TURKEY'OINT 3 STEAM GENERATOR

INSPECTION PROGRAM

I. Introduction

An extensive inspection program for the Turkey Point Unit 3 steam

generators was .conducted in October,. 1980. The following items were

accomplished:

1. ,gauging, of steam generator hot legs and cold legs - all steam

generators

2. measurements of 81 tube support plate flow slots in all steam

generators

3. eddy current inspection of small radius U-bends in steam generator A

4; Regulatory Guide 1.83 eddy current. measurements in the hot legs and

cold legs of all steam generators

5. ,preventive plugging

Table 1 is a summary of the approximate number of steam generator tubes

inspected in each category and in each steam generator.

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Table 1: Summary of Total Steam Generator Tubes Inspected

~AL ~ALA L ~II L ~CIA .L ~CH I C I ~

Gauging

U-Bend Rows

2-5

1170 )44 1342 210 1273 231

R.G- 155 428 199 260 150

This report summarizes the inspections conducted, the results of these

inspections and preventive plugging, programs accomplished .

II. Inspection Programs

A. Gauging Progr am

The tube gauging program in the tubelane area is based on previously

defined regions where significant tube deformation has occurred.

These regions were formerly determined using finite element analysis

techniques which yield tube hoop strain contours as a function of

plate deformation. The boundary in the peripheral'ubelane areas

near the three and nine o'lock ~iedge locations is modified to take

into account the greater extent of deformation in this region of the

plate determined by previous experience. After four reinspections

since the first gauging inspection at Turkey Point 3, it became

apparent that the finite element model no longer gave reasonable

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expectations as to the position of a strain boundary which might be

linked to location of the most severly restricted tubes. The 17.51

strain contour utilized in the 12/79 inspection would encompass most

of the hot leg tube bundle at 24 effective full power months beyond

closure of the support plate flow slots, which is regarded as having

occurred as of the 12/77 inspection. (The tube hoop strain at 24

effective full power months beyond full closure is given forreference purposes in Figure 1). Therefore, the gauging program,

based on the program used in 12/79, has been adjusted to reflect

prior experience at the Surry and Turkey Point plants. Additional

i nspection programs were defined for the periphery, wedge, and patch

plate regions. These programs were based on previous tube leakage

histories at the Turkey Point and Surry plant sites, as well as

previous gauging results at the Surry and Turkey Point sites, as

deemed apropriate. Due to the current awareness of the potential fortube deformation on the cold leg side, inspections of all three steam

generator cold legs were performed.

The inspection boundary for the December 1979 inspection (Figure 2)

is included for reference. The gauging inspection boundaries for the

October 1980 inspection are indicated in Figure 3 (typical hot leg)

and Figure 4 (typical cold leg).

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The following, conservatisms. were utilized in determining the Turkey Point 3

inspection boundary:

l. If a restricted tube was found close to the inspection boundary, the

inspection was expanded in that area.

2. In addition to the specific gauging inspection program, it should be .noted

that tubes in the central portion of the tube bundles from Row 13 upward

were tested with 700 mil probes, providing early indications on arp new

deformation which might exist away from the regions usually regarded as

active, i.e. the tubelane, patch plate, wedges, and periphery-

3. Tubes restricted in previous inspections, but not adjacent to the areas of

predominant activity were incorporated into the gauging program laid out

generally for the three steam generators.

B. Flow Slot Measurements

Photographs were taken in each steam generator through the secondary

handholes. These photographs were then utilized to measure the openings

in the 81 tube support plate flow slots. Results are discussed in Section

III. .FLow slot measurements are utilized in the finite element analysis

work and are an indicator of the present status of denting in the steam

generators.

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tl t II 1 d~iThe U-bends of unplugged tubes in Rows 3 thru 5 in steam generator A,were

examined with 100, KHz. These inspections are performed to confirm the

integrity of the small raidius U-bends in low number rows.

In the January 1979 inspection, annulus measurements, were taken in steam

generator.B. These measurements provide a qualitative indicator of the

upper pl'ate expansion trends in the most affected steam generator. That

had been the second such measurement of this type .for steam generator B.7

No obvious trends had been noted in this unit or in three such

measurements in Turkey Point'Unit 4.. Therefore, this measurement was not

made at this inspection and is not planned for future inspections.

D. ~Re ul atony. Guide 1.83 R.G. 1.83 Ins ection

The types and extent of inspections required in this area are specified in

R.G. 1.83. Typical inspection, plans are included (Figures 5 and 6).

During the inspections, expansions of the program in steam generators A

and C'ere accomplished as required by R.G. 1.83. Results of the

inspection are discussed later in. this report.

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III- Inspection Results

1

A. Gauging Program

Results of the gauging inspections are indicated in Figures 7, 8, 9,.

10, 11 and 12 and are summarized in Table 2. It shouTd be noted thatthe tubes inspected included tubes R22 C13 (S/G3A) and R12 C80

(S/G3B)- These tubes were previously reported to have been

inadvertently omitted from the last inspection program and were

committed to be inspected during this outage (letter L-80-26, January

18, 1980). The inspection results confirmed that neither tube

required plugging nor were they located in areas of generalized

denting.

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TABLE '2: Tube Restriction Summary

Number of Tubes Restricting Passage of Gauge

S/G Gauge

Diameter Hot Le

Tubel ane

Cold Le

Periphery and Wedge Patch Plate

'G

A

.650" 22

. 610" 4

. 540" 9

0 22

0 0

SG B

.650" 14

. 610" 1

. 540" 0 :0

,0

0

SG'

. 650" 25 0' 0

. 610"

.'540"

4 0'

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Summary comments resulting from the review of this and other data are as

follows:

1. In steam generators A, B, and C, restricted tubes generally developed

adjacent to previous activity or clustered together with other new

activity. This was particulary true of tubes that restricted the 0-610"

and 0.540" probes. Areas of activity were consistent with past

historical data for this and other plants.

2- Tube restrictions were noted in some of the inspected wedge areas (in the

hot legs) of all steam generators and this activity appears consistent

with previous experience at this and other units.

3. In this inspection of the cold leg areas, only one tube restriction was

noted in the tubelane regions (SGB). No activity was noted in four of

the six cold leg wedge areas inspected- Slight activity was noted

adjacent to one of the inspected wedge areas in each of SG/A and SG/C.

The level of activity is consistent with that noted in previous Turkey

Point inspections. The overall level of activity continues to indicate a

very low growth r ate as compared to the hot leg.

4. During the last approximately 8.5 EFPH of operations, no shutdowns due to

leakage events occurred-

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.'Review of the gauging results for this period shown that 82 tubes were

reported restricted in the tubelane region; this compares with 75

observed in December, 1979 after 6 EFPM and 214 in 1/79 a'fter 9.5 EFPM-

A restricted tube is defined as a tube not passing a 650 mil probe. The

apparent limitation in the number of restrictions reflects the fact that

plugging in December, 1979 was performed for a 10 month period, but less

than 8.5 months operation actually ensued.

8. Flow Slot Measurements

The results of the flow slot measurements are indicated in Figure 16.

Only the lower support plates are clearly visible in each S/G- The

results are consistent with previous behavior.

C. Other Dentin Related Ins ections

The U-bends of unplugged tubes in rows 3 thru 5,in steam generator A were

examined at 100 kHz- No .indications were noted in these small r adious U-

bends.'.

Re~ulato~r Guide 1;83 Ins ection Results and Evaiuation

The results of the Regulatory Guide 1.83 Inspection are summarized in

Table 3. As a result of this inspection, a total of fourteen tubes will

be plugged for indications equal to or greater than 40Ã wall

penetration. An additional tube (R4-C46) in steam generator A is

pluggable on this basis, but is also pluggable due to a .540 inch

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restriction- The pluggable tubes are generally located in rows 5 to 8,

inclusive, with only a .few in higher rows, as shown in Figures 13 and 15.

Evaluation of the results suggests probable thinning in the region of the

sludge pile in the cold leg.

Comparison of the eddy current signals from the affected tubes wi th

corresponding signals from previous inspections indicates that no major

change in depth of penetration has occur red. Therefore, it is'oncluded

that the rate of thinning has not increased substantially.

TABLE 3

Re ulator Guide 1.83

~ Ins ection Results

Si ze of Indication

/Wall Penetration)

SG A

Inlet Outl et

SG B

Inlet Outlet

SG C

Inlet Outlet

<20

20-29

30-39

)40

140

74

29

14

32

20

5 45

3 88

1 24

1 0

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IV. ~Pie gin Criteria

A- Gauging Program

Although experience has shown that advance of the predicated strain

contours from the finite element model no longer is an appropriate

basis for tube plugging, the plugging criteria which were developed

using the model have been retained, since'their application has

generally been conservative and effective in reducing the frequency

of tube leakage events resulting from denting. As in the tray, 1980

inspection of Turkey Point 4, a program which incorporates allpreviously observed activity with several rows margin beyond is

considered appropriate; again a sampling of central area tubes

provided by the Reg. Guide 1.83 inspection permits detection of new

areas of activity (should any occur).

The criterion established for plugging tubes in the region of the

patch-plate differs from that used for other regions of the bundle.

All leaks in the patchplate region have occurred at the perimeter of

the plate or near to the patchplate boundary, where plug welds

connect the patchplate to the main body of the tube support plate-

All observed data indicate that the phenomenon at the patchplate is

local in nature and is not consistent with the general strained state

of the plate, nor can the phenomenon be represented by the finiteelement model. Due to these factors, the region of the patchplate is

inspected and a specific set of plugging criteria applied- Because

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of the fact that leakers in this region have not always restricted0.540 inch probes, leakers and tubes that restrict the 0.540 i'nch

probe should be treated'like, and the surrounding tubes about both

should be plugged. In addition, tubes that restrict the 0.610 inch

probe 'should be plugged and tubes on either side of the patchplate

boundary (plate perimeter on one side the plug welds on the other

three sides) that restrict the 0.650 inch probe should be plugged-

Due to the local plate cracking that is believed to occur at the

periphery and near wedge locations, tube leaks may occur here at

lower levels of tube restriction than in the tubelane. Thus, the

wedge areas should have their own inspection program and plugging

criteria. The plugging criteria at hot leg wedge locations calls fortreating leakers and tubes that restrict the 0.540 inch probe in a

similar manner. In addition, tubes that restrict the 0-610 inch

probe and peripheral tubes that restrict the 0.650 inch probe should

be plugged. Cold leg plugging will be based on the degree of

activity noted and rates of progression observed from gauging-

The plugging criteria which support at least six months of operation

are:

1 ~ All tubes which do not pass the 0.540 inch probe will be plugged-

2. Additionally, two (2) tubes beyond (i.e , higher row numbers) any

tube in columns 1-92 which did not pass the 0.540 inch probe in

the tubelane region will be plugged.

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3. All tubes .which do not pass the 0.610 inch probe will be plugged.

'4. The tubes in any column for which plugging under criter.ia (1),

(2), or (3) above is implemented in the tubelane region will also

be plugged in the lower row numbered tubes back to the tubelane

if not already plugged.

5. As a conservative measure, tubes completely sur rounding arp known

leaking tubes including the diagonally next tube will be plugged

if not already covered by the foregoing criteria. Since no

leaking tubes were discovered, application of this criterion is

not requried.

6. In any given column which is surrounded by columns containing

tubes with significant tube restrictions or prior plugging,

(thereby creating a "plugging valley" in the pattern) engineering

judgement will be used to.fill the bottom of thevalley.'.

Additional preventive plugging will be implemented at the hot leg

wedge locations. This plugging will include all tubes that:

a. restrict the 0.540 inch probe

b. restrict the 0.610 inch probe

c. restrict the 0.650 inch probe at the periphery

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d. surround leakers and tubes that restrict the 0-540 inch probe

including the diagonally next tube

8. Application of the criteria specified in 'I.,above, will be made

on the basis of engineering judgement for cold leg wedge

locations.

9. Additional preventive plugging will be implemented in the

patchplate region- This plugging will include all tubes that:

a. restrict the 0.540 inch probe

b. restrict the 0.610 inch probe

c. surround leakers and tubes that restrict the 0-540 inch probe

including the diagonally next tube

d. lie on either sides of the patchplate boundary (plate

perimeter on one side, the plug welds on the other three) and

restrict the 0.650 inch probe.

The six month operati ng period was also evaluated relative to a postulated

main steam line break acci'dent (HSLB). In doing this, it was conservatively

assumed that each unplugged tube in the two rows beyond the present tubelane

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.plugging boundary would leak at a rate of 0.05 gpm/tube during a postulated

main steam line break. Using the fact that there are 92,tubes in a row, the

total number of unplugged tubes in the tubelane region lying adjacent to the

current plugging boundary, at the end of the next six months is less than:

2 x 92 tubes per row = 184 tubes

The total resulting leakage from these tubes would be:

184 tubes x 0.05 GPM = 9.2'PM

tube

This added to the 0.3 GPM leakage assumed to be present at the start of a

postulated main steam line break (which would increase to approximately 0.7GPM

due to MSLB differential pressures) yield a total leakage less than 10 GPM,

which has been determined in previous submittals to be an acceptable level of

leakage during a postulated MSLB.

B. Re ulatory Guide 1.83

The criteria for plugging tubes in this area are established in the

regulatory guide-

C. Preventive Plu in Accom lished

The preventive plugging programs that were implemented are indicated in

Figures 13,, 14 and 15. Both gauging and Regulatory Guide 1.83 program

plugging are indicated. Table 4 summarizes this plugging.

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TABLE 4 Summary of Tubes P1ugged

Gauqain R.G 183

SG A

SG B

SG C

57

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22

0

TOTAL 86

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Steam Gererator A - InletGauging Results - OctoCer, 1980

Restrictions

O = .650".610"

X = .540"

No. ofTubes

695

12

SERIES 44I

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'b v h L. G

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01

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No.of'ubes

242

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Tur'key Point Unit 3Steam Generator 8 - OutletGauging Results - October, 1980

Restrictions

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Turkey Point Unit B

Steam Generator C - InletGa~ing Results - October, 1980

F I G li R E.„'=ll..V

Restrictions

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Ho. ofTubes

3852 SERIES 44

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F I GURE 12

Turkey Point Unit 3Stea"„. Generator C - OutletGauging Results - October, 1980

Restrictions

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TURKEY POINT Unit I::3

STEN GENEPATOR AOctober, 1980

RECOMlfENDED

PlUGGING PER:

0= Gauging ResultsX= Reg. Guide 1.83Q= Previous Plugging

NO. OF

TUBES

5713

SE:R1ES 44

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TURKEY POINT UNIT I'..'3

STEm GENEV IOR 8October, l980

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October, 1980

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STATE OF FLORIDA ))

COUNTY OF DADE )

ss

00 being first duly sworn, deposes and says:

Tha ne is Vice PresidentLight Company, the Licensee herein;

of Florida Power s

That he has executed the foregoing document; that the state-ments made in this said document are true and correct to thebest of his knowledge, information, and belief, and that he isauthorized to execute the document on behalf of said Licensee.

Hi el C. Cook

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Subscribed and sworn to before me thisdR5t 0f 19 gQ

NOTARY PUBLIC, in and fo the County of Dade,State of Flori a

Notary Public, State of Florida at Large

Qn e Xpire S . My Comrnidon B<P ire s 0ctobs r 30, 1 983~ ly l \ I4

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