Rd 95 x 1/6 1184 8 281 47DN 65 / (2 1/2“) Rd 95 x 1/6 1316 8 319 54
„J“ (80) DN 80 / (3“) Rd 95 x 1/6 1195 8 456 510 186 108 140 258 56DN 100 / (4“) Rd 103 x 1/4 1440 10 381 60
„K“ (100)DN 80 / (3“) Rd 95 x 1/6 1632 8
500 554 215 131 170401 82
DN 100 / (4“) Rd 103 x 1/4 1460 10 314 86
Fig. 17 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “K”, DIN 11851
Page 12 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „C“ to „F“, Tri-Clamp DIN 32676
L
R
G
G
F
80
B
80142
A
All dim’s in mm
MC16 (EEx)
Meter Size Process Connection L G G(MC16)
F B A R Weight[kg]
„C“ (10)DN 10
DIN 32676465
317 371 87 45 6088
6DN 15 540 125DN 10 625 133
„D“ (15) DN 15 DIN 32676 540 335 389 97 45 76 91 9DN 20 645 143DN 15 655 140
„E“ (20) DN 20 DIN 32676 560 371 425 127 66 89 92 12DN 25 660 142DN 20 720 152
„F“ (25) DN 25 DIN 32676 620 371 425 127 66 89 102 13DN 40 775 180
∅
Fig. 18 Dimensions, TRIO-MASS Flowmeter Primary Sizes “C” to “F”, Tri-Clamp DIN 32676
Page 13 of 39 05.01
TRIO-MASS D184S020U02
Dimensions: Flowmeter Primary TRIO-MASS, Sizes „G“ to „K“, Tri-Clamp DIN 32676
B
R
G
G
F
L
8080142
A
All dim’s in mm
MC16 (EEx)
Meter Size Process ConnectionFitting L± 3
G G(MC16)
F B A R Weight[kg]
DN 25 (1“) 840 242 17„G“ (40) DN 40 (1 1/2“) 745 374 428 129 64 90 195 17
DN 50 (2“) 910 278 18DN 40 (1 1/2“) 1010 275 27
„H“ (50) DN 50 (2“) 910 403 457 148 80 110 225 26DN 65 (2 1/2“) 1070 305 27DN 50 (2“) 1190 335 36
„I“ (65) DN 65 (2 1/2“) 1070 429 483 164 97 130 275 37DN 80 (3“) 1176 328 38DN 65 (2 1/2“) 1340 378 45
„J“ (80) DN 80 (3“) 1176 456 510 186 108 140 296 44DN 100 (4“) 1445 430 46
„K“ (100)DN 80 (3“) 1596
500 554 215 131 170440 71
DN 100 (4“) 1445 365 69
Fig. 19 Dimensions, TRIO-MASS Flowmeter Primary Sizes “G” to “K”, Tri-Clamp DIN 32676
Page 14 of 39 05.01
TRIO-MASS D184S020U02
Ordering Information: Flowmeter Primary TRIO-MASS
In addition to the Ordering Number please supply information about your application (see Questionnaire, Page 40)
1) In preparation
Ordering Number MC1Design (primary/converter)Remote DesignEEx, Remote Design
16
CertificationsNone3.1 B per EN 10204FM-Approval1)
3A-Approval
ABCD
Flow Loop MaterialStn. stl. No. 1.4571Stn. stl. No. 1.44041)
Stn. stl. No. 1.4404 (polished)1)
Hastelloy C4Tantalum1)
12345
Flow Ranges [kg/min]Sizes0 - 18 “C” (DN 10) C0 - 45 “D” (DN 15)0 - 75 “E” (DN 20)0 - 125 “F” (DN 25)
DEF
0 - 365 “G” (DN 40)0 - 710 “H” (DN 50)0 - 1450 “I” (DN 65)
GHI
0 - 1890 “J” (DN 80)0 - 3200 “K” (DN 100)
JK
Process Connection SizeDN 6 1/4”DN 10 3/8”DN 15 1/2”DN 20 3/4”DN 25 1”DN 40 1 1/2”
61015202540
DN 50 2”DN 65 2 1/2”DN 80 3”DN 100 4”DN 150 6”
5065801H1F
Process ConnectionFlange DIN PN 16Flange DIN PN 40Flange DIN PN 1001)
Flange JIS B22121)
DFHK
Flange ANSI Cl 150Flange ANSI Cl 300Flange ANSI Cl 6001)
PQR
HousingStandardPressure tight1)
12
HeatingNone (standard)Internal (steam, liquid)1)
AB
CalibrationFlowrate forward / densityFlowrate forward - reverse / densityFlowrate forward / enhanced densityNo flowrate / enhanced densityFlowrate forward - reverse / enhanced density
12345
Instrument TagGermanEnglishFrench
123
Page 15 of 39 05.01
TRU-MASS D184S020U02
Specifications: Flowmeter Primary TRU-MASS
MaterialsFlow loop, flanges: Stn. stl. No. 1.4571, stn. stl. No. 1.4404 electropolished, Tantalum (DN 3), 1.4404Housing: Stn. stl. No. 1.4301Connection box: Stn. stl. No. 1.4571
Fluid TemperatureStandard: -50 to +180 °CEEx Design: -20 °C to + 180 °C
Accuracy Flow±0.25 % of rate ±0.025 % of Qnom
Accuracy DensityStandard calibration: ± 0.005 kg/dm3 Special calibration: ± 0.001 kg/dm3 Reproducibility: ± 0.0001 kg/dm3
Measuring Range, Temperature-50 °C to +180 °C < 1.5 °C-20 °C to +100 °C ± 0.5 °C
Ambient Temperature-25 to +60 °C (-20 °C to +60 °C EEx)
Protection ClassIP 67
Electrical ConnectionsScrew terminals Pg 13.5
Cable LengthStandard: max. 300 m, EEx: max. 120 m
Ex-ApprovalII 2 G EEx em [ib] IIC T2 ... T6
The maximum allowable temperature in relationship to the am-bient temperature, the Temperature Class and the flowmeter size is listed in the following table:
Process ConnectionsFlanges (DIN/ANSI/JIS), Tri-Clamp, Threads (NPT/R),Pipe Couplings DIN 11851, Food Industry Design
Meter SizesDN 3; 6; 15
Pressure RatingPN 40, PN 100
Measuring Range, Density0.5 kg/dm3 to 3.5 kg/dm3
Measuring Range, Flow
Flow range 1:25Qnom is the flowrate for a pressure drop of approx. 1 bar for
water (20 °C)Qmeas for a pressure drop of approx. 1.8 bar
Fig. 20 Flowmeter Primary TRU-MASS
Model Meter Size Tempera-ture Class
Maximum Ambienttemperature
40 °C 50 °C 60 °C10MI2 DN 3 / 3/8“ T2
T3T4T5T6
150 °C140 °C
75 °C40 °C25 °C
150 °C140 °C
75 °C40 °C25 °C
–110 °C75 °C40 °C25 °C
DN 6 / 1/4“DN 15 / 1/2“
T2T3T4T5T6
180 °C165 °C100 °C
65 °C50 °C
–160 °C100 °C
65 °C50 °C
–110 °C100 °C
65 °C50 °C
Meter Size Qmeas (kg/min) Qnom (kg/min)3 0 - 4 36 0 - 21 16
15 0 - 130 100
1
1
0,1
0,01
10
DN 3 DN 6 DN 15 DN 25 DN 40
10
100 1000
Mass Flowrate [kg/min]
p [b
ar]
∆
Fig. 21 Pressure Drop for Water at 20 °C
Page 16 of 39 05.01
TRU-MASS D184S020U02
Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, DIN
L
A
G
F
H
D
Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions WeightkgG A L H F D d k
DN 3 DN 10 - PN 40 DIN 2635DN 10 - PN 100 DIN 2637
174 236 342362
260 172 90100
14 6070
6.97.8
DN 6 DN 10 - PN 40 DIN 2635DN 10 - PN 100 DIN 2637DN 15 - PN 40 DIN 2635DN 15 - PN 100 DIN 2637
244 266 405425411425
330 207 90100
95105
14 60706575
10.611.510.711.6
DN 15 DN 15 - PN 40 DIN 2635DN 15 - PN 100 DIN 2637DN 25 - PN 40 DIN 2635DN 25 - PN 100 DIN 2637
325 286 483497487523
410 248 95105115140
14141418
657585
100
18.119.019.322.1
Cable Connector Pg 13.5
d∅
k
Standard
All dim’s in mm
Fig. 22 Flowmeter Primary DN 3 to DN 15, DIN Flanges
Page 17 of 39 05.01
TRU-MASS D184S020U02
Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, ANSI
Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions WeightkgG A L H F D d k
DN 31/8”
1/2” - Cl 150 ANSI1/2” - Cl 300 ANSI1/2” - Cl 600 ANSI
174 236 378387400
260 172 88.995.295.2
15.7 60.566.566.5
6.67.17.5
DN 61/4”
1/2” - Cl 150 ANSI1/2” - Cl 300 ANSI1/2” - Cl 600 ANSI
244 266 431439453
330 207 88.995.295.2
15.7 60.566.566.5
10.210.711.1
DN 151/2”
1/2” - Cl 150 ANSI1/2” - Cl 300 ANSI1/2” - Cl 600 ANSI1” - Cl 150 ANSI1” - Cl 300 ANSI1” - Cl 600 ANSI
325 286 503512524518531544
410 248 88.995.295.2
108.0124.0124.0
15.715.715.715.719.019.0
60.566.566.579.288.988.9
17.718.218.518.819.820.3
L
A
G
F
H
D
Cable Connector Pg 13.5
d∅
k
Standard
All dim’s in mm
Fig. 23 Flowmeter Primary DN 3 to DN 15, ANSI Flanges
Page 18 of 39 05.01
TRU-MASS D184S020U02
Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, Pipe Coupling DIN 11851, Tri-Clamp ISO 2852
Connection Type: Pipe Coupling DIN 11851 Series 2
Connection Type: Tri-Clamp ISO 2852
MeterSizeDN
ProcessConn. Size
DN
L A G H F Weightkg
3 10 312 236 174 260 172 5.96 15 370 266 244 330 207 9.6
15 25 412 286 325 410 248 17.5
MeterSizeDN
ProcessConn. Size
inch
L A G H F Weightkg
3 1/2” 297 236 174 260 172 5.96 3/4” 350 266 244 330 207 9.6
15 1” 410 286 325 410 248 17.5
Process Connection Process Connection
Plug Pg 13.5 Connector Pg 13.5
All dim’s in mm
Fig. 24 Flowmeter Primary DN 3 to DN 15, Pipe Coupling DIN 11851, Tri-Clamp ISO 2852
Page 19 of 39 05.01
TRU-MASS D184S020U02
Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, Threads (NPT/R)
L
A
G
F
H
Meter Size Process ConnectionThreads
Meter Dimensions WeightkgG A L H F
DN 31/8”
1/4 NPT (105 bar)R 1/4 (105 bar)
174 236 305 260 172 5.7
DN 61/4”
1/2 NPT (105 bar)R 1/2 (105 bar)
244 266 368 330 207 9.6
DN 151/2”
1 NPT (105 bar)R 1 (105 bar)
325 286 398 410 248 17.1
Cable Connector Pg 13.5
Standard
All dim’s in mm
Fig. 25 Flowmeter Primary DN 3 to DN 15, Threads
Page 20 of 39 05.01
TRU-MASS D184S020U02
Dimensions: Flowmeter Primary TRU-MASS, DN 3 to DN 15, JIS B2212
Meter Size Process Connection, Flanges Meter Dimensions Flange Dimensions WeightkgG A L H F D d k
DN 3 DN 10 DN 10/10 kDN 15 DN 15/10 k
174 236 342 260 172 9095
15 6570
6.87.2
DN 6 DN 10 DN 10/10 kDN 15 DN 15/10 k
244 266 405411
330 207 9095
15 6570
10.510.8
DN 15 DN 15 DN 15/10 kDN 25 DN 25/10 k
325 286 483487
410 248 95125
1519
7090
18.319.7
L
A
G
F
H
D
Cable Connector Pg 13.5
d∅
k
Standard
All dim’s in mm
Fig. 26 Flowmeter Primary DN 3 to DN 15, JIS B2212
Page 21 of 39 05.01
TRU-MASS D184S020U02
Ordering Information: Flowmeter Primary TRU-MASS
In addition to the Ordering Number please supply information about your application (see Questionnaire, Page 39).
Footnotes see Page 23
Ordering NumberStandardEEx
10MM210MI2
Flow Loop MaterialStn. stl. No. 1.4571Stn. stl. No. 1.4404, interior polishedStn. stl. No. 14404Tantalum2)
Other materials
12459
Meter Sizes (Flow Loop)DN 3 (1/8”)DN 6 (1/4”)DN 15 (1/2”)
020304
Design Level AProcess Connection1/4” (Threads)DN 10DN 15 (1/2”)DN 25 (1”)DN 20 (3/4”)3)
ABCDG
Connection Type Pressure RatingFlange DIN PN 404)
Flange DIN PN 1004)
Flange ANSI Cl 1504)
Flange ANSI Cl 3004)
Flange ANSI Cl 6004)
Flange JIS B22124)
Threads NPT PN 1004)
Threads R PN 1004)
Tri-Clamp4)
Pipe coupling DIN 118514)
Others
0204050607121415161899
AccessoriesNoneOthers
AZ
Housing StyleStandard, stainless steelOthers
19
CertificationsStandard (none)EEx ib IIC T43.1B per EN 10204FM-Approval3AEEx and EN 10204 (3.1B)Others
ABCDEFZ
Instrument TagGermanEnglishFrench5)
Others
1239
CalibrationStandard flowrate / standard density (3 flow points. forward)Special flowrate / standard density (5 flow points. forward/reverse)Special density / standard flowrateSpecial density / no flowrateSpecial density / special flowrateOthers
ABCDEZ
Page 22 of 39 05.01
TRU-MASS D184S020U02
1) Upon request2) Only for flow loop size DN 3.3) Only for Tri-Clamp DN 6.4) Process connections (see table below)5) In preparation
Process connections
Conn. Type Meter Size3 6 15
FlangesDIN PN 40 DN 10
DN 15DN 10DN 15
DN 15DN 25
DIN PN 100 DN 10DN 15
DN 10DN 15
DN 15DN 25
ANSI Cl 150 1/2” 1/2” 1/2”1”
ANSI Cl 300 1/2” 1/2” 1/2”1”
ANSI Cl 600 1/2” 1/2” 1/2”1”
JIS B2212 DN 10DN 15
DN 10DN 15
DN 15DN 25
ThreadsR/NPTDIN 11851
1/4”DN 10
1/2”DN 15
1”DN 25
Tri-Clamp 1/2” 3/4” 1”
Page 23 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Specifications: Converter, Standard
Flow RangeUser adjustable
Response TimeFor step change 0–99 % > 1 sUser adjustable 1 s to 99 s
Supply Power230 V AC ±10 %115 V AC ±10 %24 V AC ±10 %16.8 – 62 V DC50/60 Hz ±6 %
Power Consumption<22 VA (primary including converter)
Ambient Temperature-20 to +50 °C
Protection Class per DIN 40050IP 65 for field mount housingIP 00 for 19”-Insert
DesignField mount housing, cast light metal, paintedLower section: RAL 7012, dark greyUpper section: RAL 9002, light greyI9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical ConnectionsCable connector Pg 13.5, screw terminals
WeightApprox. 4.4 kg field mount housingApprox. 2.0 kg 19”-Insert
Signal Cable The max. cable length between the primary and converter is 300 m (Ex 120 m). A 10 m long signal and excitation cable are included with the shipment. If more than 10 m are required, see Interconnec-tion Diagram converter, Page 19, Footnote.
Parameter SettingsData entry in a variety of languages is possible from the keypad on the converter. When the power is off, all parameter and totalizer values are stored for a period of 10 years without a battery.
Display2x16-character LC-Dot Matrix display with LED background light-ing. Both lines can be user configured for displaying the mass or volume flow rate in engineering units, density, temperature, 7 digit totalizer values with overflow counter in engineering units for mass or volume.
In the function multiplex two informations can be shown alternating at the second line of the display.
!Note:The instrument conforms to the NAMUR-Recommendations "Electromagnetic Compatibility for Manufacturers and Users of Electronic Instruments and Systems, Part 1", 5/93 and EMV-Guidelines 89/336/EWG (EN 50081-1, EN 50082-2).
!Note:The converter and flowmeter primary are calibrated together and constitute a single unit, i.e. the converters may not be interchanged with each other.
!Note:
During operation of the primary 10MI2000 (EEx) the safety max. power supply of the signal in-/and outputs is UM = 60 V (except power supply 230/115 V AC).
Fig. 27 Converter 50MM2000 in Field Mount Housing/19”-Insert
Page 24 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Output Signals StandardCurrent Output 1
0/4–20 mA, 0/2–10 mA, selectable, load ≤1 k .Terminals: +/–For output of mass flowrate, volume flowrate, density or temperature.Can be software configured by the user.
Current Output 2
0/4–20 mA, selectable, load ≤500 Terminals: V12, V13; Function: C+, C–
For output of mass flow rate, volume flow rate, density or temperature. Can be software configured by the user.
System Monitor
Automatic system monitoring with error diagnostics on the display and error signal over the contact output. All errors detected are stored in the error register.
Relay contact (opens) ≤ 3 W, ≤250 mA, ≤28 V DCTerminals: V5, V6; Function: 39, 40
Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7. mATerminals: V5, V6; Function: E9, C9
Forward / Reverse Flow Direction SignalSignal over relay contact (bipolar)≤3 W, ≤ 250 mA, ≤ 28 V DCTerminals: P5, P6, P7; Function: 97, 98, 99
Standard Input SignalsExternal Zero ReturnThe output signals can be turned off (when the pipe is empty). Gal-vanic isolation is achieved through use of an optocoupler. Termi-nals: G2, X1; Function: 22 over 24 V DC - signal (passive)Terminals: U2, X1; Function: 22 over contact (active)
External Totalizer ResetThe internal totalizer values can be reset.Galvanic isolation is achieved through use of an optocoupler.Terminals: G2, X2; Function: 31 over 24 V DC - signal (passive)Terminals: U2, X2; Function: 31 over contact (active)
Optional Output SignalsOptional Output SignalsScaled pulse output (max. 5 kHz) with selectable pulse factor between 0.001 and 1000 pulse per selected engineering unit. The pulse width can be set between 64 ms and 2000 ms. The output is galvanically isolated from current output 1. (Example: 1 Pulse/kg).
ActiveVoltage pulse 24 V DC rectangular wave, load > 150 Terminals: V12, V13; Function: 9, 11
Relay PassiveOptocoupler, 5 V < UCE < 25 V, 5 mA < ICE < 30 mATerminals: V12, V13; Function: 55, 56
By use of two Current outputs and one Pulse output it´s necessary to use the Emulate Pulse Output.
Emulate pulse outputTerminals: P1/P2 (opto coupler-output)Output frequency: 0 to 50 HzPulse width: adjusted
variable between 2-10 ms
The output of pulses is carried out every 100 ms in pulse packages with max. 5 pulses.
Forward-/Reverse Flow MeteringThe flow direction is indicated in the display by arrows and over the relay contact for an external signal.
Current output 1
0 – 20 mA
Ω
Current output 2
0 – 20 mA
Ω
Error register
0 . . . 3 . . .
Pulse >V
1.0000 kg
Ω
Page 25 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
HART-ProtocolThe HART-Protocol provides for communication between a process control system or handheld terminal and a field instrument. If communication utilizing the HART-Protocol is desired, the serial data link is not available. Digital communication is established by utilizing an AC signal superimposed on current output 1 which does not affect any other instruments connected to the output. This design is only available with a 4-20 mA current output. Terminals: +/-
Transmission ModeFSK-Modulation on the 4-20 mA current output per Bell 202 Stan-dard.
Baudrate1200 Baud
Representationlogic. 1: 1200 Hz, logic. 0: 2200 Hz
CableAWG 24 twisted
Max. Cable Length1500 m
Max. Signal Amplitude1.2 mApp
Current Output Loadmin. > 250 , max. < 750
Serial Data LinkSerial data links are available in RS 485 or RS 232C/V24 designs.
RS 485Vss = 5 V.iInput impedance: ≥ 12 k ,Max. cable length: ≤1200 mBaudrate: 110–9600 BaudMax. 32 instruments in parallel on a single bus. A shielded data ca-ble with individually twisted pairs is recommended.Terminals: V1, V2, V3, V4; Function: T-, T+, R-, R+
Fig. 28 Communication with HART-Protocol
Ω Ω
Ω
Fig. 29 Communication with RS 485 Data link
Page 26 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Interconnection Diagram: Primary, TRIO-MASS/TRU-MASS Converter, Standard
UT+ M7S1 S2 S3 S4 M6IT+ UT- IT+ X1Ux G2 U2
3122
X4X2 g2 X3 V6+ - V5
40A 39B
C9E9
NL
1L21L1
L-L+
V4V1 V2 V3 P2V12V13 P1 P6P3 P4 P5 P7
RDTD 989 11 97 9897 98 97 99
T- 55T+ R- R+ 56 E0 C0E0 C0E0 C0
C- C+
2) 3) 5)4) 6) 7) 8)10)
1)
9)
c)
b)
a)a)
b)
a)
UT+ M7S1 S2 S3 S4 M6IT+ UT- IT+ SE
UT+ M7S1 S2 S3 S4 M6IT+ UT- IT+ SES5 S6
Converter 50MM2000 (Standard)
1) Supply power, see Instrument Tag2) External zero return
Terminals: G2, X1; Function: 22, passiveTerminals: U2, X1; Function: 22, active, factory setting
3) External totalizer resetTerminals: G2, X2; Function 31, passiveTerminals: U2, X2; Function: 31, active, factory setting
4) Current output 1 selectable, load < 1k , 0/4–10/20 mA; Terminals: +/–5) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
6) Serial data linka) RS 232C, Terminals: V1, V2, V3, V4; Function: , TD, , RDb) RS 485, Terminals: V1, V2, V3, V4; Function: T-, T+, R-, R+
7) Scaled pulse outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56c) Current output 2 selectable, load < 500 , 0/4–20 mA, Terminals: V12, V13; Function: C-, C+
Terminals Ux, G2 external 24 V supply for pulse and current output 2, galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse and current output 2, galvanically isolated from data link, active
8) Output (for forward/reverse signal, min./max. contact) P1/P2; P3/P4; P5/P6/P7a) Relay contact (bipolar), ≤ 3W, ≤ 250 mA, ≤ 28 V DCb) Optocoupler UCE ≤ 25 V; ICE ≤ 7.5 mA
9) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.10) Emulate pulse output, Terminals P1/P2 (Optocoupler output)
!Note:The safety max. power supply of the signal-in/and -outputs is UM = 60 V.
Ω
⊥ ⊥
Ω
Ω
Flowmeter PrimaryTRIO-MASS (MC1)
Flowmeter PrimaryTRU-MASS (10MM2000)
Operational ground
Operational ground
10)
S1
S2
S3
S4
S5
S6
IT+
IT-
UT+
UT-
M6
M7
85
86
87
88
89
90
95
96
83
84
91
92
SE
New Lettering of the connecting terminals!
Signal cableto the
converter
Fig. 30 Interconnection Diagram Flowmeter Primary, Converter 50MM2000 (Standard)
Page 27 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Interconnection Examples for Peripherals
V13(11)
V12(9)
internal externalScaled Pulse Output Active (Option)
–
24 V+forward
V13(56)
V12(55)
internal externalScaled Pulse Output Passive, Optocoupler (Option)
–
24 V+
RB*forward
+
–
internal external
Current Output 1
0/4–20 mAV13(C+)
V12(C-)
internal external
Current Output 2
0/4–20 mA
U2
X1(22)
internal externalExt. Zero Return, Active
G2
X1(22)
internal externalExt. Zero Return, Passive
0
+24 V
U2
X2(31)
internal externalExt. Totalizer Reset, Active
G2
X2(31)
internal externalExt. Totalizer Reset, Passive
0
+24 V
V6(C9)
V5(E9)
internal externalAlarm Output Optocoupler
Opens at Alarm
RB*U+
⊗
V6(40)
V5(39)
internal external
Alarm Output Relay
Select to open or close at alarm
⊗
P7(99)
P6(98)
internal external
Forward/Reverse Signal/ Min.-Max. Contact
reverse
forward
P5(97)
+
–
*RB ≥ UCE
ICE-----------
Fig. 31 Interconnection Examples for Converter (DIN Symbols)
Page 28 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Dimensions: Converter Standard, FILL-MASS, DENSI-MASS
198
244
140 167
7
228
Field Mount Housing with Hinged Door Mounting DimensionsCable Connector Pg 13.5
All dim’s in mm
Fig. 32 Dimensions, Field Mount Housing Converter
All dim’s in mm
Fig. 33 Dimensions, 19”-Design, Converter
Page 29 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Specifications: Converter, FILL-MASS
Flow RangeUser adjustable
Response TimeFor step change 0–99 % > 1 sUser adjustable 1 s to 99 s
Supply Power230 V AC ±10 %115 V AC ±10 %24 V AC ±10 %16.8 – 62 V DC50/60 Hz ±6 %
Power Consumption<22 VA (primary including converter)
Ambient Temperature-20 to +50 °C
Protection Class per DIN 40050IP 65 for field mount housingIP 00 for 19”-Insert
DesignField mount housing, cast light metal, paintedLower section: RAL 7012, dark greyUpper section: RAL 9002, light greyI9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical ConnectionsCable connector Pg 13.5, screw terminals
WeightApprox. 4.4 kg field mount housingApprox. 2.0 kg 19”-Insert
Signal Cable The max. cable length between the primary and converter is 300 m (Ex 120 m). A 10 m long signal and excitation cable are included with the shipment. If more than 10 m are required, see Interconnec-tion Diagram converter, Page 25, Footnote.
Parameter SettingsData entry in a variety of languages is possible from the keypad on the converter. When the power is off, all parameter and totalizer values are stored for a period of 10 years without a battery.
Display2x16-character LC-Dot Matrix display with LED background light-ing. Both lines can be user configured for the displaying mass or volume flow rate in engineering units, density, temperature, 7 digit totalizer values with overflow counter in engineering units for mass or volume.
In the function multiplex two informations can be shown alternating at the second line of the display.
!Note:The instrument complies with the NAMUR-Recommendations "Electromagnetic Compatibility Guidelines for Manufacturers and Users of Electronic Instruments and Systems, Part 1", 5/93 and EMV-Guidelines 89/336/EWG (EN 50081-1, EN 50082-2).
!Note:The converter and flowmeter primary are calibrated together and constitute a single unit, i.e. the converters may not be interchanged with each other.
!Note:During operation of the primary 10MI2000 (EEx) the safety max. power supply of the signal in-/and outputs is UM = 60 V (except power supply 230/115 V AC).
Fig. 34
Page 30 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Converter, FILL-MASS
The Coriolis-Mass-Flowmeter for Fast Batch and Fill OperationsFilling and InjectingThe Coriolis-Mass-Flowmeter can be used for fast fill and batch op-erations through utilization of a special software. Up to 4 different batch quantities with anticipatory and end contacts can be preselected from the converter keypad. For large container filling the fill concept provides for a two stage fill using the anticipatory and end contacts. This reduces overrun quantities
and improves the fill reproducibility. The measurement also incorporates an automatic safety shut off when the maximum fill time is exceeded. In order to utilize very short fill cycles with high accuracy the converter measures and automatically corrects the overrun quantity with a specially designed control algorithm.
t1 = Fill time at max. flowrate(Anticipatory contact quantity)
t2 = Fill time (end contact)
t3 = Fine injection, t2 - t1
t4 = Overrun quantity measurement,programmable, 0–2 s
t5 = Automatic zero adjustment,max. 1 s, can be interrupted by Start
t6 = Start the fill cycle, tmin 20 ms
t7 = Fill quantity selection, tmin 2 msbefore Start signal
Start
Precontact
Endcontact
Flow rate
Batch selection
Fig. 35 Two Stage Fill Cycle
t1 = Fill time at max. flowrate(Anticipatory contact quantity)
t2 = Overrun quantity measurement,programmable, 0–2 s
t3 = Automatic zero adjustment,max. 1 s, can be interrupted by Start
t4 = Start the fill cycle, tmin 20 ms
t5 = Fill quantity selection, tmin 2 msbefore Start signal
Start
Endcontact
Flow rate
Batch selection
Fig. 36 Single Stage Fill Cycle
Page 31 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Converter for Batch Operations
Input SIgnalsStart Batch (Terminals G2, X1)Optocoupler input 5 V < UE < 32 V; 1 mA < IE < 10 mA
Stop Batch (Terminals G2, X2)Optocoupler input 5 v < UE < 32 V; 1 mA < IE < 10 mA
Batch Quantity Selection (Terminals G2, X3, X4)Batch quantity 1, 2, 3 or 4Optocoupler input 5 V < UE < 32 V; 1 mA < IE < 10 mA
Automatic Zero Adjust, ExternalThe automatic zero adjustment can be initiated from the two inputs, Start and Stop.The adjustment requires that the flow loop be completely filled with fluid and the flowrate at zero. In order to initiate the zero adjustment the Start and Stop inputs must be active for at least 2 seconds and the Stop input must be closed. The adjustment takes 1 second and cannot be interrupted. Within this 1 second period the both inputs must be reset.
Output SignalsStandardThe contact outputs can be configured as relay contacts or optocoupler outputs.
Contact outputAntic. contact Terminals P1, P2End contact Terminals P3, P4Alarm contact Terminals V5, V6System alarm Terminals P5, P6, P7
Relay Contact≤ 3 W, ≤ 250 mA, ≤ 28 V DC
OptocouplerUCE ≤ 25 V, ICE ≤ 7.5 mA
Output SignalsCurrent Output 1 (Terminals +/–)0/4 to 20 mA, load ≤ 1000 Available for the indication of the instantaneous flowrate.
Output Signals, OptionsScaled Pulse OutputScaled pulse output with pulse widths from 0.064 ms. The pulse factor is calculated from the Qmax selection. The Qmax flowrate value corresponds to 5000 pulses/s. Pulse output and current out-put 1 are galvanically isolated from each other. (Example: Qmax 5000 g/s = 1 pulse/g)
Active, Transistor (Terminals 94, 95)Voltage pulse 24 V, load > 150 Terminals: V12, V13; Function: 9, 11
PassiveOptocoupler 5 V < UCE < 25 V, 5 mA < ICE < 30 mATerminals: V12, V13; Function: 55, 56
Ω
Ω
Page 32 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Interconnection Diagram: Primary TRIO-MASS/TRU-MASS; Converter FILL-MASS
UT+ M7S1S2 S3 S4 M6IT+ UT- IT- X1Ux G2U2
6968
X4X2 g2 X3 V6+ - V5
4039
C9E9
NL
1L21L1
L-L+
V4V1V2 V3 P2V12V13 P1 P6P3 P4 P5 P7
9 11 V8V7 V9
55 56
2) 3) 6)4) 7) 10)
11)
1)
b)
a)a)
b)
a)
UT+ M7S1S2 S3 S4 M6IT+ UT- IT- SE
UT+ M7S1S2 S3 S4 M6IT+ UT- IT- SES5S6
A2A1
5) 8) 9)
1) Supply power, see Instrument Tag2) External Start
Terminals: G2, X1; Function: 68, passiveTerminals: U2, X1; Function: 68 active, factory setting
3) External StopTerminals: G2, X2; Function 69, passiveTerminals: U2, X2; Function: 69 active, factory setting
4) External batch quantity selection Terminals G2, X3 and X4, passive 24 V5) Current output 1 selectable, load < 1 k , 0/4–10/20 mA; Terminals: +/–6) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
7) Scaled pulse outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56
Terminals Ux, G2 external 24 V supply for pulse, galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse, galvanically isolated from data link, active
8) Anticipatory contact (fine injection), optocoupler conducts when signal is applied9) End contact batch quantity, optocoupler conducts when signal is applied
10) System alarmTerminals: P5, P6, P7; Function V7, V8, V9 (opens at alarm V8-V9)
11) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.
Ω
Ω
Converter 50MM2000 (FILL-MASS)
Flowmeter PrimaryTRIO-MASS (MC1)
Flowmeter PrimaryTRU-MASS (10MM2000)
Operational ground
Operational ground
S1
S2
S3
S4
S5
S6
IT+
IT-
UT+
UT-
M6
M7
85
86
87
88
89
90
95
96
83
84
91
92
SE
New Lettering of the connecting terminals!
Signal cableto the
converter
Fig. 37 Interconnection Diagram: Flowmeter Primary, Converter 50MM2000 (FILL-MASS)
Page 33 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Interconnection Examples for Peripherals for Batch Operation
Anticipatory Contact ControlsAnticipatory Quantity
End Contact ControlsBatch Quantity
Antic Contact End Contact Operation ConditionsP1 P2 P3 P4 Relay -Configuration
0 0 Stop1 1 Start batch0 1 Antic. quantity reached0 0 Batch quantity reached
Contact SettingsLogic 0 = open / Logic 1 = closed
Appropriate noise suppression measures should be utilized for the valves and switchgear equipment in the vicinity of the metering system, e.g. protection diodes, varistors or R-C combinations (VDE 0580).All cables are to be shielded and connected to the protection ground.
Batch Quantity SelectionUsing external contactspassive
External Batch Cycle ControlStop interrupts the batch cyclepassive
Voltage atX3 X4 Batch Quantity0 V 0 V 4
24 V 0 V 30 V 24 V 2
24 V 24 V 1
Signals
Electrical Data:Allowable load fora)Relay contact
max. 28 V, ≤ 3 W, ≤ 250 mAb)Optocoupler output
UCE 25 VICE 7.5 mA
P1
0 V
+24 V
P1Converter Module
User
P3
0 V
+24 V
P4Converter Module
User
X3 X4
0 V+24 VSwitch
G2
A1 A2Converter Module X1 X2
0 V+24 V
G2
68 69
externalStart
externalStop
Button (momentary contact)
Converter Module
User
V6
0 V
+24 V
V5
Alarm
Converter Module
Operate: contact closedAlarm: contact open
V7
0 V
+24 V
V8 V9
P5 P6 P7
Operate: V8 - V9 closedV7 - V8 open
Alarm: V7 - V8 closedV8 - V9 open
Only forRelay
System Alarm
X3 X4
Switch
U2
A1 A2Converter Module
Batch Quantity SelectionUsing external contactsactive
External Batch Cycle ControlStop interrupts the batch cycleactive
Voltage atX3 X4 Batch Quantity0 V 0 V 4
24 V 0 V 30 V 24 V 2
24 V 24 V 1
X1 X2
Button (momentary contact)
U2
68 69
Converter Module
UserexternalStart
externalStop
Page 34 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Specifications: Converter DENSI-MASS
Measurement RangeUser programmable
Response TimeFor step change 0–99 % > 1 sUser programmable 1 s to 99 s
Supply Power230 V AC ±10 %115 V AC ±10 %24 V AC ±10 %16.8 – 62 V DC50/60 Hz ±6 %
Power Consumption<22 VA (primary including converter)
Ambient Temperature-20 to +50 °C
Protection Class per DIN 40050IP 65 for field mount housingIP 00 for 19”-Insert
DesignField mount housing, cast light metal, paintedLower section: RAL 7012, dark greyUpper section: RAL 9002, light greyI9”-Insert, 167 mm long, 3 HE, 21 TE
Electrical ConnectionsCable connector Pg 13.5, screw terminals
WeightApprox. 4.4 kg field mount housingApprox. 2.0 kg 19”-Insert
Signal Cable The max. cable length between the primary and converter is 300 m (Ex 120 m). A 10 m long signal and excitation cable are included with the shipment. If more than 10 m are required, see Interconnec-tion Diagram converter, Page 29, Footnote.
Parameter SettingsData entry in a variety of languages is possible from the keypad on the converter. When the power is off, all parameter and totalizer values are stored for a period of 10 years without a battery.
Display2x16-character LCD-Dot Matrix display with LED background light-ing. Both lines can be user configured for the displaying mass or volume flowrate, density, concentration, Brix, density at 20°C, mass concentration flowrate, 7 digit totalizer values with overflow counter in engineering units for mass or volume.
In the function multiplex two informations can be shown alternating at the second line of the display.
!Note:The instrument conforms to the NAMUR-Recommendations "Electromagnetic Compatibility Guidelines for Manufacturers and Users of Electronic Instruments and Systems, Part 1", 5/93 and EMV-Guidelines 89/336/EWG (EN 50081-1, EN 50082-2).
!Note:The converter and flowmeter primary are calibrated together and constitute a single unit, i.e. the converters may not be interchanged with each other.
Fig. 38 Converter 50MM2000 in Field Mount Housing/19”-Insert
Page 35 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
The Coriolis Mass-Flowmeter for High Accuracy Density Measurements and Concentration CalculationsThe MFM measures the density of the fluid which fills the meter by utilizing the flow loop resonant frequency. The special density soft-ware makes it possible to indicate in the display and over the cur-rent output the concentration in addition to the density value. As the primary is available with two selectable density calibrations (stan-dard density ± 0.005 kg/dm3, sepcial densisty ± 0.001 kg/dm3), dif-ferences in the accuracy of the concentration measurement result. Another influence to the accuracy of the concentration measure-ment is the measuring effect, which results of the change of densi-ty.
The concentration calculation is made using the values of the en-tered data pairs (density -concentration). Values for two density-concentration curves can be entered.
It is also possible to calculate the product quantity from the mass flowrate and concentration and to output the concentration mass flowrate in addition to the total mass flowrate.
Output Signals StandardCurrent Output 1
0/4–20 mA, 0/2–10 mA, selectable, load ≤1 k .Terminals: +/–For output of density, concentration, concentration mass flowrate, volume flowrate, temperature.Can be software configured by the user.
Current Output 2
0/4–20 mA, switchable, load ≤500 Terminals: V12, V13; Function: C+, C–
For output of mass flow rate, density, concentration, Brix, density at 20°C, concentration mass flowrate, volume flowrate or temperature.Can be software configured by the user.
The scaled pulse output is not available. Current output 1 and cur-rent output 2 are galvanically isolated from each another.
System Monitor
Automatic system monitoring with error diagnostics on the display and error signal over the contact output. All detected errors are stored in the error register.
Relay contact (opens) ≤ 3 W, ≤250 mA, ≤28 V DCTerminals: V5, V6; Function: 39, 40
Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mATerminals: V5, V6; Function: E9, C9
Forward / Reverse Flow Direction SignalSignal over relay contact (bipolar)≤3 W, ≤ 250 mA, ≤ 28 V DCTerminals: P5, P6, P7; Function: 97, 98, 99
Input Signals, StandardCurve SelectionTerminals: G2, X1; Function: 22, from 24 V DC signal (passive)Terminals: U2, X1; Function: 22, from contact (active)
Output Signal, OptionsScaled Pulse OutputScale pulse output (max. 5 kHz) with selectable pulse factor between 0.001 and 1000 pulse per selected engineering unit. The pulse width can be set between 64 ms and 2000 ms. The output is galvanically isolated from the current output 1. (Ex-ample: 1 Pulse/kg).
Active, Transistor Voltage pulse 24 V, load >150 Terminals: V12, V13; Function: 9, 11
PassiveOptocoupler 5 V < UCE < 25 V, 5 mA < ICE < 30 mATerminals: V12, V13; Function: 55, 56
Forward-/Reverse MeteringThe flow direction is indicated in the display by arrows and over the relay contact for an external signal.
Current output 1
0 – 20 mA
Ω
Current output 2
0 – 20 mA
Ω
Error register
0 . . . 3 . . .
Pulse >V
1.0000 kg
Ω
Page 36 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Interconnection Diagram: Primary TRIO-MASS/TRU-MASS; Converter DENSI-MASS
UT+ M7S1S2 S3 S4 M6IT+ UT- IT+ X1Ux G2U2 X4X2 g2 X3 V6+ - V5
4039
C9E9
NL
1L21L1
L-L+
V4V1V2 V3 P2V12V13 P1 P6P3 P4 P5 P7
989 11 97 9897 98 97 99
55 56 E0 C0E0 C0E0 C0
C- C+
2) 3) 5)4) 6) 7)
8)
1)
c)
b)
a)
b)
a)
UT+ M7S1S2 S3 S4 M6IT+ UT- IT+ SE
UT+ M7S1S2 S3 S4 M6IT+ UT- IT+ SES5S6
1) Supply power, see Instrument Tag2) Selection of curve
Terminals: G2, X1; Function: 22, passiveTerminals: U2, X1; Function: 22, active over contact (closed), factory setting
3) External totalizer resetTerminals: G2, X2; Function 31, passiveTerminals: U2, X2; Function: 31, active over contact (closed), factory setting
4) Current output 1 selectable, load < 1k , 0/4–10/20 mA; Terminals: +/–5) System monitor, opens at alarm
a) Relay contact, ≤ 3W, ≤ 250 mA, ≤ 28 V DC, Terminals: V5, V6; Function: 39, 40b) Optocoupler, UCE ≤ 25 V DC, ICE ≤ 7.5 mA, Terminals: V5, V6; Function: E9, C9
6) Scaled pulse outputa) Active, 24 V DC, load >150 ; Terminals: V12, V13; Function: 9, 11b) Passive, 5 V < UCE < 25 V, 5 mA < ICE < 30 mA; Terminals: V12, V13; Function: 55, 56c) Current output 2 selectable, load < 500 , 0/4–20 mA, Terminals: V12, V13; Function: C-, C+
Terminals Ux, G2 external 24 V supply for pulse and current output 2, galvanically isolated from data link, passiveTerminals U2, G2 internal 24 V supply for pulse and current output 2, galvanically isolated from data link,, active
7) Three programmable output (for forward/reverse signal/min./max. contact) P1/P2; P3/P4; P5/P6/P7a) Relay contact (bipolar), ≤3W, ≤250 mA, ≤28 V DCb) Optocoupler UCE ≤25 V; ICE ≤7.5 mA
8) Shielded signal cable , ABB Part No. D173D022U01, 10 m included with shipment.
Ω
Ω
Ω
Converter 50MM2000 (DENSI-MASS)
Flowmeter PrimaryTRIO-MASS (MC1)
Flowmeter PrimaryTRU-MASS (10MM2000) Operational ground
Operational ground
S1
S2
S3
S4
S5
S6
IT+
IT-
UT+
UT-
M6
M7
85
86
87
88
89
90
95
96
83
84
91
92
SE
New Lettering of the connecting terminals!
Signal cableto the
converter
Fig. 39 Interconnection Diagram: Flowmeter Primary, converter 50MM2000 (DENSI-MASS)
Page 37 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Ordering Information Converter
1) HART-Protocol not available with this option.2) Only for operating mode: Cont. flowrate metering.3) Specified by ABB.4) In preparation.5) No serial data link, no HART-Protocol, no Profibus DP, no EEx.6) 19“ not possible.7) No current output II.
Ordering Number 50MM2Remote Converter(All converters have the current output I)Pulse Output Current Output IINone NoneNone Current output IIPulse active NonePulse optocoupler NoneEmulate pulse output (opto)Current output II2)
Others
012349
Serial Data LinkNoneSerial data link RS 4851)2)
Profibus DP Modul 1)2)
Others
0139
CertificationsNonePrimary in EEx-Design, CENELECFM-ApprovalOthers
0129
Design Level *3)
Software Level *3)
HousingField mount housing, keypad accessible, Pg 13.5-connectorField mount housing, keypad accessible, NPT 1/2”-connector19”-Insert cassette 167 mm with connection board for rack mount Others
GHMZ
Operating ModeContinuous flowrate metering - standardBatch operation – FILL-MASS 5) 7)
Density/concentration – DENSI-MASS 5)
Others
0129
Contact Outputs (V5, V6)OptocouplerRelay Optocoupler, pulse output unscaled 0–10 kHzOthers
1349
Signals (P1, P2, P3, P4, P5, P6, P7)NoneOptocouplerRelay6) Others
0129
OptionsNoneHART-Protocol2)
Others
ABZ
Supply PowerAC voltage 230 V AC
115 V AC24 V AC
DC voltage 16.8 – 62.4 V DC
ABDF
Instrument TagGermanEnglishOthers
129
Page 38 of 39 05.01
TRIO-MASS / TRU-MASS D184S020U02
Questionnaire Coriolis Mass Flowmeter
Customer: Date:
Mr./Mrs./Ms.: Department:
Telephone: Telefax:
Fluid:Liquid content: Gas content:
Flowrate:(Min, max, operating value)
kg/h
Density:(Min, max, operating value)
kg/m3
Dyn. Viscosity:(Min, max, operating value)
Pa s
Fluid Temperature:(Min, max, operating value)
Ambient Temperature:
°C
°CPressure:(Min, max, operating value)
bar
Flow: Steady Pulsating (frequency)
Batch Operation:(Batch quantity, time)
Yes No
Concentration Calculation: Yes No
Enhanced density calibration(± 1 g/l) Yes No
Ex-Protection: Yes No
Supply Power: AC voltage: DC Voltage:
230 V AC 16.8 – 62.4 V DC
115 V AC
24 V AC
Electrical Outputs: Communication :
Current output I: 0/4–20 mA Serial data link RS 485
Current output II: 0/4–20 mA Serial data link RS 232C
Pulse output HART
Profibus DP
Additional Information:Pipeline diameter . . . . . . . . . . . . . . mm inch
Process Connection . . . . . . . . . . . . .
⋅
Page 39 of 39 05.01
Technical changes reserved.Printed in the Fed. Rep. of Germany
Certified per DIN EN ISO 900D184S020U02 Rev. 02 / 05.2001
ABB Automation Products GmbHDransfelder Str. 2, D-37079 Goettingen, GermanyTel. 0551/90 5 - 0 Fax 0551/90 57 77http://www.abb.com