REYNOLDS’ TECHNICAL

SERVICE PROGRAM

REYNOLDS CYCLING

9091 SANDY PARKWAY

SANDY, UT 84070

866-798-3040

www.reynoldscycling.com

REYNOLDS CYCLING

EU SERVICE CENTER

MAASTRICHT, NL

WATERMOLEN 1

6229PM MAASTRICHT

+31 (0) 647147699

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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2016 REYNOLDS TECHNICAL SERVICE MANUAL

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

REYNOLDS WHEEL GRAPHICS 2016

RZR AERO PERFORMANCE - SLG

ROAD ALLOY MTN CARBON ELEMENTMTN ALLOY

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REYNOLDS’ TECHNICAL

SERVICE PROGRAM

PAGES 3 – 6: 2016 ROAD RZR AND ELEMENT CARBON

RZR 46

RZR 92

ELEMENT

PAGES 7 – 18: 2016 ROAD AERO CARBON

AERO 46

AERO 46 PLUS ROAD DISC

AERO 58

AERO 72

AERO 90

PAGES 19 – 30: 2016 ROAD PERFORMANCE CARBON

ATTACK

ASSAULT SLG

STRIKE SLG

ATTACK ROAD DISC

ASSAULT SLG ROAD DISC

ATR: ALL TERRAIN ROAD DISC

PAGES 31 - 35: 2016 ROAD ALLOY SERIES

STRATUS PRO

STRATUS PRO ROAD DISC

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

TABLE OF CONTENTS TECHNICAL SERVICE 2016

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PAGES 36 - 43: 2016 MTN BLACK LABEL CARBON

27.5 TRAIL ASYM

27.5 ENDURO ASYM

27.5 PLUS

29 TRAIL

29 ENDURO

PAGE 44: 2016 ROAD SPOKE LENGTH CHART

ROAD CARBON

ROAD ALLOY

PAGE 45: 2016 MTN SPOKE LENGTH CHART

MTN CARBON

MTN ALLOY

PAGE 46: 2016 RIM ERD CHART

PAGE 47: 2016 WHEEL ASSEMBLY RECOMMENDATIONS

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS RZR CARBON ROAD WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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RZR46 RZR92

PLEASE NOTE:

11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10

SPEED RZR REAR WHEELS. CONTACT

REYNOLDS FOR 11 SPEED CASSETTE OPTIONS.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 RZR TUBULAR: 46T & 92T FULL CARBON ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS ELEMENT DISC WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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ELEMENT CLINCHER

AND TUBULAR

PLEASE NOTE:

11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10

SPEED ELEMENT REAR WHEELS. CONTACT

REYNOLDS FOR 11 SPEED CASSETTE OPTIONS.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 ELEMENT DISC REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS AERO CLINCHER ROAD WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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AERO46 AERO58 AERO72 AERO90

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 AERO RIM BRAKE REAR HUB: 46, 58, 72 & 90

NOTE: SEE HUB COMPONENTS AND ACCESSORIES

SECTION ON EACH PAGE FOR PART NUMBERS AND

END CAP OPTIONS

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 46AERO CLINCHER AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 58AERO CLINCHER AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 72AERO CLINCHER AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 90AERO CLINCHER AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS AERO TUBULAR ROAD AND ROAD

DISC CLINCHER WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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AERO46T AERO58T AERO72TAERO46

ROAD DISC

CLINCHER

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 46AERO TUBULAR AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 58AERO TUBULAR AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 72AERO TUBULAR AERO ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 46AERO PLUS CLINCHER ROAD DISC

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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CENTERLOCK ROTOR MOUNT

2015 46AERO DISC REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS PERFORMANCE ROAD WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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ATTACK ASSAULT SLG STRIKE SLG

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 PERFORMANCE REAR HUB: ATTACK, ASSAULT, STRIKE

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ATTACK TUBELESS CLINCHER PERFORMANCE ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ASSAULT SLG TUBELESS CLINCHER PERFORMANCE ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ASSAULT SLG TUBULAR PERFORMANCE ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 STRIKE SLG TUBELESS CLINCHER PERFORMANCE ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS PERFORMANCE ROAD DISC

WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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ATTACK

ROAD DISC

ASSAULT

ROAD DISC

ATR: ALL TERRAIN

ROAD DISC - GRAVEL

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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CENTERLOCK ROTOR MOUNT

2016 PERFORMANCE DISC REAR HUB: ATTACK, ASSAULT, ATR

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ATTACK TUBELESS CLINCHER ROAD DISC BRAKE

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ASSAULT SLG TUBELESS CLINCHER ROAD DISC BRAKE

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ASSAULT SLG TUBULAR ROAD DISC BRAKE

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 ATR: ALL TERRAIN ROAD TUBELESSGRAVEL / ROAD DISC CLINCHER

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS ALLOY ROAD TUBELESS WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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STRATUS PRO STRATUS PRO DISC

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 STRATUS PRO ALLOY ROAD

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 STRATUS PRO REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 STRATUS PRO ALLOY ROAD DISC

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35

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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CENTERLOCK ROTOR MOUNT

2016 STRATUS PRO DISC REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 BLACK LABEL MTN CARBON DISC REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

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2016 BOOST BLACK LABEL MTN CARBON DISC REAR HUB

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS DEAN CARBON 26” FATBIKE

MOUNTAIN WHEELS - 177 or 197mm

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 DEAN 26 FATBIKE 177MM TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 DEAN 26 FATBIKE 197MM TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS BLACK LABEL CARBON 27.5

MOUNTAIN WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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27.5 TRAIL ASYM

27.5 ENDURO ASYM

27.5 PLUS

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 BLACK LABEL 27.5 TRAIL TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 BLACK LABEL 27.5 ENDURO TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 BLACK LABEL 27.5 PLUS TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS BLACK LABEL CARBON 29ER

MOUNTAIN WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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29 TRAIL ASYM 29 ENDURO ASYM

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 BLACK LABEL 29 TRAIL TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 BLACK LABEL 29 ENDURO TUBELESS CARBON MOUNTAIN

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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS ROAD WHEEL SPOKE CHARTS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 REYNOLDS MTN WHEEL SPOKE CHARTS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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REYNOLDS’ TECHNICAL

SERVICE PROGRAM

2016 RIM ERD FOR REYNOLDS WHEELS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285 REV H 51

PLEASE NOTE:

- For custom spoke length calculations using Reynolds Aero rims with internal spoke nipples, add 16mm to rim ERD listed

in chart below before calculation

REYNOLDS’ TECHNICAL

SERVICE PROGRAM

REYNOLDS WHEEL ASSEMBLY SPECIFICATIONS

WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds

Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and

reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.

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PLEASE NOTE:

- For complete and detailed wheel assembly instructions please refer to Reynolds Technical Service Wheel Assembly document.