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Triz

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TRIZ: Теория решения изобретательских задач Theory of Inventive Problem Solving (TIPS)
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Page 1: Triz

TRIZ: Теория решения изобретательских задач Theory of Inventive Problem Solving (TIPS)

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Present your self:

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To be able to develop strong solutions!!!

=

Evolution

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Where inspiration comes from?

There are Big and small problems

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A writing desk that is uncomfortable,

or a noisy office

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overcrowded cities, traffic roadsovercrowded cities, traffic roads

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Houses with no room for washing machinesHouses with no room for washing machines

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Piles of useless tires

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Nevertheless,life gradually becomes more and more comfortable, annoying problems are solved and stop disturbing us

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Life is more comfortable than 20 years ago

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Innovtion is elegant solutions

for common problems

Innovtion is elegant solutions

for common problems

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Simplicity is the Clue

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Solutions must be

Elegant toimpact

Solutions must be

Elegant toimpact

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¿What is TRIZ?Systematic Innovation

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• TRIZ is a methodology, tool set, knowledge base, and model-based technology for generating innovative ideas and solutions for problem solving

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What is TRIZ?

TRIZ is a TRIZ is a methodology methodology

propoused by propoused by

Genrich AltshullerGenrich Altshuller

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Somebody somewhere had resolved this problem Already

Somebody somewhere had resolved this problem Already

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The mayor evolution trends were repeated through different

applications

The mayor evolution trends were repeated through different

applications

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The mayor evolution trends were repeated through different

Industries & Systems

The mayor evolution trends were repeated through different

Industries & Systems

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You Need to be able to see the forest & the treesYou Need to be able to see the forest & the trees

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TRANSFORM THINKING

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•Solve problems•Improve products•Redesign Operations•Understand people

TRIZ applications:

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• Principle Matrix: • 39 Parameters • 40 inventive principles

• Analysis field – substance (76 standard solutions)

• Separation of field and space (76 standard solutions)

• Physic Effects and laws

TRIZ structure:

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Basic Steps for applying TRIZ:

1. Contradictions stated

2. Define the ideal final result

3. Translate to parameters (39 features)

4. Find the inventive principles at the Matrix

5. Analyze the principles that could help

6. Use principles to propose solutions

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1 Principle: Segmentation

• Painless injection:

Japan 2003: While injecting, it makes but a small cut and practically does not cause pain.

Contradiction:

Have constant flow in a syringe needle W/O harm to the nerves.

Solution: 200 silicon superfine needles in a patch

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Examples: 2nd Princple: Extract

Extract only the part that is necessary:

a) iwaycard: trasmits the photos directly to the ipod without itunes or a computer.

b) Mosquito Repeller:

Extract sound from a predator and cast it.

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Principle 5: Merging• Combine TV and Mirrors:

a) Will save wall space

b) Have the image while

brushing or shaving

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Principle 21: Rushing through

• Sterilizing potatoes• A potato can rot due to naturally-occurring bacteria on its

surface. Heat kills the bacteria, but too much heat will cook the potato as well.

• If the potatoes are exposed to a flame at 500-850 degrees C for a short duration (4 to 8 seconds), the surface bacteria will be destroyed while the inside of the potato is

unaffected.                                                                                

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Principle 26: copy

• MRI: Without opening the head we can have an image of it. We copy the content to an image and we can assume that we see inside a head

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Case 1:

• Parents often encounter the following problem - shoes bought for a child become too small for him or her in a month or so. It is necessary either to buy new shoes or to buy too big shoes

• Superficial Contradiction: feet grows but shoes does not.

• Parameters:

Exercise: Find the parameters !!!

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Case 1:

• Reality: parameter could be from 3, 5 or 7 vs

3-8, the matrix only allows : 3 vs 5 or 3 vs 7

5 vs 7 or 8 vs 7

Constraint: one element should be in movement because we walk.

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Translate to parameters/ ideal

• Ideal Result:

To have less shoe expenses (Count-cost), with comfortable shoes for teenagers

• Contradiction (intensified contradiction):

Length of the moving object (feet) is not supported by the volume of a static object

(Shoe).

tharm

benefitSolution

cos

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Exaggerate the problem: ideality

tharm

benefitSolution

cos

benefit: Buy shoes only due to fashion issues not due to change of size

cost: The shoe must have a similar manufacturing cost or less and reduce the frequency of purchase

harm: Do not force the feet causing orthopedic problems

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Inventive principles• 3 vs 5: 15. Dynamics / 17.Another Dimension/ 4. Asymmetry

• 3 vs 7 : add 7 17 4 35

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Idea Generation: Exercise

Take a principle

Give ideas

Choose ideas

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ResourcesResources

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Vote for the best

Make a plan for implementation

*Dynamization

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So far, so Good?

• 5 min for questions and loud thinking.

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Contradiction: • I want to know everything that my kids do, but I don't know

everything that my kids do.

• I want to have any tool by hand, but I do not want to have inventory or walk around heavy

• I want to eat as much as I want but I don't want to get fat

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Type of contradictions

• 3 types of contradictions:

Physical: A and anti- A. A-A Technical: A but B A+BHuman : A despite B A

Recommended tools.Physical: Separation of space of time +76 solutions

Technical: Matrix of contradictionsHuman: Soft system methodologies

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Technical A but B (Trade off)

• If a boat gaing weight, it looses the hability to float

• Si agrego desmoldante a una pieza plástica pierdo adherencias de un pegamento en un proceso posterior

• If I ask for more information "the system" will be stressed out, if I don't ask for information I loose clarity of the problem

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Physical contradiction: A anti A

I want passionate employees but I want objective employees

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Human contradiction: A despite B

I will get married with or without your

or even despite of you

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Contradictions:

• Classify these contradictions: Physical, Technical or Human

*I had a rise even when my targets were not met

*I want to have free access but I don't want anyone else to enter to my home

*I want to have a healthy life & a great look but I don't want to exercise

•Improve the power of a vacuum cleaner will

increase the cleaning quality but leads to

increasing noise & weight

•We need increase communication face to face

But we do not have the same time available

during the day to hold a meeting

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Excercise:

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Exercise: • My most important machine of Bangalore's

location fails continuously.

The electrical system is changed every time a shortage appears because the supplier sells the system as a whole spare part.

Solve this problem using TRIZPrinciple 1

Technical Contradiction : A but B

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Technical contradiction:• I want by daughter to rollerskate but I do not

want her to get hurt

34 vs 1035 vs 30

Principle 11

Technical : A but B

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Generic problem

My solutionMy problem

Generic Solution

Ariz: algorithm

Algorithm of ARIZ

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Using ARIZ

Ideal Final Result

GenericSolution

GenericContradiction

Or system

ARIZ: algorithm to solveproblems

Theory

Real World Translate Translate

Recources

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TRIZ applied to contradictions

Technical Contradiction

A but B

PhysicalContradiction

A and Anti A

HumanContradiction

A despite B

Or just to pop-up Ideas

Problem Solving:

Product Improving:

Innovation In functionality

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Industry examples• Screwing without residuals of material because some flashes caused a Okm failure

(23. Loss of material vs 31. Object-generated harmful factors )

Innovation Principles out of the 40 Main Group:

10 Preliminary actions1. Segmentation34. Discarding and recovering29. Pneumatics and hydraulics

16 Ideas for a change Of How

Solve the issue in 45 Minutes

Technical Contradiction : A but B

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Descripción del Problema:

Contradicción:

Contradicción en parámetros:

Principios Sugeridos o Soluciones estándar:

Si lo convierto en un problema genérico¿A que se parece este problema?

¿Quien pudo resolverlo ya?

IFR: (resultado ideal final)

tharm

benefitSolution

cos

Ideas de Solución:

Solución propuesta y siguientes pasos:

ARIZ: Algoritmo de Solución de TRIZ

Usando el mínimo de recursos

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Industry examples

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TRIZ and Common sense (México)

Divide y venceras 1. Segmentacion

La union hace la fuerza 5. Consolidacion

Hombre precabido vale por dos 10. Accion previa

Al mal paso darle prisa 21. Rushing through

Si no puedes con el

enemigo, unetele! 22. Hurt in benefit

Mas vale una colorada

Que 100 descoloridas3. Calidad local

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Define the system (TRIZ: Field substance)

• S: Substance• F: Filed The nail is a substance

(Subject)

The wood is a substance(Object)

Force is needed to Push the nailInto the wood

(Action)

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Define the system (TRIZ: Field substance)

Energy Tools Are substance

Armis substance

MechanicalTransfer

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Examples of physical contradiction:

•I have a wire that is used to pass current through a roll That wire cuts the isolating material in some of the rolls because is

too thin nevertheless the wire can't be wider

Because is too expensive

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Draw the substance field of the system: Steps

• A. Draw the substance: Subject-object

• B. Draw the fields: Actions over substance

• C. Conect both classifing the action according to the table

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Substance field: Wire

S1: Wire

S3: Source ofElectric energy

S4:Wireing Holdingdevice

S2:foam

F2: Mechanical force

F1: Electrical Current

Where we should work?

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Generic solution: Separation in time & Space

Separation in time Or space:

Change where the forceIs applied

Change when the force is applied

Ideal Final Result

GenericSolution

GenericContradiction

Or system

Theory

Real World Translate Translate

Recources

S1: Wire

S2:foam

F2: Mechanical force

Have no Effect

Over the foam

With no additionalCost

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Space - time

• Separation in space

• Separation in time

• Separation between the whole system and its parts

• Separation based on different conditions

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Descripción del Problema o Reto inicial

Contradicción:

Contradicción en parámetros:

Principios Sugeridos o Soluciones estándar:(Diagrama de Espacio tiempo)

Si lo convierto en un problema genérico¿A que se parece este problema?

¿Quien pudo resolverlo ya?

IFR: (resultado ideal final)

tharm

benefitSolution

cos

Ideas de Solución:

Solución propuesta y siguientes pasos:

ARIZ: Algoritmo de Solución de TRIZ

Usando el mínimo de recursos

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Examples of physical contradiction:

•The holding wire must be thick in order to withstand the pulling force and the wire must be thin to minimize the

force (that cuts the roll) and reduce material consumption

Separation in time & Space : thin but in the begining and end

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Needle eye:

• It is difficult to pass a thick thread through the small eye of a needle. We can formulate the following physical contradiction to represent this situation: A needle must have a large eye to facilitate insertion of the thread, and must have a small eye for convenient sewing.

• By separating the contradiction in time this problem can be formulated as follows: the eye must be large while the thread is inserted, and must be small during sewing,

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Time & Space : Define the Initial Challenge

Element / Function

Before Now After

Supra

System

Sub-system

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Descripción del Problema:

Contradicción: Human A despite B

Contradicción en parámetros:

Principios Sugeridos o Soluciones estándar / tools:

Si lo convierto en un problema genérico¿A que se parece este problema? ¿Quien pudo resolverlo ya?

IFR: (resultado ideal final)

tharm

benefitSolution

cos

Ideas de Solución:

Solución propuesta y siguientes pasos:

Human Contradiction Case (Example)

Usando el mínimo de recursos

Los operadores toman decisiones extraordinarias aunque les hayamos dado instrucciones precisas

•Queremos que los operadores tomen las decisiones correctas, en el momento que se enfrenten a una falla o falla potencial y se encuentre una solución (Ellos o el equipo de ingeniería) de manera sólida y rápida

No hay disciplina en piso de producción Y cada departamento tiene su percepción

21.Feedback 30. Tensión / StressPrincples suggested: 12 24 15 + 13Interfaces

Andon a la lineaIngenieros a la lineaSMS de auxilioEtc, 76 Ideas de reaccion

Nombre

a) Reporte de FallasCategoria

1

Problema

¿Que? ¿Que tiene de malo? ¿Dónde está el problema? ¿Cuanto está afectado? 10/24/2008 8:11

Impacto Tiempo de paro en minutos

b) Registro de Fallas Cantidad afectada 16:22:31

Numero de parte Tiempo de respuesta:

Tipo de material

Causaso acuerdos

notificaciones

Quien asisito?

Sistema de Reaccion

*Campo mandatorio

Envia correos

Registra el caso

*Guarda este archivo en blanco como respaldoCada mes haz una copia y guardala con diferente nombre

Tools: perception mapping contradiction solving

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Human Contradiction:

• En vez de pensar que no queremos que tomen decisiones, queremos que tomen MAS decisiones pero de manera correcta (13. 'The other way around' )

• Solution: Gossip! Dinos todo (de acuerdo a un catalogo) Si el equipo encuentra una discrepancia en la solucion o modo de actuar, retralimenta

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El operador identifica fallas /

Fallas potenciales

ingeniería hace una base de conocimiento y la usa para

solucionar sus broncas

Aplica un filtro de retroalimentacion

Ingeniería retroalimenta al

operador que se hizo y por que razon

Reporta Fallas potenciales

A

B

E

D

C

Y-M-B-Q

Falta comunicaciony/o

Retroamlimentacion

14

No entiendo que hago o que me están pidiendo

D

No se que es una falla

E

Si es una falla me avisarán

“Me arrisesgo”

Z

Rutina nos hace confiarnos

C

A nadie le afecta si lo hago de una manera u

otra mientras este hecho

I

Falta de capacitacion

11

Hay cambios y no informaron a todos

No hay consecuencias De los actos

malos

No sabía que iba a repercutir con el

cliente

N

Excesiva Tolerancia a

defectos

P

Descuido del operador

Traigo la mente en otro lado y no me

fijoPi

Tengo PrisaPor que necesito

cubrir el Rate

12

Cambios repentinos en la

produccion

Hi

Las cosas cambian y está

bien si se quiere sacar el embarque

Me di cuenta de una falta de un compañero pero

no dije nada

No hay confianza en el equipo de

trabajo

10

Decepción ante Malas decisiones

No aviso si falla algo

Hay seguimiento deficiente al FPY

(Aparentes y reales)

Validar fallas aparentes

No se transmiten los tips para evitar

aparentes

Me hace falta personal para

correr

Hay problemas entre operadores,

problemas internos del equipo

Favoritismos del supervisor

Falta Bono de los operadores

DesmotivacionCambio de supervisor

ImprovisoNo hay lo que se

necesita

No hay acciones efectivas a

materiales con defectos

Hacer Pokayokes

Si lo hago mal se repara

Fue aceptado una vez y se quedó como opcion

No seguimos los instructivos tal y

como se dice que se debe de hacer

Por que tuve una instruccion verbal diferente y de una figura de autoridad

Por que lo se hacer mejor

O encontre una manera mas facil o mas comoda

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Principles:• 1. Segmentation

2. Taking out 3. Local Quality 4. Asymmetry 5. Merging 6. Universality 7. 'Nested doll' 8. Anti-weight 9. Preliminary anti-action 10. Preliminary action 11. Beforehand cushioning 12. Equipotentiality 13. 'The other way around' 14. Spheroidality 15. Dynamics 16. Partial or excessive actions 17. Another dimension 18. Mechanical vibration 19. Periodic action

20. Continuity of useful action21. Skipping 22. Hurt in benefit23. Feedback 24. 'Intermediary' 25. Self-service 26. Copying 27. Cheap short-living 28. Mechanics substitution 29. Pneumatics and hydraulics 30. Flexible shells and thin films 31. Porous materials 32. Color changes 33. Homogeneity 34. Discarding and recovering 35. Parameter changes 36. Phase transitions 37. Thermal expansion 38. Strong oxidants 39. Inert atmosphere 40. Composite material

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Recources:

• Substance recources: Waste, cheap material, avilable material

Time recources: Parallel operations, Pre-post work

Knoweledge recources: data, information

Field recources: energy in the system, environment

Space recources: Another dimension, nesting,empty spaces,Functioanl recources: Harmful functions, primary & secondary

effects

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Some ideas to keep in mind:

• Self Compensating • Sel alining • Self adjusting• Self cleaning• Self balancing• Self heating• Self repairing• Self organizing• Self assesing• Self correcting , etc

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Excercise the principles:What are the mayor problems in your field

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What principle is used?

• The fresh plant in your kitchen: UV light

Which problem is solving?

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What principle is used?

DELUXE BAGLE SLICER

Which problem is solving?

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What principle is used?

Quickly organize any drawer with this expanding kitchen utensil organizer which adjusts from 11 1/2" to 20" to fit most drawers.

Which problem is solving?

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What principle is used?

Trousser rack

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Design new featured productUsing TRIZ

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Objective

Procter and Gamble clothing detergent Clean Clothes

Brithish Encyclopedia Books Knowladge validation

¿What we do?Define the objective of the product / business

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What we do?

• Define your function in terms of functionality

IDEALLY WHAT YOU DO?

WHAT YOUR CUSTOMERS NEED YOU TO DO?

WHAT TRENDS ARE OBVIOUS IN THE MARKET?

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What we have?

tharm

benefitSolution

cos

Recources availableWe want more of the good thing: what we have that is good (Keep it)We want less of the bad things: remove bad things

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Basic Steps to innovate using TRIZ:

To have in mind: o Solution depends to the exploratory method:

o Evolution paths must be found in the product, industry and in the environment

Guided tour Going where you want to

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Toothbrush: o Identify the function to improve: Cleaning the mouth

o Identify Constraints and variants (budget, market, etc):

All family members must be able to use it

We won't invest in new machinery

It has to look like a traditional toothbrush

Toxic or recycled materials are not allowed

o Research for evolution trends: Allow movement

Reach other places

Trends:

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Map the process using a treeby function and trend

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Info unit + Tend +Transform• Identify information unit function unit

• Identify (what and when) a transformation took place

Cleaning tooth in the front:(Facing out)

Cleaning tooth in the back:(Facing in)

Cleaning Gums

Cleaning Cheeks and tongue

INFORMATION UNIT Trend

Circular bristlesarrangement

for shine

Length of the lateral bristle increased

Whitening Chemical added

To bristles

Hard bristles to remove plaque

Top Bristles with an angle to remove

plaque

Change of holder To make the

movements easier

Insert a

back brush

Bristle Plastic

insertions

BOOM: Oral B 345c productcampaign

Buy pre Assembled

Whitening bristles

Color band for

Worn out notice

None

TRANSFORMATION

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Catalog with inventive principles

Cleaning tooth in the front:(Facing out)

In the back:(Facing in)

Cleaning Gums

Cleaning Cheeks and tongue

INFORMATION UNIT Trend

Circular bristlesarrangement

for shine

Length of the lateral bristle increased

Whitening Chemical added

To bristles

Hard bristles to remove plaque

Top Bristles with an angle to remove

plaque

Change of holder To make the

movements easier

Insert a

back brush

Bristle Plastic

insertions

BOOM: Oral B 345c productcampaign

Buy pre Assembled

Whitening bristles

Color band for

Worn out notice

None

Page 87: Triz

Example:

Page 88: Triz

Analysis of trend

Tools for cleaning

Cleaning DeviceSemi-automatic

Automated Process.

Specialization

Soft Stick that fits The mouth

Stick with rectangular bristles

Element / Function

Toothbrush

Rectangular Made from

natural fibers

Fixed Plastic bristles Fixed Plastic

insertions

Combined

*Space Time Diagram

Past Present Future

Super systemAll cleaning devices

System

Subsystems

Vibration methodsUltrasonic cleaning

USE The inventive Principles

Toothbrush

BristlesMake your bristle

arrangement: Use the Inventive

Principles

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Principles:• 1. Segmentation

2. Taking out 3. Local Quality 4. Asymmetry 5. Merging 6. Universality 7. 'Nested doll' 8. Anti-weight 9. Preliminary anti-action 10. Preliminary action 11. Beforehand cushioning 12. Equipotentiality 13. 'The other way around' 14. Spheroidality 15. Dynamics 16. Partial or excessive actions 17. Another dimension 18. Mechanical vibration 19. Periodic action 40. Composite material

20. Continuity of useful action21. Skipping 22. 'Blessing in disguise' 23. Feedback 24. 'Intermediary' 25. Self-service 26. Copying 27. Cheap short-living 28. Mechanics substitution 29. Pneumatics and hydraulics 30. Flexible shells and thin films 31. Porous materials 32. Color changes 33. Homogeneity 34. Discarding and recovering 35. Parameter changes 36. Phase transitions 37. Thermal expansion 38. Strong oxidants 39. Inert atmosphere40. Composite Material

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Product – Material TrendsSmart Materialsspace SegmentationObject segmentationMacro to nano Webs and fibersDecrising densityAsymethryBoundary breakdownGeometric evolution DynamizationMono Poly Damping Sense interactionColour interactionTransparencycustomer purchase focusMarket evolutionDesign point Degrees of freedomBoundary breakdownTrimmingcontrollabilityHuman involvmentDesign methodologyReducing enery conversionsAction coordinationRythm coordinationNon linearity Mono Poly Macro Nano scale

tim

eS

pa

ceIn

terf

ace

Dynamization : Inmovible single point Single jointMultiple jointCompletely flexibleLiquid or GasField

Surface segmentation : Plain surfaceSmooth surface with prorusions in 2DRough surfaceRough surface with an active component

Page 91: Triz

Market trends: • Individually vs Tribalism • Little luxuries• Women in to market• Third places between home and work• Sedentary life style• Obesity • Guilt• Being alive• Travel & Vacation• Life long Learning• Ubiquitous Computing• Virtual• Future Tense• Security and paranoia• Environmental awareness• Simplicity• More litigation

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Which trend is present?• Tribal marketing n. A marketing strategy that attempts to create social groups or communities

that are centered around a product or service. The credo of tribal marketing is that postmodern people are looking for products and services that not only enable them to be freer, but can also

link them to others, to a community, to a tribe. Belong by choice

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Which trend is present?

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Which trend is present?

• Ubiquitous ComputingUbiquitous computing – Making many computers available throughout the physical environment,

while making them effectively invisible to the user. Ubiquitous computing is held by some to be the Third Wave of computing. The First Wave was many people per computer; the Second Wave was one person per computer. The Third Wave will be many computers per person.

Three key technical issues are: power consumption, user interface, and wireless connectivity.

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Which trend is present?

DesinfectionFloor steamer

Air cleaner

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Which trend is present?• Oldenburg calls one's "first place" the home and those that one lives

with. The "second place" is the workplace — where people may actually spend most of their time. Third places, then, are "anchors" of community life and facilitate and foster broader, more creative

interaction.

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Find a Solution

• Save the titanic´s passangers and crew

• Organic Garbage that does not smell after days of storage

• Organize coins at the end of the day

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Example of trend opportunity Graph

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ResourcesResources

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Market trends: • Individually vs Tribalism • Little luxuries• Women in to market• Third places between home and work• Sedentary life style• Obesity • Guilt• Being alive• Travel & Vacation• Life long Learning• Ubiquitous Computing• Virtual• Future Tense• Security and paranoia• Environmental awareness• Simplicity• More litigation

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Principles for Managment

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Contradictions:

• Classify these contradictions: Physical, Technical or Human

*I had a rise even when my targets were not met (Human)

*I want to have free access but I don't want anyone else to enter to my home (Physical)

*I want to have a healthy life & a great look but I don't want to exercise (Technical)

•Improve the power of a vacuum cleaner will

increase the cleaning quality but leads to

increasing noise & weight (Technical)

We need increase communication face to face

But we do not have the same time available

during the day to hold a meeting (Physical)

Page 104: Triz

Solutions

•Garbage can possible solution:

• If you generate a lot of organic trash during the week, chances are your trashcan doesn’t smell the freshest after a few days. And if you happen to have a large family, your trashcan can probably can get down right funky in a short period of time. One concept designer, however, has a solution for the problem of stinky trash. Freeze it.


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