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Turbo Services
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Turbo Services
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The Turbomachinery Service Center
for
South East Asia !
Turbo Services
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Turbo Services
Teamed up to become theglobal independent service force
PT. Sulzer Hickham Indonesia
Turbo Services
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Turbo Services
We have always pushed the boundaries of repair capabilities and we will continue to do so!
- Global- Independent- Comprehensive services- Broad equipment knowledge- Technically advanced - Continuously innovative
Our goal is to assist you in fulfilling your rotating equipment needs
Turbo Services
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• Sulzer founded in 1834, is a pioneer in the field ofrotating equipment. Listed on the Swiss stock exchange.
Headquarters:Winterthur, Switzerland
SulzerTurbo Services
Founded: 2000
Sulzer Turbo Services’ Organisation
Sulzer Hickham IndonesiaJakarta
IndonesiaFounded: 1994
Sulzer Elbar B.V.Lomm
The NetherlandsFounded: 1973
Sulzer Hickham Industries Inc.
La PorteTexas, USAFounded: 1972
Sulzer EnproNew Orleans
Louisiana, USAFounded: 1982
Sulzer RepcoRotterdam
The NetherlandsFounded: 1985
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STS Organization
* Sulzer TS Management Team
Finance & Controlling___________________
Richard Müller*
Marketing & Communication
___________________Sue Hudson
Sulzer Turbo Services____________________________
Peter Alexander*
* Sulzer TS Management Team
Sulzer Hickham Inc
________________Darayus Pardivala*
Sulzer Enpro Inc________________
James Davies
Sulzer Elbar B.V.________________
Kenny MacKenzie*
Sulzer Repco B.V.________________
Aldert Looman
PT Sulzer Hickham Ind.
________________Nathan Self*
Business Development___________________
Shaun West*
Global Human Resources
___________________Roland Baumberger*
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STS Organization
Sulzer Repco B.V.Aldert F. Looman
PT. Sulzer Hickham Nathan Self*
Sulzer Elbar B.V.Kenneth MacKenzie*
Finance, Contr., HR, ITScott Fahey
Operations IIBilly Coleman
SalesJan Hermans
Technical DirectorSjef Mattheij
HRYus Holungo
Sales & MarketingSudianta Suhardja
Production & OperationWalter Leimgruber
SalesJan Hermans
Mgr. Sales Repco Gijs Uit Beijerse
Bus.Devel. & Cust.ServiceBarney McLaughlin
Sales & MarketingAllen Thornton
Engineering K. Agus Susena
New Parts Mfg / BU4Gerrit Veenstra
Finance & AdministrationRichard Renders
HRMRobert van der Zanden
Finance & ControllingRichard Mueller*
Sulzer Turbo ServicesPeter Alexander*
Sulzer Hickham Inc.Darayus Pardivala*
* Sulzer TS Management Team
Sulzer Enpro Inc.James Davies
Recip. OperationsRandy Poteet
Rotating Operations & EngineeringKen Farmer
Product OperationsSal Baio
Finance, ControllingAaron Tackett
HRM & AdministrationShy Ayres
Engneering & Tech SvcsJohn East
General ManagerAldert F. Looman
Finance/Contr./Adm.Richerd Renders
Rotorshop/Field Serv./BU3Jaques BrouwerHenk vd Berg
Combust. Parts / BU2Ellis Klompers a.i.
Airfoil Repair / BU1Stijn Pietersen
Mgr. CS & LogisticsEllis Klompers
Operations IAlan Atkinson
ERP SystemGlenn Doerksen
Sulzer TS Oceania Austr.Berend van Zanten
Mgr. Accounting Repco Johan IJpelaar
Business Development
Marketing & AdministrationSue Hudson
Global Human ResourcesRoland Baumberger*
LogisticsJohn Babb
Finance & AccountingNani Lukman
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Sulzer Turbo Services:meeting your rotating equipment needs worldwide
Turbo Services
Facility Sites
PT. Sulzer Hickham Indonesia
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TSID Organization Chart
* Also ISO & QESH Representative
As of 01.04.07
Pres. DirectorNathan C. Self
VP Director(Prod & Ops)
Walter J. Leimgruber*
Executive Secr.Retno Sujono
QC Insp. SpvDakhirun
Mgr. ProductionMatsaid B.R (a.i)
ISO & QESH Coord.Yeffi Akhispen
GM SalesSudianta Suhardja
Mgr. ContractsM. Slamet
Area Sales Mgr.Michael Surjawan S.
Mgr. Finance & Acct.Nani Lukman
Mgr. HRYus Holungo
Tech. AdvisorVacant
IT HeadEri Jauhari
Supervisor F & ASoemantri W.
Area Sales Mgr.Marlon Kipuw
Director(Engineering)
K. Agus Susena
Project CoordinatorV a c a n t
Sr. Shop EngineerHepy Hanipa
Eng. TechnicianSonny Suyitno
Mgr. Field ServiceR. Iman Sigit
Area Sales Mgr.M. Sidharta
Ast. Mgr. PurchasingDidy Teguh
Ast. Mgr. Mat. & Log.Heru Subagyo
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• Steam Turbines 1 - 600 MW• Gas Turbines 10 - 250 MW• Turbo Compressors Axial & Centrifugal• Screw Compressors Dry Process screws• Expanders Hot & Cryogenic• Engineered Pumps API & ASME• Related Rotating Equipment
Range of Equipment Services
PT. Sulzer Hickham Indonesia
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• Full Inspection Services (Visual, Dimensional, NDT)• Rotor Disassembly & Reassembly• Rotor + Stator Reblading• Rotor Balancing (Low Speed Dynamic)
Cap. 2.5 - 18 Tons• Seal Repair & Replacement• Dimensional Restoration Journals & Seal Areas• HVOF Coating• Rotor Weld Repairs• Casing Weld Repairs• Line Boring• Complete Rebuild• Unit Relocations• Failure Analysis• Engineering Services• Parts Manufacturing• Field Services
Typical Services
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Land 13,440 m2
Start Commercial Operation October 1995Personnel Headcount Feb 2006 105 coworkers
• Administration 750 m2
• Primary Shop 1,500 m2
• Big Bay Assembly Shop 1,200 m2
• Engineering & Shop Offices 1,200 m2
• Cleaning & Coating Shop 560 m2
Total 4,010 m2
Key Figures
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• Overhead Cranes 50 / 5 + 60 / 20 + 25 / 5 Ton• Balancing 2.5 up to 75 tons• Machining:
• Horizontal 3,800 mm swing x 10,000 mm• Vertical Ø 2,000 mm x 1,600 mm• Milling Horizontal 3,000 x 2,100 mm table ; 20 Ton• Grinding Ø 400 x 3,000 mm• Drilling 1,000 x 1,700 mm table;1,600 mm• Welding SMAW / MIG / Pulse MIG / TIG/ SAW
• Thermal Spray Coating HVOF (High Velocity Oxygen Fuel)• NDT Magnaglo, Zyglo, UT, Eddy Current• CAD Turbo Doc.• Rotor Vertical Stacking Pit 9,000 mm height, Ø 4,000 mm
Key Figures
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Our Customers
TNBG
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Equipment Experience
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Principle of Partnership
Benefit SharingEstablish Common Goals
Seamless Integration for complete service
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Integrated Services
EngineeringEngineeringSpare Parts
Technical Services
FieldFieldServicesServices
Maintenance Concept
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Service Contracts
Administration
Costs
Competition
Spares
Consistency
Histories
Time
Quality
Upgrades
Warranties
Benefitsand
Goals
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Warranty Principles
► Forward Looking -Balanced Partnership
► Industry Standard,-Meet or Exceed OEM
► We Stand By Our Service,- Parts - Labor
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Our Facility
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Our People
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Our GoalsS
AF
ET Y Q U A L
I TY
PR
OD U C T I V
IT
Y
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Core Shop Facilities
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Horizontal Line Boring
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Big Bay Facility
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Inspection Services
Refinery Steam Turbine
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Large Rotor Capacity
65 MW Steam Turbine
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Critical Utility Equipment
100 MW Gas Turbine
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Heavy Equipment Machining
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Re-blading Work
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Balancing
Petrochemical Plant Compressor
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Complete Unit Overhauls
Refinery Compressor Drive Steam Turbine
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Steam Turbine Reblading
Mechanical Drive Steam Turbine
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HVOF Coating
Pump Shaft Bearing Journal Coating
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GT Component Repair
Fr-5 Gas Turbine Components
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Reverse Engineering
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New Components from Reverse Engineering
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In-Shop Unit Assembly
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Field Services
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Project Reference
PETROCHEMICAL
EPT BalikpapanRepair S/T Rotor English Electric TG 3Balikpapan, Indonesia2000
Petrokimia GresikRepair S/T Rotor Mitsubishi 105 JTGresik, Indonesia1999
Petrokimia GresikRepair Compressor Rotor HitachiGresik, Indonesia1998
Exxon Mobil Oil Ind.Field Service Turn AroundAceh, Indonesia2001
EPT BalikpapanRepair S/T Rotor GE KT 302BBalikpapan, Indonesia1997
Pertamina BalikpapanRepair Terry S/T Rotor, Casing & DiaphragmBalikpapan, Indonesia2001
Pertamina CilacapReblading S/T Rotor Elliott 51G3TCilacap, Indonesia2001
Pertamina DumaiRepair S/T Rotor Elliott Ebara 212 PT2Dumai, Indonesia1997
EPT CilacapReblading S/T Rotor Turbodyne 051G-103TCilacap, Indonesia2000
PT. IndocementS/T Rotor Overhaul ABB/Alsthom PK 2214Citeureup, Indonesia2001
EPT CilacapReblading S/T Rotor Turbodyne 051G-102TCilacap, Indonesia1999
CLIENTSCOPE OF WORKPLANTYEAR
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Complete rotor repair and casing repair3Westinghouse W251B9
Complete refurbishment including rotor repair, casing repair/thermal block and unit installation2Westinghouse W 1918
Supply complete compressor blades1ABB 13E17
Complete rotor repair including rotor installation and field balancing. 1ABB 13 DM6
Rotor repair including manufacturing locking HW, rotor installation and field balancing.5Siemens V 94.25
Turbine rotor repair including weld repair AFT journal and casing repair6GE Frame 9 Series4
Inspection, unstack, restack, reblade and balancing4GE Frame 7 Series3
Complete refurbishment including rotor repair, casing repair/thermal block, hot gas component parts.5GE Frame 6 Series2
Complete refurbishment including rotor repair, casing repair/thermal block, hot gas component parts & maintenance contract.20GE Frame 5 Series1
SCOPE OF WORKQTYTYPE / MODELNO
TSID Experiences in GT Repair
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PETROCHEMICAL
Pertamina PlajuRepair S/T Rotor & Stator Mitsui 3211 JTPlaju, Indonesia2002
Pertamina PlajuRepair S/T Rotor & Stator Mitsui 3211 JTPlaju, Indonesia2002
Kaltim Prima CoalOverhaul ST Generator Peter BrotherhoodBontang, Indonesia2004
PT. Toba Pulp LestariMajor Overhaul & Commissioning S/T SGP Medan, Indonesia2003
PT. Chandra AsriRepair GT Component GE Frame 6Cilegon, Indonesia2002
Pertamina BalikpapanRepair Compressor Rotor Dresser Clark K301BBalikpapan, Indonesia2002
Pertamina CilacapReblading S/T Rotor Turbodyne 20 MWCilacap, Indonesia2002
PT. Chandra AsriRecondition Comb.Parts of GT Generator GECilegon, Indonesia2003
PT. BADAK NGLRepair & Reblading S/T Rotor Turbodyne 12.5 MWBontang, Indonesia2003
PT. Chandra AsriRepair & Reblading S/T Rotor SiemensCilegon, Indonesia2004
Toshiba CorporationRepair S/T Rotor Toshiba 200 MWJapan2005
CLIENTSCOPE OF WORKPLANTYEAR
Project Reference
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POWER PLANT
MalaysiaRepair GT Component ABB/Alsthom GT-13DMTNBG, Malaysia2002
TatajabarSejahtera
Contract Maintenance Services GT John Brown Frame 5Purwakarta, Indonesia1998
REMACO, Malaysia
Gas Turbine Overhaul GE Frame 5PMalaysia2002
PowerGenRepair BFW Pump Ingersoll Rand 75CHTA-4East Java, Indonesia2003
PLN BelawanRepair & Major Overhaul GT Siemens V94-2Medan, Indonesia1999
JEL SingaporeGas Turbine Overhaul Alsthom Frame 6Myanmar2001
Indonesia PowerOverhaul S/T Mitsubishi 30 MWKamojang, Indonesia1999
Indonesia PowerRepair & Reblading GT W-251Cilacap, Indonesia2003
Indonesia PowerRepair & Reblading GT Rotor Westinghouse 251Cilacap, Indonesia2000
Indonesia PowerRefurbishment GT Rotor John Brown Frame 5Pulogadung, Indonesia
1998
CLIENTSCOPE OF WORKPLANTYEAR
Project Reference
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POWER PLANT
Indonesia PowerRepair & Machining LP & HP S/T Mitsubishi 600 MWSuralaya, Indonesia2003
Indonesia PowerWelding repair GT Rotor GE Frame 9Semarang, Indonesia2003
Cantho Power Plant
Repair of Rotor ; Casing & Major Overhaul AlsthomPG 6551B
Cantho, Vietnam2004
Indonesia PowerRepair & Reblading S/T Rotor Mitsubishi 400 MWSuralaya, Indonesia2004
PLN KitlurSumbagsel
Repair & Reblading Rotor/Stator GT GE AlsthomFrame 5
Pauh Limo, Indonesia2004
MarubeniS/T Rotor & Diaphragm Mitsubishi 55 MWMindanao, Philippines2004
Indonesia PowerRepair GT Compressor Rotor GE Frame 7Indralaya, Indonesia2005
PLN KitlurSumbagsel
Repair Shaft Generator GEC Alsthom by Coating Ombilin, Indonesia2005
PLN Teluk LembuRepair & Major Overhaul GT Rotor Alsthom MS 5001Teluk Lembu, Indonesia
2004
Tatajabar SejahteraGT Rotor Overhaul John Brown Frame 5Purwakarta, Indonesia2005
CLIENTSCOPE OF WORKPLANTYEAR
Project Reference
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TSID Capabilities in GT Repair
trained and experienced people
complete facilities, fixtures and tooling with special design for handling large size rotors.
know-how and proven experiences from our world wide sister companies within STS group.
established supply chain for GT component parts from various supplier in the world.
Our experiences and capabilities in Gas Turbine Repair especially on the large size machine is fully supported by:
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10.
9.
8.
7.
6.
5.
4.
3.
2.
1.
NO.
Field Service
Overhaul S/T Generator Phase 1
Gas Turbine Rotor – Onsite Inspection
Steam Turbine Overhaul
Installation & Commissioning Steam Turbine
Repair Gas Turbine Unit 1
Inspection Gas Turbine
Repair Steam Turbine
Repair Gas Turbine
Repair Gas Turbine
S E R V I C E
GE Frame 6Jurong Engineering Ltd. -Singapore80056
CREUSOT LOIRE 6-7 MC 9EPT. Kertas Leces80056
ALSTHOM/ABB GT 13TNB Generation Sdn. Bhd. -Malaysia80047
ABB/ALSTHOM PK 2214PT. Indocement Tunggal Perkasa80042
BLOHM & VOSS KR 45 / 60PT. Duta Rendra Mulya80037
WESTINGHOUSE 251PLTG Cilacap - Indonesia Power80017
ALSTHOM Frame 6PT. Pupuk Kalimantan Timur80011
MITSUBISHI 30 MWUBP Kamojang – Indonesia Power80006
WESTINGHOUSE W 191PLN Keramasan, Palembang, Indonesia80004
SIEMENS V 94-2PLN Belawan, Medan, Indonesia80002
O E MC U S TO M E RTSID REF
Our Experiences Major Field Service Projects
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JOHN BROWN FRAME 5Phase I OverhaulPT. Tatajabar Sejahtera8014419.
ALSTHOM FRAME 5Field Work for Gas Turbine # 1PLN Teluk Lembu8015520
18.
17.
16.
15
14.
13.
12.
11.
NO.
Repair Steam Turbine Rotor
Repair Rotor/Stator Generator # 1
Field Work
Major Inspection G/T Unit
Overhaul Steam Turbine Rotor & Generator
Repair Compressor Blade Stator
Turbine Overhaul
Repair Steam Turbine Rotor
S E R V I C E
ABB UNIT # 3 – 65 MWPLN Belawan - Medan80127
GE-ALSTHOM FRAME 5PLN Pauh Limo - Sumatera80123
ALSTHOM PG 6551BCAN THO PP - Vietnam80122
GE FRAME 5CNOOC SES B.V80118
PETER BROTHERHOOD TI-54015PT. Kaltim Prima Coal80109
WESTINGHOUSE UNIT 1PT. Indonesia Power - UBHAR80091
SGP S 13 EG 60PT. Toba Pulp Lestari80087
NANJING 25 MWPT. Semen Tonasa80066
O E MC U S TO M E RTSID REF
Our Experiences Major Field Service Projects
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The Complete Service Center
Extensive Facilities
Driven to Success
Field Services
Solid Engineering
Global Network
PT. Sulzer Hickham Indonesia
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The Turbomachinery Service Center for
South East Asia !
Contact DataPT. Sulzer Hickham IndonesiaKawasan Industri Kota Bukit IndahBlok AII KAV 1C-1DPurwakarta, ID 41181Tel: + 62-264 351-920Fax:+ 62-264 351-143E- Mail: [email protected]: www.sulzerts.com