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TSID Standard Presentation

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Standard Presentation of PT Sulzer Hickham Indonesia
49
Turbo Services 1
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Page 1: TSID Standard Presentation

Turbo Services

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Page 2: TSID Standard Presentation

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The Turbomachinery Service Center

for

South East Asia !

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Turbo Services

Teamed up to become theglobal independent service force

PT. Sulzer Hickham Indonesia

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Turbo Services

We have always pushed the boundaries of repair capabilities and we will continue to do so!

- Global- Independent- Comprehensive services- Broad equipment knowledge- Technically advanced - Continuously innovative

Our goal is to assist you in fulfilling your rotating equipment needs

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• Sulzer founded in 1834, is a pioneer in the field ofrotating equipment. Listed on the Swiss stock exchange.

Headquarters:Winterthur, Switzerland

SulzerTurbo Services

Founded: 2000

Sulzer Turbo Services’ Organisation

Sulzer Hickham IndonesiaJakarta

IndonesiaFounded: 1994

Sulzer Elbar B.V.Lomm

The NetherlandsFounded: 1973

Sulzer Hickham Industries Inc.

La PorteTexas, USAFounded: 1972

Sulzer EnproNew Orleans

Louisiana, USAFounded: 1982

Sulzer RepcoRotterdam

The NetherlandsFounded: 1985

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STS Organization

* Sulzer TS Management Team

Finance & Controlling___________________

Richard Müller*

Marketing & Communication

___________________Sue Hudson

Sulzer Turbo Services____________________________

Peter Alexander*

* Sulzer TS Management Team

Sulzer Hickham Inc

________________Darayus Pardivala*

Sulzer Enpro Inc________________

James Davies

Sulzer Elbar B.V.________________

Kenny MacKenzie*

Sulzer Repco B.V.________________

Aldert Looman

PT Sulzer Hickham Ind.

________________Nathan Self*

Business Development___________________

Shaun West*

Global Human Resources

___________________Roland Baumberger*

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STS Organization

Sulzer Repco B.V.Aldert F. Looman

PT. Sulzer Hickham Nathan Self*

Sulzer Elbar B.V.Kenneth MacKenzie*

Finance, Contr., HR, ITScott Fahey

Operations IIBilly Coleman

SalesJan Hermans

Technical DirectorSjef Mattheij

HRYus Holungo

Sales & MarketingSudianta Suhardja

Production & OperationWalter Leimgruber

SalesJan Hermans

Mgr. Sales Repco Gijs Uit Beijerse

Bus.Devel. & Cust.ServiceBarney McLaughlin

Sales & MarketingAllen Thornton

Engineering K. Agus Susena

New Parts Mfg / BU4Gerrit Veenstra

Finance & AdministrationRichard Renders

HRMRobert van der Zanden

Finance & ControllingRichard Mueller*

Sulzer Turbo ServicesPeter Alexander*

Sulzer Hickham Inc.Darayus Pardivala*

* Sulzer TS Management Team

Sulzer Enpro Inc.James Davies

Recip. OperationsRandy Poteet

Rotating Operations & EngineeringKen Farmer

Product OperationsSal Baio

Finance, ControllingAaron Tackett

HRM & AdministrationShy Ayres

Engneering & Tech SvcsJohn East

General ManagerAldert F. Looman

Finance/Contr./Adm.Richerd Renders

Rotorshop/Field Serv./BU3Jaques BrouwerHenk vd Berg

Combust. Parts / BU2Ellis Klompers a.i.

Airfoil Repair / BU1Stijn Pietersen

Mgr. CS & LogisticsEllis Klompers

Operations IAlan Atkinson

ERP SystemGlenn Doerksen

Sulzer TS Oceania Austr.Berend van Zanten

Mgr. Accounting Repco Johan IJpelaar

Business Development

Marketing & AdministrationSue Hudson

Global Human ResourcesRoland Baumberger*

LogisticsJohn Babb

Finance & AccountingNani Lukman

Page 8: TSID Standard Presentation

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Sulzer Turbo Services:meeting your rotating equipment needs worldwide

Turbo Services

Facility Sites

PT. Sulzer Hickham Indonesia

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TSID Organization Chart

* Also ISO & QESH Representative

As of 01.04.07

Pres. DirectorNathan C. Self

VP Director(Prod & Ops)

Walter J. Leimgruber*

Executive Secr.Retno Sujono

QC Insp. SpvDakhirun

Mgr. ProductionMatsaid B.R (a.i)

ISO & QESH Coord.Yeffi Akhispen

GM SalesSudianta Suhardja

Mgr. ContractsM. Slamet

Area Sales Mgr.Michael Surjawan S.

Mgr. Finance & Acct.Nani Lukman

Mgr. HRYus Holungo

Tech. AdvisorVacant

IT HeadEri Jauhari

Supervisor F & ASoemantri W.

Area Sales Mgr.Marlon Kipuw

Director(Engineering)

K. Agus Susena

Project CoordinatorV a c a n t

Sr. Shop EngineerHepy Hanipa

Eng. TechnicianSonny Suyitno

Mgr. Field ServiceR. Iman Sigit

Area Sales Mgr.M. Sidharta

Ast. Mgr. PurchasingDidy Teguh

Ast. Mgr. Mat. & Log.Heru Subagyo

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• Steam Turbines 1 - 600 MW• Gas Turbines 10 - 250 MW• Turbo Compressors Axial & Centrifugal• Screw Compressors Dry Process screws• Expanders Hot & Cryogenic• Engineered Pumps API & ASME• Related Rotating Equipment

Range of Equipment Services

PT. Sulzer Hickham Indonesia

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• Full Inspection Services (Visual, Dimensional, NDT)• Rotor Disassembly & Reassembly• Rotor + Stator Reblading• Rotor Balancing (Low Speed Dynamic)

Cap. 2.5 - 18 Tons• Seal Repair & Replacement• Dimensional Restoration Journals & Seal Areas• HVOF Coating• Rotor Weld Repairs• Casing Weld Repairs• Line Boring• Complete Rebuild• Unit Relocations• Failure Analysis• Engineering Services• Parts Manufacturing• Field Services

Typical Services

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Land 13,440 m2

Start Commercial Operation October 1995Personnel Headcount Feb 2006 105 coworkers

• Administration 750 m2

• Primary Shop 1,500 m2

• Big Bay Assembly Shop 1,200 m2

• Engineering & Shop Offices 1,200 m2

• Cleaning & Coating Shop 560 m2

Total 4,010 m2

Key Figures

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• Overhead Cranes 50 / 5 + 60 / 20 + 25 / 5 Ton• Balancing 2.5 up to 75 tons• Machining:

• Horizontal 3,800 mm swing x 10,000 mm• Vertical Ø 2,000 mm x 1,600 mm• Milling Horizontal 3,000 x 2,100 mm table ; 20 Ton• Grinding Ø 400 x 3,000 mm• Drilling 1,000 x 1,700 mm table;1,600 mm• Welding SMAW / MIG / Pulse MIG / TIG/ SAW

• Thermal Spray Coating HVOF (High Velocity Oxygen Fuel)• NDT Magnaglo, Zyglo, UT, Eddy Current• CAD Turbo Doc.• Rotor Vertical Stacking Pit 9,000 mm height, Ø 4,000 mm

Key Figures

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Our Customers

TNBG

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Equipment Experience

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Principle of Partnership

Benefit SharingEstablish Common Goals

Seamless Integration for complete service

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Integrated Services

EngineeringEngineeringSpare Parts

Technical Services

FieldFieldServicesServices

Maintenance Concept

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Service Contracts

Administration

Costs

Competition

Spares

Consistency

Histories

Time

Quality

Upgrades

Warranties

Benefitsand

Goals

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Warranty Principles

► Forward Looking -Balanced Partnership

► Industry Standard,-Meet or Exceed OEM

► We Stand By Our Service,- Parts - Labor

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Our Facility

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Our People

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Our GoalsS

AF

ET Y Q U A L

I TY

PR

OD U C T I V

IT

Y

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Core Shop Facilities

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Horizontal Line Boring

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Big Bay Facility

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Inspection Services

Refinery Steam Turbine

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Large Rotor Capacity

65 MW Steam Turbine

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Critical Utility Equipment

100 MW Gas Turbine

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Heavy Equipment Machining

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Re-blading Work

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Balancing

Petrochemical Plant Compressor

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Complete Unit Overhauls

Refinery Compressor Drive Steam Turbine

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Steam Turbine Reblading

Mechanical Drive Steam Turbine

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HVOF Coating

Pump Shaft Bearing Journal Coating

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GT Component Repair

Fr-5 Gas Turbine Components

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Reverse Engineering

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New Components from Reverse Engineering

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In-Shop Unit Assembly

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Field Services

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Project Reference

PETROCHEMICAL

EPT BalikpapanRepair S/T Rotor English Electric TG 3Balikpapan, Indonesia2000

Petrokimia GresikRepair S/T Rotor Mitsubishi 105 JTGresik, Indonesia1999

Petrokimia GresikRepair Compressor Rotor HitachiGresik, Indonesia1998

Exxon Mobil Oil Ind.Field Service Turn AroundAceh, Indonesia2001

EPT BalikpapanRepair S/T Rotor GE KT 302BBalikpapan, Indonesia1997

Pertamina BalikpapanRepair Terry S/T Rotor, Casing & DiaphragmBalikpapan, Indonesia2001

Pertamina CilacapReblading S/T Rotor Elliott 51G3TCilacap, Indonesia2001

Pertamina DumaiRepair S/T Rotor Elliott Ebara 212 PT2Dumai, Indonesia1997

EPT CilacapReblading S/T Rotor Turbodyne 051G-103TCilacap, Indonesia2000

PT. IndocementS/T Rotor Overhaul ABB/Alsthom PK 2214Citeureup, Indonesia2001

EPT CilacapReblading S/T Rotor Turbodyne 051G-102TCilacap, Indonesia1999

CLIENTSCOPE OF WORKPLANTYEAR

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Complete rotor repair and casing repair3Westinghouse W251B9

Complete refurbishment including rotor repair, casing repair/thermal block and unit installation2Westinghouse W 1918

Supply complete compressor blades1ABB 13E17

Complete rotor repair including rotor installation and field balancing. 1ABB 13 DM6

Rotor repair including manufacturing locking HW, rotor installation and field balancing.5Siemens V 94.25

Turbine rotor repair including weld repair AFT journal and casing repair6GE Frame 9 Series4

Inspection, unstack, restack, reblade and balancing4GE Frame 7 Series3

Complete refurbishment including rotor repair, casing repair/thermal block, hot gas component parts.5GE Frame 6 Series2

Complete refurbishment including rotor repair, casing repair/thermal block, hot gas component parts & maintenance contract.20GE Frame 5 Series1

SCOPE OF WORKQTYTYPE / MODELNO

TSID Experiences in GT Repair

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PETROCHEMICAL

Pertamina PlajuRepair S/T Rotor & Stator Mitsui 3211 JTPlaju, Indonesia2002

Pertamina PlajuRepair S/T Rotor & Stator Mitsui 3211 JTPlaju, Indonesia2002

Kaltim Prima CoalOverhaul ST Generator Peter BrotherhoodBontang, Indonesia2004

PT. Toba Pulp LestariMajor Overhaul & Commissioning S/T SGP Medan, Indonesia2003

PT. Chandra AsriRepair GT Component GE Frame 6Cilegon, Indonesia2002

Pertamina BalikpapanRepair Compressor Rotor Dresser Clark K301BBalikpapan, Indonesia2002

Pertamina CilacapReblading S/T Rotor Turbodyne 20 MWCilacap, Indonesia2002

PT. Chandra AsriRecondition Comb.Parts of GT Generator GECilegon, Indonesia2003

PT. BADAK NGLRepair & Reblading S/T Rotor Turbodyne 12.5 MWBontang, Indonesia2003

PT. Chandra AsriRepair & Reblading S/T Rotor SiemensCilegon, Indonesia2004

Toshiba CorporationRepair S/T Rotor Toshiba 200 MWJapan2005

CLIENTSCOPE OF WORKPLANTYEAR

Project Reference

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POWER PLANT

MalaysiaRepair GT Component ABB/Alsthom GT-13DMTNBG, Malaysia2002

TatajabarSejahtera

Contract Maintenance Services GT John Brown Frame 5Purwakarta, Indonesia1998

REMACO, Malaysia

Gas Turbine Overhaul GE Frame 5PMalaysia2002

PowerGenRepair BFW Pump Ingersoll Rand 75CHTA-4East Java, Indonesia2003

PLN BelawanRepair & Major Overhaul GT Siemens V94-2Medan, Indonesia1999

JEL SingaporeGas Turbine Overhaul Alsthom Frame 6Myanmar2001

Indonesia PowerOverhaul S/T Mitsubishi 30 MWKamojang, Indonesia1999

Indonesia PowerRepair & Reblading GT W-251Cilacap, Indonesia2003

Indonesia PowerRepair & Reblading GT Rotor Westinghouse 251Cilacap, Indonesia2000

Indonesia PowerRefurbishment GT Rotor John Brown Frame 5Pulogadung, Indonesia

1998

CLIENTSCOPE OF WORKPLANTYEAR

Project Reference

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POWER PLANT

Indonesia PowerRepair & Machining LP & HP S/T Mitsubishi 600 MWSuralaya, Indonesia2003

Indonesia PowerWelding repair GT Rotor GE Frame 9Semarang, Indonesia2003

Cantho Power Plant

Repair of Rotor ; Casing & Major Overhaul AlsthomPG 6551B

Cantho, Vietnam2004

Indonesia PowerRepair & Reblading S/T Rotor Mitsubishi 400 MWSuralaya, Indonesia2004

PLN KitlurSumbagsel

Repair & Reblading Rotor/Stator GT GE AlsthomFrame 5

Pauh Limo, Indonesia2004

MarubeniS/T Rotor & Diaphragm Mitsubishi 55 MWMindanao, Philippines2004

Indonesia PowerRepair GT Compressor Rotor GE Frame 7Indralaya, Indonesia2005

PLN KitlurSumbagsel

Repair Shaft Generator GEC Alsthom by Coating Ombilin, Indonesia2005

PLN Teluk LembuRepair & Major Overhaul GT Rotor Alsthom MS 5001Teluk Lembu, Indonesia

2004

Tatajabar SejahteraGT Rotor Overhaul John Brown Frame 5Purwakarta, Indonesia2005

CLIENTSCOPE OF WORKPLANTYEAR

Project Reference

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TSID Capabilities in GT Repair

trained and experienced people

complete facilities, fixtures and tooling with special design for handling large size rotors.

know-how and proven experiences from our world wide sister companies within STS group.

established supply chain for GT component parts from various supplier in the world.

Our experiences and capabilities in Gas Turbine Repair especially on the large size machine is fully supported by:

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10.

9.

8.

7.

6.

5.

4.

3.

2.

1.

NO.

Field Service

Overhaul S/T Generator Phase 1

Gas Turbine Rotor – Onsite Inspection

Steam Turbine Overhaul

Installation & Commissioning Steam Turbine

Repair Gas Turbine Unit 1

Inspection Gas Turbine

Repair Steam Turbine

Repair Gas Turbine

Repair Gas Turbine

S E R V I C E

GE Frame 6Jurong Engineering Ltd. -Singapore80056

CREUSOT LOIRE 6-7 MC 9EPT. Kertas Leces80056

ALSTHOM/ABB GT 13TNB Generation Sdn. Bhd. -Malaysia80047

ABB/ALSTHOM PK 2214PT. Indocement Tunggal Perkasa80042

BLOHM & VOSS KR 45 / 60PT. Duta Rendra Mulya80037

WESTINGHOUSE 251PLTG Cilacap - Indonesia Power80017

ALSTHOM Frame 6PT. Pupuk Kalimantan Timur80011

MITSUBISHI 30 MWUBP Kamojang – Indonesia Power80006

WESTINGHOUSE W 191PLN Keramasan, Palembang, Indonesia80004

SIEMENS V 94-2PLN Belawan, Medan, Indonesia80002

O E MC U S TO M E RTSID REF

Our Experiences Major Field Service Projects

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JOHN BROWN FRAME 5Phase I OverhaulPT. Tatajabar Sejahtera8014419.

ALSTHOM FRAME 5Field Work for Gas Turbine # 1PLN Teluk Lembu8015520

18.

17.

16.

15

14.

13.

12.

11.

NO.

Repair Steam Turbine Rotor

Repair Rotor/Stator Generator # 1

Field Work

Major Inspection G/T Unit

Overhaul Steam Turbine Rotor & Generator

Repair Compressor Blade Stator

Turbine Overhaul

Repair Steam Turbine Rotor

S E R V I C E

ABB UNIT # 3 – 65 MWPLN Belawan - Medan80127

GE-ALSTHOM FRAME 5PLN Pauh Limo - Sumatera80123

ALSTHOM PG 6551BCAN THO PP - Vietnam80122

GE FRAME 5CNOOC SES B.V80118

PETER BROTHERHOOD TI-54015PT. Kaltim Prima Coal80109

WESTINGHOUSE UNIT 1PT. Indonesia Power - UBHAR80091

SGP S 13 EG 60PT. Toba Pulp Lestari80087

NANJING 25 MWPT. Semen Tonasa80066

O E MC U S TO M E RTSID REF

Our Experiences Major Field Service Projects

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The Complete Service Center

Extensive Facilities

Driven to Success

Field Services

Solid Engineering

Global Network

PT. Sulzer Hickham Indonesia

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The Turbomachinery Service Center for

South East Asia !

Contact DataPT. Sulzer Hickham IndonesiaKawasan Industri Kota Bukit IndahBlok AII KAV 1C-1DPurwakarta, ID 41181Tel: + 62-264 351-920Fax:+ 62-264 351-143E- Mail: [email protected]: www.sulzerts.com


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