TURKEY'OINT 3 STEAM GENERATOR
INSPECTION PROGRAM
I. Introduction
An extensive inspection program for the Turkey Point Unit 3 steam
generators was .conducted in October,. 1980. The following items were
accomplished:
1. ,gauging, of steam generator hot legs and cold legs - all steam
generators
2. measurements of 81 tube support plate flow slots in all steam
generators
3. eddy current inspection of small radius U-bends in steam generator A
4; Regulatory Guide 1.83 eddy current. measurements in the hot legs and
cold legs of all steam generators
5. ,preventive plugging
Table 1 is a summary of the approximate number of steam generator tubes
inspected in each category and in each steam generator.
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Table 1: Summary of Total Steam Generator Tubes Inspected
~AL ~ALA L ~II L ~CIA .L ~CH I C I ~
Gauging
U-Bend Rows
2-5
1170 )44 1342 210 1273 231
R.G- 155 428 199 260 150
This report summarizes the inspections conducted, the results of these
inspections and preventive plugging, programs accomplished .
II. Inspection Programs
A. Gauging Progr am
The tube gauging program in the tubelane area is based on previously
defined regions where significant tube deformation has occurred.
These regions were formerly determined using finite element analysis
techniques which yield tube hoop strain contours as a function of
plate deformation. The boundary in the peripheral'ubelane areas
near the three and nine o'lock ~iedge locations is modified to take
into account the greater extent of deformation in this region of the
plate determined by previous experience. After four reinspections
since the first gauging inspection at Turkey Point 3, it became
apparent that the finite element model no longer gave reasonable
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expectations as to the position of a strain boundary which might be
linked to location of the most severly restricted tubes. The 17.51
strain contour utilized in the 12/79 inspection would encompass most
of the hot leg tube bundle at 24 effective full power months beyond
closure of the support plate flow slots, which is regarded as having
occurred as of the 12/77 inspection. (The tube hoop strain at 24
effective full power months beyond full closure is given forreference purposes in Figure 1). Therefore, the gauging program,
based on the program used in 12/79, has been adjusted to reflect
prior experience at the Surry and Turkey Point plants. Additional
i nspection programs were defined for the periphery, wedge, and patch
plate regions. These programs were based on previous tube leakage
histories at the Turkey Point and Surry plant sites, as well as
previous gauging results at the Surry and Turkey Point sites, as
deemed apropriate. Due to the current awareness of the potential fortube deformation on the cold leg side, inspections of all three steam
generator cold legs were performed.
The inspection boundary for the December 1979 inspection (Figure 2)
is included for reference. The gauging inspection boundaries for the
October 1980 inspection are indicated in Figure 3 (typical hot leg)
and Figure 4 (typical cold leg).
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The following, conservatisms. were utilized in determining the Turkey Point 3
inspection boundary:
l. If a restricted tube was found close to the inspection boundary, the
inspection was expanded in that area.
2. In addition to the specific gauging inspection program, it should be .noted
that tubes in the central portion of the tube bundles from Row 13 upward
were tested with 700 mil probes, providing early indications on arp new
deformation which might exist away from the regions usually regarded as
active, i.e. the tubelane, patch plate, wedges, and periphery-
3. Tubes restricted in previous inspections, but not adjacent to the areas of
predominant activity were incorporated into the gauging program laid out
generally for the three steam generators.
B. Flow Slot Measurements
Photographs were taken in each steam generator through the secondary
handholes. These photographs were then utilized to measure the openings
in the 81 tube support plate flow slots. Results are discussed in Section
III. .FLow slot measurements are utilized in the finite element analysis
work and are an indicator of the present status of denting in the steam
generators.
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tl t II 1 d~iThe U-bends of unplugged tubes in Rows 3 thru 5 in steam generator A,were
examined with 100, KHz. These inspections are performed to confirm the
integrity of the small raidius U-bends in low number rows.
In the January 1979 inspection, annulus measurements, were taken in steam
generator.B. These measurements provide a qualitative indicator of the
upper pl'ate expansion trends in the most affected steam generator. That
had been the second such measurement of this type .for steam generator B.7
No obvious trends had been noted in this unit or in three such
measurements in Turkey Point'Unit 4.. Therefore, this measurement was not
made at this inspection and is not planned for future inspections.
D. ~Re ul atony. Guide 1.83 R.G. 1.83 Ins ection
The types and extent of inspections required in this area are specified in
R.G. 1.83. Typical inspection, plans are included (Figures 5 and 6).
During the inspections, expansions of the program in steam generators A
and C'ere accomplished as required by R.G. 1.83. Results of the
inspection are discussed later in. this report.
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III- Inspection Results
1
A. Gauging Program
Results of the gauging inspections are indicated in Figures 7, 8, 9,.
10, 11 and 12 and are summarized in Table 2. It shouTd be noted thatthe tubes inspected included tubes R22 C13 (S/G3A) and R12 C80
(S/G3B)- These tubes were previously reported to have been
inadvertently omitted from the last inspection program and were
committed to be inspected during this outage (letter L-80-26, January
18, 1980). The inspection results confirmed that neither tube
required plugging nor were they located in areas of generalized
denting.
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TABLE '2: Tube Restriction Summary
Number of Tubes Restricting Passage of Gauge
S/G Gauge
Diameter Hot Le
Tubel ane
Cold Le
Periphery and Wedge Patch Plate
'G
A
.650" 22
. 610" 4
. 540" 9
0 22
0 0
SG B
.650" 14
. 610" 1
. 540" 0 :0
,0
0
SG'
. 650" 25 0' 0
. 610"
.'540"
4 0'
'0
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Summary comments resulting from the review of this and other data are as
follows:
1. In steam generators A, B, and C, restricted tubes generally developed
adjacent to previous activity or clustered together with other new
activity. This was particulary true of tubes that restricted the 0-610"
and 0.540" probes. Areas of activity were consistent with past
historical data for this and other plants.
2- Tube restrictions were noted in some of the inspected wedge areas (in the
hot legs) of all steam generators and this activity appears consistent
with previous experience at this and other units.
3. In this inspection of the cold leg areas, only one tube restriction was
noted in the tubelane regions (SGB). No activity was noted in four of
the six cold leg wedge areas inspected- Slight activity was noted
adjacent to one of the inspected wedge areas in each of SG/A and SG/C.
The level of activity is consistent with that noted in previous Turkey
Point inspections. The overall level of activity continues to indicate a
very low growth r ate as compared to the hot leg.
4. During the last approximately 8.5 EFPH of operations, no shutdowns due to
leakage events occurred-
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.'Review of the gauging results for this period shown that 82 tubes were
reported restricted in the tubelane region; this compares with 75
observed in December, 1979 after 6 EFPM and 214 in 1/79 a'fter 9.5 EFPM-
A restricted tube is defined as a tube not passing a 650 mil probe. The
apparent limitation in the number of restrictions reflects the fact that
plugging in December, 1979 was performed for a 10 month period, but less
than 8.5 months operation actually ensued.
8. Flow Slot Measurements
The results of the flow slot measurements are indicated in Figure 16.
Only the lower support plates are clearly visible in each S/G- The
results are consistent with previous behavior.
C. Other Dentin Related Ins ections
The U-bends of unplugged tubes in rows 3 thru 5,in steam generator A were
examined at 100 kHz- No .indications were noted in these small r adious U-
bends.'.
Re~ulato~r Guide 1;83 Ins ection Results and Evaiuation
The results of the Regulatory Guide 1.83 Inspection are summarized in
Table 3. As a result of this inspection, a total of fourteen tubes will
be plugged for indications equal to or greater than 40Ã wall
penetration. An additional tube (R4-C46) in steam generator A is
pluggable on this basis, but is also pluggable due to a .540 inch
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restriction- The pluggable tubes are generally located in rows 5 to 8,
inclusive, with only a .few in higher rows, as shown in Figures 13 and 15.
Evaluation of the results suggests probable thinning in the region of the
sludge pile in the cold leg.
Comparison of the eddy current signals from the affected tubes wi th
corresponding signals from previous inspections indicates that no major
change in depth of penetration has occur red. Therefore, it is'oncluded
that the rate of thinning has not increased substantially.
TABLE 3
Re ulator Guide 1.83
~ Ins ection Results
Si ze of Indication
/Wall Penetration)
SG A
Inlet Outl et
SG B
Inlet Outlet
SG C
Inlet Outlet
<20
20-29
30-39
)40
140
74
29
14
32
20
5 45
3 88
1 24
1 0
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IV. ~Pie gin Criteria
A- Gauging Program
Although experience has shown that advance of the predicated strain
contours from the finite element model no longer is an appropriate
basis for tube plugging, the plugging criteria which were developed
using the model have been retained, since'their application has
generally been conservative and effective in reducing the frequency
of tube leakage events resulting from denting. As in the tray, 1980
inspection of Turkey Point 4, a program which incorporates allpreviously observed activity with several rows margin beyond is
considered appropriate; again a sampling of central area tubes
provided by the Reg. Guide 1.83 inspection permits detection of new
areas of activity (should any occur).
The criterion established for plugging tubes in the region of the
patch-plate differs from that used for other regions of the bundle.
All leaks in the patchplate region have occurred at the perimeter of
the plate or near to the patchplate boundary, where plug welds
connect the patchplate to the main body of the tube support plate-
All observed data indicate that the phenomenon at the patchplate is
local in nature and is not consistent with the general strained state
of the plate, nor can the phenomenon be represented by the finiteelement model. Due to these factors, the region of the patchplate is
inspected and a specific set of plugging criteria applied- Because
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of the fact that leakers in this region have not always restricted0.540 inch probes, leakers and tubes that restrict the 0.540 i'nch
probe should be treated'like, and the surrounding tubes about both
should be plugged. In addition, tubes that restrict the 0.610 inch
probe 'should be plugged and tubes on either side of the patchplate
boundary (plate perimeter on one side the plug welds on the other
three sides) that restrict the 0.650 inch probe should be plugged-
Due to the local plate cracking that is believed to occur at the
periphery and near wedge locations, tube leaks may occur here at
lower levels of tube restriction than in the tubelane. Thus, the
wedge areas should have their own inspection program and plugging
criteria. The plugging criteria at hot leg wedge locations calls fortreating leakers and tubes that restrict the 0.540 inch probe in a
similar manner. In addition, tubes that restrict the 0-610 inch
probe and peripheral tubes that restrict the 0.650 inch probe should
be plugged. Cold leg plugging will be based on the degree of
activity noted and rates of progression observed from gauging-
The plugging criteria which support at least six months of operation
are:
1 ~ All tubes which do not pass the 0.540 inch probe will be plugged-
2. Additionally, two (2) tubes beyond (i.e , higher row numbers) any
tube in columns 1-92 which did not pass the 0.540 inch probe in
the tubelane region will be plugged.
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3. All tubes .which do not pass the 0.610 inch probe will be plugged.
'4. The tubes in any column for which plugging under criter.ia (1),
(2), or (3) above is implemented in the tubelane region will also
be plugged in the lower row numbered tubes back to the tubelane
if not already plugged.
5. As a conservative measure, tubes completely sur rounding arp known
leaking tubes including the diagonally next tube will be plugged
if not already covered by the foregoing criteria. Since no
leaking tubes were discovered, application of this criterion is
not requried.
6. In any given column which is surrounded by columns containing
tubes with significant tube restrictions or prior plugging,
(thereby creating a "plugging valley" in the pattern) engineering
judgement will be used to.fill the bottom of thevalley.'.
Additional preventive plugging will be implemented at the hot leg
wedge locations. This plugging will include all tubes that:
a. restrict the 0.540 inch probe
b. restrict the 0.610 inch probe
c. restrict the 0.650 inch probe at the periphery
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d. surround leakers and tubes that restrict the 0-540 inch probe
including the diagonally next tube
8. Application of the criteria specified in 'I.,above, will be made
on the basis of engineering judgement for cold leg wedge
locations.
9. Additional preventive plugging will be implemented in the
patchplate region- This plugging will include all tubes that:
a. restrict the 0.540 inch probe
b. restrict the 0.610 inch probe
c. surround leakers and tubes that restrict the 0-540 inch probe
including the diagonally next tube
d. lie on either sides of the patchplate boundary (plate
perimeter on one side, the plug welds on the other three) and
restrict the 0.650 inch probe.
The six month operati ng period was also evaluated relative to a postulated
main steam line break acci'dent (HSLB). In doing this, it was conservatively
assumed that each unplugged tube in the two rows beyond the present tubelane
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.plugging boundary would leak at a rate of 0.05 gpm/tube during a postulated
main steam line break. Using the fact that there are 92,tubes in a row, the
total number of unplugged tubes in the tubelane region lying adjacent to the
current plugging boundary, at the end of the next six months is less than:
2 x 92 tubes per row = 184 tubes
The total resulting leakage from these tubes would be:
184 tubes x 0.05 GPM = 9.2'PM
tube
This added to the 0.3 GPM leakage assumed to be present at the start of a
postulated main steam line break (which would increase to approximately 0.7GPM
due to MSLB differential pressures) yield a total leakage less than 10 GPM,
which has been determined in previous submittals to be an acceptable level of
leakage during a postulated MSLB.
B. Re ulatory Guide 1.83
The criteria for plugging tubes in this area are established in the
regulatory guide-
C. Preventive Plu in Accom lished
The preventive plugging programs that were implemented are indicated in
Figures 13,, 14 and 15. Both gauging and Regulatory Guide 1.83 program
plugging are indicated. Table 4 summarizes this plugging.
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TABLE 4 Summary of Tubes P1ugged
Gauqain R.G 183
SG A
SG B
SG C
57
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22
0
TOTAL 86
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r .. ~
0 ~ ~
0 ~
I
if 0
I
aD
Turkey Point Unit 3
Steam Gererator A - InletGauging Results - OctoCer, 1980
Restrictions
O = .650".610"
X = .540"
No. ofTubes
695
12
SERIES 44I
FPL-A0) NU) 0) —0) NU)(0 0) &SF> $ %$ (0™~0)&LOS —0) >lA(0 QNS(0 —0)NU) 8
0> Q I 6) R IN N N N N (0 S Q S S lA LO lO g S 'l W V 0 'f (9 (0 (0 (0 (0 N Q (V N 8 ~ ~ ~ 0) N U) 8 ~COLUMNS
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+
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A DR~ii ilu 5 iuuaxu
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4S43
393736
32 333)38
2826 2S2422 23
2i<s18
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Ib 4I~ lt II
ting
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4
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Turkey. Point Unit 3
Steam Generator A - Gut'letGauging Results - October, 1980
'b v h L. G
'""~; "Restrict":oiis,
e= .650"<= .610"
X '== .540"
No. ofTubes
01
0
FPL-A', 0)%$ (0-0)&S(0 0)>'SR 0)>SR 0)>SR-.%&SR-'0)&SR 0)&SRexecerrrrr SSQSSSSSSSVVve<RRRRF)(URRNC4-----0)l SR-
COLUNNS
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+
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Ik ~IpJ ~ ~
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1 1
'II
II
Turkey Point Unit 3Steam Generator 8 - InletGauging Results - October, 1980
I.iGuRERes trict ion s
e = .650"k,~ .610"X = .540"
No.of'ubes
242
0
SERZES
EP —B
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+
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3532 33
313828
2426
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18 1
1716
12 13
1886
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~l, ~ II y ~'l
I
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P
I
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F IGURE l0
Tur'key Point Unit 3Steam Generator 8 - OutletGauging Results - October, 1980
Restrictions
g ss"0
~ Q(O
X =
Ho. ofTubes
'I
01
0
S.ERZ.ES
- FPL-B—SASH SASH) 0)NSN $ >SN $ >U)N —0>>S0) —(9>SO) —0>NSN —SNSN-Q 00 C) Q R N N N N N (0 (0 6 (0 (0 S S S S S V 'f < < < 0) P) N 0) P) R 0 R Cd N-
COLUNNS
00
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00
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32 "31+Q
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17161412
111886
2 31
ROWS
MANWAY NOZZLE
Ik.1
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Turkey Point Unit B
Steam Generator C - InletGa~ing Results - October, 1980
F I G li R E.„'=ll..V
Restrictions
e = ,650"a.= ,610"X = .548"
Ho. ofTubes
3852 SERIES 44
EPL-t-0)NSN-0)NRN G)&lOR G)&lDN-0)ALON $ &lON $ >lA(0 Q&l0(0 SNSN
0)(0C) C)%l r t t t SQQQQ) lALO10$ 1OV V Crt WRNNNÃ(UCIRAA-----COLUNNS
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121118
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IItC
F I GURE 12
Turkey Point Unit 3Stea"„. Generator C - OutletGauging Results - October, 1980
Restrictions
o = .650"h = .610"X = ,540"
I'eo. ofTubes
020
SERIES
FPL-C
~ s
~!~SN
e!e+ (D
el~(QI(D
!mls<'(0 N
I
(0 (D5 I<
N(0
NS(O(DANNA!Si(0
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COLUMNS
5S
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F IGURE 13w4
AQ
TURKEY POINT Unit I::3
STEN GENEPATOR AOctober, 1980
RECOMlfENDED
PlUGGING PER:
0= Gauging ResultsX= Reg. Guide 1.83Q= Previous Plugging
NO. OF
TUBES
5713
SE:R1ES 44
EPL-AS > Lo (0 0) N M R 8 > I 0) —0) N R 8 8 > R 0) —0) > S R 8 > I (0 —0) > 'I N
CO Q Q IN N 0 N N (0 63 S S s LO lQ S U) U) v '0 < < < (0 8 <0 <0 8 N N 8 OJ 8 — 8 > 8 <0
COLUMNS
OQCaaa
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akkCaar
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XXXQQXXQIQXIC
~ -IISQXQIasarac LIC955
r XXQIicaaQX-" RQXQRQQ Xcccccr ~ II Qa IQa IIIIIIIIIRaacxaxcsx 95RIRRIIRRRQIII
+
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1 XX'XQX 55
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+
«4s434 1
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ROWS
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I
F I GURE 14
TURKEY POINT UNIT I'..'3
STEm GENEV IOR 8October, l980
RECOINENOEDPLIJGGING PER:
O =Gauging ResulttsX=geg. Cuide 1.83@QPrevious Plugging
NO. OFTllBES
7
0 SERIES
FPL-8
COLUMNSVNSR S 0 (0
U)$ <rtI
I
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28 272624
22 2328 )918
$ 6
1i(87S3
1
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F IGURE 15
rC~ I
~ «
TURKEY POINT UNIT N3STEAM GENERATOR B
October, 1980
RECOMMENDED
PLUGGING PER:
0 = Gauging ResultsX= Reg. Guide 1.83Ct= Previous Plugging
NO. OF
TUBES
221
SERIES 44
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STATE OF FLORIDA ))
COUNTY OF DADE )
ss
00 being first duly sworn, deposes and says:
Tha ne is Vice PresidentLight Company, the Licensee herein;
of Florida Power s
That he has executed the foregoing document; that the state-ments made in this said document are true and correct to thebest of his knowledge, information, and belief, and that he isauthorized to execute the document on behalf of said Licensee.
Hi el C. Cook
~ ] lf'IP
Subscribed and sworn to before me thisdR5t 0f 19 gQ
NOTARY PUBLIC, in and fo the County of Dade,State of Flori a
Notary Public, State of Florida at Large
Qn e Xpire S . My Comrnidon B<P ire s 0ctobs r 30, 1 983~ ly l \ I4
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