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TUTORIAL 7
CONNECTIONSPart 1
Bolted
27 MARCH 2012
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Problem 1 :Calculate the design resistance of the slip connections as shownon figure bellow. The cover plates arte made S430 Steel and connected witheither (a) non-preloaded bolts of diameter 20mmm and grade 4.6 or (b) pre-stressed bolts also of diameter 20mm and grade 4.6. assume that in bothcases, the shear plane passes through the untreated portions of the bolts.
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SOLUTION:
a). Non- Preloaded Bolts
STEP 1: Design Shear Resistance( F v,Rd , per shear plane):
f ub = 400N/mm 2(Table 3.1 EC 3-1-8 ), Mb=1.25 and A= 20 2/4=314.16mm 2
All 4 bolts in double shear resistance:
F sd = 4 x ( 2 x 60.32) = 482.56 kN
kN A f
F M
ub Rd v 32.60
100025.1
16.3144006.06.0
2
,
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STEP 2: Bearing Resistance( F b,Rd , )
Bearing failure tends to take place in cover plates since they are thinner
is the smallest of:
1: e 1/3d 0 = 35/(3x22)=0.530 ; 2 : p 1/3d 0 = [70 /(3x22)]- = 0.810
3: f ub /f u = 400/430 = 0.930
Thus = 0.530
Bearing Resistance( 1 bolt)
All of bolt group:Fbd = 4 x ( 2 x 54.7) = 437.6 kN
kN dt f
F M
u Rd b 7.54100025.1
620430530.05.25.2
2
,
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STEP 3: Tensile Resistance of cover plates( F b,Rd , )
Net Area of cover plate, A net , is:
Anet = 6 x 140 - 2 x 6x 2 2 =576mm 2
Design resistance(1 plate):
Both Plates:F t,Rd = 2 x 178.33= 356.66 kN
Hence design resistance of the connection is (the lowest) = 356 kN
kN f A
N M
unet Rd u 33.178100025.1
4305769.09.0
2,
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b). Prestressed Bolts
STEP 1: Preloading force( F p,Cd ):
F p,Cd = 0.7xf ub x As=(0.7 x400 x 245)/1000 = 68.6 kN
STEP 2: Slip Resistance( F s,Rd )
Assuming the surfaces have been shot blasted, i.e.. Class A, = 0.5 , for 2
surfaces n = 2, standard clearance k s = 1.0
Slip resistance, F s,Rd (each bolt):
For all bolts
F s,Rd = 4 x 54.88 = 219.52 kN
Hence design resistance of the connection with prestressed bolts is (the
lowest, compared to the Plates Tension Resistance) = 219.52 kN
kN F k
F Cd s Ms
s Rd v 88.546.6825.1
5.020.1,,
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Problem 2 : If a beam is to be connected to a column using 8no. Grade 4.6,M16 bolts as shown[ next slide ], calculate the maximum shear resistance ofthe connection.
SOLUTION:STEP 1: Check Positioning of Holes for Bolts
Diameter of bolt, d = 16mm ; diameter if bolt hole, d 0 = 18mm; End distances e 1 = 30mm; Edge distance, e 2 = 35mm; Spacing between center of bolts in the direction of load transfer p
1 = 60 mm;
Spacing between rows of bolts, p 2 = 115mm; Thickness End Plates, t p = 10 mm; Condition to be met(Table 3.3 EC3-1-8):
OK mmd mme 6.21182.12.130 01
OK mmd mme 27185.15.135 02OK mmd mm p 6.39182.22.260 01
OK mmd mm p 2.43184.24.2115 02
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STEP 2: Shear resistance of Bolt Group
Cross-sectional Area:
Shear of Bolt Group, Vv,Rd
STEP 3: Bearing resistance of Bolt Group
is the smallest of:1: e 1/3d 0 = 30/(3 x 18)=0.555; 2 : p 1/3d 0 = [60 /(3x 18)]- = 0.8613: f ub /f u = 400/430 = 0.930
Thus = 0.555
Bearing of Bolt Group is:
22
06.201416
mm A
kN V
A f F V
Rd v
Mb
ub Rd v Rd v
83.308
100025.106.2014006.0
86.0
88
,
,,
kN xdt f
x xF Mb
pu Rd b 94.610
100025.1
1016430555.05.28
5.288 ,
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STEP 4: Resistance of welded connection between Beam and End Plate:
STEP 5: Shear Resistance of End Plate
Bolts holes in the plate do not need to be taken into account provided that
where:
and
Substituting the above gives:
Hence Shear Resistance of End Plates(2 planes) is:
kN
f A xV
M
yv Rd pl
81.725
100005.1)3/275(2400
2)3/(
220
,
u yvnet v f f A A //,
kN 62.4481000 / )24063.934( 2a ) L F ( 2V Rd ,w Rd ,w
2240024010 mm x Av
64.0430/275/7.02400/1680 u y f f
2, 168010842400 mm x x A net v
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STEP 6: Local Shear Resistance of Beam Web:
Shear Ares of the Web is:
Shear Resistance of Web
The maximum Shear Resistance of the connection is controlled by the
resistance of the bolt group( the lowest of all ) and is equal to 308.83kN .
kN
f AV
M
ywebvWeb Rd pl
24.330
100005.1)3/275(2184)3/(
0
,,,
2, 21841.9240 mm x Lt A wwebv
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Problem 3 : Show that the double angle web cleat beam-to-columnconnection details as shown [ fig.],is suitable to resist the design shear force,Vsd = 225 kN . Assume the steel grade S430 and the bolts are of grade 5.8and diameter 16mm .
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SOLUTION:
STEP 1: Check Positioning of Holes for Bolts
d = 16mm ; d 0 = 18mm; e 1 = 30mm; e 2 = 45mm; p1 = 50 mm; t p = 10 mm; Condition to be met(Table 3.3 EC3-1-8):
STEP 2: Shear resistance of Bolt Group
Assuming that the shear plane passes through a threaded portion of the bolt,Tensile stress Cross-sectional Area of the bolt is A s = 157mm 2
f ub = 500 N/mm 2 (table 3.1 EC3-1-8 for grade 5.8 )
OK mmd mme 6.21182.12.130 01
OK mmd mme 27185.15.145 02
OK mmd mm p 6.39182.22.250 01
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Shear of Bolt Group, Vv,Rd
STEP 3: Bearing resistance of Bolt Group
is the smallest of:
1: e 1/3d 0 = 30/(3 x 18)=0.555; 2 : p 1/3d 0 = [50 /(3x 18)]- = 0.6763: f ub /f u = 500/430 = 1.163
Thus = 0.555
Bearing of Bolt Group is:
OK KN V KN V
A f F V
sd Rd v
Mb
ub Rd v Rd v
225314
100025.11575005.0
105.0
1010
,
,,
OK KN V KN
xdt f x xF
sd
Mb
pu
Rd b
22568.763
100025.11016430555.05.2105.21010 ,
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STEP 4: Shear Resistance of Legs Cleats
Bolts holes need not to be allowed provided that
where:
and
Substituting the above gives:
Hence Shear Resistance of both Legs Cleats is:
OK KN V KN
f A xV
sd
M
yv
Rd pl
2253.786
100005.1)3/275(2600
2)3/(
220
,
u yvnet v f f A A //, 2260026010 mm x Av
64.0430/275/654.02600/1700 u y f f
2, 1700185102400 mm x x A net v
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STEP 5: Shear Action on Bolts due to Shear Force and Resultant Bending Moment
Shear Force per bolt, F v,Sd , is
Maximum Shear Force on bolt assembly in horizontal direction, F h,Sd is:
Resultant Force:
Shear Resistance per bolt:
Total Shear Resistance(by bolts in double shear):
kN nV F Sd Sd v 455/225/,
kN x x p M F Sd Sd h 5.40)505/(452255/ 1,
kN F F F Sd hSd vSd V 54.605.4045 222
,
2
,,
kN F Rd v 4.31,
OK kN F kN x F Sd v Rd v 5.608.624.312 ,,
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STEP 6: Bearing Resistance of Legs Cleats connected to Web of Beam
is the smallest of:1: e 1/3d 0 = 30/(3 x 18)=0.555; 2 : p 1/3d 0 = [50 /(3x 18)]- = 0.6763: f ub /f u = 500/430 = 1.163
Thus = 0.555
STEP 7: Bearing Resistance Web of Beams
is the smallest of:1: e 1/3d 0 = 35/(3 x 18)=0.648; 2 : p 1/3d 0 = [50 /(3x 18)]- = 0.676
3: f ub /f u = 500/430 = 1.163 Thus = 0.648
OK kN F kN
xdt f
x xF
Sd v
Mb
pu
Rd b
5.6074.152
100025.11016430555.05.2
25.2
22
,
,
OK kN F kN
dt f F
Sd v
Mb
webu Rd b
5.6052.61
100025.19.616430648.05.25.2
,
,
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STEP 8: Block Shear Resistance ( V eff,Rd )
Thickness of web of beam =6.9
and
mm xd mma L 8016556011
mmaand mm L v 6.95 _ _ 200 3 mm x f f kd a L yut 6.40)275/4300)(185.035()/)(( .022
mm xmm
f f nd aa Laa L L yuvvv
3.415)275/4300)(185.06.9560200(6.3556.9560200
)/)(( .031313
3
321,
6.3006.4060200 Lmm
L L L L L veff v2
,,
2074
6.3009.6
mm
xtL A eff veff v
OK KN V kN
f AV
Sd
M
yeff v
Rd eff
22561.313
100005.1)3/275(2074)3/(
0
,
,
bl l f b l
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Problem 4 : In-Plane Design Resistance of a bolt group .Problem: Determine the design resistance of the bolt group in the web fin plate
joint shown[ next slide ]
SOLUTION: For 20mm grade 8.8 bolts, A s = A t = 245mm 2
STEP 1:
v= 0.6 (Table 3.4 EC3-1-8), ; f ub = 400N/mm 2 ( Table 3.1 EC3-1-8), Mb=1.25
so that
kN A f
F Mb
sub Rd v 08.90100025.1
2458006.06.0,
08.94370.0 vQ kN Q v 23.254
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P bl 5 Pl B i R i
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Problem 5 : Plate Bearing Resistance Problem: Determine the bearing resistance of the bolt group in the web fin
plate joint.
SOLUTION: For 20mm grade 8.8 bolts, A s = A t = 245mm 2
STEP 1:
Fp,C = 0.7 x 800 x 245 = 137.2kN
Ks = 1.0 (Table 3.6, EC3-1-8); = 0.4 v= 0.6 (Table 3.7 EC3-1-8) ; M3,serv =1.10
so that89.49370.0 sLQ kN Q sL 83.134
kN F k
F C p Ms
s Rd s 89.492.137
1.1
4.00.10.1,,
P bl 6 O Pl R i f b l G
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Problem 6 : Out-Plane Resistance of bole Group Problem : The flexible end plate joint is to transmit factored design actions
equivalent to the downwards force of Q kN acting at the centroid of the boltgroup and an out-of-plane moment M x = -0.05Q kNm. Determine themaximum bolt forces, and design resistance of the bolt group.
SOLUTION
STEP 1: Bolt Group Analysis :
The maximum bolt tension given by:
Average bolt shear is:
QkN N xQx
F Ed t 107.049000)7035()1005.0( 6
.
2222 490003541054 mm x x z i
QkN N Qx F Ed v 125.08/)1005.0( 6
.
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STEP 2: Plastic Resistance of Plate :
If the web thickness is 8.8mm,
And so: hence
STEP 3: Bolt Resistance :
At plastic collapse of the plate, the prying force causes a plastic hinge at the bolt line,so that the prying force = 0.712 x 10 6 / 30N = 23.7kN .
Bolt Tension = 0.107 x 443.0 + 23.7 = 70.6kN
Using the solution of E.g.5, F v,Rd = 94.08kN .
8.6813 __ 8.3568.02/8.82/90 F EC mm xm
4.6813 __ 4.1253530625.08.352 T EC mm x xl eff
2.6813 __ 712.00.1/35584.12525.0 2,1, T EC kNmm Nmm x x x Rd pl
2.6813 __ 9.9430/10712.04 6,1, T EC kN N x x F Rd T
Q x F Rd T 712.02,1, kN Q 0.443
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For 20mm Grade 8.8 bolts, A t = 245mm 2 and f ub = 800N/mm 2,
Hence:
And so the bolt resistance does not govern.
Thus:
4.3813 __ 1.14125.1/2458009.0, T EC kN N x x F Rd t
0.1946.01.1414.1
6.701.94
0.443125.0 x
x
kN Q 0.443
P bl 7 Pl t B i g R i t
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Problem 7 : Plate Bearing Resistance Problem: Determine the bearing resistance of the end plate.
SOLUTION:
is the smallest of:1: e 1/3d 0 = 35/(3 x 22)=0.530; 2: f ub /f u = 800/430 = 1.569 Thus = 0.530
k1 = 2.8x30/22 = 3.82 > 2.5 so that k 1 = 2.5
Using the analysis solution,
so that
kN Q 3.98125.0
kN dt f
F Mb
pu Rd b 3.9810001.1
820510530.05.25.2,
)(0.4438.786 pb QkN kN Q
Problem 8: Design of pin joint for roof truss[ next slide ] The forces size of
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Problem 8: Design of pin joint for roof truss[ next slide ]. The forces, size ofangles are and tees have been obtained from analysis at ultimate loadassuming pin joints and axial forces in the members. The centroidal axes ofthe members intersect so there is no eccentricity to be taken into account.The thickness of the gusset plate is at least 6mm, and at least equal to theminimum thickness of the angle or tee(6.1mm). Use a 10mm thick gradeS275steel.
SOLUTION:
STEP 1: Tensile Resistance of the tee S275:
OK kN kN x
x Af N
M
y
Rd pl 2155.709
100000.12752580
0
,
OK kN kN x x x x f A N M unet
Rd u 21515.785100025.1 430)2222580(9.09.0 2,
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Member 31 structural tee cut from 165x152UB20 welded to gusset plate
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Member 31, structural tee cut from 165x152UB20, welded to gusset plate,design force Ned = 125kN
STEP 2: Resistance of 4-M20 class 4.6 bolts in single shear
STEP 3: Resistance of 2-M20 class 4.6 bolts in bearing on the web tee section (t=
6.1mm)
Where: For an end bolt b = e 1/(3d 0)= 60/(3x22)=0.909 For an edge bolt k 1 = 2.8e 2/d 0 -1.7 = 2.8x55/22 -1.7 =5.3 > 2.5 The Strap increases out of the plane stiffness of the truss.
OK kN N kN F
kN x A f
n F
Ed Rd v
M
ubb Rd v
12516.188
16.188100025.12454006.0
46.0
,
2
,
OK kN N kN F
kN x x
xdt f k
n F
Ed Rd b
M
ubb sb Rd b
12544.177
44.177100025.1
1.620400909.05.22
,
2
,